Glass container opening forming mechanism based on glass drop detection
By using a glass container mouth forming mechanism based on glass droplet detection and precise control of pneumatic adsorption and forming components, the problems of shape damage and glass droplet residue during the glass container forming process are solved, achieving efficient container mouth forming and quality inspection, and improving product qualification rate and production efficiency.
Patent Information
- Application Number
- CN202511243197.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-11-21
AI Technical Summary
Existing glass container mouth forming and quality inspection technologies suffer from problems such as the inability to soften and form locally without damaging the overall shape, glass droplet residue, and incomplete forming, resulting in low product qualification rates and high production costs.
A glass container opening forming mechanism based on glass droplet detection is adopted. Through the cooperation of pneumatic adsorption components and forming components, the glass droplet position is accurately detected, rotated and adjusted, and shaped by high-temperature melting to form a triangular liquid outlet. Unqualified products are screened out by height detection sensors.
It improved the forming quality and pass rate of glass container openings, reduced production costs, and enhanced production efficiency and product quality control capabilities.
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Figure CN120987549A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass detection, and particularly relates to a glass container mouth forming mechanism based on glass drop detection. BACKGROUND
[0002] In the field of glass container production and manufacturing, the design and forming process of the container mouth have been an important factor affecting product quality, use experience and market competitiveness. In order to meet the precise requirements of liquid pouring in some specific scenarios, the design of triangular liquid outlet has gradually entered people's field of vision. The triangular structure can form a more concentrated liquid flow when pouring liquid, reducing the dispersion and splashing of liquid at the container mouth.
[0003] In the field of glass container production and manufacturing, the container mouth forming process is crucial and directly affects product quality and subsequent use experience. At present, the existing glass container container mouth forming and quality detection technology has obvious deficiencies.
[0004] 1. When the container mouth needs to be locally softened to achieve special modeling, it is often impossible to only make the container mouth appear melting trend without damaging the overall shape of the glass container, resulting in deformation, cracking and other problems of the glass container during the forming process, low product qualification rate, and large waste of raw materials and production cost.
[0005] 2. When the finished glass container is formed, the last shearing separation position of the molten glass raw material will have molten glass raw material. These glass raw materials gradually cool and accumulate in the glass container forming process, and then form a convex glass drop at a certain place of the glass container mouth. In order to maintain the flatness of the glass container mouth and not to increase the additional glass drop removal process, forming a triangular liquid outlet at the glass drop becomes the best choice.
[0006] Therefore, the technical personnel in this field provide a glass container mouth forming mechanism based on glass drop detection to solve the problems raised in the background art. SUMMARY
[0007] The purpose of the present application is to provide a glass container mouth forming mechanism based on glass drop detection to solve the problems raised in the background art.
[0008] The application provides the following technical scheme: a glass container mouth forming mechanism based on glass drop detection, comprising a rack main body, a first pneumatic adsorption assembly for moving a complete glass container is arranged at the top end of the rack main body, a second pneumatic adsorption assembly for moving a glass container with glass drops is arranged at one side of the top end of the rack main body away from the first pneumatic adsorption assembly, a third pneumatic adsorption assembly for processing the glass container is arranged at one side of the top end of the rack main body away from the second pneumatic adsorption assembly, a forming assembly for shaping the container mouth of the glass container is arranged below the second pneumatic adsorption assembly, a smelting assembly for smelting the container mouth of the glass container is arranged at one side of the forming assembly in the rack main body, a support truss is fixedly connected to one side of the forming assembly away from the smelting assembly in the rack main body, a conveying belt main body for moving the complete glass container is arranged at the top end of the support truss, and a detection assembly for detecting the glass container mouth is arranged at one side of the forming assembly away from the smelting assembly.
[0009] Preferably, a support truss is also fixedly connected between the forming assembly and the smelting assembly, and a conveying belt main body for moving the defective glass container is arranged at the top end of the support truss between the forming assembly and the smelting assembly.
[0010] Preferably, the first pneumatic adsorption assembly comprises a first positioning plate slidingly sleeved at the top end of the rack main body, a rack is fixedly connected to the top end of the rack main body in a symmetrical manner, a second motor is fixedly connected to the top end of the first positioning plate between two first motors, a threaded screw rod is fixedly connected to the output end of the second motor, a lifting plate is threadedly sleeved on the outer wall of the threaded screw rod, four guide rods are fixedly connected to the lower bottom end of the lifting plate in a symmetrical manner, a fixed plate is fixedly connected to the lower bottom end of the first positioning plate, four guide sleeves slidingly sleeved with the guide rods are fixedly connected to the top end of the fixed plate, four spring floating rods are fixedly connected to the lower bottom end of the fixed plate in a linear array, and first vacuum adsorption discs for adsorbing glass containers are fixedly connected to the lower bottom end of the spring floating rods.
[0011] Preferably, the second pneumatic adsorption assembly comprises a second positioning plate slidingly sleeved at the top end of the rack main body, a side plate is fixedly connected to the top end edge of the second positioning plate, sliding supports are fixedly connected to the outer side wall of the side plate in a symmetrical manner, a first vertical plate is arranged on one side of the second positioning plate close to the side plate, the first vertical plate slidingly sleeved with the sliding supports on one side close to the side plate, a third motor is fixedly connected to the top center of the second positioning plate, a second gear is fixedly connected to the output end of the third motor, a rack is fixedly connected to one side of the first vertical plate close to the third motor, and the second gear is in meshing transmission with the rack.
[0012] Preferably: one side of the first vertical plate away from the third motor is provided with four groups of adsorption mechanisms, each group of the adsorption mechanism comprises a positioning support fixedly connected to the outer side wall of the first vertical plate, a first synchronous wheel is rotatably sleeved at the top end of the positioning support, a first fixed support is fixedly connected to the outer side wall of the first vertical plate below the positioning support, a first fixed rod is installed in the first synchronous wheel, and the first fixed rod is slidably sleeved with the first fixed support, a second vacuum suction cup is fixedly connected to the end of the first fixed rod, a first floating spring for easy resetting is woundly connected to the outer wall of the first fixed rod above the first fixed support, a fourth motor is fixedly connected to the outer side wall of the first vertical plate on one side of the positioning support, a second synchronous wheel is fixedly connected to the output end of the fourth motor, and a first synchronous belt for transmission is sleeved on the outer walls of the first and second synchronous wheels.
