Multifunctional high-precision power device flexible supporting and verifying device
The multi-functional high-precision power unit flexible support and calibration device solves the problem of low power unit assembly and adjustment efficiency, and realizes efficient modular support and accurate calibration, meeting the needs of multi-tonnage, serialized and various types of power units.
Patent Information
- Application Number
- CN202511148434.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-17
- Publication Date
- 2025-11-21
Smart Images

Figure CN120991926A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of armored vehicle propulsion system, and particularly relates to a multifunctional high-precision power device flexible support and calibration device. BACKGROUND
[0002] As the core system to meet the mobility of armored vehicles, the propulsion system includes a power system, a transmission system, an auxiliary system, and a power battery system. In order to meet the overall design requirements of high power density, high mobility, and high environmental adaptability of vehicle power transmission device in space, the modularized power device of multiple tonnage, serialization, generalization, and multiple forms (power transmission device transverse, power transmission device vertical, and power transmission device used alone) has become a research hotspot. However, during the general assembly and adjustment process, first of all, all general assembly products need to be weighed and data recorded before they can be installed on the tool support. Secondly, the tool support needs to be designed for each vehicle architecture to provide support. The tool support for power transmission devices of multiple tonnage and multiple modular configurations cannot be used universally, and it is connected to the power device at fixed points and cannot be flexibly adjusted. Thirdly, the tool support only serves as a support. Due to space and power device interference, the traditional steel ruler and tape measure cannot effectively measure the distance between the points, and the measurement accuracy cannot be guaranteed, which cannot support the distance calibration between the power device support positions. Moreover, due to the operation space and process interference, the operation process can only be installed in the order of power unit-transmission unit (or vice versa), and the general assembly process cannot be parallel. After the general assembly is completed, the test tool needs to be replaced on the test bench. In summary, due to the above reasons, the existing technology and tool support result in low efficiency of power device assembly and adjustment, which cannot meet the high-efficiency research and development requirements of power devices of multiple tonnage, serialization, generalization, and multiple forms of modular power devices. SUMMARY
[0003] The present application provides a multifunctional high-precision power device flexible support and calibration device, which solves the problem of low efficiency of power device assembly and adjustment caused by the existing technology, and cannot meet the high-efficiency research and development requirements of power devices of multiple tonnage, serialization, generalization, and multiple forms of modular power devices.
[0004] The present application is realized by the following technical solutions:
[0005] A multifunctional high-precision power device flexible support and calibration device, comprising a power unit flexible support device 1 and a transmission unit flexible support device 2, wherein the power unit flexible support device 1 and the transmission unit flexible support device 2 are both provided with a high-precision distance measuring device 11, a high-precision distance adjusting device 14, and a weight measuring device 15.
[0006] The power unit flexible supporting device 1 comprises a power unit main support 11 and a power unit supporting assembly 12, the power unit main support 11 is provided with a power unit longitudinal connecting flange 111, a power unit transverse connecting flange 112, a power unit transverse guide rail 113 and a power unit supporting leg 114, the power unit transverse connecting flange 112 and the power unit longitudinal connecting flange 111 are arranged in the transverse and longitudinal directions of the power unit main support 11 respectively, the power unit supporting assembly 12 is slidably connected to the power unit transverse guide rail 113, the power unit supporting assembly 12 is slidably provided with a longitudinal guide rail support 122, and is provided with a longitudinal guide rail supporting interface matched with the installed power transmission device;
[0007] The transmission unit flexible supporting device 2 comprises a transmission unit main support 21, a transmission unit suspension support 22 and a transmission unit auxiliary support 23, the transmission unit suspension support 22 is installed on the transmission unit transverse guide rail 211 of the transmission unit main support 21 to form a guide rail system, the suspension support body 221 of the transmission unit suspension support 22 is a semicircular connecting structure, and is provided with a guide structure for cooperating with the suspension structure of the installed component; the transmission unit main support 21 is provided with a transmission unit transverse connecting flange 212 and a transmission unit longitudinal connecting flange 213 for connecting with the power unit longitudinal connecting flange 111 and the power unit transverse connecting flange 112.
[0008] Further, the transmission unit flexible supporting device 2 further comprises a transmission unit auxiliary support 23, the transmission unit auxiliary support 23 is movably connected to the transmission unit transverse guide rail 211 through an auxiliary support guide rail 232 to form a guide rail system, and is provided with an auxiliary support long circular hole 231.
