Railway maintenance trolley

By designing the traveling and transporting structure and the weld spatter pushing mechanism of the railway maintenance trolley, the automated removal and transport of high-temperature weld spatters was realized, solving the safety hazards caused by manual operation and improving the safety and automation level of track maintenance operations.

CN120989953APending Publication Date: 2025-11-21武汉铁路职业技术学院
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Patent Information

Application Number
CN202511294437.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

In track maintenance work, the high-temperature metal weld beads formed after aluminothermic welding need to be manually removed, which poses significant occupational safety hazards, especially the high risk of burns.

Method used

A railway maintenance trolley was designed, comprising a traveling and transporting structure, a weld bead pushing mechanism, a guide sliding and limiting mechanism, a tool storage mechanism, and a braking and positioning mechanism. Through automated operation of a robotic arm and a hydraulic system, it can remove and transport high-temperature weld beads, replacing manual operation.

Benefits of technology

It significantly reduces the safety risk of operators coming into contact with high-temperature weld beads, improves operational safety and automation, and avoids safety hazards caused by manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of railway maintenance, and discloses a railway maintenance trolley which comprises an advancing carrying structure, overlap pushing mechanisms are arranged at the two ends of one side of the advancing carrying structure, a sliding guide limiting mechanism is arranged at the top of the advancing carrying structure, and a tool storage mechanism is movably arranged in the sliding guide limiting mechanism. A brake positioning mechanism is arranged on the side, away from the bead pushing mechanism, of the advancing carrying structure. According to the railway maintenance trolley, through the arrangement of the advancing carrying structure, the bead pushing mechanism, the sliding guide limiting mechanism, the tool storage mechanism and the brake positioning mechanism, the automatic rail separation function of the bead pushing mechanism can be driven through the sliding guide limiting mechanism in the using process, and the traditional manual carrying operation mode is effectively replaced; the safety risk that operators make contact with high-temperature weld beading is remarkably reduced, and the operation safety and the automation level are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of railway maintenance, in particular to a railway maintenance trolley. BACKGROUND

[0002] Track maintenance refers to various track maintenance operations for ensuring good track conditions and enabling trains to run safely, smoothly and uninterruptedly at the specified speed, which includes track renewal and repair for restoring the performance of various track components, and regular maintenance work for preventing and eliminating deformation and diseases of tracks under the influence of train power and other factors.

[0003] In the process of track maintenance operation, in order to ensure the integrity and smoothness of the track structure, the steel rail needs to be welded and repaired, among which the aluminothermic welding is the current mainstream welding process. After the aluminothermic welding is completed, high-temperature metal welding bumps will be formed at the welded joint part, and a bump pushing machine needs to be used for cutting to facilitate the subsequent polishing process. However, since the metal welding bump after cutting still maintains a high residual temperature, the current operation process mainly relies on manual transportation of the bump pushing machine and the high-temperature welding bump, which has significant occupational safety hazards, especially the high risk of burns for the operators. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a railway maintenance trolley, which solves the problems mentioned in the background.

[0005] The application provides the following technical scheme: a railway maintenance trolley, comprising: a traveling carrying structure, both ends of one side of the traveling carrying structure are provided with a push bump mechanism, the top of the traveling carrying structure is provided with a guide sliding limiting mechanism, the inside of the guide sliding limiting mechanism is movably provided with a tool storage mechanism, the side of the traveling carrying structure away from the push bump mechanism is provided with a brake positioning mechanism, the traveling carrying structure comprises a trolley body, a connecting seat, a transverse moving motor, a transverse moving seat, a first mechanical arm, a second mechanical arm and a third mechanical arm, one end of the upper surface of the trolley body is fixedly connected with the connecting seat, the number of the transverse moving motor is two, both the transverse moving motors are fixedly installed in the inside of the connecting seat, the length of the midpoint connecting line of the two transverse moving motors is equal to the length of the track gauge, the transverse moving seat is fixedly installed at the output end of the transverse moving motor, the first mechanical arm is rotatably connected to the surface of the transverse moving seat, the second mechanical arm is rotatably connected to one end of the first mechanical arm, the third mechanical arm is rotatably connected to one end of the second mechanical arm, and a hydraulic drive unit is arranged between the first mechanical arm, the second mechanical arm and the third mechanical arm, the push bump mechanism comprises a first isolation pad groove block, a first end connection frame, a side sealing plate, a movable shovel head and a fixed shovel head, one end of the third mechanical arm is rotatably connected with the first isolation pad groove block, one end of the first isolation pad groove block is fixedly sleeved with the first end connection frame, the number of the side sealing plate is two, both the side sealing plates are fixedly inserted into one side of the first isolation pad groove block, and the movable shovel head and the fixed shovel head are located between the two side sealing plates.

