A processing cutting device for scrap recycling
By designing a cutting device that includes a base, a conveyor table, and a fixing mechanism, the problem of insufficient clamping force of traditional fixtures when facing workpieces with huge size ranges is solved, realizing uniform feeding and stable cutting of scrap steel, improving processing efficiency and equipment service life.
Patent Information
- Application Number
- CN202511552971.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-10-29
AI Technical Summary
When traditional fixtures are used to handle workpieces with large size ranges, the clamping force is insufficient, which leads to sawing vibration. The scrap steel moves randomly on the conveyor chain, and the center of gravity shifts, making it impossible to achieve continuous and uniform feeding. This results in the saw blade frequently spinning or jamming, affecting processing efficiency.
A cutting device comprising a base, a conveyor, a movable box, and a fixing mechanism was designed. The conveyor is driven to move by a cylinder, and the scrap steel is fixed by the fixing box and clamps. Combined with the cutting strip and synchronous belt drive, the scrap steel is fed evenly and cut stably.
It achieves uniform feeding and stable cutting of scrap steel, improves automation efficiency and processing uniformity, reduces saw blade wear and jamming risk, and improves processing efficiency.
Smart Images

Figure CN121017653B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of scrap steel cutting technology, and in particular to a processing and cutting device for scrap steel recycling. Background Technology
[0002] Steel smelting generates tens of millions of tons of scrap steel every year, which varies greatly in shape and size. At the same time, scrap steel of different shapes also exists in various industries, making scrap steel processing quite difficult.
[0003] Traditional clamps often struggle with workpieces of enormous size, resulting in sawing vibrations and rough cut surfaces due to insufficient clamping force. Furthermore, the random posture and center of gravity of scrap steel on the conveyor chain prevent continuous and uniform feeding, causing the saw blade to frequently spin idly or jam, wasting resources, accelerating wear, and affecting processing efficiency.
[0004] Therefore, we propose a processing and cutting device for scrap steel recycling. Summary of the Invention
[0005] In view of the shortcomings of the prior art, the present invention provides a processing and cutting device for scrap steel recycling, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a processing and cutting device for scrap steel recycling, comprising a base and a conveyor platform disposed on one side of the base, a first conveyor belt disposed on one side of the base, a first cylinder disposed on the base, movable boxes rotatably mounted on both side walls of the first cylinder, a first mounting block disposed on one side of the base located at the movable box, and further comprising:
[0007] The movable box is equipped with a fourth drive motor. The output shaft of the fourth drive motor extends into the interior of the movable box and is connected to a rotating disk. There are two rotating disks, and a cutting strip is tensioned between the two rotating disks. The conveyor table is equipped with a track, and a platform with a recessed groove is provided between the track and the first conveyor belt. The recessed groove is located directly below the cutting strip. A fixing mechanism is provided on the platform. The fixing mechanism includes symmetrically arranged frames. A fixing box is fixedly installed on the top of the frames, and a pressure block is movably installed at the bottom of the fixing box. Conveyor frames are movably installed on both sides inside the conveyor table, and several top blocks are provided on the conveyor frames.
[0008] In a preferred embodiment, the present invention may be further configured such that: a first electric telescopic mechanism is provided on the side of the conveyor platform away from the base, and a movable plate with a spring damper is installed at the end of the first electric telescopic mechanism, and a push plate is installed on the inner side of the movable plate through the spring damper.
[0009] The application can be further configured in a preferred example that the bottom of the base is provided with a second air cylinder, a second connecting strip welded between the two frames, the end of the second air cylinder is connected with the second connecting strip, one side of the fixed box is provided with a second driving motor, a screw rod is installed on the output end of the second driving motor through a shaft coupling, a movable frame is connected with the screw rod through threads, and the bottom inner side of the movable frame is symmetrically provided with first clamping blocks.
[0010] The application can be further configured in a preferred example that the movable frame is welded with a limiting block at the bottom, the limiting block is connected with a plurality of pressing blocks through a plurality of springs, the top sides of the pressing blocks are integrally provided with second clamping blocks, and the second clamping blocks are matched with the first clamping blocks.
