Plugboard device and pile machine equipment
By designing a multi-directional adjustable insert plate device, the problem of insufficient accuracy of pile driving equipment in insert plate construction was solved, realizing high-precision and low-noise pile driving construction.
Patent Information
- Application Number
- CN202511427140.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2025-11-21
AI Technical Summary
Existing pile driving equipment lacks precision in slab installation, making it difficult to meet the requirements for high-precision construction.
An insertion plate device is designed, including an insertion plate mechanism and multiple adjustment mechanisms, which can adjust the degree of freedom of the insertion plate mechanism in multiple directions, thereby enhancing the flexibility and accuracy of the insertion plate device.
It improves the pile driving accuracy and flexibility of the insert plate device, reduces energy consumption, and reduces noise pollution through static pressure construction.
Smart Images
Figure CN120990113A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pile driving construction, in particular to a plate inserting device and a pile driving machine. BACKGROUND
[0002] Among pile prefabricated component products, sheet pile products play a key role in various occasions, including retaining walls, land remediation, underground continuous walls (such as parking lots and basements), riverbank protection, seawall construction, cofferdams and foundation pit maintenance, etc.
[0003] The construction requirements of sheet piles are generally higher than those of square piles and pipe piles, and the sheet piles in the row are required to be tightly jointed, so the existing pile driving machine needs to have high pile inserting precision. However, the precision of the pile driving machines currently used on the market still cannot meet the high precision requirements. SUMMARY
[0004] The present application provides a plate inserting device which can improve the flexibility of the prefabricated component adjustment of the pile inserting machine. The present application also provides a pile driving machine with the plate inserting device.
[0005] In a first aspect, the present application provides a plate inserting device, comprising: a plate inserting mechanism for inserting a prefabricated component into an underground part; a first adjusting mechanism connected with the plate inserting mechanism for adjusting the rotational freedom of the plate inserting mechanism in a first direction, the first direction being the insertion direction of the prefabricated component.
[0006] Optionally, in the plate inserting device, a second adjusting mechanism is further included for adjusting the rotational freedom of the plate inserting mechanism in a second direction; the second direction is perpendicular to the first direction.
[0007] Optionally, in the plate inserting device, a third adjusting mechanism is further included for adjusting the rotational freedom of the plate inserting mechanism in a third direction; the first direction, the second direction and the third direction are perpendicular to each other.
[0008] Optionally, in the plate inserting device, the plate inserting mechanism comprises an upper clamping assembly, a lower clamping assembly and a pressing assembly; the upper clamping assembly and the lower clamping assembly are both used for clamping the prefabricated component, and the upper clamping assembly and the lower clamping assembly alternately clamp the prefabricated component; the pressing assembly is used for driving the upper clamping assembly to move to insert the prefabricated component into the underground part; the pressing assembly is provided with a pressing end connected with the upper clamping assembly and a fixed end connected with the lower clamping assembly, and the first adjusting mechanism is arranged at the pressing end and the fixed end respectively, and the first adjusting mechanism adjusts the rotational freedom of the upper clamping assembly and the lower clamping assembly in the first direction.
[0009] Optionally, in the above plugboard device, the first adjusting mechanism comprises a first rotating shaft and a first oil cylinder; the axis of the first rotating shaft is parallel to the first direction; the first rotating shaft is arranged at the lower pressing end of the lower pressing assembly and the fixed end of the lower pressing assembly; the first rotating shaft of the upper clamping assembly is connected with the lower pressing end, and the first rotating shaft of the lower clamping assembly is connected with the fixed end; the first oil cylinder is arranged at least on one side of the axis of the first rotating shaft; the first oil cylinder is connected with the upper clamping assembly and the lower clamping assembly; the cylinder body of the first oil cylinder connected with the upper clamping assembly is connected with the lower pressing end, the cylinder body of the first oil cylinder connected with the lower clamping assembly is connected with the fixed end of the lower pressing assembly, or the upper clamping assembly and the lower clamping assembly share one first oil cylinder, the telescopic rod of the first oil cylinder is connected with the upper clamping assembly and the lower clamping assembly through a connecting piece, and the cylinder body of the first oil cylinder is connected with the lower pressing assembly.
[0010] Optionally, in the above plugboard device, the upper clamping assembly and the lower clamping assembly are both in the form of a door structure; the door structure comprises a fixed part and a movable part; the fixed part is arranged at the lower pressing end and the fixed end; the movable part and the fixed part surround a cavity for clamping the prefabricated component; the first side of the movable part parallel to the first direction is hinged to the fixed part; the second side opposite to the first side of the movable part is connected to the fixed part through a bolt; the door structure further comprises a driving part installed on the fixed part and used for driving the movable part to rotate around the hinged position of the movable part and the fixed part.
[0011] Optionally, in the above plugboard device, the second adjusting mechanism is connected with the plugboard mechanism; the second adjusting mechanism comprises a fixing part, a second rotating shaft and a second oil cylinder; the fixing part is fixedly installed on the working platform; the fixing part is connected with the lower pressing assembly through the second rotating shaft; the axis of the second rotating shaft is parallel to the second direction; the second oil cylinder is used for driving the lower pressing assembly to rotate around the second rotating shaft; the cylinder body of the second oil cylinder is hinged to the fixing part; the telescopic rod of the second oil cylinder is hinged to the lower pressing assembly.
[0012] Optionally, in the above plugboard device, the third adjusting mechanism is connected with the second adjusting mechanism; the third adjusting mechanism comprises a third rotating shaft and a third oil cylinder; the fixing part is rotationally connected with the working platform through the third rotating shaft; the axis of the third rotating shaft is parallel to the third direction; the third oil cylinder drives the second adjusting mechanism to rotate around the third rotating shaft; the cylinder body of the third oil cylinder is hinged to the working platform; the telescopic rod of the third oil cylinder is hinged to the second adjusting mechanism.