[0009] Further, the high-precision distance measuring device comprises a high-precision laser distance measuring device 131 and a center calibration device 132, the high-precision laser distance measuring device 131 is installed on the mobile device and can emit laser to measure the distance between the calibrated position and the target position; the center calibration device 132 is installed at the target position, and the installation position is calibrated according to the design size.
[0010] Further, the high-precision distance adjusting device 14 is a nut screw structure, which is installed on the power unit supporting assembly 12, the longitudinal guide rail support 122 and the transmission unit suspension support 22.
[0011] Further, the position adjustment result of the high-precision distance adjusting device 14 is displayed in real time on the interface of the high-precision distance measuring device 13.
[0012] Further, the weight measuring device 15 comprises a weight measuring operation and display device 151 and a pressure sensor 152, which is installed on the power unit main support 11 and the transmission unit main support 21 leg, and the pressure sensor 152 and the weight measuring operation and display device 151 are connected by a cable to display the weight.
[0013] Further, the multi-functional high-precision power device flexible support and calibration device has a modular use function to meet the support needs of different power transmission devices or other complex components, including but not limited to the power unit flexible support device single use mode, the transmission unit flexible support device single use mode, the horizontal layout mode, the vertical layout mode, the double group mode, and the multi-point support expansion mode.
[0014] The horizontal layout mode is that the power unit flexible support device 1 and the transmission unit flexible support device 2 are arranged in parallel, and the power unit flexible support device 1 is fastened together by the power unit horizontal connection flange 112 and the transmission unit horizontal connection flange 212 through bolts and nuts.
[0015] The vertical layout mode is that the power unit flexible support device 1 and the transmission unit flexible support device 2 are arranged in a "T" shape, and the power unit main support 11 is fastened together by the power unit longitudinal connection flange 111 and the transmission unit longitudinal connection flange 213 through bolts and nuts.
[0016] The double group mode is that the power unit flexible support device 1 or the transmission unit flexible support device 2 is itself in a group mode, and the power unit flexible support device 1 is fastened together by the power unit longitudinal connection flange 111 through bolts and nuts.
[0017] Further, the power unit support assembly 12, the longitudinal guide rail support 122, the transmission unit suspension support 22, and the transmission unit auxiliary support 23 are provided with position locking structures.
[0018] Further, the position locking structure is a locking screw and a locking pin.
[0019] Further, the lower part of the power unit main support 11 is the power unit leg 114, and the lower part of the transmission unit main support 21 is the transmission unit leg 216. The bottoms of the power unit leg 114 and the transmission unit leg 216 are milled flat, and a pressure sensor mounting interface is provided at the bottom, and related structures are provided for laboratory pressing plate fixation and locking, which are consistent with the pressure sensor mounting interface.
[0020] The application can meet the multi-process assembly requirements of modular power devices of multiple tonnage, serialization, generalization, multiple forms (power transmission device transverse, power transmission device longitudinal, and power, transmission and heat dissipation device used alone, etc.), and has high-precision ranging, distance adjusting and weight measuring functions, realizes the size checking, weight testing and modular use adjusting functions of the modular power device, improves the assembly and adjustment efficiency, and meets the multi-process parallel and test bench testing requirements of the power unit and transmission unit, and improves the research and development efficiency of different types of power devices of armored vehicles. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a schematic diagram of the multifunctional high-precision power device flexible support and checking device of the application;
[0022] Among them, 1 is a power unit flexible support device, and 2 is a transmission unit flexible support device.
[0023] Figure 2 is a schematic diagram of the power unit flexible support device of the application;
[0024] Among them, 11 is a power unit main support, 12 is a power unit support assembly, 13 is a high-precision ranging device, 14 is a high-precision distance adjusting device, and 15 is a weight measuring device.
[0025] Figure 3 is a schematic diagram of the power unit main support of the application;
[0026] Among them, 111 is a power unit longitudinal connecting flange, 112 is a power unit transverse connecting flange, 113 is a power unit transverse guide rail, 114 is a power unit support leg, 115 is a weight measuring device mounting plate, 116 is a distance adjusting device mounting structure, 117 is a transverse guide rail locking pin hole, and 118 is a ranging device mounting hole.
[0027] Figure 4 is a schematic diagram of the power unit support assembly of the application;
[0028] Among them, 121 is a transverse guide rail support, 122 is a longitudinal guide rail support, and 13 is a high-precision ranging device.