[0011] The application can be further configured in a preferred example that the output end of the first air cylinder is provided with a second mounting block, one side of the second mounting block is provided with a first toothed plate, the two sides of the base are both provided with a first rotating shaft and a second rotating shaft through shaft couplings, a first driven gear is sleeved on the first rotating shaft, a second driven gear is sleeved on the second rotating shaft, the first driven gear is meshed with the first toothed plate and the second driven gear, a ratchet wheel is fixedly arranged on the surface of the second rotating shaft, a roller is arranged below the conveying frame and extends from the end of the second rotating shaft, and a rack is tightly sleeved on the roller.
[0012] The application can be further configured in a preferred example that the two sides of the conveying table are provided with a plurality of third rotating rods and fourth rotating rods through shaft couplings, a first movable block is sleeved on each of the third rotating rod and the fourth rotating rod, a transmission gear is fixedly arranged on the lower first movable block, the transmission gear is meshed with the rack, a second movable block is hinged between the two first movable blocks, a third rotating shaft is fixedly arranged on one side of the second movable block, and the third rotating shaft is sleeved between the conveying frame.
[0013] The application can be further configured in a preferred example that a third driving motor is threadedly installed on the first mounting block, a rotating ring is installed on the inner bottom side of the first mounting block, a first synchronous belt is tightly arranged between the output shaft of the third driving motor and the rotating ring, a first rotating rod is installed on the end of the rotating ring through a shaft coupling, a rotating plate is fixedly installed on the first rotating rod, and the rotating plate is fixedly connected with the movable box.
[0014] The application can be further configured in a preferred example that the base is provided with a groove, the first conveying belt is arranged above the groove, vertical plates are arranged on both sides of the groove, a first driving motor is arranged on one side of the vertical plate, a first connecting strip is hinged between the two vertical plates, a plurality of nozzles are arranged on the first connecting strip, and a water tank is arranged on one side of the base.
[0015] The application can be further configured in a preferred example that the upper surface of the platform is provided with a rubber non-slip pad, and the lower surface of the pressing block is provided with a rubber non-slip pad.
[0016] The application can be further configured in a preferred example that the movable box is provided with an extension plate above the frame, the extension plate is provided with a first camera, and the first camera is arranged towards one side of the cutting strip.
[0017] The application has the following beneficial effects:
[0018] When the scrap steel is cut and recycled, the first cylinder drives the conveying frame to move, thereby driving the top block to move, the scrap steel placed on the top block is circulated and conveyed at intervals, the cutting of the scrap steel is uniformly fed, the automation efficiency and the uniformity of subsequent processing are improved;
[0019] When the scrap steel is fixed, the second cylinder fixes the scrap steel of different heights through the array distribution of the pressing block, and the first clamping block and the second clamping block are clamped through the second driving motor to fix the pressing block, thereby improving the diversity and stability of the fixing and facilitating the cutting operation. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole front view structural schematic diagram of the application;
[0021] Figure 2 It is a whole rear view structural schematic diagram of the application;
[0022] Figure 3 It is a whole rear view structural schematic diagram of the application; Figure 1 It is a structural schematic diagram of A in the application;
[0023] Figure 4 It is a first cylinder structural schematic diagram of the application;
[0024] Figure 5 It is a structural schematic diagram of B in the application; Figure 4
[0025] Figure 6 It is a conveying frame partial structural schematic diagram of the application;
[0026] Figure 7 It is a push plate structural schematic diagram of the application;
[0027] Figure 8 It is the schematic diagram of the internal structure of the movable plate of the present application;
[0028] Figure 9 It is the schematic diagram of the frame structure of the present application;
[0029] Figure 10 It is the schematic diagram of the second cylinder structure of the present application;
[0030] Figure 11 It is the schematic diagram of the internal structure of the movable frame of the present application;
[0031] Figure 12 It is the schematic diagram of the briquetting structure of the present application;
[0032] Figure 13 It is the schematic diagram of the overall structure of the second embodiment of the present application;
[0033] Figure 14 It is the schematic diagram of the internal structure of the extrusion box in the second embodiment of the present application;
[0034] Figure 15 It is the schematic diagram of the internal structure of the extrusion box in the second embodiment of the present application.