[0013] In a second aspect, the application discloses a pile machine device, comprising a pile inserting device and a working platform, the pile inserting device is installed on the working platform, the working platform is used for movement compensation of the pile inserting device in a first direction, a second direction and a third direction; the pile inserting device is the pile inserting device described in any one of the above solutions; the pile inserting device is located at a first end of the working platform in the second direction, a counterweight is arranged at a second end of the working platform in the second direction; the counterweight is connected with the working platform through a sliding assembly, and the sliding assembly is used for adjusting the distance between the counterweight and the pile inserting device.
[0014] Optionally, in the pile machine device, the working platform comprises a hull, a slewing mechanism and a third direction adjusting mechanism; the hull is connected with the pile inserting mechanism; the hull is connected with the slewing mechanism, and the slewing mechanism is used for adjusting the angle of the hull around the first direction; the third direction adjusting mechanism is used for adjusting the position of the hull in the third direction, and the third direction adjusting mechanism is arranged on both sides of the hull in the third direction, and the third direction adjusting mechanism comprises a connecting column corresponding to both ends of the hull in the third direction, the axis direction of the connecting column is parallel to the first direction, and the connecting column is rotationally connected with the hull.
[0015] The pile inserting device provided by the embodiment of the application comprises a pile inserting mechanism and a first adjusting mechanism, the pile inserting mechanism is used for inserting a prefabricated component into an underground part, the pile inserting mechanism realizes the insertion action of the prefabricated component, and the pile inserting mechanism has a translational degree of freedom in the insertion direction; a second adjusting mechanism is connected with the pile inserting mechanism, and the second adjusting mechanism is used for adjusting the rotational degree of freedom of the pile inserting mechanism in the insertion direction. The pile inserting mechanism of the pile inserting device disclosed in the solution has a translational degree of freedom in the first direction and a rotational degree of freedom around the first direction, and the prefabricated component can be driven by the pile inserting mechanism to not only perform the insertion operation in the first direction, but also perform the angle adjustment around the first direction. When the angle adjustment of the prefabricated component around the first direction is needed, the pile inserting mechanism can be driven to move only by the first adjusting assembly, compared with the mode of adjusting the angle of the whole pile inserting device around the first direction in the related art, the flexibility of the prefabricated component adjustment is improved, and the adjustment accuracy is easier to control.
[0016] The application also discloses a pile machine device, comprising a pile inserting device and a working platform, the pile inserting device is installed on the working platform. The pile inserting device is the pile inserting device described in any one of the above solutions, and the pile inserting device has the above technical effects. The pile machine device with the pile inserting device also has the same technical effects, which will not be described herein. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some examples or embodiments of the present application, and for those skilled in the art, other drawings can be obtained from the provided drawings without creative labor, and the present application can also be applied to other similar scenarios according to the provided drawings. Unless it is obvious from the language environment or otherwise stated, the same reference numerals in the drawings represent the same structure or operation.
[0018] Figure 1 is a structural schematic diagram of the pile driving equipment provided by the embodiments of the present application;
[0019] Figure 2 is a front view of the pile driving equipment provided by the embodiments of the present application;
[0020] Figure 3 is a structural schematic diagram of the plugboard mechanism provided by the embodiments of the present application;
[0021] Figure 4 is a structural schematic diagram of the working platform of the pile driving equipment provided by the embodiments of the present application.
[0022] wherein:
[0023] 1 - upper clamping assembly; 11 - fixed part; 12 - movable part; 13 - latch; 14 - guide roller; 2 - lower clamping assembly; 3 - pressing assembly; 31 - telescopic cylinder; 4 - first adjusting mechanism; 41 - first rotating shaft; 42 - first oil cylinder; 5 - second adjusting mechanism; 51 - fixed part; 52 - second rotating shaft; 53 - second oil cylinder; 6 - third adjusting mechanism; 61 - third rotating shaft; 62 - third oil cylinder; 7 - working platform; 71 - hull; 72 - slewing mechanism; 73 - third direction adjusting mechanism; 731 - connecting column; 8 - counterweight. DETAILED DESCRIPTION
[0024] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related application, and not to limit the application. The described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0025] It should be noted that, for the convenience of description, only the parts related to the application are shown in the drawings. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0026] It should be understood that the terms "system", "apparatus", "unit" and / or "module" used in the present application are a method for distinguishing different components, elements, parts, sections or assemblies of different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.
[0027] As shown in the present application and claims, unless the context clearly indicates otherwise, the words "one", "an", "a", and / or "the" do not specify a singular number, but can also include a plural number. Generally, the terms "comprise" and "include" only indicate the inclusion of the steps and elements explicitly identified, and these steps and elements do not constitute an exclusive list, and the method or device can also include other steps or elements. The element defined by the statement "comprising a" does not exclude the presence of another identical element in the process, method, product or device comprising the element.
[0028] In the description of the embodiments of the present application, " / " represents or, unless otherwise specified, for example, A / B can represent A or B; "and / or" in this paper is only a description of the association between the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent: A exists alone, A and B exist together, and B exists alone. In addition, in the description of the embodiments of the present application, "multiple" means two or more than two.
[0029] Hereinafter, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more features.
[0030] The function of the plate inserting device is to vertically drive the pile prefabricated member into the target position by mechanical force to form a continuous plate structure.
[0031] The flexibility of the plate inserting device is reflected in the degree of freedom, which is the number of independent motion ways in the space of an object or system, which is divided into translational freedom and rotational freedom.
[0032] The flexibility is poor, the degree of freedom is low, the number of independent motion ways of the object or system is small, and the motion way is single, so the precision of the plate inserting device cannot meet the requirement of high precision.
[0033] Please refer to Figure 3, the plate inserting device disclosed in the present scheme comprises a plate inserting mechanism and a first adjusting mechanism 4.