[0029] Figure 5 is a schematic diagram of the transverse guide rail support of the application;
[0030] Among them, a is a transverse guide rail groove, b is a longitudinal guide rail, c is a transverse guide rail handle, d is a transverse guide rail locking screw, e is a transverse guide rail locking pin, and f is a longitudinal locking hole.
[0031] Figure 6 is a schematic diagram of the longitudinal guide rail support of the application, wherein, Fig. b is a sectional view of Fig. a;
[0032] Wherein, A-longitudinal rail main body, B-longitudinal rail support interface, C-longitudinal rail handle, D-longitudinal rail locking screw, E-longitudinal rail locking pin;
[0033] Figure 7 It is the schematic diagram of the flexible support device of the transmission unit of the application;
[0034] Wherein, 21-transmission unit main support, 22-transmission unit suspension support, 23-transmission unit auxiliary support, 13-high precision distance measuring device, 14-high precision distance adjusting device, 15-weight measuring device;
[0035] Figure 8 It is the schematic diagram of the transmission unit main support of the application;
[0036] Wherein, 211-transmission unit transverse guide rail, 212-transmission unit transverse connecting flange, 213-transmission unit longitudinal connecting flange, 214-transmission weight measuring device mounting plate, 215-transmission distance adjusting device mounting structure, 216-transmission unit support leg;
[0037] Figure 9 It is the schematic diagram of the transmission unit suspension support of the application;
[0038] Wherein, 221-suspension support main body, 222-transmission guide rail interface, 223-suspension support handle, 224-suspension support locking pin, 225-suspension support locking screw 226-transmission distance adjusting device mounting structure;
[0039] Figure 10 It is the schematic diagram of the transmission unit auxiliary support of the application;
[0040] Wherein, 231-auxiliary support long round hole, 232-auxiliary support guide rail, 233-auxiliary support locking pin, 234-auxiliary support locking screw;
[0041] Figure 11 It is the schematic diagram of the high-precision distance measuring device of the application;
[0042] Wherein, 131-high-precision laser distance measuring device, 132-center calibration device;
[0043] Figure 12 It is the schematic diagram of the high-precision distance adjusting device of the application;
[0044] Wherein, 141-rocker arm, 142-positioning shaft, 143-distance adjusting screw, 144-ball nut device, 145-supporting seat;
[0045] Figure 13 It is the schematic diagram of the weight measuring device of the application;
[0046] Wherein, 151-weight measuring operation and display device, 152-pressure sensor;
[0047] Figure 14 is the schematic diagram of the longitudinal layout scheme of the present application;
[0048] Figure 15 is the schematic diagram of the double group mode scheme of the present application;
[0049] Figure 16 is the schematic diagram of the extension scheme of the multi-point support scheme of the present application;
[0050] Figure 17 is the schematic diagram of the use of the dynamometer bench of the present application. DETAILED DESCRIPTION
[0051] As shown in Figures 1-17 , the present application is a multifunctional high-precision power device flexible support and calibration device, which comprises a power unit flexible support device 1, a transmission unit flexible support device 2, a high-precision distance measuring device 11, a high-precision distance adjusting device 14, and a weight measuring device 15.
[0052] The power unit flexible support device 1 comprises a power unit main support 11, a power unit support assembly 12, a high-precision distance measuring device 13, a high-precision distance adjusting device 14, and a weight measuring device 15.
[0053] The power unit main support 11 is the main body of the power unit flexible support device, the top view shape is "day" character, and it is welded into shape using square section material. According to the load bearing requirement, steel or lightweight metal material can be selected, and the power unit longitudinal connection flange 111, the power unit transverse connection flange 112, the power unit transverse guide rail 113, the power unit support leg 114, the weight measuring device mounting plate 115, the distance adjusting device mounting structure 116, and the transverse guide rail locking pin hole 117 are arranged on it. The power unit transverse connection flange 112 and the power unit longitudinal connection flange 111 are arranged in the transverse and longitudinal directions of the power unit main support 11 respectively, and the number of flanges is arranged according to the layout form and the connection rigidity requirement. The end face of the flange is provided with a positioning stop structure to increase the connection positioning accuracy and the installation strength. The bottom of the power unit support leg 114 is milled flat, a pressure sensor 152 mounting interface is arranged at the bottom, and related structures are arranged for laboratory pressure plate fixing and locking, which are consistent with the pressure sensor 152 mounting interface. The power unit transverse guide rail 113 is used to connect the power unit support assembly 12, and the upper surface thereof is milled out of groove according to the guide rail sliding and accuracy requirement, and is coated with lubricating grease. The distance measuring device mounting hole 118 is arranged on the side end face of the power unit main support 11, a distance measuring center plate is mounted, and is used for measuring the moving distance of the high-precision distance measuring device 13.