[0035] In the figure: 1, base; 2, first mounting block; 3, movable box; 4, conveying table; 5, first electric telescopic machine; 6, movable plate; 7, first driving motor; 8, frame; 9, fixed box; 10, groove; 11, first cylinder; 12, first conveying belt; 13, connecting pipe; 14, first connecting strip; 15, extension plate; 16, push plate; 17, track; 18, platform; 19, third driving motor; 20, fourth driving motor; 21, first synchronous belt; 22, rotating ring; 23, cutting strip; 24, vertical plate; 25, first rotating shaft; 26, second mounting block; 27, first toothed plate; 28, first driven gear; 29, second driven gear; 30, second rotating shaft; 31, rack; 32, transmission gear; 33, first movable block; 34, conveying frame; 35, second movable block; 36, ratchet wheel; 37, third rotating shaft; 38, pawl; 39, rotating plate; 40, water tank; 41, briquetting; 42, second cylinder; 43, second clamping block; 44, first clamping block; 45, second connecting strip; 46, second driving motor; 47, movable frame; 48, top block; 49, limiting block; 50, first rotating rod; 51, movable groove; 52, sliding block; 53, L-shaped plate; 54, extrusion box; 55, extrusion table; 56, drop hammer; 57, vertical rod; 58, second electric telescopic machine; 59, limiting plate; 60, first rotating disc; 61, second rotating disc; 62, connecting rod. DETAILED DESCRIPTION
[0036] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work are within the scope of protection of the present application.
[0037] Embodiment one: please refer to Figures 1-12 A processing cutting device for scrap steel recycling, comprising a base 1, a first mounting block 2 is fixed on one side of the base 1, a first air cylinder 11 is installed in the middle of the base 1, a rotating rod is installed on both sides of the first air cylinder 11 through a shaft coupling, a movable box 3 is welded on the rotating rod, a fourth driving motor 20 is installed on the rear side of the movable box 3, the output shaft of the fourth driving motor 20 extends into the inside of the movable box 3 and is installed with a rotating disc through a shaft coupling, a rotating disc is also installed on the side of the inside of the movable box 3 close to the first mounting block 2 through a shaft coupling, and a cutting strip 23 is tightly sleeved between the rotating discs.
[0038] The inclination adjustment function of the cutting strip 23 can adapt to the cutting angle requirements of scrap steel of different shapes, the fourth driving motor 20 provides continuous cutting power, and the double-rotating disc design ensures the stable operation of the cutting strip at high speed.
[0039] A conveying table 4 is arranged on one side of the base 1, a first conveying belt 12 is arranged on the base 1, a track 17 is arranged on the conveying table 4, a platform 18 is arranged between the first conveying belt 12 and the track 17, a recess groove is arranged in the middle of the platform 18, and the recess groove is arranged below the cutting strip 23.
[0040] A first electric telescopic machine 5 is screw-installed on the side of the conveying table 4 away from the base 1, an active plate 6 is screw-installed on the end of the first electric telescopic machine 5 extending above the conveying table 4, a cavity is arranged in the inside of the active plate 6, a plurality of spring dampers are uniformly arranged in the cavity, and a push plate 16 is installed through the spring dampers.
[0041] The platform 18 is provided with a fixing mechanism, the fixing mechanism comprises two frames 8 arranged on both sides of a recess of the platform 18, a second connecting strip 45 is welded between the two frames 8, a second cylinder 42 is threadedly installed at the bottom of the platform 18, the end of the second cylinder 42 is threadedly connected with the second connecting strip 45, a fixing box 9 is welded at the top of the frame 8, a second driving motor 46 is arranged on one side of the fixing box 9, the output shaft of the second driving motor 46 extends into the fixing box 9 and is connected with a lead screw through a shaft coupling, a movable frame 47 is threadedly connected with the lead screw, a plurality of first clamping blocks 44 are symmetrically arranged on the inner side of the bottom of the movable frame 47, a limiting block 49 is welded at the bottom of the movable frame 47, a plurality of springs are arranged on the limiting block 49 and a plurality of pressing blocks 41 are welded through the springs, and second clamping blocks 43 which are matched with the first clamping blocks 44 are integrally formed on the top of both sides of the pressing blocks 41.