[0034] The plug-in mechanism is used for inserting the prefabricated component into the ground, the plug-in mechanism realizes the insertion of the prefabricated component into the ground, the plug-in mechanism has a translational degree of freedom along the direction of insertion into the ground, in order to facilitate subsequent description, the insertion direction of the prefabricated component is named as the first direction; the second adjusting mechanism 5 is connected with the plug-in mechanism, and the second adjusting mechanism 5 is used for adjusting the rotational degree of freedom of the plug-in mechanism in the first direction, that is, the plug-in mechanism can rotate around the first direction. The rotational degree of freedom in the first direction is that the plug-in mechanism rotates around the first direction as the axis, and the rotational angle of the plug-in mechanism around the first direction is adjusted.
[0035] The plug-in mechanism of the plug-in device disclosed in the scheme has a translational degree of freedom along the first direction and a rotational degree of freedom around the first direction, and the plug-in mechanism can not only drive the prefabricated component to perform the insertion operation along the first direction, but also drive the prefabricated component to perform the rotation operation around the first direction.
[0036] The scheme disclosed in the plug-in device increases the degree of freedom of the plug-in mechanism, thereby improving the flexibility of the plug-in mechanism movement and improving the precision of the plug-in mechanism.
[0037] The first adjusting mechanism 4 acts on the plug-in mechanism of the plug-in device, and the first adjusting mechanism 4 directly drives the plug-in mechanism to move. Compared with the related art, the plug-in device is driven to adjust the angle around the first direction, on the one hand, the movement precision of the plug-in mechanism is improved, and on the other hand, a smaller force is applied to drive the plug-in mechanism to move, thereby reducing the energy consumption.
[0038] The first adjusting mechanism 4 drives the plug-in mechanism to adjust the angle around the first direction, which is actually to adjust the angle of the prefabricated component located in the plug-in mechanism around the first direction. The prefabricated component adjusts the angle around the first direction, which can be that the first adjusting mechanism 4 drives the plug-in mechanism as a whole to adjust the angle around the first direction, or drives the part connected with the prefabricated component in the plug-in mechanism to adjust the angle around the first direction. No matter which way can realize the angle adjustment of the prefabricated component around the first direction, and solve the problem that the flexibility of the prefabricated component around the first direction is weak.
[0039] Continuing to refer to Figure 3 , an embodiment of the plug-in mechanism is disclosed, and the first adjusting mechanism 4 is located in the plug-in mechanism. The plug-in mechanism includes an upper clamping assembly 1, a lower clamping assembly 2 and a pressing assembly 3, and the upper clamping assembly 1 and the lower clamping assembly 2 are used for clamping the prefabricated component; the pressing assembly 3 is used for driving the upper clamping assembly 1 to move, and the prefabricated component is placed below. The first adjusting mechanism 4 acts on the upper clamping assembly 1 and the lower clamping assembly 2, and the first adjusting mechanism 4 drives the upper clamping assembly 1 and the lower clamping assembly 2 to rotate around the first direction.
[0040] The plugboard mechanism disclosed in the scheme is a static pressure mechanism, which realizes the insertion operation of the prefabricated component by the alternate clamping of the upper clamping assembly 1 and the lower clamping assembly 2. Specifically, the upper clamping assembly 1 clamps the prefabricated component, the lower clamping assembly 2 does not clamp the prefabricated component, the lower pressing assembly 3 drives the upper clamping assembly 1 to move in the insertion direction, the upper clamping assembly 1 drives the prefabricated component to insert downward, until the upper clamping assembly 1 reaches the upper surface of the lower clamping assembly 2, and the upper clamping assembly 1 stops the downward insertion action; the lower clamping assembly 2 clamps the prefabricated component, the upper clamping assembly 1 does not clamp the prefabricated component, the lower pressing assembly 3 drives the upper clamping assembly 1 to move upward in the opposite direction of the insertion direction to a specified position; repeat the above process to realize the insertion of the prefabricated component into the ground. Optionally, the direction of insertion into the ground is the vertical direction.
[0041] The plugboard mechanism disclosed in the scheme adopts the mode of relay clamping the prefabricated component by the upper clamping assembly 1 and the lower clamping assembly 2, so that the prefabricated component is always located in the plugboard mechanism, avoiding the problem of damage caused by the downward sliding of the prefabricated component due to gravity.
[0042] The plugboard mechanism disclosed in the scheme, through the lower pressing assembly 3, applies a force to the prefabricated component in the direction of insertion into the ground through the upper clamping assembly 1, for static pressure construction, which is less noisy than the method of knocking the prefabricated component into the ground by the pile driver, reduces noise pollution to the surrounding construction environment, and is more green and environmentally friendly.
[0043] Optionally, the upper clamping assembly 1 and the lower clamping assembly 2 of the plugboard mechanism disclosed in the scheme are both door structures, which are structures that can be opened like a door to one side.
[0044] The upper clamping assembly 1 and the lower clamping assembly 2 are both door structures, which include a fixed part 11 and a movable part 12. The fixed part and the movable part surround a cavity for clamping the prefabricated component. The lower pressing end and the fixed end of the lower pressing assembly are both provided with the fixed part. The movable part is hinged to the fixed part on the first side of the first direction. The second side opposite to the first side of the movable part is connected to the fixed part through a bolt 13.
[0045] The door structure further includes a driving part (not shown in the figure), which is used to drive the movable part to rotate around the hinge position of the movable part and the fixed part. Optionally, the driving part is a telescopic cylinder. When the telescopic rod of the telescopic cylinder is extended, the door structure is closed. When the telescopic rod of the telescopic cylinder is retracted, the door structure is opened.
[0046] The lower pressing assembly 3 is provided with a telescopic cylinder 31. The telescopic rod of the telescopic cylinder is connected to the bolt. The fixed part and the movable part include a bolt hole matched with the bolt.
