Energy-saving spiral plate heat exchanger
The energy-saving spiral plate heat exchanger, designed with a conical spiral body and U-shaped channels, solves the shortcomings of existing spiral plate heat exchangers in terms of heat exchange efficiency and scale formation, achieving efficient heat exchange and convenient cleaning.
Patent Information
- Application Number
- CN202511396736.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-09-28
AI Technical Summary
Existing spiral plate heat exchangers have shortcomings in terms of heat exchange efficiency and scale formation. In particular, scale is prone to form in the area with large changes in flow angle at the center of the heat exchanger, and scale removal is difficult. Existing descaling technologies are unable to effectively reduce local resistance.
It adopts a conical spiral main body design, combined with U-shaped channels and conical spiral plates, and uses a staged input of low temperature medium for auxiliary heat exchange to reduce local resistance. It also uses an external fluid area and a pressure pump in the drainage pipe to improve heat exchange efficiency, and the detachable structure makes it easy to clean.
It improves heat exchange efficiency, reduces energy consumption, reduces scale formation, and is easy to clean, thus enhancing the overall performance of the heat exchanger.
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Figure CN120991631A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of energy-saving heat exchangers, in particular to an energy-saving spiral plate heat exchanger. BACKGROUND
[0002] The spiral plate heat exchanger is a high-efficiency, non-scaling, compact heat exchanger, which is internally formed by two groups of plate materials rolled into spiral pipelines, and the temperature of the medium is converted by the spiral running of two different temperature media, and the spiral plate is matched with the fixed distance column, the turbulent flow effect is strong, the heat exchange efficiency is high, and it can be applied to multiple fields.
[0003] The existing heat exchanger has a cylindrical structure, the cross section is rectangular, the internal liquid medium flow direction is converted between the horizontal direction and the vertical spiral direction, the area with large flow angle change in the center of the heat exchanger is easy to scale, and since the flange pipe needs to be welded at this position, the difficulty of scale removal is also increased. As shown in the comparative document CN201410777122.1, the scale is removed by designing a cleaning mechanism to achieve the purpose of energy saving. Due to the shielding of the fixed distance column in the gap between the spiral plates, it is difficult to meet the technical requirements of scale removal, and it is difficult to reduce the scale from the fundamental factor of reducing local resistance. In the process of cold and hot medium flow, the spiral pipeline design will make the temperature of the two media tend to the average value in the transmission process, and the heat exchange efficiency of the existing spiral plate heat exchanger needs to be improved. SUMMARY
[0004] The purpose of the present application is to provide an energy-saving spiral plate heat exchanger to solve the problems raised in the background art.
[0005] To achieve the above purpose, the present application provides the following technical scheme: an energy-saving spiral plate heat exchanger, specifically including a cement U-shaped channel, a plate valve is installed inside the cement U-shaped channel, and a metal channel is sleeved in the cement U-shaped channel, characterized in that: the cross section of the metal channel is in U-shaped structure, a conical spiral body is slidably connected to the inner side of the metal channel, and two groups of conical caps are respectively installed at the front and rear ends of each group of conical spiral bodies. Preferably, the metal channel is provided with a rail A at the top end, the rail A is slidably connected to the top of a sliding table A, the sliding table A is provided with a clamp at the top, the sliding table A is provided with a fastening mechanism for positioning at the top, and two groups of rails B are fixedly connected to the left and right sides of the metal channel. Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0006] Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0007] Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0008] Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0009] Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0010] Preferably, the conical spiral body is outwardly convex at the front end and inwardly concave at the rear end in the horizontal direction, two groups of the conical caps are respectively connected with the convex surface and the concave surface of the conical spiral body, the center of the spiral plate in the conical spiral body is S-shaped, three groups of conical spiral plates are arranged in the inside of the conical spiral body by welding, the inside of the conical spiral body is divided into the medium cavity A and the medium cavity B by the spiral plates, the inside of the medium cavity B is divided into the outer fluid area by the spiral plates, the top of the outside of the conical spiral body is provided with the transition cavity A by welding, the bottom of the outside of the conical spiral body is provided with the transition cavity B by welding, the outside of the transition cavity A is connected with the drainage pipe A, the inside of the transition cavity A is in communication with the medium cavity A, the inside of the transition cavity B is in communication with the medium cavity B, and the outside of the medium cavity B is connected with the drainage pipe B.