[0054] The power unit support assembly 12 is installed on the power unit transverse guide rail 113; the power unit longitudinal guide rail support 122 is installed on the power unit transverse guide rail support 121; the transverse and longitudinal two-direction support point position flexible adjustable function of the power unit flexible support device 1 is realized; the support point number is set according to the installation device requirement, the number of the power unit support assembly 12 and the power unit longitudinal guide rail support 122 is set, the single-point to multi-point installation flexible adjustment is realized through expansion installation; and the original position locking function is provided, so that the main design scheme is quickly positioned, and the locking position expansion function is provided, so that the use requirement of different tonnage and different schemes is met. The high-precision distance measuring device 13 is arranged on the power unit support assembly 12, so that the distance size between the longitudinal guide rail supports 122 is measured and displayed in real time; two sets of high-precision distance adjusting devices 14 can also be additionally arranged on the power unit support assembly 12, so that the high-precision adjusting capability of the longitudinal guide rail supports 122 is realized.
[0055] The power unit transverse guide rail support 121 is formed by welding square section bars and plates, and includes a transverse guide rail groove a, a longitudinal guide rail b, a transverse guide rail handle c, a transverse guide rail locking screw d, a transverse guide rail locking pin e and a longitudinal locking hole f. Two transverse guide rail grooves a are welded on both sides of the longitudinal guide rail b; the transverse guide rail groove a is formed by welding a plate, is in the shape of a "day", and has an opening at the bottom. A boss is milled on the inner lower surface according to the guide rail sliding and precision requirement, is used for cooperation with the power unit transverse guide rail 113 to form a guide rail system, is used for the power unit support assembly 12 to slide on the power unit transverse guide rail 113, and realizes the transverse position flexible adjustment. The transverse guide rail handle c, the transverse guide rail locking pin e and the transverse guide rail locking screw d are arranged outside the transverse guide rail groove a, and the longitudinal locking hole f is arranged on both sides of the longitudinal guide rail b, which is used for cooperation with the longitudinal guide rail b locking pin to realize the longitudinal guide rail support 122 to be locked in the original position of the power unit support assembly 12.
[0056] The longitudinal guide rail support 122 includes a longitudinal guide rail main body A, a longitudinal guide rail support interface B, a longitudinal guide rail handle C, a longitudinal guide rail locking screw D and a longitudinal guide rail locking pin E; the longitudinal guide rail support interface B is a circular connecting structure, is installed on the longitudinal guide rail main body A by using a stop opening and a bolt, is used for connecting a power transmission device support structure, and has a circular opening and a pit arranged thereon and matched with the installed power transmission device. The specific interface can be adjusted according to the interface form of the installed component, and is quickly replaced. A raised track is arranged on the inner lower surface, is used for cooperation with the transverse guide rail groove a to form a guide rail system; the longitudinal guide rail locking screw D and the longitudinal guide rail locking pin E are used for cooperation with the power unit transverse guide rail support 121 and the longitudinal locking hole f to realize the original position locking of the longitudinal guide rail support 122.
[0057] The transmission unit flexible support device 2 includes a transmission unit main support 21, a transmission unit suspension support 22, a transmission unit auxiliary support 23, a high-precision distance measuring device 13, a high-precision distance adjusting device 14, and a weight measuring device 15. The transmission unit suspension support 22 is installed on the transmission unit main support 21, cooperates to form a guide rail system, realizes flexible adjustment of the lateral position of the transmission unit suspension support 22 on the transmission unit main support 21, and has an original position locking function to realize rapid positioning of the main design scheme, and has a locking position expansion function; the transmission unit auxiliary support 23 is installed on the transmission unit main support 21 and has a lateral movement and position locking function, which is used for auxiliary support of the third point of the transmission device and can be quickly replaced and adjusted according to the interface form and position; a set of high-precision distance measuring devices 13 are arranged on the transmission unit main support 21 for measuring the distance between the transmission unit suspension supports 22; four sets of high-precision distance adjusting devices 14 are arranged on the transmission unit main support 21 for high-precision adjustment of the distance between the transmission unit suspension supports 22; a set of weight measuring devices 15 are arranged on the transmission unit main support 21, so that the transmission unit flexible support device 2 has the functions of weight measurement and display, and has the ability to measure the weight of transmission unit components or other devices.