[0013] Preferably: the third pneumatic adsorption assembly comprises a third positioning plate slidably sleeved at the top end of the rack main body, a second vertical plate is fixedly connected to the top end edge of the third positioning plate, two first motors are fixedly connected to the top end of the first positioning plate, the second positioning plate and the third positioning plate, a first gear meshing transmission with a rack is fixedly connected to the output end of each first motor, each first gear is located below the first positioning plate, the second positioning plate and the third positioning plate respectively, and the side of the second vertical plate close to the first motor is identical in structure with the side of the first vertical plate close to the third motor.
[0014] A fifth motor is fixedly connected to the top end center of the side away from the first motor of the second vertical plate, a second sprocket is fixedly connected to the output end of the fifth motor, four auxiliary supports are fixedly connected in a linear array to the side away from the first motor of the second vertical plate, a second fixed support is fixedly connected to the lower bottom end of each auxiliary support, a second fixed rod is rotatably sleeved in the auxiliary support, a second floating spring is woundly connected to the outer wall of the second fixed rod above the second fixed support, the second fixed rod is slidably sleeved with the second fixed support, a third vacuum suction cup is fixedly connected to the lower bottom end of the second fixed rod, a first sprocket is fixedly sleeved on the outer wall of each second fixed rod above the auxiliary support, a chain is meshingly sleeved on the outer walls of the first and second sprockets, a first U-shaped frame is fixedly connected to the outer side wall of the second vertical plate on one side of the fifth motor, a extrusion sprocket is rotatably sleeved in the first U-shaped frame, and the extrusion sprocket is meshingly abutted against the outer wall of the chain.
[0015] Preferably: the forming assembly includes a second U-shaped frame fixedly connected inside the rack body, the inside of the second U-shaped frame is fixedly connected with a main plate, the top end of the main plate is fixedly connected with a forming plate, the top end center of the forming plate is reserved with a forming groove for placing the glass container mouth, the lower bottom end of the second U-shaped frame is fixedly connected with a mounting plate, the inner bottom end of the second U-shaped frame is slidably connected with a sliding frame on one side of the mounting plate, the top end of the sliding frame is fixedly connected with four jacking frames, the top end of the jacking frame is rotatably connected with a forming wheel for forming a triangular liquid outlet of the glass container, the center of the forming wheel corresponds to the center of the forming groove;
[0016] The side of the mounting plate close to the sliding frame is fixedly connected with a sixth motor, the output end of the sixth motor is fixedly connected with a mounting shaft, the outer wall of the mounting shaft is fixedly sleeved with a fourth synchronous wheel, the outer wall of the mounting shaft is rotatably sleeved with a mounting shaft located obliquely above the positioning shaft, the outer wall of the mounting shaft is fixedly sleeved with a tension wheel, the outer wall of the mounting plate is rotatably sleeved with a threaded lead screw through a bearing, the outer wall of the threaded lead screw is threadedly sleeved with a threaded sleeve frame, the threaded sleeve frame is fixedly sleeved with the inside of the sliding frame, the side of the threaded sleeve frame away from the sliding frame is fixedly sleeved with a third synchronous wheel, the outer walls of the third synchronous wheel and the fourth synchronous wheel are sleeved with a second synchronous belt for transmission, and the tension wheel abuts against the outer wall of the second synchronous belt.
[0017] Preferably: the smelting assembly includes a positioning sliding plate slidably connected inside the rack body close to the forming assembly, two first air cylinders are fixedly connected inside the rack body on one side of the positioning sliding plate, the outer side wall of the positioning sliding plate is fixedly connected with the extension end of the two first air cylinders, and the top end of the positioning sliding plate is fixedly connected with four smelting plates for smelting the glass container mouth.
[0018] Preferably: the detection assembly includes two sliding frames fixedly connected on the inner side wall of the second U-shaped frame, the inside of each of the two sliding frames is slidably sleeved with a sliding rail, the opposite side of each of the two sliding rails is fixedly connected with a protective side plate, the opposite side of each of the two protective side plates is fixedly connected with a positioning side plate, the opposite side of each of the two positioning side plates is fixedly connected with a storage frame, the top end of the storage frame is fixedly connected with a height detection sensor corresponding to the position of each forming wheel, the inner side wall of the second U-shaped frame is fixedly connected with a second air cylinder below the second U-shaped frame, and the extension end of each of the two second air cylinders is fixedly connected with the side of the protective side plate close to the sliding frame.
[0019] Preferably, the inside of the rack body is provided with a conveying assembly on the side away from the forming assembly of the smelting assembly, the conveying assembly comprises a support frame, a shell is installed at the top end of the support frame, drive shafts are symmetrically sleeved on the inner side wall of the shell, a seventh motor is fixedly connected to the outer side wall of the shell, the output end of the seventh motor is fixedly connected to the end of one of the drive shafts, the outer walls of the two drive shafts are sleeved with a chain for transmission through a chain wheel, a plurality of first placement plates are fixedly connected to the outer wall of the chain through a pin, a limiting spring is fixedly connected to the top end of each of the plurality of first placement plates, and a second placement plate is fixedly connected to the end of each limiting spring away from the limiting spring.
[0020] Compared with the prior art, the beneficial effects of the present application are:
[0021] 1、The detection assembly is arranged, the second pneumatic adsorption assembly is matched in the detection process, the position of the glass drop of the glass container mouth is detected and the position of the glass drop is adjusted to the processing position of the forming assembly, then the third pneumatic adsorption assembly moves the glass container to the smelting process for high-temperature melting of the container mouth, and the overall shape of the glass container is not damaged based on temperature control in the melting process, after the smelting process is completed, the glass container is moved to the forming process, the position of the glass drop of the glass container is shaped by the forming assembly, so that a triangular liquid outlet appears on the container mouth, and the liquid outlet forming process is completed.