[0042] Further, the upper surface of the platform 18 and the lower surface of the pressing blocks 41 are both provided with rubber non-slip pads.
[0043] Further, the second driving motor 46 drives the lead screw to rotate, drives the movable frame 47 to move, and then the first clamping blocks 44 and the second clamping blocks 43 are clamped, so that the pressing blocks 41 are fixed.
[0044] The movable box 3 is provided with an extension plate 15 above the frame 8, and a first camera is arranged on the extension plate 15.
[0045] The inside of the conveying table 4 is provided with a track 17, conveying frames 34 are movably arranged on both sides of the track 17, a second mounting block 26 is mounted on the output end of the first cylinder 11, a first toothed plate 27 is arranged on one side of the second mounting block 26, first and second rotating shafts 25 and 30 are installed on both sides of the inside of the base 1 through shaft couplings, first and second driven gears 28 and 29 which are engaged with each other are sleeved on the first and second rotating shafts 25 and 30, and the first driven gear 28 is engaged with the first toothed plate 27.
[0046] Further, the conveying frames 34 are placed with top blocks 48, and scrap steel is placed between the top blocks 48.
[0047] The second rotating shaft 30 extends below the conveying frame 34 and is welded with a roller, the roller is sleeved with a rack 31 in tension, and a plurality of third and fourth rotating rods are installed on both sides of the conveying table 4 through shaft couplings, first movable blocks 33 are sleeved on the third and fourth rotating rods, a transmission gear 32 is welded on the lower first movable block 33 and engaged with the rack 31, a second movable block 35 is hinged between the two first movable blocks 33, a third rotating shaft 37 is welded on one side of the second movable block 35 and sleeved between the conveying frame 34 and the third rotating shaft 37.
[0048] Further, the surface of the second driven gear 29 is sleeved with a ratchet wheel 36, the second rotating shaft 30 is welded and fixed with the ratchet wheel 36, and the surface of the ratchet wheel 36 is provided with a spring-driven pawl 38.
[0049] The conveying frame 34 drives the top block 48 to top and abut, and the scrap steel is transmitted in a spaced cycle to ensure that the size of the cut scrap steel is uniform, improve the automation efficiency and the uniformity of subsequent processing, and through the cooperation of the ratchet wheel 36 and the pawl 38, when the first cylinder 11 drives the first toothed plate 27 to rise, the pawl 38 cannot be clamped on the ratchet wheel 36, thereby driving the second rotating shaft 30 to rotate, further driving the rack 31 to rotate, and realizing the driving of the first movable block 33. When the first cylinder 11 drives the first toothed plate 27 to descend, the first driven gear 28 rotates counterclockwise, and the second driven gear 29 rotates clockwise, trying to drive the second rotating shaft 30 to rotate clockwise. At this time, when the ratchet wheel 36 tries to rotate clockwise with the second rotating shaft 30, the tip of the pawl 38 is clamped into the vertical surface of the ratchet wheel tooth, preventing the clockwise rotation of the ratchet wheel 36 and the second rotating shaft 30, facilitating the resetting of the first cylinder 11. Although the first toothed plate 27 moves, the first driven gear 28 rotates counterclockwise, and the second driven gear 29 tries to rotate clockwise, the second rotating shaft 30 is locked by the pawl 38 and cannot rotate.
[0050] The third driving motor 19 is screw-mounted on the first mounting block 2, the output shaft of the third driving motor 19 extends into the first mounting block 2 and is sleeved with the first synchronous belt 21, the bottom inner side of the first mounting block 2 is installed with the rotating ring 22 through the shaft coupling, the first synchronous belt 21 is tensioned between the rotating ring 22, and the end of the rotating ring 22 is installed with the first rotating rod 50 through the shaft coupling. The first rotating rod 50 is sleeved with the rotating plate 39, and the rotating plate 39 is screw-fixed between the movable box 3.