[0047] The telescopic rod of the telescopic cylinder retracts, and the bolt slides out of the bolt hole of the fixed part and the movable part. The driving part drives the movable part to rotate around the hinge position, opens the door structure, the crane hoists the prefabricated component, and the prefabricated component is placed into the plugboard mechanism. The telescopic rod of the telescopic cylinder extends, and the bolt is inserted into the bolt hole of the fixed part and the movable part, so that the movable part is fixed in the fixed part, and the movable part is pressed against the prefabricated component in the fixed part.
[0048] The upper clamping assembly 1 and the lower clamping assembly 2 of the door mechanism can reduce the height of the crane hoisting the prefabricated component, and improve the safety of construction.
[0049] The upper clamping assembly 1 and the lower clamping assembly 2 are both frame structures adapted to the shape of the prefabricated component, and the frame structures are provided with guide rollers around the periphery for guiding the prefabricated component.
[0050] When the prefabricated component slides relative to the upper clamping assembly 1 and the lower clamping assembly 2, the prefabricated component is in sliding cooperation with the guide rollers 14, thereby reducing the friction between the prefabricated component and the upper clamping assembly 1 and the lower clamping assembly 2.
[0051] Optionally, the frame of the movable part is provided with a telescopic cylinder on two adjacent edges, and the telescopic rod of the telescopic cylinder is connected with the guide roller. The telescopic rod of the telescopic cylinder extends, so that the guide roller abuts against the side surface of the prefabricated component.
[0052] The upper clamping assembly 1 and the lower clamping assembly 2 can also be clamping assemblies commonly used in the field of pile foundation construction, and both are within the protection scope of the present application.
[0053] In this embodiment, the pressing assembly 3 includes a pressing end for connecting with the upper clamping assembly 1, and a fixed end for connecting with the lower clamping assembly 2. The pressing end and the fixed end are respectively provided with a first adjusting mechanism 4, and the first adjusting mechanism 4 adjusts the rotational freedom degree of the upper clamping assembly 1 and the lower clamping assembly 2 around the first direction. In other words, the rotational freedom degree of the upper clamping assembly 1 around the first direction is adjusted by the first adjusting mechanism 4 arranged on the pressing end of the pressing assembly 3, the rotational freedom degree of the lower clamping assembly 2 around the first direction is adjusted by the first adjusting mechanism 4 arranged on the fixed end of the pressing assembly 3, and the first adjusting mechanism 4 of the pressing end of the pressing assembly 3 and the first adjusting mechanism 4 of the fixed end of the pressing assembly 3 are independent of each other.
[0054] The adjustment of the upper clamping assembly 1 by the first adjusting mechanism 4 of the pressing end of the pressing assembly 3 and the adjustment of the lower clamping assembly 2 by the first adjusting mechanism 4 of the fixed end of the pressing assembly 3 can be performed synchronously or sequentially.
[0055] In other embodiments, the plugboard mechanism includes a bottom pressure box and a vibration hammer. In this embodiment, the first adjusting mechanism 4 is connected with the bottom pressure box, and the first adjusting mechanism 4 adjusts the rotational freedom degree of the bottom pressure box around the first direction.
[0056] The plug-in mechanism is not limited to the two embodiments described above, but can also be in other forms, all within the scope of the present application.
[0057] With reference to the accompanying drawings, the plug-in mechanism will be described in detail. Figure 2 The first adjusting mechanism 4 comprises a first rotating shaft 41 and a first oil cylinder 42.
[0058] The first rotating shaft 41 is arranged at the pressing end of the pressing assembly 3 and the fixed end of the pressing assembly 3, and the axis direction of the first rotating shaft 41 is parallel to the first direction. The upper clamping assembly 1 is connected with the first rotating shaft 41 at the pressing end, and the lower clamping assembly 2 is connected with the first rotating shaft 41 at the fixed end.
[0059] The first oil cylinder 42 applies a driving force to realize the rotation of the upper clamping assembly 1 and the lower clamping assembly 2 around the first rotating shaft 41.
[0060] The first oil cylinder 42 is located at least one side of the axis direction of the first rotating shaft 41, and the driving direction of the first oil cylinder 42 is out of the plane of the first direction.
[0061] The upper clamping assembly 1 and the lower clamping assembly 2 can be driven by the first oil cylinder 42 respectively, or can share the first oil cylinder 42.
[0062] In the embodiment that the upper clamping assembly 1 and the lower clamping assembly 2 are driven by the first oil cylinder 42 respectively, the upper clamping assembly 1 and the lower clamping assembly 2 are connected with the first oil cylinder 42 respectively. Specifically, the upper clamping assembly 1 is connected with the first oil cylinder 42, and the lower clamping assembly 2 is connected with the first oil cylinder 42. The end of the first oil cylinder 42 for connecting with the upper clamping assembly 1 and the lower clamping assembly 2 can be the driving end of the first oil cylinder 42. The other end of the first oil cylinder 42 connected with the upper clamping assembly 1 is connected with the pressing end, and the other end of the first oil cylinder 42 connected with the lower clamping assembly 2 is connected with the fixed end of the pressing assembly 3.
[0063] In this embodiment, the movements of the upper clamping assembly 1 and the lower clamping assembly 2 are independent of each other and do not affect each other.
[0064] In the embodiment that the upper clamping assembly 1 and the lower clamping assembly 2 share the first oil cylinder 42, the driving end of the first oil cylinder 42 is connected with the upper clamping assembly 1 and the lower clamping assembly 2 through a connecting piece, and the fixed end of the first oil cylinder 42 is connected with the pressing assembly 3.
[0065] The driving end of the first oil cylinder 42 is connected with the upper clamping assembly 1 and the lower clamping assembly 2 through the connecting piece, and the movement of the driving end of the first oil cylinder 42 drives the movement of the connecting piece, and then the connecting piece drives the upper clamping assembly 1 and the lower clamping assembly 2 to rotate around the first rotating shaft 41 at the same time.