[0011] Preferably, the sliding table A is internally provided with medium pipe A and medium pipe B through the clamp connection, the bottom of the medium pipe A is clamped and fixed at the vertical surface of the sliding beam frame through the clamp, the bottom of the medium pipe A is connected with the butt joint pipe through the flange, and the bottom of the medium pipe B is connected with the drainage pipe A through the flange.
[0012] The application provides an energy-saving spiral plate heat exchanger. 1. One of the two groups of conical spiral bodies can be removed from the inside of the group of spiral plates, and a conical cap without a fluid tank is installed, so that the outer fluid area disappears. After the high-temperature fluid is input from the group of conical spiral bodies with an outer fluid area, the low-temperature waste water in the outer fluid area can enter the spiral cavity to assist the heat exchange of the two groups of media with a small temperature difference between the spiral plates. At the same time, the low-temperature medium is pre-cooled by the low-temperature medium, and the pre-cooled low-temperature medium enters the inside of the double-channel conical spiral body, and the low-temperature medium enters the double-channel conical spiral body and exchanges heat with the low-temperature medium. The low-temperature medium enters the conical spiral body with an outer fluid area to cool the high-temperature medium, so that the low-temperature medium and the low-temperature medium in the double-channel conical spiral body exchange heat, and the low-temperature medium and the high-temperature medium in the three-channel conical spiral body exchange heat. Through the process of dividing and inputting the low-temperature medium in stages and exchanging heat in stages, the heat exchange efficiency is improved, and the energy consumption is reduced.
[0013] 2. Compared with the existing heat exchanger with a rectangular cross section, the conical structure design can increase the relative height between the inner and outer circles of the spiral body while prolonging the length of the heat exchange medium pipeline, increase the pitch and curvature ratio, and reduce the local resistance coefficient of the entire pipeline. Since v=Q / A, the average flow velocity (v) in the pipeline is increased under the condition that the pipe diameter A is unchanged, the flow resistance of the heat exchange medium is reduced under the condition that the relative situation is reduced, and the formation of scale in the spiral plate heat exchanger is fundamentally slowed down by reducing the local resistance.
[0014] 3. The drainage pipe connected between the conical spiral bodies is internally provided with a check valve and a pressure pump connected through a flange. The low-temperature pipeline medium between the heat exchangers is input in batches through the pressure pump, which can improve the heat exchange efficiency of the long-path high-temperature medium and reduce the influence of room temperature on the low-temperature medium pipeline.
[0015] 4. The outer fluid area between the multiple groups of heat exchangers is interconnected, the low-temperature medium input pipeline can utilize the manifold to supplement the low-temperature medium, so that the low-temperature medium continuously cools the high-temperature medium in the extended spiral circulation process, reduces the temperature change caused by the spiral flow of the low-temperature medium, and greatly improves the flow rate and heat exchange efficiency of the low-temperature medium.
[0016] 5. After fastening with bolts, the multiple groups of heat exchangers can be combined into an integral whole, the waste water cooled in the factory area and circulated by a water pump is introduced into the metal channel for circulation by the drainage channel, the waste water at normal temperature can be utilized, and the high-temperature medium in the heat exchange can be cooled by the horizontal flow of the external water flow while the vertical heat exchange in the traditional spiral plate.
[0017] 6. The detachable structure design facilitates quick disassembly of the heat exchanger, and facilitates cleaning of the area where the spiral pipeline without external pipeline welding is located in the center of the heat exchanger and the angle change of the horizontal flow direction is large. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings described in the following description only relate to some embodiments of the present application, and are not a limitation of the present application.