[0058] The transmission unit main support 21 is the main body of the transmission unit flexible support device 2, and has a "day" shape in plan view, is welded into shape using square section materials, and can be made of steel or lightweight metal materials according to the load bearing requirement, and has a transmission unit lateral guide rail 211, a transmission unit lateral connecting flange 212, a transmission unit longitudinal connecting flange 213, a transmission weight measuring device mounting plate 214, a transmission distance adjusting device mounting structure 215, and a transmission unit leg 216 arranged thereon. The transmission unit lateral guide rail 211 is used to connect the transmission unit suspension support 22, and the upper surface thereof is milled to have grooves according to the requirements of guide rail sliding and precision, and is coated with lubricating grease; the transmission unit lateral connecting flange 212 and the transmission unit longitudinal connecting flange 213 are used to connect with the power unit longitudinal connecting flange 111 and the power unit lateral connecting flange 112, and the number of flanges is set according to the layout form and connection strength requirement; the bottom of the transmission unit leg 216 is milled to be flat, a pressure sensor mounting interface is arranged at the bottom, and related structures are arranged for laboratory press plate fixation and locking, and are consistent with the pressure sensor mounting interface.
[0059] The transmission unit suspension support 22 includes a suspension support body 221, a transmission rail interface 222, a suspension support handle 223, a suspension support locking pin 224, a suspension support locking screw 225, and a transmission distance adjustment device mounting structure 226. The suspension support body 221 is a semicircular connecting structure, provided with a guide structure for cooperating with the suspension structure of the installed component; the transmission rail interface 222 is a "mouth" shaped square profile, provided with a raised track on the inner lower surface, for cooperating with the transmission unit horizontal rail 211 horizontal rail groove to form a rail system; and also provided with a suspension support locking screw 225, a suspension support locking pin 224, and the transmission unit main support 21 and the locking hole thereon to cooperate with each other to realize the original position locking of the transmission unit suspension support 22; the transmission distance adjustment device mounting structure 226 is provided at the bottom of the suspension support body 221, and the high-precision distance adjustment device mounting structure is provided on the side of the suspension support body 221 to realize the distance measurement and adjustment requirement of the transmission unit flexible support device 2.
[0060] The transmission unit auxiliary support 21 is used for the third point auxiliary support of the installed component, provided with an auxiliary support long circular hole 231 to realize the flexible adjustment of the third point installation position, and through the auxiliary support rail 232 and the transmission unit horizontal rail 211 active connection to form a rail system, which can be flexibly installed according to the support third point structure adaptation and can be quickly replaced and support the multi-point support scheme expansion function. The transmission unit auxiliary support 21 is also provided with an auxiliary support locking pin 233 and an auxiliary support locking screw 234 to cooperate with the transmission unit main support 21 and the locking hole thereon to realize the position locking of the transmission unit auxiliary support 21.
[0061] The high-precision distance measurement device includes a high-precision laser distance measurement device 131 and a center calibration device 132. The high-precision laser distance measurement device 131 is installed on the mobile device and can emit laser to measure the distance between the calibrated position and the target position; the center calibration device 132 is installed at the target position, and the installation position is calibrated according to the design size. The size accuracy is determined and selected by the installation size and the measurement accuracy of the high-precision laser distance measurement device.
[0062] The high-precision distance adjusting device 14 is a ball screw principle, which converts rotary motion into linear motion. It is composed of a rocker arm 141, a positioning shaft 142, a distance adjusting screw 143, a ball nut device 144, and a support seat 145. The rocker arm 141 drives the distance adjusting screw 143 to rotate, and the ball nut device 144 converts the lead according to the corresponding specifications into linear motion according to the rotation angle of the screw. The ball nut device 144 is installed on the power unit support assembly 12, the longitudinal guide rail support 122, and the transmission unit suspension support 22. Rotating the rocker arm 141 realizes high-precision position adjustment of the above components in the horizontal and vertical directions, and real-time display on the high-precision distance measuring device 13 interface. To achieve the installation size verification and position adjustment of different modular devices of the installed components. The high-precision (laser) distance measuring device 13 includes a high-precision (laser) distance measuring device 131 and a center calibration device 132.