[0066] Optionally, the connecting piece is a connecting strip, one end of the connecting strip is connected with the upper clamping assembly 1, and the other end of the connecting strip is connected with the lower clamping assembly 2. Since the upper clamping assembly 1 moves along the first direction with the pressing assembly 3, the lower clamping assembly 2 does not move along the first direction with the pressing assembly 3. The end of the connecting strip connected with the lower clamping assembly 2 is provided with a sliding groove. When the upper clamping assembly 1 moves along the first direction with the pressing assembly 3, the connecting strip moves with the upper clamping assembly 1. The connecting strip and the lower clamping assembly 2 are slidably connected through the sliding groove. The extension direction of the sliding groove and the driving direction of the first oil cylinder 42 are at an included angle, and the included angle is not 0°, which does not affect the driving of the first oil cylinder 42 to rotate the lower clamping assembly 2 around the first rotating shaft 41.
[0067] The connecting position of the fixed end of the first oil cylinder 42 and the pressing assembly 3 can be the pressing end of the pressing assembly 3 or the fixed end.
[0068] In the embodiment in which the connecting position of the fixed end of the first oil cylinder 42 and the pressing assembly 3 is the pressing end of the pressing assembly 3, the fixed end of the first oil cylinder 42 moves with the pressing end, the connecting strip moves with the upper clamping assembly 1, and the driving end of the first oil cylinder 42 moves synchronously with the connecting strip.
[0069] In the embodiment in which the connecting position of the fixed end of the first oil cylinder 42 and the pressing assembly 3 is the fixed end of the pressing assembly 3, the fixed end of the pressing assembly 3 does not move, and correspondingly, the fixed end of the first oil cylinder 42 also does not move. The driving end of the first oil cylinder 42 is connected with the connecting strip. Since the connecting strip moves with the pressing end of the pressing assembly 3, a sliding groove is optionally formed on the connecting strip and slidably connected with the driving end of the first oil cylinder 42. The extension direction of the sliding groove and the driving direction of the first oil cylinder 42 are at an included angle, and the included angle is not 0°, which does not affect the driving of the first oil cylinder 42 to rotate the lower clamping assembly 2 around the first rotating shaft 41. Alternatively, the setting position of the sliding groove is changed, and the connecting strip and the upper clamping assembly 1 are slidably connected through the sliding groove.
[0070] Continuing to refer to Figure 1 , the pressing assembly 3 comprises a fixed end, a driving end and a pressing end. The driving end is installed on the fixed end, and the pressing end is connected with the driving end. The fixed end provides an installation basis for the driving end and the pressing end. When the driving end drives the pressing end to move up and down, the position of the fixed end does not change.
[0071] The fixed end comprises an installation plate, the driving end is a telescopic cylinder, and the pressing end is a connecting block. The cylinder body of the telescopic cylinder is connected with the installation plate, and the telescopic rod of the telescopic cylinder is connected with the connecting block. The connecting block is connected with the upper clamping mechanism, and the lower clamping mechanism is installed on the installation plate.
[0072] Optionally, the installation plate is provided with telescopic cylinders on both sides along the first direction. The telescopic direction of the telescopic cylinders is parallel to the plane in which the installation plate is located.
[0073] In the embodiment in which the upper clamping assembly 1 and the lower clamping assembly 2 are respectively driven by the first oil cylinder 42, the lower clamping assembly 2 is connected with the mounting plate through the first rotating shaft 41, the cylinder body of the first oil cylinder 42 is connected with the mounting plate, and the telescopic rod of the first oil cylinder 42 is connected with the lower clamping assembly 2; the clamping length of the upper clamping assembly 1 on the prefabricated component is greater than that of the lower clamping assembly 2, and the upper clamping assembly 1 is connected with the connecting block at least at two ends in the first direction through the first rotating shaft 41, and the middle of the upper clamping assembly 1 can also be connected with the connecting block through the first rotating shaft 41, so as to ensure the connection strength of the upper clamping mechanism and the fixed end of the pressing assembly 3; the cylinder body of the first oil cylinder 42 is connected with the connecting block, and the telescopic rod of the first oil cylinder 42 is connected with the upper clamping assembly 1.
[0074] The first oil cylinder 42 is arranged on both sides of the first rotating shaft 41, and the driving directions of the first oil cylinders 42 on both sides of the first rotating shaft 41 are opposite, so as to realize the rotation of the upper clamping assembly 1 and the lower clamping assembly 2 around the first direction.
[0075] In order to improve the stability of the movement of the upper clamping mechanism in the first direction, a guide structure is arranged on the mounting plate, and the guide structure is a guide rail in an optional manner, the connecting block is slidingly connected with the guide rail, the guide rail guides the movement of the connecting block, and the swinging of the connecting block in a direction perpendicular to the first direction is prevented.
[0076] Optionally, the plane in which the mounting plate is located is parallel to the plane in which the prefabricated component is located.
[0077] In other embodiments, the rotating motor drives the first rotating shaft 41 to rotate; the first rotating shaft 41 of the pressing end is rotationally connected with the pressing end, the first rotating shaft 41 of the pressing end is fixedly connected with the upper clamping assembly 1, the rotating motor drives the first rotating shaft 41 to rotate, and the first rotating shaft 41 drives the upper clamping assembly 1 to rotate; the first rotating shaft 41 of the fixed end is rotationally connected with the fixed end, the first rotating shaft 41 of the fixed end is fixedly connected with the lower clamping assembly 2, the rotating motor drives the first rotating shaft 41 to rotate, and the first rotating shaft 41 drives the lower clamping assembly 2 to rotate.
[0078] The rotating motor can be a servo motor.