[0051] The base 1 is provided with a groove 10, the first conveying belt 12 is installed above the groove 10, vertical plates 24 are screw-fixed on both sides of the groove 10, a first driving motor 7 is screw-installed on one side of the vertical plate 24, the first driving motor 7 is used to drive the first conveying belt 12, the first connecting strip 14 is hinged between the vertical plates 24, a plurality of nozzles are installed on the lower surface of the first connecting strip 14, a water tank 40 is fixedly arranged on one side of the base 1, a water pump is arranged in the water tank 40, a connecting pipe 13 is connected with the water pump in a pipeline manner, and the connecting pipe 13 extends into the first connecting strip 14 and is connected with the nozzles in a pipeline manner.
[0052] Working principle:
[0053] In use, the device is used by placing scrap steel on the track 17 of the conveying table 4, placing the two ends of the scrap steel on the top block 48, driving the movable plate 6 and the push plate 16 to push the scrap steel forward through the spring damper by the first electric telescopic machine 5, driving the first toothed plate 27 to rise by the first cylinder 11, rotating the first driven gear 28 clockwise, further driving the second rotating shaft 30 to rotate counterclockwise, further driving the rack 31 to rotate, driving the first movable block 33, driving the conveying frame 34 to make continuous progressive action, and feeding the scrap steel into the platform 18 through cooperation with the first electric telescopic machine 5.
[0054] When the scrap steel moves to the platform 18, the second connecting strip 45 is driven to move downward by the second cylinder 42, so that the frame 8 and the fixed box 9 connected by the second connecting strip 45 move downward, the fixed box 9 contacts the scrap steel through the pressing block 41 below the fixed box 9, the second drive motor 46 is started, the screw rod drives the movable frame 47 to move forward, so that the first clamping block 44 in the movable frame 47 clamps the second clamping block 43 arranged on the top of the pressing block 41, and the scrap steel is fixed.
[0055] The first synchronous belt 21 is driven by the third drive motor 19, further driving the rotating ring 22 to rotate, further driving the rotating plate 39 to drive the movable box 3 to rotate, realizing the position adjustment of the cutting strip 23, and starting the cutting process of the scrap steel.
[0056] After cutting, the second cylinder 42 is reset, the first cylinder 11 and the first electric telescopic machine 5 drive the scrap steel to feed equally, and the cutting operation is performed.
[0057] After the whole cutting is completed, the first electric telescopic machine 5 is reset, the first cylinder 11 drives the first toothed plate 27 to descend, drives the first driven gear 28 to rotate counterclockwise, drives the second driven gear 29 to rotate clockwise, and tries to drive the second rotating shaft 30 to rotate clockwise. At this time, the tip of the pawl 38 will be clamped into the vertical surface of the ratchet tooth when the ratchet 36 tries to rotate clockwise with the second rotating shaft 30, preventing the clockwise rotation of the ratchet 36 and the second rotating shaft 30. Although the first toothed plate 27 moves, the first driven gear 28 rotates counterclockwise, and the second driven gear 29 tries to rotate clockwise, because the second rotating shaft 30 is locked by the pawl 38 and cannot rotate, the rack 31 installed on the second rotating shaft 30 also remains stationary and does not rotate, the conveying frame 34 does not move, and the first cylinder 11 resets normally.
[0058] The scrap steel after cutting is conveyed by the first conveying belt 12 and sprayed with rust remover through the first connecting strip 14 on the top.
[0059] In this embodiment, because the shapes and thicknesses of the scrap steels are different, there are differences in fixing the scrap steels.