[0006] Preferably, the traveling carrying structure further comprises a distribution box, a drive motor, a track wheel and an envelope, the distribution box is fixedly installed at the bottom of the trolley body, the number of the drive motor is four, all the four drive motors are fixedly installed at the bottom of the trolley body, the track wheel is fixedly installed at the output end of the drive motor, the envelope is fixedly connected to the bottom of the trolley body, and the drive motor is located in the inside of the envelope.

[0007] Preferably, the traveling carrying structure further comprises a first hydraulic cylinder, a second hydraulic cylinder, a third hydraulic cylinder, a fourth hydraulic cylinder, a protection seat, a hydraulic oil tank, a hydraulic pump and an electromagnetic distribution valve, the first hydraulic cylinder is rotatably connected between the transverse moving seat and the first mechanical arm, the second hydraulic cylinder is rotatably connected between the first mechanical arm and the second mechanical arm, the third hydraulic cylinder is rotatably connected between the protection seat and the hydraulic oil tank, the fourth hydraulic cylinder is rotatably connected to the surface of the third mechanical arm, the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder and the fourth hydraulic cylinder constitute the hydraulic drive unit, the number of the protection seat is two, both the protection seats are fixedly installed on the surfaces of the two transverse moving motors, the inner wall of the protection seat is rotatably connected with the bottom end of the transverse moving seat through a bearing, the hydraulic oil tank is fixedly installed in the inside of the connecting seat, both the hydraulic pump and the electromagnetic distribution valve are fixedly installed on the surface of the hydraulic oil tank, and the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, the fourth hydraulic cylinder and the hydraulic pump are in hydraulic communication with the hydraulic oil tank through the electromagnetic distribution valve.

[0008] Preferably, the pushing mechanism further includes a second end frame, a second isolation pad, and a fifth hydraulic cylinder. The second end frame is fixedly sleeved between the two side sealing plates, the second isolation pad is fixedly connected to the inner wall of the second end frame, and the fifth hydraulic cylinder is fixedly installed inside the first end frame.

[0009] Preferably, the pushing mechanism further includes a sliding pusher, a fixed pusher, a sliding guide groove, and a sealing plate. The sliding pusher is slidably connected between the two side sealing plates through the sliding guide groove, and the interior of the sliding pusher is fixedly connected to the output end of the fifth hydraulic cylinder. The surface of the moving shovel head is fixedly connected to one side of the sliding pusher, and the surface of the fixed shovel head is fixedly connected to one side of the fixed pusher. The fixed pusher is fixedly connected between the two side sealing plates, and the sealing plate is integrally disposed on the surface of the moving shovel head and the surface of the fixed shovel head.

[0010] Preferably, the pushing mechanism further includes an electromagnetic lock, a rubber anti-slip head, and a storage hole. The electromagnetic lock is fixedly installed inside the first end-connector or the second end-connector. The rubber anti-slip head is fixedly sleeved on the surface of the output end of the electromagnetic lock. The storage hole is opened through the first isolation pad groove between the first end-connector or the electromagnetic lock between the second isolation pad groove, and the surface of the rubber anti-slip head is slidably connected to the inner wall of the storage hole.

[0011] Preferably, the guide slide limiting mechanism includes a guide slide frame, a sensor, a buffer pad, and a magnet plate. The guide slide frame is fixedly connected to the upper surface of the vehicle body, the sensor is fixedly installed on one side of the guide slide frame, the buffer pad is fixedly connected inside the guide slide frame, and the magnet plate is fixedly installed on the other side of the guide slide frame.

[0012] Preferably, the tool storage mechanism includes a tool bucket, an observation screen, and a grip opening. The tool bucket is slidably connected inside the guide frame, the observation screen is fixedly connected to the inner walls on both sides of the tool bucket, and the grip openings are respectively opened through both sides of the tool bucket.

[0013] Preferably, the braking positioning mechanism includes a rotating shaft, a braking seat, a gripping groove, a top plate, an armature plate, and a guide column. The braking seat is rotatably connected to one side of the vehicle body via the rotating shaft. The gripping groove is opened on one side of the braking seat. The armature plate is fixedly connected to the inner wall of the braking seat via the top plate, and the armature plate corresponds to the magnet plate. The guide column is fixedly inserted into the interior of the braking seat.