[0020] In the drawings: Figure 1 is a right front side structure schematic diagram of the conical spiral main body and the conical cap of the embodiment one of the present application.
[0021] Figure 2 is Figure 1 a partial enlarged schematic diagram of B in
[0022] Figure 3 is a front side perspective structure schematic diagram of the metal channel of the embodiment one of the present application.
[0023] Figure 4 is a metal channel perspective side sectional view schematic diagram of the embodiment one of the present application.
[0024] Figure 5 is a disassembled schematic diagram of the external structure of the conical spiral main body of the embodiment one of the present application.
[0025] Figure 6 is Figure 5 a partial enlarged schematic diagram of C in
[0026] Figure 7 is a side sectional view schematic diagram of the conical spiral main body of the embodiment one of the present application after combination.
[0027] Figure 8 is Figure 7 is a partial enlarged view of D in
[0028] Figure 9 is a schematic view of the external structure of the conical spiral body of Embodiment Two of the present application.
[0029] List of Reference Signs 1, cement U-shaped channel; 2, metal channel; 201, track A; 2011, sliding table A; 2012, fastening mechanism; 202, track B; 3, conical spiral body; 301, medium cavity A; 3011, transition cavity A; 3012, drainage pipe A; 302, medium cavity B; 3021, transition cavity B; 3022, drainage pipe B; 303, outer fluid area; 304, side bracket; 3041, sliding table B; 305, lifting ring; 4, conical cap; 401, ring plate; 4011, bolt hole A; 402, screw rod base A; 4021, slot A; 403, abutting plane; 404, fluid groove; 405, groove; 4051, leakage cavity; 4052, ring groove; 4053, leakage hole; 406, gasket ring; 407, distance limiting beam; 5, sliding table C; 501, sliding beam frame; 502, abutting rod; 5021, sealing disc; 5022, protrusion A; 5023, protrusion B; 5024, abutting pipe; 503, screw rod base B; 5031, slot B; 6, medium pipe A; 7, medium pipe B; 8, fastening screw rod A; 9, fastening screw rod B. DETAILED DESCRIPTION
[0030] The details of the application can be more clearly understood with reference to the drawings and the following description. However, the specific embodiments of the application described herein are intended for purposes of illustration only and are not intended to be limiting in any way. These and other variations of the application will be apparent to those skilled in the art from the teachings herein. It is therefore intended that the scope of the application be governed by the following claims and their equivalents.
[0031] Unless otherwise defined, the terms "upper", "lower", "left", "right" and the like in this text are to be understood as referring to the orientation of the application as shown in the drawings. Figure 1 The terms "upper", "lower", "left", "right" and the like in this text are to be understood as referring to the orientation of the application as shown in the drawings.
[0032] Please refer to Figures 1-8The embodiment one provided by the present application provides an energy-saving spiral plate heat exchanger, which comprises a cement U-shaped channel 1, the cement U-shaped channel 1 is connected with a plant drainage channel or an external river diversion channel, a plate valve is installed on the inner side of the cement U-shaped channel 1, water is controlled to enter through the valve, a metal channel 2 is sleeved in the cement U-shaped channel 1, the cross section of the metal channel 2 is in a U-shaped structure, a conical spiral body 3 is slidably connected to the inner side of the metal channel 2, and a filter screen can be installed in the metal channel 2 or the cement U-shaped channel 1 according to the needs, after external water areas or plant wastewater to be discharged are drained, the temperature of the wastewater can be utilized.