[0079] In order to further optimize the above technical scheme, the plugboard device disclosed in the scheme further comprises a second adjusting mechanism 5, and the second adjusting mechanism 5 is used for adjusting the rotation freedom degree of the plugboard mechanism in the second direction. It should be noted that the second direction is perpendicular to the first direction.
[0080] In the embodiment in which the first adjusting mechanism 4 drives the plugboard mechanism as a whole to perform angle adjustment around the first direction, the second adjusting mechanism 5 can be connected with the first adjusting mechanism 4, the second adjusting mechanism 5 drives the whole composed of the first adjusting mechanism 4 and the plugboard mechanism to perform angle adjustment around the second direction, or the second adjusting mechanism 5 drives the part connected with the prefabricated component in the plugboard mechanism to perform angle adjustment around the second direction.
[0081] In the embodiment in which the first adjusting mechanism 4 drives the part connected with the prefabricated component in the insert plate mechanism to make angular adjustment around the first direction, the second adjusting mechanism 5 is connected with the insert plate mechanism, and the second adjusting mechanism 5 drives the whole composed of the first adjusting mechanism 4 and the insert plate mechanism to make angular adjustment around the second direction.
[0082] The insert plate mechanism of the insert plate device disclosed in the scheme has the translational freedom along the first direction, the rotational freedom around the first direction, and the rotational freedom around the second direction, which increases the freedom of the insert plate mechanism and further improves the flexibility of the use of the insert plate device.
[0083] Continuing to refer to Figure 2 , the second adjusting mechanism 5 is located outside the insert plate mechanism, and the second adjusting mechanism 5 is connected with the fixed end of the pressing assembly 3 of the insert plate mechanism.
[0084] The second adjusting mechanism 5 includes a fixed part 51, a second rotating shaft 52, and a second oil cylinder 53.
[0085] The fixed part 51 is installed on the working platform 7; the fixed part 51 is connected with the fixed end of the pressing assembly 3 through the second rotating shaft 52, the axis of the second rotating shaft 52 is parallel to the second direction; and the second oil cylinder 53 is used to drive the pressing assembly 3 to rotate around the second rotating shaft 52.
[0086] The working platform 7 is the installation platform of the insert plate mechanism. In this embodiment, the insert plate mechanism is installed on the installation platform through the second adjusting mechanism 5.
[0087] In the working process, first, the insert plate mechanism is adjusted around the second direction through the second adjusting mechanism 5, then the insert plate mechanism is adjusted around the first direction through the first adjusting mechanism 4, and finally the insert plate mechanism acts to insert the prefabricated component into the underground part.
[0088] The fixed part 51 has sufficient strength to bear the weight of the insert plate mechanism.
[0089] In some embodiments, the fixed part 51 is a frame, and the frame is parallel to the installation plate (or the plane where the prefabricated component is located). Alternatively, the plane where the frame is located is perpendicular to the second direction, so that Figure 3 as shown in the angle, the frame swings left and right in the horizontal direction to adjust the included angle between the prefabricated component and the first direction.
[0090] The second oil cylinder 53 is located at least on one side of the axis direction of the second rotating shaft 52, the cylinder body of the second oil cylinder 53 is hinged to the fixed part 51, and the telescopic rod of the second oil cylinder 53 is connected with the pressing assembly 3.
[0091] In other embodiments, the rotating motor drives the second rotating shaft 52 to rotate, and the second rotating shaft 52 drives the pressing assembly 3 to rotate.
[0092] With reference to Figure 2 , the middle lower part of the frame is provided with a second rotating shaft 52, and the second oil cylinder 53 is located at the upper end of the frame. The rotating radius of the pressing assembly 3 is the distance between the center of the second rotating shaft 52 and the position where the second oil cylinder 53 is connected with the pressing assembly 3. The smaller the rotating radius, the higher the angle adjustment accuracy. Those skilled in the art can adjust the length of the rotating radius according to the accuracy requirement.
[0093] In order to further optimize the above technical scheme, the plugboard device disclosed in the scheme further comprises a third adjusting mechanism 6, which is used to adjust the rotating degree of freedom of the plugboard mechanism in the third direction. The first direction, the second direction and the third direction are perpendicular to each other.
[0094] In the embodiment in which the second adjusting mechanism 5 is connected with the pressing assembly 3, the third adjusting mechanism 6 is connected with the second adjusting mechanism 5, and the third adjusting mechanism 6 drives the whole composed of the second adjusting mechanism 5, the plugboard mechanism and the first adjusting mechanism 4 to rotate around the third direction.
[0095] The plugboard mechanism of the plugboard device disclosed in the scheme has the translational degree of freedom along the first direction, the rotating degree of freedom around the first direction, the rotating degree of freedom around the second direction and the rotating degree of freedom around the third direction, which increases the degree of freedom of the plugboard mechanism and further improves the flexibility of use.
[0096] With reference to Figure 2 and Figure 3 , the third adjusting mechanism 6 is connected with the second adjusting mechanism 5.
[0097] The third adjusting mechanism 6 comprises a third rotating shaft 61 and a third oil cylinder 62. The fixing member 51 is rotationally connected with the working platform 7 through the third rotating shaft 61, and the third oil cylinder 62 drives the fixing member 51 to rotate around the third rotating shaft 61.
[0098] The axis of the third rotating shaft 61 is parallel to the third direction and parallel to the plane in which the frame is located.
[0099] As shown by the angle Figure 3 , the frame swings forward and backward in the vertical direction to adjust the included angle between the prefabricated component and the first direction.
[0100] The second rotating shaft 52 and the second oil cylinder 53 of the second adjusting mechanism 5 and the third rotating shaft 61 and the third oil cylinder 62 of the third adjusting mechanism 6 are integrated on the fixing member 51, which to some extent reduces the overall size of the plugboard device in the second direction and reduces the volume of the plugboard device in the second direction.