[0022] 2、The detection assembly is arranged, after the liquid outlet appears on the container mouth of the glass container, there is a slight difference in height, so the height detection sensor can be used for checking, if the liquid outlet processing is incomplete, the third pneumatic adsorption assembly is used for adsorbing the incomplete glass container and moving the incomplete glass container to the conveying belt body between the forming assembly and the smelting assembly, the conveying belt body is used for conveying the incomplete glass container away, and the complete glass container is adsorbed by the first pneumatic adsorption assembly and then sent to a group of conveying belt bodies away from the support truss for subsequent processing. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a whole structure schematic view of a glass container mouth forming mechanism based on glass drop detection;
[0024] Figure 2 It is a structure schematic view of the inside of a rack body in a glass container mouth forming mechanism based on glass drop detection;
[0025] Figure 3 It is a structure schematic view of the top end of a rack body in a glass container mouth forming mechanism based on glass drop detection;
[0026] Figure 4It is a structure schematic diagram of a first pneumatic adsorption assembly in a glass container mouth forming mechanism based on glass drop detection.
[0027] Figure 5 It is a structure schematic diagram of a second pneumatic adsorption assembly in a glass container mouth forming mechanism based on glass drop detection.
[0028] Figure 6 It is a structure schematic diagram of the back of a second pneumatic adsorption assembly in a glass container mouth forming mechanism based on glass drop detection.
[0029] Figure 7 It is a structure schematic diagram of a third pneumatic adsorption assembly in a glass container mouth forming mechanism based on glass drop detection.
[0030] Figure 8 It is a structure schematic diagram of the bottom end of a rack main body in a glass container mouth forming mechanism based on glass drop detection.
[0031] Figure 9 It is a structure schematic diagram of a forming assembly in a glass container mouth forming mechanism based on glass drop detection.
[0032] Figure 10 It is a structure schematic diagram of a detection assembly in a glass container mouth forming mechanism based on glass drop detection.
[0033] Figure 11 It is a structure schematic diagram of a smelting assembly in a glass container mouth forming mechanism based on glass drop detection.
[0034] Figure 12 It is a structure schematic diagram of a transmission assembly in a glass container mouth forming mechanism based on glass drop detection.
[0035] In the figure: 1, rack main body;
[0036] 2, first pneumatic adsorption assembly; 21, first positioning plate; 22, first motor; 23, first gear; 24, second motor; 25, threaded screw; 26, jacking plate; 261, guide rod; 27, fixed plate; 271, guide sleeve; 28, spring floating rod; 29, first vacuum chuck;
[0037] 3, second pneumatic adsorption assembly; 31, second positioning plate; 311, sliding support; 312, side plate; 32, first vertical plate; 33, third motor; 331, second gear; 332, rack; 34, positioning support; 341, first synchronous wheel; 342, first floating spring; 343, first fixed rod; 35, first fixed support; 36, second vacuum chuck; 37, fourth motor; 38, second synchronous wheel; 39, first synchronous belt;
[0038] 4, third pneumatic adsorption assembly; 41, third positioning plate; 42, second vertical plate; 43, auxiliary support; 44, first sprocket; 45, fifth motor; 451, second sprocket; 46, chain; 47, first U-shaped frame; 471, extrusion sprocket; 48, second fixed support; 49, second fixed rod; 491, third vacuum chuck; 492, second floating spring;
[0039] 5, support truss;
[0040] 6, transmission belt body;
[0041] 7, forming assembly; 71, second U-shaped frame; 72, main plate; 73, forming plate; 731, forming groove; 74, mounting plate; 75, sixth motor; 751, positioning shaft; 752, mounting shaft; 753, third synchronous wheel; 754, fourth synchronous wheel; 755, tensioning wheel; 756, second synchronous belt; 76, threaded screw rod; 77, threaded sleeve frame; 78, sliding frame; 781, jacking frame; 782, forming wheel;
[0042] 8, smelting assembly; 81, positioning slide plate; 82, smelting plate; 83, first air cylinder;
[0043] 9, transmission assembly; 91, support frame; 92, housing; 93, seventh motor; 94, drive shaft; 95, first placement plate; 96, limiting spring; 97, second placement plate;
[0044] 10, detection assembly; 101, height detection sensor; 102, storage rack; 103, protective side plate; 104, positioning side plate; 105, slide rail; 106, sliding frame; 107, second air cylinder. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.
[0046] Please refer to Figure 1 - Figure 12As shown, the present application provides a technical solution: a glass container mouth forming mechanism based on glass drop detection, comprising a rack main body 1, the top of the rack main body 1 is provided with a first pneumatic adsorption assembly 2 to drive the complete glass container to move, the top of the rack main body 1 is provided with a second pneumatic adsorption assembly 3 on the side away from the first pneumatic adsorption assembly 2 to drive the glass container with glass drops to move, the top of the rack main body 1 is provided with a third pneumatic adsorption assembly 4 on the side away from the first pneumatic adsorption assembly 2 to drive the glass container to process, a forming assembly 7 is arranged below the second pneumatic adsorption assembly 3 to shape the container mouth of the glass container, a melting assembly 8 is arranged in the rack main body 1 on the side of the forming assembly 7 to melt the container mouth of the glass container, a support truss 5 is fixedly connected to the rack main body 1 on the side away from the melting assembly 8, a conveying belt main body 6 is arranged at the top of the support truss 5 to drive the complete glass container to move, and a detection assembly 10 is arranged on the side away from the melting assembly 8 of the forming assembly 7 to detect the glass container mouth.
[0047] It should be noted that the first pneumatic adsorption assembly 2, the second pneumatic adsorption assembly 3 and the third pneumatic adsorption assembly 4 can respectively drive the complete glass container, the glass container with glass drops and the glass container to move and process, and the division of labor is clear, which effectively improves the glass container processing efficiency, realizes the orderly circulation of glass containers in different states, the forming assembly 7 can shape the container mouth of the glass container, the melting assembly 8 can melt the container mouth, and the two cooperate to improve the quality of the container mouth of the glass container, make the container mouth forming more standard, the support truss 5 is provided with the conveying belt main body 6 to provide stable support and transmission path for the movement of the complete glass container, guarantee the stability of the glass container transmission, and the detection assembly 10 is arranged on the side away from the melting assembly 8 of the forming assembly 7 to detect the container mouth in time after the glass container passes through the shaping, melting and other processes, quickly screen out qualified and unqualified products, avoid unqualified products flowing into subsequent links, and improve the product quality control ability.