[0033] The front end of the conical spiral body 3 protrudes outward in the horizontal direction, and the rear end is recessed inward, two groups of conical caps 4 are installed at the front and rear ends of each group of conical spiral bodies 3 respectively, the two groups of conical caps 4 are respectively connected with the protruding surface and the recessed surface of the conical spiral body 3, the center of the spiral plate in the conical spiral body 3 is in an S shape, three groups of spiral plates are arranged on the inner side of the conical spiral body 3 through welding, the three groups of spiral plates are conical, the inner side of the conical spiral body 3 is divided into a medium cavity A 301 and a medium cavity B 302 through the spiral plates, the inner side of the medium cavity B 302 is divided into an outer fluid area 303 through the spiral plates, distance columns are welded between the plate surfaces of the spiral plates of the conical spiral body 3, a transition cavity A 3011 is arranged on the top of the outer side of the conical spiral body 3 through welding, a transition cavity B 3021 is arranged on the bottom of the outer side of the conical spiral body 3 through welding, a drainage pipe A 3012 is connected to the outside of the transition cavity A 3011, the inside of the transition cavity A 3011 is in communication with the medium cavity A 301, the inside of the transition cavity B 3021 is in communication with the medium cavity B 302, a drainage pipe B 3022 is connected to the outside of the medium cavity B 302, through the conical structure design, the height between the inner circle and the outer circle of the spiral body can be increased while the length of the heat exchange medium pipeline is prolonged, the pitch and the curvature ratio are increased, the flow resistance of the heat exchange medium is reduced under the relative condition, and the one-way valve and the pressure pump are arranged between the branched drainage pipes connected between the conical spiral bodies 3 and the medium pipe B 7 through the flange connection, the low-temperature medium is input into each heat exchanger in batches through the cooperation of the pressure pump and the valve pipeline, and the high-temperature medium pipeline is efficiently heat-exchanged through the batch high-pressure low-temperature medium input.
[0034] The top end of the metal channel 2 is provided with a rail A201, the top of the rail A201 is slidably connected with a sliding table A2011, the top of the sliding table A2011 is provided with a clamp, the top of the sliding table A2011 is provided with a fastening mechanism 2012 for positioning, the inside of the metal channel 2 is fixedly connected with two groups of rails B202 on the left and right sides, the left and right sides of the conical spiral body 3 are fixedly connected with side lap plates 304 through welding, the bottom of the side lap plate 304 is connected with a sliding table B3041 through bolts, the sliding table B3041 is slidably connected on the rail B202, the top of the conical spiral body 3 is fixedly connected with two groups of lifting rings 305 through welding, the front end of the conical cap 4 on the front side of the conical spiral body 3 and the rear end of the conical cap 4 on the rear side of the conical spiral body 3 are respectively provided with an abutting plane 403, the abutting plane 403 is horizontally provided with a groove 405, the conical cap 4 is horizontally penetrated with a fluid groove 404, the fluid groove 404 is in communication with the outer fluid area 303, the outer side of the groove 405 is provided with a ring groove 4052, the inside of the leakage cavity 4051 is provided with a leakage hole 4053, the inner side of the ring groove 4052 is provided with a sealing gasket ring 406 through interference fit, after a plurality of heat exchangers are horizontally abutted, the protruding part and the recessed part of the front and rear two groups of conical caps 4 are mutually attached, the leakage hole 4053 and the leakage cavity 4051 between the front and rear two groups of conical caps 4 form a passage, so that the medium flowing in the spiral direction in one group of separate conical spiral bodies 3 enters another group of conical spiral bodies 3 to continue heat exchange, at the same time, the outer fluid areas 303 between the plurality of heat exchangers are in communication with each other, the spiral pipelines with increased pitch are matched with the combined and lengthened structure, the low-temperature medium input pipeline can use the manifold to supplement the low-temperature medium in multiple groups, so that it continuously cools the high-temperature medium in the lengthened spiral circulation process, reduces the temperature change influence caused by the spiral flow of the low-temperature medium, greatly improves the flow rate and heat exchange efficiency of the low-temperature medium, or the rail A201 and the rail B202 can be welded by using a support, the support is installed outdoors, or a fan is arranged outside the support to transfer the heat generated by the outer fluid area 303 of the heat exchanger by using high-speed airflow.