[0060] When cutting thin plate scrap steel with large area but easy to deform such as automobile shell, household appliance panel, etc., the scrap steel is erected on the top block 48, the bottom of the scrap steel is pushed by the push plate 16 driven by the first electric telescopic machine 5, when the scrap steel moves to the platform 18, the two fixed boxes 9 on the two sides are contacted with the scrap steel by the bottom pressing block 41 under the action force of the second cylinder 42, the pressing block 41 flattens the thin plate, which facilitates complete fixation on both sides of the cutting point, after the pressing block 41 is stable, the movable frame 47 is moved by the second driving motor 46 to make the first clamping block 44 and the second clamping block 43 clamped, the cutting bar 23 is vertically downward for cutting treatment at this time, and the above operation is repeated to obtain the scrap steel cut to equal length.
[0061] In the process of fixing the special-shaped part, the fixed box 9 is lowered by the second cylinder 42 to make the pressing block 41 abut against the special-shaped part, because the special-shaped part has different shapes and is irregular in shape, and the surface is uneven, after the pressing block 41 is contacted with the surface of the special-shaped part, the second cylinder 42 continuously applies a pulling force to drive the pressing block 41 to further contact with the surface of the special-shaped part, because the surface height of the special-shaped part is different, the height of each pressing block 41 is also different at this time, after the spring above the pressing block 41 is stable, the movable frame 47 is moved by the second driving motor 46 to make the first clamping block 44 and the second clamping block 43 clamped, at this time, the positions of different pressing blocks 41 are fluctuated, and the pressure of each pressing block 41 on the spring is different, which facilitates better limiting of the special-shaped part, and the cutting bar 23 is vertically downward for cutting.
[0062] In the above cutting operation process, the scrap steel is moved to one side of the platform 18 at the same speed by the first cylinder 11, so that the width of the scrap steel to be cut is also consistent, which facilitates subsequent collection and transportation to the next process for processing.
[0063] When cutting thick-walled pipes, it is difficult to fix the cylindrical pipes, so a V-shaped alloy clamping seat is added to the top block 48, the pipe is clamped in, the rack 31 is stepwise rotated by the first cylinder 11, and then moves to one side of the cutting bar 23, when moving to the platform 18, the fixed box 9 is lowered by the second cylinder 42, when the pressing block 41 abuts against the pipe wall, the movable frame 47 is moved by the second driving motor 46 to make the first clamping block 44 and the second clamping block 43 clamped, the pipe is limited, and the cutting bar 23 is vertically downward for cutting;
[0064] Further, if the length of the cutting bar 23 is less than the thickness of the pipe, the cutting is not complete at one time, at this time, after cutting to the depth of the cutting bar 23, the fourth driving motor 20 is turned off, the height of the cutting bar 23 is adjusted by the saw bed height adjusting mechanism (not shown in the figure) to make the cutting bar 23 sufficient to cut off the pipe, and the cutting is reset after completion.
[0065] Meanwhile, in the process of cutting the thick-walled pipe, the third driving motor 19 drives the first synchronous belt 21 to drive the rotating ring 22 to rotate, and the rotating ring 22 drives the first rotating rod 50 to rotate, and then drives the rotating plate 39 to drive the movable box 3 to rotate, and the cutting strip 23 is adjusted to 20°, and the pipe is cut at an angle, which further improves the service life of the cutting strip 23.
[0066] In example two, based on example one, the staff found that some thin plate type scrap steel such as frame and other special-shaped parts during use, and in the cutting process, only the pressing block 41 provided on the fixed box 9 is used to fix the scrap steel, and the thin plate type scrap steel cannot be completely in contact with the platform 18, and there is a possibility of shaking, which has a certain cutting risk.
[0067] Please refer to Figures 13-15 In example one, the extrusion table 55 is internally screwed into the conveying table 4, the extrusion table 55 is in contact with the track 17, and the width of the extrusion table 55 is consistent with the track 17.