[0048] As an embodiment in the present embodiment, please refer to Figure 1 and Figure 2 As shown, a support truss 5 is also fixedly connected between the forming assembly 7 and the melting assembly 8, and a conveying belt main body 6 is installed at the top of the support truss 5 between the forming assembly 7 and the melting assembly 8 to drive the defective glass container to move.
[0049] It should be noted that the newly added support truss 5 provides stable support for the entire structure, ensuring stability during equipment operation, reducing the impact of factors such as vibration on the glass container processing process, improving processing precision, and the transmission belt body 6 located thereon is specially used to drive the movement of the defective glass container, forming a more perfect glass container transfer system with the first pneumatic suction assembly 2, the second pneumatic suction assembly 3, etc., optimizing the production process and improving production efficiency.
[0050] As an embodiment in this embodiment, please refer to Figure 3 - Figure 5 As shown in the figure, the first pneumatic suction assembly 2 includes a first positioning plate 21 slidingly sleeved on the top end of the rack body 1, the top end of the rack body 1 is symmetrically fixedly connected with a rack, the top end of the first positioning plate 21 is fixedly connected with a second motor 24 between two first motors 22, the output end of the second motor 24 is fixedly connected with a threaded lead screw 25, the outer wall of the threaded lead screw 25 is threadedly sleeved with a jacking plate 26, the lower bottom end of the jacking plate 26 is symmetrically fixedly connected with four guide rods 261, the lower bottom end of the first positioning plate 21 is fixedly connected with a fixed plate 27, the top end of the fixed plate 27 is fixedly connected with four guide sleeves 271 slidingly sleeved with the guide rods 261, the lower bottom end of the fixed plate 27 is linearly arrayed with four spring floating rods 28, and the lower bottom end of the spring floating rod 28 is fixedly connected with a first vacuum suction cup 29 for sucking glass containers.
[0051] It should be noted that the first positioning plate 21 is slidingly sleeved on the top end of the rack body 1, cooperates with the symmetrical rack at the top end of the rack body 1, and can realize precise horizontal position adjustment, facilitating flexible positioning according to the positions of glass containers of different specifications, improving the accuracy of suction, the second motor 24 drives the threaded lead screw 25 to rotate, so that the jacking plate 26 realizes stable lifting, the four guide rods 261 are slidingly sleeved with the guide sleeves 271 on the fixed plate 27, further ensuring the stability of the jacking process, avoiding shaking or deviation, and ensuring the reliability of the suction action, the design of the four spring floating rods 28 is very ingenious, which can adaptively adjust according to the unevenness of the surface of the glass container during suction of the glass container, so that the first vacuum suction cup 29 is tightly attached to the glass container, the suction force is enhanced, and the glass container is prevented from falling off during movement. The linearly arrayed four first vacuum suction cups 29 can simultaneously perform suction operation on multiple glass containers, greatly improving work efficiency, meeting the needs of large-scale production, effectively shortening the production cycle, and improving overall production benefit.
[0052] As an embodiment in this embodiment, please refer to Figure 3 - Figure 6As shown, the second pneumatic suction assembly 3 comprises a second positioning plate 31 slidingly sleeved at the top end of the rack body 1, a side plate 312 is fixedly connected at the top end edge of the second positioning plate 31, the outer side wall of the side plate 312 is symmetrically fixedly connected with a sliding bracket 311, a first vertical plate 32 is arranged on the side of the second positioning plate 31 close to the side plate 312, the side of the first vertical plate 32 close to the side plate 312 is slidingly sleeved with the sliding bracket 311, a third motor 33 is fixedly connected at the top center of the second positioning plate 31, a second gear 331 is fixedly connected at the output end of the third motor 33, a rack 332 is fixedly connected on the side of the first vertical plate 32 close to the third motor 33, and the second gear 331 is in meshing transmission with the rack 332.
[0053] The side of the first vertical plate 32 away from the third motor 33 is provided with four groups of suction mechanisms, each group of suction mechanism comprises a positioning bracket 34 fixedly connected to the outer side wall of the first vertical plate 32, a first synchronous wheel 341 is rotatably sleeved at the top end of the positioning bracket 34, a first fixed bracket 35 is fixedly connected to the outer side wall of the first vertical plate 32 below the positioning bracket 34, a first fixed rod 343 is installed inside the first synchronous wheel 341, and the first fixed rod 343 is slidingly sleeved with the first fixed bracket 35, a second vacuum suction cup 36 is fixedly connected at the end of the first fixed rod 343, a first floating spring 342 for easy resetting is woundly connected to the outer wall of the first fixed rod 343 above the first fixed bracket 35, a fourth motor 37 is fixedly connected to the outer side wall of the first vertical plate 32 on one side of the positioning bracket 34, a second synchronous wheel 38 is fixedly connected at the output end of the fourth motor 37, and a first synchronous belt 39 for transmission is sleeved on the outer wall of the first synchronous wheel 341 and the second synchronous wheel 38.
[0054] It should be noted that the second positioning plate 31 is slidingly sleeved at the top end of the rack body 1, which can be flexibly adjusted in position to adapt to different station requirements, the third motor 33 drives the second gear 331 to mesh with the rack 332 on the first vertical plate 32 to drive the first vertical plate 32 to accurately ascend and descend, the sliding bracket 311 is slidingly sleeved with the first vertical plate 32 to ensure the stability during the ascending and descending process, ensuring that the suction action is accurate and reliable, the first floating spring 342 is wound on the outer wall of the first fixed rod 343, which can play a buffering and resetting role when suctioning and placing glass containers, avoiding damage to glass containers due to excessive force, while ensuring that the initial state can be quickly restored after each suction, improving work efficiency, and the second pneumatic suction assembly 3 adopts the mode that the fourth motor 37 drives the first synchronous wheel 341 and the second synchronous wheel 38 to rotate, driving the first fixed rod 343 and the second vacuum suction cup 36 to rotate, thereby achieving separate processing of glass containers with different glass drop positions.