[0035] The outer side edge of the conical cap 4 is provided with a ring plate 401, the inside of the ring plate 401 is horizontally provided with a bolt hole A4011, the outer side edge of the ring plate 401 is provided with four groups of screw rod seats A402, the edge of the screw rod seat A402 is provided with a slot A4021, four groups of distance limiting beams 407 are arranged between the conical caps 4 at the front and rear ends of each group of conical spiral bodies 3, the front and rear ends of the distance limiting beam 407 are provided with vertical vertical surfaces, the vertical vertical surfaces of the distance limiting beam 407 are provided with through holes for mounting bolts, the conical spiral body 3 and the conical cap 4 form a conical heat exchanger, the conical cap 4 and the conical spiral body 3 can be completely closed and fixed by welding, or the slot can be arranged on the edge of the conical curved surface of the conical cap 4, the outer side screw rod is clamped and fastened, which is convenient for disassembly and maintenance.
[0036] The sliding beam frame 501 is fixedly connected to the top of the sliding table C5, the butt joint rod 502 is fixedly connected to the bottom of the sliding beam frame 501, the sealing disc 5021 is fixedly connected to the horizontal end of the butt joint rod 502, the protrusion A 5022 is integrally formed on the rear side of the sealing disc 5021, the protrusion A 5022 corresponds to the shape of the ring groove 4052, the protrusion B 5023 is arranged on the rear side of the protrusion A 5022, the protrusion B 5023 corresponds to the shape of the groove 405, the butt joint pipe 5024 is arranged in the protrusion B 5023, the two groups of track B202 are slidably connected to the top of the sliding table C5, the screw rod seat B503 is fixedly connected to the top of the sliding table C5, the groove B5031 is arranged in the screw rod seat B503, the fastening screw A8 is slidably connected to the inside of the groove A4021, the fastening screw B9 is slidably connected to the inside of the groove B5031, after the heat exchanger is combined, the sliding table C5 is horizontally slid on the track, the sealing disc 5021 at the end of the sliding table C5 is attached to the butt joint plane 403, the protrusion A 5022 is inserted into the groove 405, the protrusion B 5023 is inserted into the flow cavity 4051, the butt joint pipe 5024 is inserted into the flow hole 4053, the fastening screw A8 is arranged on the screw rod seat B503, and the heat exchanger is combined.
[0037] The medium pipe A6 and the medium pipe B7 are respectively arranged in the sliding table A2011 through the clamp, the medium pipe A6 and the medium pipe B7 are the corrugated hose made of austenitic stainless steel, and the two ends are flange joints. The medium pipe A6 is clamped and fixed at the vertical surface of the sliding beam frame 501 through the clamp, the bottom of the medium pipe A6 is connected with the butt joint pipe 5024 through the flange, the bottom of the medium pipe B7 is connected with the drainage pipe A3012 through the flange, different numbers of conical heat exchangers are hoisted in the metal channel 2 through the crane, a plurality of conical heat exchangers are horizontally slid in the channel through the cooperation of the track B202 and the sliding table B3041, the fastening screw A8 is inserted into the groove A4021 outside the different heat exchangers, and after the fastening screw A8 is fastened through the bolt, a plurality of heat exchangers can be combined into an integral whole connected inside. The waste water circulating and flowing after being cooled in the factory area is introduced into the metal channel 2 through the drainage channel and the water pump, the waste water at normal temperature can be utilized, the high-temperature medium in the heat exchange can be assisted to be cooled through the horizontal flow of the external water flow while the vertical heat exchange in the traditional spiral plate.
[0038] Referring to Figure 9, embodiment two: on the basis of embodiment one, one of the two combined groups of conical spiral bodies 3 can be disassembled from the inner group of spiral plates, and the conical cap 4 without fluid groove 404 is installed, so that the outer fluid area 303 disappears. After the high-temperature fluid is input from the group of conical spiral bodies 3 with the outer fluid area 303, the low-temperature waste water in the outer fluid area 303 can be used to enter the spiral cavity to assist the two groups of media with smaller temperature difference between the spiral plates, so that the high-temperature medium is pre-cooled. The next high-temperature medium after pre-cooling enters the inside of the double-channel conical spiral body 3, and the low-temperature medium enters the double-channel conical spiral body 3 and exchanges heat with the next high-temperature medium. The next low-temperature medium enters the conical spiral body 3 with the outer fluid area 303 to cooperate with the low-temperature waste water to cool the high-temperature medium, so that the low-temperature medium and the next high-temperature medium exchange heat in the double-channel conical spiral body 3, and the next low-temperature medium and the high-temperature medium exchange heat in the three-channel conical spiral body 3. The two groups of media with the largest temperature difference enter from the opposite direction, so that the heat exchange intensity is improved in stages, and the energy consumption is reduced.