[0014] Preferably, the braking positioning mechanism further includes a braking block, a sliding hole, a braking motor, a threaded rod, an anti-slip block, and a mating groove. There are two braking blocks, which are distributed opposite each other. The sliding hole is formed through both sides of the braking block, and the braking block is slidably connected to the surface of the guide column through the sliding hole. The braking motor is fixedly installed on one side of the braking seat. The threaded rod is rotatably connected to the inside of the braking seat through a bearing, and is fixedly installed at the output end of the braking motor through a coupling. The surface of the threaded rod is provided with bidirectional external threads, and the threaded rod is threadedly connected to both braking blocks through the bidirectional external threads. The anti-slip block is fixedly connected to one side of the braking block, and the mating groove is formed on one side of the anti-slip block.

[0015] Compared with the prior art, the present invention has the following beneficial effects: This railway maintenance trolley, through its travel and transport structure, push-button mechanism, guide sliding limit mechanism, tool storage mechanism, and braking and positioning mechanism, can automatically detach from the track by driving the push-button mechanism through the guide sliding limit mechanism during use. This effectively replaces the traditional manual handling operation mode, significantly reduces the safety risk of operators coming into contact with high-temperature weld beads, and improves the safety and automation level of the operation.

[0016] This railway maintenance trolley, through its car body, connecting seat, traverse motor, traverse seat, first robotic arm, second robotic arm, third robotic arm, power distribution box, drive motor, rail wheels, enclosure, first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder, fourth hydraulic cylinder, protective seat, hydraulic oil tank, hydraulic pump, and electromagnetic distribution valve, can move the device on the track surface by driving the rail wheels through the drive motor. The first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder, fourth hydraulic cylinder, and traverse motor drive the push mechanism to align with the track or transport and remove the high-temperature metal weld beads, thereby avoiding the safety hazards caused by manual handling.

[0017] This railway maintenance trolley, through its first isolation pad groove, first end frame, side sealing plate, moving shovel head, fixed shovel head, second end frame, second isolation pad groove, fifth hydraulic cylinder, sliding push frame, fixed push frame, sliding guide groove, sealing plate, electromagnetic lock, rubber anti-slip head, and storage hole, can remove high-temperature metal weld beads through the relative movement of the moving and fixed shovel heads during use, and support the high-temperature metal weld beads through the side sealing plate and sealing plate to prevent them from easily leaking out during transportation.

[0018] This railway maintenance trolley, with its guide rails, sensors, buffer pads, and magnetic plates, can easily limit the tool bucket during use and facilitate the attraction of the armature plate by the magnetic plates, thus ensuring that the braking and positioning mechanism is folded when the device is in motion.

[0019] This railway maintenance trolley features a tool bucket, observation screen, and grip opening, allowing for convenient tool transport via the tool bucket. The separation of the tool bucket from the guide rail enables rapid tool transport.

[0020] This railway maintenance trolley, through its rotating shaft, brake seat, grip groove, top plate, armature plate, guide column, brake block, sliding hole, brake motor, threaded rod, anti-slip block, and mating groove, can stop the device by using the brake block to support the track during use, thereby avoiding the overturning caused by unstable center of gravity when transporting high-temperature metal weld beads. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention during operation; Figure 3 This is a rear view of the invention during operation; Figure 4 This is a schematic diagram of the structure at the position of the first robotic arm in this invention; Figure 5 This is an exploded view of the location of the guide sliding limiting mechanism of the present invention; Figure 6 This is a schematic diagram of the exploded structure at the vehicle body location of the present invention; Figure 7 This is a schematic diagram of the braking and positioning mechanism of the present invention; Figure 8 This is a schematic diagram of the structure at the location of the threaded rod in this invention; Figure 9 This is a schematic diagram of the tumor-pushing mechanism of the present invention during operation; Figure 10 This is a schematic diagram of the tumor-pushing mechanism of the present invention; Figure 11 This is a main sectional view of the tumor-pushing mechanism of the present invention; Figure 12 This is a side sectional view of the tumor-pushing mechanism of the present invention.