[0055] As an embodiment in this embodiment, please refer to Figure 3 - Figure 7As shown, the third pneumatic adsorption assembly 4 comprises a third positioning plate 41 slidingly sleeved at the top end of the rack body 1, a second vertical plate 42 fixedly connected at the top end edge of the third positioning plate 41, the top ends of the first positioning plate 21, the second positioning plate 31 and the third positioning plate 41 are symmetrically fixedly connected with two first motors 22, the output ends of each first motor 22 are fixedly connected with a first gear 23 in meshing transmission with a rack, each first gear 23 is located below the first positioning plate 21, the second positioning plate 31 and the third positioning plate 41 respectively, the side of the second vertical plate 42 close to the first motor 22 is the same structure as the side of the first vertical plate 32 close to the third motor 33;
[0056] The top end center of the side of the second vertical plate 42 away from the first motor 22 is fixedly connected with a fifth motor 45, the output end of the fifth motor 45 is fixedly connected with a second sprocket 451, the side of the second vertical plate 42 away from the first motor 22 is linearly arrayed fixedly connected with four auxiliary supports 43, the lower bottom end of each auxiliary support 43 is fixedly connected with a second fixed support 48, the inside of the auxiliary support 43 is rotatably sleeved with a second fixed rod 49, the outer wall of the second fixed rod 49 is wrapped with a second floating spring 492 above the second fixed support 48, the second fixed rod 49 is slidingly sleeved with the second fixed support 48, the lower bottom end of the second fixed rod 49 is fixedly connected with a third vacuum chuck 491, the outer wall of each second fixed rod 49 is fixedly sleeved with a first sprocket 44 above the auxiliary support 43, the outer walls of the first sprocket 44 and the second sprocket 451 are meshingly sleeved with a chain 46, the outer side wall of the second vertical plate 42 is fixedly connected with a first U-shaped frame 47 on one side of the fifth motor 45, the inside of the first U-shaped frame 47 is rotatably sleeved with a squeezing sprocket 471, the squeezing sprocket 471 is meshingly abutted against the outer wall of the chain 46.
[0057] It should be noted that the third positioning plate 41 is slidingly sleeved at the top end of the rack body 1, and the first gear 23 is driven by the first motor 22 to meshingly transmit with the rack, so that precise and flexible horizontal movement can be realized, the adsorption position can be quickly adjusted according to the glass container processing position, the operation efficiency is improved, the second sprocket 451 is driven by the fifth motor 45 to rotate, the four first sprockets 44 are synchronously rotated through the chain 46, and then the four second fixed rods 49 and the third vacuum chucks 491 simultaneously act, so that multiple glass containers can be adsorbed at one time, and the production rhythm is improved.
[0058] As an embodiment in the present embodiment, please refer to Figure 8 and Figure 9As shown, the forming assembly 7 includes a second U-shaped frame 71 fixedly connected inside the rack body 1, the inside of the second U-shaped frame 71 is fixedly connected with a main plate 72, the top end of the main plate 72 is fixedly connected with a forming plate 73, the top end center of the forming plate 73 is reserved with a forming groove 731 for conveniently placing the glass container port, the lower bottom end of the second U-shaped frame 71 is fixedly connected with a mounting plate 74, the inner bottom end of the second U-shaped frame 71 is slidingly sleeved with a sliding frame 78 on one side of the mounting plate 74, the top end of the sliding frame 78 is fixedly connected with four jacking frames 781, the top end of the jacking frame 781 is rotatably sleeved with a forming wheel 782 for forming a triangular liquid outlet of the glass container, the forming wheel 782 corresponds to the center of the forming groove 731;
[0059] The side of the mounting plate 74 close to the sliding frame 78 is fixedly connected with a sixth motor 75, the output end of the sixth motor 75 is fixedly connected with a mounting shaft 752, the outer wall of the mounting shaft 752 is fixedly sleeved with a fourth synchronous wheel 754, the outer wall of the mounting plate 74 is rotatably sleeved with the mounting shaft 752 obliquely above the positioning shaft 751, the outer wall of the mounting shaft 752 is fixedly sleeved with a tension wheel 755, the outer wall of the mounting plate 74 is rotatably sleeved with a threaded lead screw 76 through a bearing, the outer wall of the threaded lead screw 76 is threadedly sleeved with a threaded sleeve frame 77, the inside of the threaded sleeve frame 77 is fixedly sleeved with the sliding frame 78, the side of the threaded sleeve frame 77 away from the sliding frame 78 is fixedly sleeved with a third synchronous wheel 753, the outer walls of the third synchronous wheel 753 and the fourth synchronous wheel 754 are sleeved with a second synchronous belt 756 for transmission, and the tension wheel 755 abuts against the outer wall of the second synchronous belt 756.
[0060] It should be noted that the second U-shaped frame 71 provides stable support for the entire assembly, the main plate 72 is fixedly connected with the forming plate 73, the forming groove 731 is accurately reserved, providing a standard placement position for the glass container port, ensuring that the forming position is accurate, improving the consistency and quality of the container port forming, the sixth motor 75 drives the mounting shaft 752 to rotate, driving the fourth synchronous wheel 754 to rotate, transmitting through the second synchronous belt 756 and the third synchronous wheel 753, making the threaded lead screw 76 rotate, and then making the threaded sleeve frame 77 drive the sliding frame 78 to move stably, the four jacking frames 781 move with the sliding frame 78, making the forming wheel 782 accurately correspond to the center of the forming groove 731, uniformly extruding the glass container port, forming a regular liquid outlet, meeting the forming needs of glass containers of different specifications, and the tension wheel 755 abutting against the outer wall of the second synchronous belt 756 can flexibly adjust the tightness of the second synchronous belt 756, ensuring stable transmission and reducing the phenomenon of slipping, making the action of the forming wheel 782 accurate and reliable.
[0061] As an embodiment in the present embodiment, please refer to Figure 8 - Figure 11As shown, the melting assembly 8 comprises a positioning sliding plate 81 slidingly sleeved in the inside of the rack body 1 near one side of the forming assembly 7, two first air cylinders 83 are fixedly connected on the inside of the rack body 1 at the side of the positioning sliding plate 81, the telescopic ends of the two first air cylinders 83 are fixedly connected with the outer side wall of the positioning sliding plate 81, and the top end of the positioning sliding plate 81 is fixedly connected with four melting plates 82 for melting the mouths of the glass containers.