[0039] The specific use and role of the embodiment are as follows: when the application is used, first, the channel construction is carried out, the factory wastewater pipeline is guided to the heat exchange area, after the construction of the guide channel, the cement U-shaped channel 1 is erected in the guide channel, the metal channel 2 is erected in the middle section of the cement U-shaped channel 1, after the waterproof treatment of the channel, according to the needs, different numbers of conical heat exchangers are hoisted in the metal channel 2 by using the crane, through the cooperation of the track B202 and the sliding table B3041, the multiple groups of conical heat exchangers are horizontally slid in the channel, the fastening screw A8 is inserted into the slot A4021 outside the different heat exchangers, after the fastening by using the bolt, the multiple groups of heat exchangers can be combined into an integral whole connected internally, after the combination of the heat exchangers, the sliding table C5 is horizontally slid on the track, the end sealing disc 5021 is attached to the butt joint plane 403, the protrusion A5022 is inserted into the groove 405, the protrusion B5023 is inserted into the flow cavity 4051, the butt joint pipe 5024 is inserted into the flow hole 4053, after the butt joint of the end structure of the sliding beam frame 501 on the front and back sides and the conical heat exchangers combined on the front and back ends, the fastening screw A8 is installed on the screw rod seat B503 and is fastened by using the bolt, after the outer fluid area 303 of the multiple groups of heat exchangers is communicated with the middle pipeline, the heat exchangers with the front and back ends of the medium inlet and outlet pipeline are stably butt jointed, the wastewater or the water flow in the external river channel after the cooling in the factory area is introduced into the metal channel 2 by the guide channel and is circulated, the high-temperature medium in the heat exchange can be cooled by using the horizontal flow of the external water flow at the same time of the vertical heat exchange in the traditional spiral plate, the heat exchanger energy consumption is reduced, the low-temperature medium input pipeline uses the manifold multi-stage grouping to supplement the low-temperature medium pipeline, so that the high-temperature medium in the prolonged spiral circulation process is continuously cooled, the temperature change influence caused by the spiral flow of the low-temperature medium is reduced, and the flow rate and the heat exchange efficiency of the low-temperature medium are greatly improved.
Claims
1. An energy saving spiral plate heat exchanger, comprising: Cement U ditch (1), the cement U ditch (1) inside installation plate valve, the cement U ditch (1) inside sleeve connection metal channel (2), characterized in that: the metal channel (2) cross section is U type structure, the metal channel (2) inside slide connection has the taper spiral body (3), every group taper spiral body (3) front and back two ends are installed two groups taper cap (4) respectively; The metal channel (2) top is installed with track A (201), the track A (201) top slide connection has the slide table A (2011), the slide table A (2011) top is provided with the clamp, the slide table A (2011) top is provided with the fastening mechanism (2012) for positioning, the metal channel (2) inside left and right sides are fixedly connected with two groups of track B (202); The taper spiral body (3) horizontal direction front end outward bulge, rear end inward recess; Two groups taper cap (4) are opposite to the convex surface and the recess surface of taper spiral body (3) respectively, the taper spiral body (3) inside spiral plate center is S-shaped, the taper spiral body (3) inside is provided with three groups taper spiral plate through welding, the taper spiral body (3) inside is formed medium cavity A (301) and medium cavity B (302) through spiral plate separation, the medium cavity B (302) inside is formed outer fluid area (303) through spiral plate separation, the taper spiral body (3) outside top is provided with transition cavity A (3011) through welding, the taper spiral body (3) outside bottom is provided with transition cavity B (3021) through welding, the transition cavity A (3011) outside is connected with drainage tube A (3012), the transition cavity A (3011) inside is through with medium cavity A (301), the transition cavity B (3021) inside is through with medium cavity B (302), the medium cavity B (302) outside is connected with drainage tube B (3022).