[0101] In operation, the first adjusting mechanism 4, the second adjusting mechanism 5 and the third adjusting mechanism 6 adjust the inserting plate mechanism respectively, and finally the inserting plate mechanism acts to insert the prefabricated component into the underground part. The working sequence of the first adjusting mechanism 4, the second adjusting mechanism 5 and the third adjusting mechanism 6 is not limited.
[0102] In some other embodiments, the rotary motor drives the third rotating shaft 61 to rotate, and the third rotating shaft 61 drives the second adjusting assembly to rotate.
[0103] Continuing to refer to Figure 2 , the lower part of the frame is provided with the third rotating shaft 61, the telescopic rod of the third oil cylinder 62 is hinged to the upper end of the frame, the fixed end of the third oil cylinder 62 is hinged to the working platform 7, and the third oil cylinder 62 is located on the side of the frame away from the inserting plate mechanism.
[0104] In a second aspect, the application further discloses a pile machine device, which comprises an inserting plate device and a working platform 7, and the inserting plate device is installed on the working platform 7.
[0105] The inserting plate device is the inserting plate device described in any one of the above solutions, and the inserting plate device has the above technical effects. The pile machine device with the inserting plate device also has the same technical effects, which will not be described here again.
[0106] The working platform 7 can drive the inserting plate device to move along the first direction, the second direction and the third direction to compensate for the moving position of the inserting plate device along the first direction, the second direction and the third direction. The working platform 7 coarsely adjusts the position and orientation of the inserting plate device, and the first adjusting mechanism, the second adjusting mechanism and the third adjusting mechanism finely adjust the orientation of the inserting plate device. The combination of the two improves the high-degree-of-freedom adjustment of the pile machine device to the prefabricated component.
[0107] The inserting plate device is located at the first end of the working platform 7 along the second direction, and the second end of the working platform 7 along the second direction is provided with a counterweight 8, which is used to enhance the stability of the working platform 7.
[0108] The weight and quantity of the counterweight 8 are adjusted by a person skilled in the art according to actual needs.
[0109] Furthermore, the position of the counterweight 8 on the working platform 7 is adjustable. Specifically, the counterweight 8 is connected to the working platform 7 through a sliding assembly, and the sliding assembly is used to adjust the distance between the counterweight 8 and the inserting plate device to change the center of gravity of the working platform 7.
[0110] The sliding assembly comprises a tray, a driving sprocket, a driven sprocket, a chain and a motor.
[0111] The counterweight 8 is placed on the tray. The motor drives the driving sprocket to rotate, the driving sprocket drives the driven sprocket to rotate through the chain, and the chain is connected to the tray.
[0112] The main sprocket rotates to drive the chain to rotate, and the chain drives the tray to move to adjust the position of the counterweight 8.
[0113] The working platform 7 is also provided with a guide rail, and the bottom of the tray is provided with a guide wheel matched with the guide rail to guide the movement of the tray.
[0114] Referring to Figure 4 The working platform 7 includes a hull 71, a rotating mechanism 72, and a third direction adjusting mechanism 73.
[0115] The hull 71 is connected with the plugboard mechanism, specifically, the hull 71 is connected with the third adjusting mechanism 6 of the plugboard mechanism.
[0116] The rotating mechanism 72 and the third direction adjusting mechanism 73 are both connected with the lower part of the hull 71. The rotating mechanism 72 is used to drive the hull 71 to adjust the angle around the first direction, and the lower end of the rotating mechanism 72 is suspended;
[0117] The third direction adjusting mechanism 73 is used to adjust the position of the hull 71 along the third direction, and the third direction adjusting mechanism 73 is located on the ground. The hull 71 is provided with the third direction adjusting mechanism 73 on both sides along the third direction, and the third direction adjusting mechanism 73 includes a connecting column 731, the axis direction of the connecting column 731 is parallel to the first direction, and the connecting column 731 is rotationally connected with the hull 71.
[0118] Specifically, the rotating mechanism 72 includes two short hulls arranged oppositely along the third direction, each of which is provided with a guide groove, and the guide groove is provided with a guide wheel and a pushing oil cylinder. The guide wheel is provided with a mounting block, the mounting block is rotationally connected with the hull 71, and the pushing oil cylinder is connected with the mounting block. Through the reverse pushing of the pushing oil cylinders of the two short hulls, the rotation of the hull 71 driven by the rotating mechanism 72 is realized.
[0119] The third direction driving mechanism includes two long hulls arranged oppositely along the second direction, each of which is provided with a guide groove, and the guide groove is provided with a guide wheel and a pushing oil cylinder. The guide wheel is provided with a connecting column 731, the connecting column 731 is rotationally connected with the hull 71, and the pushing oil cylinder is connected with the mounting block. The pushing oil cylinders of the two long hulls drive the mounting block to move along the same direction to adjust the position of the hull 71 along the third direction.
[0120] Optionally, the connecting column 731 is a telescopic cylinder, and the telescopic direction of the telescopic cylinder is parallel to the first direction.
[0121] The working platform 7 can also be a vehicle.
[0122] The description above only clearly and completely describes preferred embodiments of the present application and the technical principles of the application, and is not used to limit the application. Those skilled in the art can make various modifications and variations to the application. The application scope involved in the application is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by the combinations of the above technical features or equivalent features without departing from the above application concept. For example, the technical solutions formed by the mutual replacement of the above features and the technical features disclosed in the application (but not limited to) having similar functions.
Claims
1. A plugboard device, characterized by The utility model relates to a prefabricated component inserting device, comprising: a inserting plate mechanism for inserting a prefabricated component into underground part; a first adjusting mechanism (4) connected with the inserting plate mechanism for adjusting the rotating freedom degree of the inserting plate mechanism in a first direction, the first direction being the inserting direction of the prefabricated component.