[0022] In the diagram: 101. Vehicle body; 102. Connecting seat; 103. Transverse motor; 104. Transverse seat; 105. First robotic arm; 106. Second robotic arm; 107. Third robotic arm; 108. Distribution box; 109. Drive motor; 110. Track wheel; 111. Sheath; 112. First hydraulic cylinder; 113. Second hydraulic cylinder; 114. Third hydraulic cylinder; 115. Fourth hydraulic cylinder; 116. Protective seat; 117. Hydraulic oil tank; 118. Hydraulic pump; 119. Electromagnetic distribution valve; 201. First isolation pad; 202. First end frame; 203. Side sealing plate; 204. Moving shovel head; 205. Fixed shovel head; 206. Second end frame; 2 07. Second isolation pad groove block; 208. Fifth hydraulic cylinder; 209. Sliding push frame; 210. Fixed push frame; 211. Sliding guide groove; 212. Edge sealing plate; 213. Electromagnetic lock; 214. Rubber anti-slip head; 215. Storage hole; 301. Guide slide frame; 302. Sensor; 303. Buffer pad; 304. Magnet plate; 401. Tool bucket; 402. Observation screen plate; 403. Grip opening; 501. Rotating shaft; 502. Brake seat; 503. Grip groove; 504. Top plate; 505. Armature plate; 506. Guide slide column; 507. Brake block; 508. Sliding hole; 509. Brake motor; 510. Threaded rod; 511. Anti-slip block; 512. Mating groove. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Please see Figures 1-12A railway maintenance trolley includes: a traveling and transporting structure; pushing mechanisms are provided at both ends of one side of the traveling and transporting structure; a guide sliding limit mechanism is provided on the top of the traveling and transporting structure; a tool storage mechanism is movably arranged inside the guide sliding limit mechanism; and a braking and positioning mechanism is provided on the side of the traveling and transporting structure away from the pushing mechanisms. The traveling and transporting structure includes a car body 101, a connecting seat 102, a transverse motor 103, a transverse seat 104, a first robotic arm 105, a second robotic arm 106, and a third robotic arm 107. The connecting seat 102 is fixedly connected to one end of the upper surface of the vehicle body 101. There are two transverse motors 103, both of which are fixedly installed inside the connecting seat 102. The length of the line connecting the midpoints of the two transverse motors 103 is equal to the track gauge. The transverse support 104 is fixedly installed at the output end of the transverse motors 103. The first robotic arm 105 is rotatably connected to the surface of the transverse support 104. The second robotic arm 106 is rotatably connected to one end of the first robotic arm 105. The third robotic arm 107 is rotatably connected to... A hydraulic drive unit is provided at one end of the second robotic arm 106, and between the first robotic arm 105, the second robotic arm 106, and the third robotic arm 107. The tumor-pushing mechanism includes a first isolation pad 201, a first end bracket 202, a side sealing plate 203, a movable shovel head 204, and a fixed shovel head 205. The first isolation pad 201 is rotatably connected to one end of the third robotic arm 107, and the first end bracket 202 is fixedly sleeved on one end of the first isolation pad 201. There are two side sealing plates 203. The side sealing plates 203 are all fixedly inserted into one side of the first isolation pad 201. The moving shovel head 204 and the fixed shovel head 205 are located between the two side sealing plates 203. Through the set travel and transport structure, push-button mechanism, guide sliding limit mechanism, tool storage mechanism and braking positioning mechanism, the automatic track separation function of the push-button mechanism can be driven by the guide sliding limit mechanism during use. This effectively replaces the traditional manual handling operation mode, significantly reduces the safety risk of operators coming into contact with high temperature weld beads, and improves the safety and automation level of operation.

[0025] The traveling and transporting structure also includes a power distribution box 108, a drive motor 109, track wheels 110, and a casing 111. The power distribution box 108 is fixedly installed at the bottom of the vehicle body 101. There are four drive motors 109, and all four drive motors 109 are fixedly installed at the bottom of the vehicle body 101. The track wheels 110 are fixedly installed at the output end of the drive motors 109. The casing 111 is fixedly connected to the bottom of the vehicle body 101, and the drive motors 109 are located inside the casing 111.