[0063] The weight measuring device 15 includes a weight measuring operation and display device 151 and a pressure sensor 152. Six pressure sensors 152 are installed on the power unit main support 11 or the transmission unit main support 21 leg, and the weight is calibrated to remove the influence of the support's own weight; the pressure sensor 152 and the weight measuring operation and display device 151 are connected using related cables, and the weight display calibration setting is performed to realize the weight testing function of the installed components. The total weight of the installed components of the combined power unit flexible support device 1 and the transmission unit flexible support device 2, or each single combination mode, is the sum of the weights displayed by the two weight measuring operation and display devices 151.
[0064] The multi-functional high-precision power device flexible support and verification device is designed for the integration and distributed use of power transmission devices, and has modular use function to meet the support needs of different power transmission devices or other complex components. It includes but is not limited to the single use mode of the power unit flexible support device, the single use mode of the transmission unit flexible support device, the horizontal layout mode, the vertical layout mode, the double group mode, and the multi-point support expansion mode, etc.
[0065] The transverse layout mode is parallel arrangement of the power unit flexible supporting device and the transmission unit flexible supporting device. The power unit flexible supporting device is fastened together by the power unit transverse connecting flange, the transmission unit transverse connecting flange and bolts and nuts; the transverse layout mode is used for supporting the power transmission device, and the power device and the transmission device are arranged in parallel. The power device and the transmission device are adjustable in length, adjustable in spacing, adjustable in length and width, and the spacing can be displayed and adjusted in real time. The height of the power device and the transmission device is adjustable by changing the height of the transmission unit suspension support when necessary. The flexible supporting function of the power transmission device is realized. The original point position control, quick reset and fastening are realized by the locking pin, the locking screw and the locking hole. The height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, the assembly and adjustment are integrated, the power transmission device is moved to the dynamometer bench after the assembly is completed, and the power unit supporting leg and the transmission unit supporting leg are locked, which reduces the tool replacement time, simplifies the assembly and adjustment process, and realizes the efficient assembly of the power transmission device.
[0066] The longitudinal layout mode is T-shaped arrangement of the power unit flexible supporting device and the transmission unit flexible supporting device. The power unit support is fastened together by the power unit longitudinal connecting flange, the transmission unit longitudinal connecting flange and bolts and nuts; the longitudinal layout mode is used for supporting the power transmission device, and the power device and the transmission device are arranged in the normal direction. The power device and the transmission device are adjustable in length, adjustable in spacing, adjustable in length and width, and the spacing can be displayed and adjusted in real time. The height of the power device and the transmission device is adjustable by changing the height of the transmission unit suspension support when necessary. The power unit and the transmission unit can be adjusted in position by increasing the transmission unit connecting flange when necessary. The flexible supporting function of the power transmission device is realized. The original point position control, quick reset and fastening are realized by the locking pin, the locking screw and the locking hole. The height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, the assembly and adjustment are integrated, the power transmission device is moved to the dynamometer bench after the assembly is completed, and the power unit supporting leg and the transmission unit supporting leg are locked, which reduces the tool replacement time, simplifies the assembly and adjustment process, and realizes the efficient assembly of the power transmission device.
[0067] The double group mode is the self-group mode of the power unit flexible supporting device or the transmission unit flexible supporting device. The power unit flexible supporting device is fastened together by the power unit longitudinal connecting flange and bolts and nuts; it is used for supporting high-load multi-point complex devices. It has the functions of flexible adjustment and locking of each point, weight measurement, high-precision distance measurement and high-precision distance adjustment.
Claims
1. A multifunctional high-precision power unit flexible support and calibration device, characterized in that: The power unit flexible supporting device (1) and the transmission unit flexible supporting device (2) are provided with high-precision distance measuring devices (11), high-precision distance adjusting devices (14) and weight measuring devices (15); The power unit flexible supporting device (1) comprises a power unit main support (11) and a power unit supporting assembly (12), the power unit main support (11) is provided with a power unit longitudinal connecting flange (111), a power unit transverse connecting flange (112), a power unit transverse guide rail (113) and a power unit supporting leg (114), the power unit transverse connecting flange (112) and the power unit longitudinal connecting flange (111) are arranged in the transverse and longitudinal directions of the power unit main support (11) respectively, the power unit supporting assembly (12) is slidably connected to the power unit transverse guide rail (113), the power unit supporting assembly (12) is slidably provided with a longitudinal guide rail support (122) and is provided with a longitudinal guide rail supporting interface matched with the installed power transmission device; The transmission unit flexible supporting device (2) comprises a transmission unit main support (21), a transmission unit suspension support (22) and a transmission unit auxiliary support (23), the transmission unit suspension support (22) is arranged on the transmission unit transverse guide rail (211) of the transmission unit main support (21) to form a guide rail system, the suspension support main body (221) of the transmission unit suspension support (22) is a semicircular connecting structure and is provided with a guide structure for cooperating with the suspension structure of the installed component, the transmission unit main support (21) is provided with a transmission unit transverse connecting flange (212) and a transmission unit longitudinal connecting flange (213) for connecting with the power unit transverse connecting flange (112) and the power unit longitudinal connecting flange (111).