2. The plugboard apparatus of claim 1, wherein, Further comprising a second adjusting mechanism (5) for adjusting the rotating freedom degree of the inserting plate mechanism in a second direction; the second direction being perpendicular to the first direction.
3. The plugboard apparatus of claim 2, wherein, Further comprising a third adjusting mechanism (6) for adjusting the rotating freedom degree of the inserting plate mechanism in a third direction; the first direction, the second direction and the third direction being perpendicular to each other.
4. The plugboard apparatus of claim 1, wherein, The inserting plate mechanism comprises an upper clamping assembly (1), a lower clamping assembly (2) and a pressing assembly (3); the upper clamping assembly (1) and the lower clamping assembly (2) are both used for clamping the prefabricated component, and the upper clamping assembly (1) and the lower clamping assembly (2) clamp the prefabricated component alternately; the pressing assembly (3) is used for driving the upper clamping assembly (1) to move to insert the prefabricated component into underground part; the pressing assembly (3) is used for the pressing end connected with the upper clamping assembly (1) and the fixed end connected with the lower clamping assembly (2), and the first adjusting mechanism (4) is arranged respectively, and the first adjusting mechanism (4) adjusts the rotating freedom degree of the upper clamping assembly (1) and the lower clamping assembly (2) in the first direction.
5. The plugboard apparatus of claim 4, wherein, The first adjusting mechanism (4) comprises a first rotating shaft (41) and a first oil cylinder (42); the axis direction of the first rotating shaft (41) is parallel to the first direction; the pressing end of the pressing assembly (3) and the fixed end of the pressing assembly (3) are respectively provided with the first rotating shaft (41), the upper clamping assembly (1) is connected with the first rotating shaft (41) of the pressing end, and the lower clamping assembly (2) is connected with the first rotating shaft (41) of the fixed end; the first oil cylinder (42) is located at least one side of the axis direction of the first rotating shaft (41); the upper clamping assembly (1) and the lower clamping assembly (2) are connected with the first oil cylinder (42) respectively, the cylinder body of the first oil cylinder (42) connected with the upper clamping assembly (1) is connected with the pressing end, and the cylinder body of the first oil cylinder (42) connected with the lower clamping assembly (2) is connected with the fixed end of the pressing assembly (3), or, the upper clamping assembly (1) and the lower clamping assembly (2) share one first oil cylinder (42), the telescopic rod of the first oil cylinder (42) is connected with the upper clamping assembly (1) and the lower clamping assembly (2) through a connecting piece, and the cylinder body of the first oil cylinder (42) is connected with the pressing assembly (3).
6. The plugboard apparatus of claim 4, wherein, The upper clamping assembly (1) and the lower clamping assembly (2) are both door structures; The door structure comprises a fixed part and a movable part, the fixed part is provided on the lower pressing end and the fixed end, the movable part and the fixed part surround a cavity for clamping the prefabricated component, the first side of the movable part parallel to the first direction is hinged to the fixed part, and the second side opposite to the first side of the movable part is connected to the fixed part through a bolt; The door structure further comprises a driving part installed on the fixed part, for driving the movable part to rotate around the hinged position of the movable part and the fixed part.
7. The plugboard apparatus of claim 4, wherein, The second adjusting mechanism (5) is connected with the plugboard mechanism; The second adjusting mechanism (5) comprises a fixed part (51), a second rotating shaft (52) and a second oil cylinder (53); The fixed part (51) is fixedly installed on the working platform (7), the fixed part (51) is connected with the lower pressing assembly (3) through the second rotating shaft (52), and the axis of the second rotating shaft (52) is parallel to the second direction; The second oil cylinder (53) is used for driving the lower pressing assembly (3) to rotate around the second rotating shaft (52), the cylinder body of the second oil cylinder (53) is hinged to the fixed part (51), and the telescopic rod of the second oil cylinder (53) is hinged to the lower pressing assembly (3).
8. The plugboard apparatus of claim 7, wherein, The third adjusting mechanism (6) is connected with the second adjusting mechanism (5); The third adjusting mechanism (6) comprises a third rotating shaft (61) and a third oil cylinder (62); The fixed part (51) is rotationally connected with the working platform (7) through the third rotating shaft (61), and the axis of the third rotating shaft (61) is parallel to the third direction; The third oil cylinder (62) drives the second adjusting mechanism (5) to rotate around the third rotating shaft (61); the cylinder body of the third oil cylinder (62) is hinged to the working platform (7), and the telescopic rod of the third oil cylinder (62) is hinged to the second adjusting mechanism (5).
9. A pile driving apparatus, characterized by The plugboard device and the working platform (7) are provided, the plugboard device is installed on the working platform (7), the working platform (7) is used for moving compensation of the plugboard device along the first direction, the second direction and the third direction; the plugboard device is the plugboard device in any one of claims 1-8; The plugboard device is located at the first end of the working platform (7) along the second direction, and the second end of the working platform (7) along the second direction is provided with a counterweight (8); The counterweight (8) is connected with the working platform (7) through a sliding assembly, and the sliding assembly is used for adjusting the distance between the counterweight (8) and the plugboard device.
10. Pile driving apparatus according to claim 9, characterised in that The working platform (7) comprises a hull (71), a slewing mechanism (72) and a third direction adjusting mechanism (73); The hull (71) is connected with the plugboard mechanism; The hull (71) is connected with the slewing mechanism (72), and the slewing mechanism (72) is used for adjusting the angle of the hull (71) around the first direction; The third direction adjusting mechanism (73) is used for adjusting the position of the hull (71) along the third direction, the third direction adjusting mechanism (73) is arranged on both sides of the hull (71) along the third direction, the third direction adjusting mechanism (73) comprises a connecting column (731) corresponding to both ends of the hull (71) along the third direction, the axis direction of the connecting column (731) is parallel to the first direction, and the connecting column (731) is rotationally connected with the hull (71).