[0026] The traveling and conveying structure also includes a first hydraulic cylinder 112, a second hydraulic cylinder 113, a third hydraulic cylinder 114, a fourth hydraulic cylinder 115, a protective seat 116, a hydraulic oil tank 117, a hydraulic pump 118, and a solenoid distribution valve 119. The first hydraulic cylinder 112 is rotatably connected between the transverse seat 104 and the first robotic arm 105; the second hydraulic cylinder 113 is rotatably connected between the first robotic arm 105 and the second robotic arm 106; the third hydraulic cylinder 114 is rotatably connected between the protective seat 116 and the hydraulic oil tank 117; the fourth hydraulic cylinder 115 is rotatably connected between the protective seat 116 and the hydraulic oil tank 117; and the fourth hydraulic cylinder 116 is rotatably connected between the protective seat 116 and the hydraulic oil tank 117. The pressure cylinder 115 is rotatably connected to the surface of the third robotic arm 107, and the first hydraulic cylinder 112, the second hydraulic cylinder 113, the third hydraulic cylinder 114, and the fourth hydraulic cylinder 115 form a hydraulic drive unit. There are two protective seats 116, which are respectively fixedly mounted on the surfaces of the two transverse motors 103. The inner walls of the protective seats 116 are rotatably connected to the bottom end of the transverse seat 104 via bearings. The hydraulic oil tank 117 is fixedly mounted inside the connecting seat 102. The hydraulic pump 118 and the solenoid distribution valve 119 are both fixedly mounted. The hydraulic cylinders 112, 113, 114, 115, and 118 are all hydraulically connected to the hydraulic tank 117 via a solenoid distribution valve 119. The system is mounted on the surface of the hydraulic oil tank 117. It is connected via a vehicle body 101, connecting seat 102, traverse motor 103, traverse seat 104, first robotic arm 105, second robotic arm 106, third robotic arm 107, electrical control box 108, drive motor 109, track wheel 110, enclosure 111, and first hydraulic cylinder 118. 12. The second hydraulic cylinder 113, the third hydraulic cylinder 114, the fourth hydraulic cylinder 115, the protective seat 116, the hydraulic oil tank 117, the hydraulic pump 118, and the electromagnetic distribution valve 119 can drive the track wheel 110 through the drive motor 109 to move the device on the track surface. The first hydraulic cylinder 112, the second hydraulic cylinder 113, the third hydraulic cylinder 114, the fourth hydraulic cylinder 115, and the transverse motor 103 drive the push mechanism to align with the track or transport and remove the high-temperature metal weld beads, thereby avoiding the safety hazards caused by manual handling.

[0027] The pushing mechanism also includes a second end frame 206, a second isolation pad 207, and a fifth hydraulic cylinder 208. The second end frame 206 is fixedly sleeved between two side sealing plates 203. The second isolation pad 207 is fixedly connected to the inner wall of the second end frame 206. The fifth hydraulic cylinder 208 is fixedly installed inside the first end frame 202.

[0028] The pushing mechanism also includes a sliding pusher 209, a fixed pusher 210, a sliding guide groove 211, and a sealing plate 212. The sliding pusher 209 is slidably connected between the two side sealing plates 203 through the sliding guide groove 211, and the interior of the sliding pusher 209 is fixedly connected to the output end of the fifth hydraulic cylinder 208. The surface of the moving shovel head 204 is fixedly connected to one side of the sliding pusher 209, and the surface of the fixed shovel head 205 is fixedly connected to one side of the fixed pusher 210. The fixed pusher 210 is fixedly connected between the two side sealing plates 203, and the sealing plate 212 is integrally set on the surface of the moving shovel head 204 and the surface of the fixed shovel head 205.

[0029] The push mechanism also includes an electromagnetic lock 213, a rubber anti-slip head 214, and a receiving hole 215. The electromagnetic lock 213 is fixedly installed inside the first end-connector 202 or the second end-connector 206. The rubber anti-slip head 214 is fixedly sleeved on the surface of the output end of the electromagnetic lock 213. The receiving hole 215 is respectively opened between the first isolation pad 201 and the first end-connector 202 or between the electromagnetic lock 213 and the second isolation pad 207. The surface of the rubber anti-slip head 214 is slidably connected to the inner wall of the receiving hole 215. 01. The first end bracket 202, side sealing plate 203, moving shovel head 204, fixed shovel head 205, second end bracket 206, second isolation pad groove block 207, fifth hydraulic cylinder 208, sliding push frame 209, fixed push frame 210, sliding guide groove 211, edge sealing plate 212, electromagnetic lock 213, rubber anti-slip head 214 and storage hole 215 can remove high-temperature metal weld beads through the relative movement of the moving shovel head 204 and the fixed shovel head 205 during use, and support the high-temperature metal weld beads through the side sealing plate 203 and the edge sealing plate 212 to prevent them from easily leaking out during transportation.

[0030] The guide sliding limiting mechanism includes a guide slide frame 301, a sensor 302, a buffer pad 303, and a magnet plate 304. The guide slide frame 301 is fixedly connected to the upper surface of the vehicle body 101. The sensor 302 is fixedly installed on one side of the guide slide frame 301. The buffer pad 303 is fixedly connected inside the guide slide frame 301. The magnet plate 304 is fixedly installed on the other side of the guide slide frame 301. By using the guide slide frame 301, sensor 302, buffer pad 303, and magnet plate 304, the tool bucket 401 can be easily limited during use, and the armature plate 505 can be easily attracted by the magnet plate 304, thereby ensuring that the braking and positioning mechanism is folded when the device is moving.