2. The multi-functional high-precision power device flexible support and calibration device according to claim 1, characterized in that: The transmission unit flexible supporting device (2) further comprises a transmission unit auxiliary support (23), the transmission unit auxiliary support (23) is movably connected to the transmission unit transverse guide rail (211) through an auxiliary support guide rail (232) to form a guide rail system, and is provided with an auxiliary support long circular hole (231).
3. The multi-functional high-precision power device flexible support and calibration device according to claim 1, characterized in that: The high-precision distance measuring device comprises a high-precision laser distance measuring device (131) and a center calibration device (132), the high-precision laser distance measuring device (131) is arranged on a moving device and can emit laser to measure the distance between the calibrated position and the target position, and the center calibration device (132) is arranged at the target position and is calibrated according to the design size.
4. The multi-functional high-precision power device flexible support and calibration device of claim 1, characterized in that: The high-precision distance adjusting device (14) is a nut screw structure and is arranged on the power unit supporting assembly (12), the longitudinal guide rail support (122) and the transmission unit suspension support (22).
5. The multi-functional high-precision power device flexible support and calibration device according to claim 4, characterized in that: The position adjustment result of the high-precision distance adjusting device (14) is displayed in real time on the interface of the high-precision distance measuring device (13).
6. The multi-functional high-precision power device flexible support and calibration device of claim 1, characterized in that: The weight measuring device (15) comprises a weight measuring operation and display device (151) and a pressure sensor (152) installed on the power unit main support (11) and the transmission unit main support (21) leg, and the pressure sensor (152) and the weight measuring operation and display device (151) are connected by a cable to display the weight.
7. The multi-functional high-precision power device flexible support and calibration device of claim 1, characterized in that: The multi-functional high-precision power device flexible support and calibration device has modularized use function to meet the support requirements of different power transmission devices or other complex components, including but not limited to the power unit flexible support device single use mode, the transmission unit flexible support device single use mode, the horizontal layout mode, the vertical layout mode, the double group mode and the multi-point support expansion mode. The horizontal layout mode is that the power unit flexible support device (1) and the transmission unit flexible support device (2) are arranged in parallel, and the power unit flexible support device (1) is fastened together by the power unit transverse connection flange (112) and the transmission unit transverse connection flange (212) through bolts and nuts. The vertical layout mode is that the power unit flexible support device (1) and the transmission unit flexible support device (2) are arranged in "T" shape, and the power unit main support (11) is fastened together by the power unit longitudinal connection flange (111) and the transmission unit longitudinal connection flange (213) through bolts and nuts. The double group mode is that the power unit flexible support device (1) or the transmission unit flexible support device (2) is self-grouped, and the power unit flexible support device (1) is fastened together by the power unit longitudinal connection flange (111) through bolts and nuts.
8. The multi-functional high-precision power device flexible support and calibration device of claim 1, characterized in that: The power unit support assembly (12), the longitudinal guide rail support (122), the transmission unit suspension support (22) and the transmission unit auxiliary support (23) are provided with position locking structures.
9. The multi-functional high-precision power device flexible support and calibration device of claim 8, characterized in that: The position locking structure is a locking screw and a locking pin.
10. The multi-functional high-precision power device flexible support and calibration device of claim 1, characterized in that: The lower part of the power unit main support (11) is a power unit leg (114), the lower part of the transmission unit main support (21) is a transmission unit leg (216), the bottoms of the power unit leg (114) and the transmission unit leg (216) are milled flat, a pressure sensor mounting interface is arranged at the bottom, and related structures are arranged for laboratory pressing plate fixing and locking, and are consistent with the pressure sensor mounting interface.