[0062] It should be noted that the two first air cylinders 83 are fixedly connected in the inside of the rack body 1 and the telescopic ends are fixedly connected with the outer side wall of the positioning sliding plate 81, through the telescopic action of the first air cylinder 83, the movement of the positioning sliding plate 81 can be accurately controlled, and the positions of the four melting plates 82 can be flexibly adjusted, which makes the melting plate 82 can be accurately aligned according to the position of the container mouth of the glass container of different specifications, ensures that the melting plate 82 can accurately act on the mouth of the glass container during melting, improves the accuracy and quality of melting, and the four melting plates 82 are fixedly connected on the top end of the positioning sliding plate 81, which can simultaneously melt the mouths of multiple glass containers, greatly improves the melting efficiency, and meets the needs of large-scale production.
[0063] As an embodiment in the present embodiment, please refer to Figure 8 - Figure 11 As shown, the detection assembly 10 comprises two sliding racks 106 fixedly connected on the inner side wall of the second U-shaped frame 71, the inside of each of the two sliding racks 106 is slidingly sleeved with a sliding rail 105, the opposite side of the two sliding rails 105 is fixedly connected with a protective side plate 103, the opposite side of the two protective side plates 103 is fixedly connected with a positioning side plate 104, the opposite side of the two positioning side plates 104 is fixedly connected with a storage rack 102, the top end of the storage rack 102 is fixedly connected with a height detection sensor 101 corresponding to the position of each forming wheel 782, the inner side wall of the second U-shaped frame 71 is fixedly connected with a second air cylinder 107 below the second U-shaped frame 71, and the telescopic ends of the two second air cylinders 107 are fixedly connected with the side of the protective side plate 103 close to the sliding rack 106.
[0064] It should be noted that the two carriages 106 are symmetrically fixed on the inner side wall of the second U-shaped frame 71, the slide rail 105 is slidingly sleeved therein, and the second cylinder 107 is fixedly connected with the protective side plate 103, so that the slide rail 105 can be accurately controlled to slide in the carriage 106 through the second cylinder 107, and the position of the storage rack 102 can be flexibly adjusted, so that the height detection sensor 101 can be quickly aligned with the glass container port at different positions, and can adapt to various production scenes and glass container specifications. The protective side plate 103 and the positioning side plate 104 are connected in sequence to provide stable support and positioning for the storage rack 102, ensure the stability of the height detection sensor 101 during detection, reduce detection errors caused by shaking, improve detection accuracy, and realize synchronous and accurate detection of the height of the glass container port. The height detection sensor 101 corresponding to the position of each forming wheel 782 at the top of the storage rack 102 can realize synchronous and accurate detection of the height of the glass container port, can timely find products with unqualified container port height, avoid unqualified products flowing into the next process, and effectively improve product quality.
[0065] As an embodiment in this embodiment, please refer to Figure 8 Figure 12 As shown in the figure, the inside of the rack body 1 is provided with a transmission assembly 9 on the side away from the forming assembly 7 of the smelting assembly 8, the transmission assembly 9 includes a support frame 91, the top of the support frame 91 is provided with a shell 92, the inner side wall of the shell 92 is symmetrically rotatably sleeved with a drive shaft 94, the outer side wall of the shell 92 is fixedly connected with a seventh motor 93, the output end of the seventh motor 93 is fixedly connected with the end of one of the drive shafts 94, the outer walls of the two drive shafts 94 are sleeved with a chain for transmission through a sprocket, the outer wall of the chain is fixedly connected with a plurality of first placement plates 95 through a pin, and the top of each of the plurality of first placement plates 95 is fixedly connected with a limiting spring 96. The top of each of the plurality of first placement plates 95 is fixedly connected with a limiting spring 96.
[0066] It should be noted that the seventh motor 93 drives one of the drive shafts 94 to rotate, drives the chain through the sprocket, and moves the plurality of first placement plates 95 fixedly connected on the chain, so as to realize continuous transmission of the glass container, meet the requirement of large-scale production on transmission efficiency, improve the production rhythm, and connect the limiting spring 96 at the top of the four corners of the first placement plate 95 with the second placement plate 97. In the transmission process, the limiting spring 96 can play a good buffering role. When encountering slight shaking or jolting, energy can be effectively absorbed to avoid damage to the glass container due to violent shaking and reduce product loss rate.
[0067] Working principle: in the third pneumatic adsorption assembly 4, the fifth motor 45 drives the second sprocket 451 to rotate, and through the chain 46 transmission, the second fixed rod 49 is lowered under the cooperation of the auxiliary support 43 and other structures, overcoming the elastic force of the second floating spring 492, the third vacuum chuck 491 adsorbs the glass container on the transmission assembly 9, the first motor 22 drives the first gear 23 to engage with the rack, drives the third positioning plate 41 to move, and the glass container is transferred to the detection assembly 10, the position of the glass container is detected by the second pneumatic adsorption assembly 3, and the fourth motor 37 drives the first synchronous belt 39 to rotate through the second synchronous wheel 38 and the first synchronous wheel 341, so as to rotate the first fixed rod 343. When the third pneumatic adsorption assembly 4 places the glass container at the position of the detection assembly 10, a certain interval is left between the third pneumatic adsorption assembly 4 and the second pneumatic adsorption assembly 3, and the second pneumatic adsorption assembly 3 adsorbs the glass container. Through the above operation, the glass container with the position of the glass drop can be rotated and adjusted to the processing position of the forming assembly 7. At this time, the glass container is transferred to the smelting assembly 8 above the glass container by the third pneumatic adsorption assembly 4 again. The glass container contacts the smelting plate 82. At this time, the glass container has a melting trend and does not damage the overall shape. Then the third pneumatic adsorption assembly 4 moves the glass container to the forming assembly 7, and the glass container is placed at the position of the forming plate 73, and the position of the glass drop is located at the center of the forming groove 731. The fourth synchronous wheel 754 is driven by the sixth motor 75, and the threaded rod 76 is rotated through the second synchronous belt 756 and other transmissions, so that the sliding frame 78 moves, and the forming wheel 782 shapes the glass container into a triangular liquid outlet.