[0068] Further, the movable groove 51 is provided on both sides of the conveying table 4, the sliding block 52 is slidably arranged in the movable groove 51, the L-shaped plate 53 is welded and arranged on the sliding block 52, the other end of the L-shaped plate 53 extends to the upper side of the conveying table 4 and is provided with the extrusion box 54, the inside of the extrusion box 54 is hollow, the limit plate 59 is welded on one side of the inside of the extrusion box 54, the connecting rod 62 is hinged to the top end of the limit plate 59, and the first rotating disc 60 is hinged through the connecting rod 62, the fifth rotating rod is arranged in the extrusion box 54 through a shaft coupling, the second rotating disc 61 is welded to the end of the second rotating rod, the vertical rod 57 is movably arranged between the first rotating disc 60 and the second rotating disc 61, the drop hammer 56 is welded to the outside of the extrusion box 54, the second electric telescopic machine 58 is arranged on the inside of the bottom of the extrusion box 54, and the end of the second electric telescopic machine 58 is welded to the connecting rod 62.
[0069] Further, the second tooth plate is arranged on both sides of the vertical rod 57, and the gear groove matched with the second tooth plate is arranged on the opposite surfaces of the first rotating disc 60 and the second rotating disc 61.
[0070] The second electric telescopic machine 58 drives the connecting rod 62 to deflect upward, and then drives the first rotating disc 60 to contact with the vertical rod 57, and then drives the vertical rod 57 to rise through the gear transmission, so that the drop hammer 56 moves upward, when it is necessary to extrude the thin plate type scrap steel on the extrusion table 55, the second electric telescopic machine 58 is retracted, so that the force on one side of the vertical rod 57 disappears, and the drop hammer 56 hits the scrap steel under the action of gravity, so that the scrap steel is extruded into a flat plate, which is convenient for subsequent fixing operation.
[0071] Further, when the scrap steel is subjected to the extrusion operation, the maximum thickness of the scrap steel before entering the extrusion table 55 is A, the maximum thickness after extrusion is B, the thickness of the scrap steel after cutting is C, and the length of the cutting strip 23 is D.
[0072] When B>D, the effective cutting depth D of the cutting strip 23 is less than the maximum thickness B of the scrap steel after extrusion, the cutting strip 23 cannot completely penetrate the scrap steel material in one cutting, resulting in incomplete cutting, at which time the height position of the cutting strip 23 needs to be adjusted, and secondary cutting is performed, so that the scrap steel in this section needs a long time in the cutting process.
[0073] Meanwhile, in the cutting process, the fourth driving motor 20 drives the cutting strip 23 to run at high speed, but the cutting resistance increases with the increase of the thickness, if B>D, the cutting strip 23 is easy to jam, overheat or accelerate wear, and even break, so that maintenance is needed after cutting is completed.
[0074] When B<D and the value of B is too small, the thickness B after extrusion is much smaller than the length D of the cutting strip 23, the cutting depth of the cutting strip 23 is excessive, at which time the scrap steel is not fixed firmly when the pressing block 41 is fixed, resulting in vibration or vibration in the cutting process, affecting the cutting precision and surface quality, at which time the edge of the scrap steel after cutting is deformed, resulting in a curved or wavy cutting surface, resulting in that the height C after cutting is not consistent with B.
[0075] Further, the second camera is installed on both sides of the conveying table 4, the second camera is arranged towards the extrusion table 55, the height B of the scrap steel after extrusion is observed through the second camera, if B is much smaller than D, the scrap steel is taken out, folded and placed on the track 17 after being pressed by the external hydraulic shearing machine, so as to facilitate subsequent cutting processing.
[0076] When C-B>1mm, the thickness C of the cutting scrap steel strip is greatly deviated from the thickness B after extrusion, at which time the video of the part on the extrusion table 55 subjected to the hammer 56 extrusion is analyzed through the camera, if the height difference at the hammer 56 is observed, it is proved that the part is not completely extruded, after cutting, the local area not pressed flat leads to C fluctuation;
[0077] Further, the pressing block 41 is not pressed uniformly, the scrap steel moves slightly during cutting, resulting in that the cutting surface is inclined, the value of C is deviated, the output power of the second cylinder 42 is increased to fix the subsequent scrap steel, so as to avoid shaking.