[0031] The tool storage mechanism includes a tool hopper 401, an observation screen 402, and a grip opening 403. The tool hopper 401 is slidably connected to the inside of the guide frame 301. The observation screen 402 is fixedly connected to the inner walls on both sides of the tool hopper 401. The grip openings 403 are respectively opened through both sides of the tool hopper 401. With the tool hopper 401, observation screen 402, and grip openings 403, tools can be easily transported through the tool hopper 401. The separation of the tool hopper 401 from the guide frame 301 enables rapid transport of tools.

[0032] The braking positioning mechanism includes a rotating shaft 501, a braking seat 502, a gripping groove 503, a top plate 504, an armature plate 505, and a guide column 506. The braking seat 502 is rotatably connected to one side of the vehicle body 101 via the rotating shaft 501. The gripping groove 503 is opened on one side of the braking seat 502. The armature plate 505 is fixedly connected to the inner wall of the braking seat 502 via the top plate 504, and the armature plate 505 corresponds to the magnet plate 304. The guide column 506 is fixedly inserted into the interior of the braking seat 502.

[0033] The braking positioning mechanism includes a braking block 507, a sliding hole 508, a braking motor 509, a threaded rod 510, an anti-slip block 511, and a mating groove 512. There are two braking blocks 507, which are distributed opposite each other. The sliding hole 508 is formed through both sides of the braking block 507, and the braking block 507 is slidably connected to the surface of the guide column 506 through the sliding hole 508. The braking motor 509 is fixedly installed on one side of the braking seat 502. The threaded rod 510 is rotatably connected to the inside of the braking seat 502 through a bearing, and the threaded rod 510 is fixedly installed at the output end of the braking motor 509 through a coupling. The surface of the threaded rod 510 is... The device is equipped with bidirectional external threads, and the threaded rod 510 is threadedly connected to two brake blocks 507 respectively through the bidirectional external threads. The anti-slip block 511 is fixedly connected to one side of the brake block 507, and the mating groove 512 is opened on one side of the anti-slip block 511. Through the provided rotating shaft 501, brake seat 502, holding groove 503, top plate 504, armature plate 505, guide column 506, brake block 507, sliding hole 508, brake motor 509, threaded rod 510, anti-slip block 511 and mating groove 512, the device can be stopped by using the support of the brake block 507 on the track during use, thereby avoiding the side tipping caused by the unstable center of gravity when transporting high-temperature metal weld beads.

[0034] Working principle: When in use, the drive motor 109 is started to drive the track wheel 110 to roll, thereby realizing the operation of the device on the track surface. After the device is moved to the track docking point and the position is adjusted, the drive motor 109 is turned off. Then, the brake seat 502 is flipped down to separate the armature plate 505 from the magnet plate 304. Then, the brake motor 509 is started, which drives the threaded rod 510 to rotate. When the threaded rod 510 rotates, it pushes the two brake blocks 507 to slide to both sides, thereby making the mating groove 512 lock onto the track surface, thus realizing the braking and positioning of the device. After the aluminothermic welding is completed and the mold and other equipment are removed, the protective seat 116 above the corresponding side track is activated. The sensor 302 continuously feeds back position information and adjusts the position. During adjustment, the transverse motor 103 drives the transverse seat 104 to rotate, thereby continuously adjusting the angle of the transverse seat 104 until the first isolation pad 201 and the second isolation pad 207 are aligned with the track. Then, the fifth hydraulic cylinder 208 is activated to retract, causing the fifth hydraulic cylinder 208 to drive the moving shovel head 204 to slide towards the side closer to the first isolation pad 201 via the sliding pusher 209. Then, the first hydraulic cylinder 112, the second hydraulic cylinder 113, the third hydraulic cylinder 114, and the fourth hydraulic cylinder 115 are driven to make the moving shovel head 204 and the fixed shovel head 205 cover the surface of the track at both ends. And fit together, while ensuring that the metal weld bead is located between the moving shovel head 204 and the fixed shovel head 205, and then activate the electromagnetic lock 213. The electromagnetic lock 213 drives its output end to extend out of the receiving hole 215, so that the rubber anti-slip head 214 is pressed against the track surface, thereby locking the push mechanism. The extension and retraction of the first hydraulic cylinder 112 will adjust the angle between the first robotic arm 105 and the transverse seat 104, the extension and retraction of the second hydraulic cylinder 113 will adjust the angle between the second robotic arm 106 and the first robotic arm 105, the extension and retraction of the third hydraulic cylinder 114 will adjust the angle between the third robotic arm 107 and the second robotic arm 106, and the extension and retraction of the fourth hydraulic cylinder 115 will adjust the angle between the first isolation pad groove block 201 and the third robotic arm 107. After the movable shovel head 204 and the fixed shovel head 205 cover the track surfaces at both ends, the fifth hydraulic cylinder 208 is activated to extend, causing the fifth hydraulic cylinder 208 to drive the movable shovel head 204 to move away from the first isolation pad 201 via the sliding pusher 209, until the movable shovel head 204 and the fixed shovel head 205 are in contact. At this time, the movable shovel head 204 cuts and stores the metal weld beads on the track surface between the two side sealing plates 203, the two edge sealing pieces 212, the movable shovel head 204, and the fixed shovel head 205, and then... The electromagnetic lock 213 drives its output end to retract and retract the receiving hole 215, thereby releasing the locking of the push-button mechanism. Then, it drives the first hydraulic cylinder 112, the second hydraulic cylinder 113, the third hydraulic cylinder 114, and the fourth hydraulic cylinder 115 to lift the push-button mechanism and the internal metal weld bead. This drives the transverse motor 103 to rotate the transverse seat 104, allowing the metal weld bead to be transported to a position away from the track weld point for subsequent disengagement work, thus ensuring that the track weld point can be used for subsequent operations.