[0068] In this process, in the detection assembly 10, the second cylinder 107 pushes the protective side plate 103 and the like, so that the height detection sensor 101 is aligned with the glass container. Because the height of the liquid outlet after forming is different, the height detection sensor 101 can check the processing condition. If the liquid outlet processing is not complete, in the second pneumatic adsorption assembly 3, the third motor 33 drives the second gear 331 to engage with the rack 332, so that the first vertical plate 32 moves. The fourth motor 37 drives the second vacuum chuck 36 to adsorb the incomplete glass container, and then moves it to the transmission belt body 6 between the forming assembly 7 and the smelting assembly 8 for conveying away.
[0069] The complete glass container is adsorbed by the first pneumatic adsorption assembly 2, the second motor 24 drives the threaded screw rod 25 to make the lifting plate 26 descend, the first vacuum chuck 29 adsorbs the glass container, and the first motor 22 drives it to move and send it to a group of transmission belt bodies 6 away from the support truss 5 for subsequent processing. The whole process realizes efficient forming and accurate detection and screening of the glass container.
[0070] The working principle needs to be understood in combination with part of the structure in the above-mentioned embodiments, wherein, for example, the transmission assembly 9 is too common in the specification and is not specifically described, and needs to be understood in combination with the embodiments about the transmission assembly 9, and the electronic elements adopted in the case are connected with the external PLC controller through the wireless transmission module, so as to realize electrical automation control, for example, the second pneumatic adsorption assembly 3 for separately adjusting the position of the glass container will cooperate with the height sensor 101 to realize relative adjustment, so as to ensure that the glass container with the glass drop and the detection end of the height sensor 101 are at the same point, and can correspond to the detection end of the height sensor 101.
[0071] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit them.
Claims
1. A glass container mouth forming mechanism based on glass drop detection, comprising a frame body (1), characterized in that: The top end of the rack body (1) is provided with a first pneumatic adsorption assembly (2) for moving the complete glass container, one side of the top end of the rack body (1) located away from the first pneumatic adsorption assembly (2) is provided with a second pneumatic adsorption assembly (3) for moving the glass container with glass droplets, one side of the top end of the rack body (1) located away from the second pneumatic adsorption assembly (3) and away from the first pneumatic adsorption assembly (2) is provided with a third pneumatic adsorption assembly (4) for processing the glass container, a forming assembly (7) for shaping the container mouth of the glass container is arranged below the second pneumatic adsorption assembly (3), a melting assembly (8) for melting the container mouth of the glass container is arranged on one side of the forming assembly (7) in the interior of the rack body (1), a support truss (5) is fixedly connected to one side of the forming assembly (7) in the interior of the rack body (1) and away from the melting assembly (8), a conveying belt body (6) for moving the complete glass container is arranged at the top end of the support truss (5), and a detection assembly (10) for detecting the glass container mouth is arranged on one side of the forming assembly (7) away from the melting assembly (8).
2. The glass container mouth forming mechanism based on glass drop detection according to claim 1, characterized in that: A support truss (5) is also fixedly connected between the forming assembly (7) and the melting assembly (8), and a conveying belt body (6) for moving the defective glass container is arranged at the top end of the support truss (5) between the forming assembly (7) and the melting assembly (8).
3. The glass container finish forming mechanism based on glass drop detection according to claim 1, characterized in that: The first pneumatic adsorption assembly (2) comprises a first positioning plate (21) slidingly sleeved at the top end of the rack body (1), the top end of the rack body (1) is fixedly connected with a rack, a second motor (24) is fixedly connected to the top end of the first positioning plate (21) between two first motors (22), a threaded lead screw (25) is fixedly connected to the output end of the second motor (24), a jacking plate (26) is threadedly sleeved on the outer wall of the threaded lead screw (25), four guide rods (261) are fixedly connected to the lower bottom end of the jacking plate (26) in a symmetrical manner, a fixed plate (27) is fixedly connected to the lower bottom end of the first positioning plate (21), four guide sleeves (271) slidingly sleeved with the guide rods (261) are fixedly connected to the top end of the fixed plate (27) in a symmetrical manner, four spring floating rods (28) are fixedly connected to the lower bottom end of the fixed plate (27) in a straight-line array, and first vacuum suction cups (29) for adsorbing the glass container are fixedly connected to the lower bottom end of the spring floating rods (28).
4. The glass container finish forming mechanism based on glass drop detection according to claim 3, characterized in that: The second pneumatic adsorption assembly (3) includes a second positioning plate (31) slidingly sleeved at the top end of the rack body (1), a side plate (312) is fixedly connected at the top end edge of the second positioning plate (31), the outer side wall of the side plate (312) is symmetrically fixedly connected with a sliding support (311), a first vertical plate (32) is arranged on the side of the second positioning plate (31) close to the side plate (312), the side of the first vertical plate (32) close to the side plate (312) is slidingly sleeved with the sliding support (311), a third motor (33) is fixedly connected at the top center of the second positioning plate (31), the output end of the third motor (33) is fixedly connected with a second gear (331), a rack (332) is fixedly connected on the side of the first vertical plate (32) close to the third motor (33), and the second gear (331) is in meshing transmission with the rack (332).
5. A glass container finish forming mechanism based on glass drop detection according to claim 4, characterized in that: The side, away from the third motor (33), of the first vertical plate (32) is provided with four groups of adsorption mechanisms, each group of the adsorption mechanisms includes a positioning support (34) fixedly connected to the outer side wall of the first vertical plate (32), a first synchronous wheel (341) is rotatably sleeved at the top end of the positioning support (34), a first fixed support (35) is fixedly connected to the outer side wall of the first vertical plate (32) below the positioning support (34), a first fixed rod (343) is mounted in the first synchronous wheel (341), and the first fixed rod (343) is slidingly sleeved with the first fixed support (35), a second vacuum chuck (36) is fixedly connected to the end of the first fixed rod (343), a first floating spring (342) convenient for resetting is woundly connected to the outer wall of the first fixed rod (343) above the first fixed support (35), a fourth motor (37) is fixedly connected to the outer side wall of the first vertical plate (32) on one side of the positioning support (34), a second synchronous wheel (38) is fixedly connected to the output end of the fourth motor (37), and a first synchronous belt (39) for transmission is sleeved with the outer walls of the first synchronous wheel (341) and the second synchronous wheel (38).