2. The energy saving spiral plate heat exchanger according to claim 1, characterized in that: The taper spiral body (3) left and right sides are fixedly connected with side lap plate (304) through welding, the side lap plate (304) bottom is connected with slide table B (3041) through bolt, the slide table B (3041) is slide connected on the track B (202), the taper spiral body (3) top is fixedly connected with two groups of lifting ring (305) through welding.
3. The energy saving spiral plate heat exchanger as claimed in claim 1, wherein: The taper cap (4) front end of taper spiral body (3) front side and the taper cap (4) rear end located at taper spiral body (3) rear side are respectively provided with butt joint plane (403), the butt joint plane (403) is provided with groove (405), the taper cap (4) is penetrated with fluid groove (404) in horizontal direction, the fluid groove (404) is through with outer fluid area (303), the groove (405) inside is provided with leak cavity (4051) in horizontal direction, the groove (405) outside is provided with ring groove (4052), the leak cavity (4051) inside is provided with leak hole (4053), the ring groove (4052) inside is provided with sealing gasket ring (406) through interference fit.
4. The energy saving spiral plate heat exchanger as claimed in claim 1, wherein: The outer edge of the cone cap (4) is provided with a ring plate (401), the inner part of which is provided with a bolt hole A (4011) in the horizontal direction, and the outer edge of the ring plate (401) is provided with four groups of screw rod seats A (402), and the edge of the screw rod seat A (402) is provided with a slot A (4021).
5. The energy saving spiral plate heat exchanger as claimed in claim 1, wherein: Four groups of distance limiting beams (407) are arranged between the cone caps (4) at the front and rear ends of each group of conical spiral bodies (3), and the front and rear ends of the distance limiting beams (407) are provided with vertical sides, and the vertical sides of the distance limiting beams (407) are provided with through holes for mounting bolts.
6. The energy saving spiral plate heat exchanger as claimed in claim 1, wherein: Two groups of track B (202) top sliding connection has a sliding table C (5), the top of the sliding table C (5) is fixedly connected with a sliding beam frame (501), the top of the sliding table C (5) is fixedly connected with a screw rod seat B (503), and the screw rod seat B (503) is provided with a slot B (5031).
7. The energy saving spiral plate heat exchanger as claimed in claim 3, wherein: The butt joint rod (502) is fixedly connected to the bottom of the sliding beam frame (501), and the horizontal end of the butt joint rod (502) is fixedly connected with a sealing disc (5021), and the rear side of the sealing disc (5021) is integrally formed with a protrusion A (5022), the shape of the protrusion A (5022) corresponds to the shape of the ring groove (4052), the rear side of the protrusion A (5022) is provided with a protrusion B (5023), the shape of the protrusion B (5023) corresponds to the shape of the groove (405), and the inner part of the protrusion B (5023) is provided with a butt joint pipe (5024) in the horizontal direction.
8. The energy saving spiral plate heat exchanger as claimed in claim 4, wherein: The inner part of the slot A (4021) is slidably connected with a fastening screw A (8) in the horizontal direction, and the inner part of the slot B (5031) is slidably connected with a fastening screw B (9) in the horizontal direction.
9. The energy saving spiral plate heat exchanger as claimed in claim 7, wherein: The inner part of the sliding table A (2011) is provided with a medium pipe A (6) and a medium pipe B (7) through a clamp, the bottom of the medium pipe A (6) is clamped and fixed on the vertical side of the sliding beam frame (501) through a clamp, and the bottom of the medium pipe A (6) is connected with the butt joint pipe (5024) through a flange, and the bottom of the medium pipe B (7) is connected with the drainage pipe A (3012) through a flange.
Citation Information
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