[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A railway maintenance trolley, characterized in that, include: The traveling transport structure has a push mechanism at both ends on one side, a guide sliding limit mechanism at the top, a tool storage mechanism inside the guide sliding limit mechanism, and a braking and positioning mechanism on the side of the traveling transport structure away from the push mechanism. The traveling and transporting structure includes a vehicle body (101), a connecting seat (102), a transverse motor (103), a transverse base (104), a first robotic arm (105), a second robotic arm (106), and a third robotic arm (107). The connecting seat (102) is fixedly connected to one end of the upper surface of the vehicle body (101). There are two transverse motors (103), and both transverse motors (103) are fixedly installed inside the connecting seat (102). The length of the line connecting the midpoints of the two transverse motors (103) is equal to the track gauge length. The transverse base (104) is fixedly installed at the output end of the transverse motor (103). The first robotic arm (105) is rotatably connected to the surface of the transverse base (104). The second robotic arm (106) is rotatably connected to one end of the first robotic arm (105). The third robotic arm... (107) Rotatably connected to one end of the second robotic arm (106), and a hydraulic drive unit is provided between the first robotic arm (105), the second robotic arm (106) and the third robotic arm (107). The tumor pushing mechanism includes a first isolation pad (201), a first end bracket (202), a side sealing plate (203), a moving shovel head (204) and a fixed shovel head (205). The first isolation pad (201) is rotatably connected to one end of the third robotic arm (107). The first end bracket (202) is fixedly sleeved on one end of the first isolation pad (201). There are two side sealing plates (203), and both side sealing plates (203) are fixedly inserted into one side of the first isolation pad (201). The moving shovel head (204) and the fixed shovel head (205) are located between the two side sealing plates (203).

2. The railway maintenance trolley according to claim 1, characterized in that, The traveling and transporting structure also includes a power distribution box (108), a drive motor (109), a track wheel (110), and a cover (111). The power distribution box (108) is fixedly installed at the bottom of the vehicle body (101). There are four drive motors (109), and all four drive motors (109) are fixedly installed at the bottom of the vehicle body (101). The track wheel (110) is fixedly installed at the output end of the drive motor (109). The cover (111) is fixedly connected to the bottom of the vehicle body (101), and the drive motor (109) is located inside the cover (111).

3. The railway maintenance trolley according to claim 2, characterized in that, The traveling and transporting structure also includes a first hydraulic cylinder (112), a second hydraulic cylinder (113), a third hydraulic cylinder (114), a fourth hydraulic cylinder (115), a protective seat (116), a hydraulic oil tank (117), a hydraulic pump (118), and an electromagnetic distribution valve (119). The first hydraulic cylinder (112) is rotatably connected between the transverse seat (104) and the first robotic arm (105). The second hydraulic cylinder (113) is rotatably connected between the first robotic arm (105) and the second robotic arm (106). The third hydraulic cylinder (114) is rotatably connected between the protective seat (116) and the hydraulic oil tank (117). The fourth hydraulic cylinder (115) is rotatably connected to the surface of the third robotic arm (107). The first hydraulic cylinder (112) and the second hydraulic cylinder (113) are... The third hydraulic cylinder (114) and the fourth hydraulic cylinder (115) form a hydraulic drive unit. There are two protective seats (116), and the two protective seats (116) are respectively fixedly installed on the surface of the two transverse motors (103). The inner wall of the protective seat (116) is rotatably connected to the bottom end of the transverse seat (104) through a bearing. The hydraulic oil tank (117) is fixedly installed inside the connecting seat (102). The hydraulic pump (118) and the electromagnetic distribution valve (119) are both fixedly installed on the surface of the hydraulic oil tank (117). The first hydraulic cylinder (112), the second hydraulic cylinder (113), the third hydraulic cylinder (114), the fourth hydraulic cylinder (115) and the hydraulic pump (118) are all hydraulically connected to the hydraulic oil tank (117) through the electromagnetic distribution valve (119).