6. A glass container mouth forming mechanism based on glass drop detection according to claim 5, characterized in that: The third pneumatic adsorption assembly (4) includes a third positioning plate (41) slidingly sleeved at the top end of the rack body (1), a second vertical plate (42) is fixedly connected at the top end edge of the third positioning plate (41), the top ends of the first positioning plate (21), the second positioning plate (31) and the third positioning plate (41) are symmetrically fixedly connected with two first motors (22), the output end of each first motor (22) is fixedly connected with a first gear (23) in meshing transmission with the rack, and each first gear (23) is located below the first positioning plate (21), the second positioning plate (31) and the third positioning plate (41) respectively, and the side of the second vertical plate (42) close to the first motor (22) is the same in structure as the side of the first vertical plate (32) close to the third motor (33). The second vertical plate (42) is fixedly connected with the fifth motor (45) at the center of the top end of the side away from the first motor (22), the output end of the fifth motor (45) is fixedly connected with the second sprocket (451), the second vertical plate (42) is fixedly connected with four auxiliary supports (43) in a linear array on the side away from the first motor (22), the second vertical plate (42) is fixedly connected with the second fixed support (48) at the lower bottom end of each auxiliary support (43), the second fixed rod (49) is rotatably sleeved in the auxiliary support (43), the outer wall of the second fixed rod (49) is wound with the second floating spring (492) above the second fixed support (48), the second fixed rod (49) is slidably sleeved with the second fixed support (48), the lower bottom end of the second fixed rod (49) is fixedly connected with the third vacuum chuck (491), the outer wall of each second fixed rod (49) is fixedly sleeved with the first sprocket (44) above the auxiliary support (43), the outer walls of the first sprocket (44) and the second sprocket (451) are meshingly sleeved with the chain (46), the outer side wall of the second vertical plate (42) is fixedly connected with the first U-shaped frame (47) on the side of the fifth motor (45), the extrusion sprocket (471) is rotatably sleeved in the first U-shaped frame (47), and the extrusion sprocket (471) is abutted with the chain (46).
7. The glass container finish forming mechanism based on glass drop detection of claim 1, wherein: The forming assembly (7) comprises a second U-shaped frame (71) fixedly connected in the rack main body (1), a main plate (72) fixedly connected in the second U-shaped frame (71), a forming plate (73) fixedly connected to the top end of the main plate (72), a forming groove (731) reserved at the center of the top end of the forming plate (73) for conveniently placing the glass container port, an installation plate (74) fixedly connected to the lower bottom end of the second U-shaped frame (71), a sliding frame (78) slidably sleeved with the inner bottom end of the second U-shaped frame (71) on one side of the installation plate (74), four jacking frames (781) fixedly connected to the top end of the sliding frame (78), forming wheels (782) for forming triangular liquid outlet ports of glass containers rotatably sleeved to the top end of the jacking frame (781), and the forming wheels (782) are arranged at the centers of the forming grooves (731) correspondingly; The sixth motor (75) is fixedly connected to one side of the mounting plate (74) close to the sliding frame (78), the output end of the sixth motor (75) is fixedly connected with a mounting shaft (752), the outer wall of the mounting shaft (752) is fixedly sleeved with a fourth synchronous wheel (754), the outer wall of the mounting shaft (752) is rotatably sleeved with the mounting shaft (752) obliquely above the positioning shaft (751), the outer wall of the mounting shaft (752) is fixedly sleeved with a tension pulley (755), the outer wall of the mounting plate (74) is rotatably sleeved with a threaded lead screw (76) through a bearing, the outer wall of the threaded lead screw (76) is threadedly sleeved with a threaded sleeve frame (77), the threaded sleeve frame (77) is fixedly sleeved with the inside of the sliding frame (78), one side of the threaded sleeve frame (77) away from the sliding frame (78) is fixedly sleeved with a third synchronous wheel (753), the outer walls of the third synchronous wheel (753) and the fourth synchronous wheel (754) are sleeved with a second synchronous belt (756) for transmission, and the tension pulley (755) abuts against the outer wall of the second synchronous belt (756).
8. The glass container finish forming mechanism based on glass drop detection of claim 1, wherein: The smelting assembly (8) comprises a positioning sliding plate (81) slidably sleeved in the inside of the rack body (1) close to one side of the forming assembly (7), two first air cylinders (83) are fixedly connected to the inside of the rack body (1) on one side of the positioning sliding plate (81), the telescopic ends of the two first air cylinders (83) are fixedly connected with the outer side wall of the positioning sliding plate (81), and four smelting plates (82) for smelting the mouths of glass containers are fixedly connected to the top end of the positioning sliding plate (81).
9. The glass container finish forming mechanism based on glass drop detection of claim 7, wherein: The detection assembly (10) comprises two sliding frames (106) fixedly connected to the inner side walls of the second U-shaped frame (71), two sliding rails (105) are slidably sleeved in the interiors of the two sliding frames (106), protective side plates (103) are fixedly connected to opposite sides of the two sliding rails (105), positioning side plates (104) are fixedly connected to opposite sides of the two protective side plates (103), storage racks (102) are fixedly connected to opposite sides of the two positioning side plates (104), height detection sensors (101) are fixedly connected to the top end of the storage rack (102) corresponding to the position of each forming wheel (782), and second air cylinders (107) are fixedly connected to the inner side walls of the second U-shaped frame (71) below the second U-shaped frame (71).
10. The glass container finish forming mechanism based on glass drop detection of claim 1, wherein: The inside of the rack body (1) is provided with a transmission assembly (9) away from the forming assembly (7) on one side of the smelting assembly (8), the transmission assembly (9) comprises a support frame (91), the top end of the support frame (91) is provided with a shell (92), the inner side wall of the shell (92) is symmetrically rotatably sleeved with a drive shaft (94), the outer side wall of the shell (92) is fixedly connected with a seventh motor (93), the output end of the seventh motor (93) is fixedly connected with the end of one of the drive shafts (94), the outer walls of the two drive shafts (94) are sleeved with a chain for transmission through a chain wheel, the outer wall of the chain is fixedly connected with a plurality of first placement plates (95) through a pin, the top corners of the plurality of first placement plates (95) are fixedly connected with a limiting spring (96), and the end of each limiting spring (96) away from the limiting spring (96) is fixedly connected with a second placement plate (97).