4. The railway maintenance trolley according to claim 1, characterized in that, The tumor pushing mechanism also includes a second end frame (206), a second isolation pad (207) and a fifth hydraulic cylinder (208). The second end frame (206) is fixedly sleeved between two side sealing plates (203). The second isolation pad (207) is fixedly connected to the inner wall of the second end frame (206). The fifth hydraulic cylinder (208) is fixedly installed inside the first end frame (202).

5. A railway maintenance trolley according to claim 4, characterized in that, The pushing mechanism also includes a sliding pusher (209), a fixed pusher (210), a sliding guide groove (211), and a sealing plate (212). The sliding pusher (209) is slidably connected between two side sealing plates (203) through the sliding guide groove (211), and the interior of the sliding pusher (209) is fixedly connected to the output end of the fifth hydraulic cylinder (208). The surface of the moving shovel head (204) is fixedly connected to one side of the sliding pusher (209), and the surface of the fixed shovel head (205) is fixedly connected to one side of the fixed pusher (210). The fixed pusher (210) is fixedly connected between two side sealing plates (203). The sealing plate (212) is integrally set on the surface of the moving shovel head (204) and the surface of the fixed shovel head (205).

6. A railway maintenance trolley according to claim 5, characterized in that, The pushing mechanism also includes an electromagnetic lock (213), a rubber anti-slip head (214), and a receiving hole (215). The electromagnetic lock (213) is fixedly installed inside the first end bracket (202) or the second end bracket (206). The rubber anti-slip head (214) is fixedly sleeved on the surface of the output end of the electromagnetic lock (213). The receiving hole (215) is opened through the first isolation pad groove (201) and the first end bracket (202) or the electromagnetic lock (213) and the second isolation pad groove (207). The surface of the rubber anti-slip head (214) is slidably connected to the inner wall of the receiving hole (215).

7. A railway maintenance trolley according to claim 1, characterized in that, The guide sliding limiting mechanism includes a guide slide frame (301), a sensor (302), a buffer pad (303), and a magnet plate (304). The guide slide frame (301) is fixedly connected to the upper surface of the vehicle body (101), the sensor (302) is fixedly installed on one side of the guide slide frame (301), the buffer pad (303) is fixedly connected inside the guide slide frame (301), and the magnet plate (304) is fixedly installed on the other side of the guide slide frame (301).

8. A railway maintenance trolley according to claim 7, characterized in that, The tool storage mechanism includes a tool bucket (401), an observation screen (402), and a grip opening (403). The tool bucket (401) is slidably connected to the inside of the guide frame (301). The observation screen (402) is fixedly connected to the inner walls on both sides of the tool bucket (401). The grip openings (403) are respectively opened through both sides of the tool bucket (401).

9. A railway maintenance trolley according to claim 1, characterized in that, The braking positioning mechanism includes a rotating shaft (501), a braking seat (502), a gripping groove (503), a top plate (504), an armature plate (505), and a guide column (506). The braking seat (502) is rotatably connected to one side of the vehicle body (101) via the rotating shaft (501). The gripping groove (503) is opened on one side of the braking seat (502). The armature plate (505) is fixedly connected to the inner wall of the braking seat (502) via the top plate (504), and the armature plate (505) corresponds to the magnet plate (304). The guide column (506) is fixedly inserted into the interior of the braking seat (502).

10. A railway maintenance trolley according to claim 9, characterized in that, The braking positioning mechanism further includes a braking block (507), a sliding hole (508), a braking motor (509), a threaded rod (510), an anti-slip block (511), and a mating groove (512). There are two braking blocks (507), which are distributed opposite each other. The sliding hole (508) is formed through both sides of the braking block (507), and the braking block (507) is slidably connected to the surface of the guide column (506) through the sliding hole (508). The braking motor (509) is fixedly installed on the braking seat (507). On one side of brake seat (502), the threaded rod (510) is rotatably connected to the inside of brake seat (502) through bearing, and the threaded rod (510) is fixedly installed at the output end of brake motor (509) through coupling. The surface of the threaded rod (510) is provided with bidirectional external threads, and the threaded rod (510) is threadedly connected to two brake blocks (507) respectively through bidirectional external threads. The anti-slip block (511) is fixedly connected to one side of brake block (507), and the mating groove (512) is opened on one side of anti-slip block (511).