[0078] When A≈B, the camera does not monitor the change of the initial thickness of the scrap steel after the repeated operation of the drop hammer 56, and it is concluded that the scrap steel is too hard or is spring steel. At this time, the drop hammer 56 is raised by the second electric telescopic machine 58, a conical alloy pressure head is installed at the bottom of the drop hammer 56, and the scrap steel is penetrated by multiple rising and falling of the drop hammer 56, so that B reaches a cuttable value, and then the scrap steel is sent to the lower part of the cutting strip 23 for cutting treatment through the conveying frame 34.
[0079] The thin plate type scrap steel and the special-shaped scrap steel are cut by the above-mentioned means, the scrap steel is subjected to extrusion operation, the thickness during cutting is reduced, and the cutting strip 23 can better perform the cutting operation.
[0080] Finally, it should be noted that in the description of the present application, it should be noted that the terms “vertical”, “upper”, “lower”, “horizontal” and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0081] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms “arrangement”, “installation”, “connection”, “connection” should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above-mentioned terms in the present application can be understood according to the specific circumstances.
[0082] The above-mentioned is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, and those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A processing cutting device for scrap recycling, characterized in that, Including the base (1) and the conveying table (4) arranged on one side of the base (1), one side of the base (1) is provided with a first conveyor belt (12), the base (1) is provided with a first cylinder (11), the two side walls of the first cylinder (11) are rotatably installed with a movable box (3), the base (1) is located on one side of the movable box (3) and is provided with a first mounting block (2), further comprising: The fourth driving motor (20) is arranged on the movable box (3), the output shaft of the fourth driving motor (20) extends into the interior of the movable box (3) and is connected with a rotating disc, the rotating disc is provided with two, the cutting strip (23) is tightly sleeved between the two rotating discs; The conveying table (4) is provided with a track (17), and the track (17) and the first conveyor belt (12) are provided with a platform (18) with a recessed groove, the recessed groove is located directly below the cutting strip (23); The platform (18) is provided with a fixing mechanism, the fixing mechanism comprises symmetrically arranged frames (8), the top of the frame (8) is fixedly provided with a fixed box (9), and the bottom of the fixed box (9) is movably provided with a pressing block (41); The inside of the conveying table (4) is movably provided with a conveying frame (34), and the conveying frame (34) is provided with a plurality of top blocks (48); The bottom of the base (1) is provided with a second cylinder (42), a second connecting strip (45) is welded between the two frames (8), the end of the second cylinder (42) is connected with the second connecting strip (45), one side of the fixed box (9) is provided with a second driving motor (46), the output end of the second driving motor (46) is installed with a lead screw through a shaft coupling, the lead screw is movably connected with a movable frame (47) through a threaded connection, and the bottom inside of the movable frame (47) is symmetrically provided with a first clamping block (44); The movable frame (47) is welded with a limiting block (49) at the bottom, the limiting block (49) is connected with a plurality of pressing blocks (41) through a plurality of springs, and the top of the pressing block (41) is integrally provided with a second clamping block (43) on both sides; The conveying frame (34) drives the top block (48) to top, and the scrap steel is circularly conveyed at intervals, so that the size of the cut scrap steel is uniform.
2. A processing cutting device for scrap recycling according to claim 1, characterized in that, The side of the conveying table (4) away from the base (1) is provided with a first electric telescopic machine (5), the end of the first electric telescopic machine (5) is installed with a movable plate (6) with a spring damper, and the inner side of the movable plate (6) is installed with a push plate (16) through the spring damper.
3. A processing cutting device for scrap recycling according to claim 1, characterized in that, The output end of the first cylinder (11) is provided with a second mounting block (26), one side of the second mounting block (26) is provided with a first toothed plate (27), both sides of the base (1) are provided with a first rotating shaft (25) and a second rotating shaft (30) through the shaft coupling, a first driven gear (28) is sleeved on the first rotating shaft (25), a second driven gear (29) is sleeved on the second rotating shaft (30), the first driven gear (28) is meshed with the first toothed plate (27) and the second driven gear (29), a ratchet wheel (36) is fixedly arranged on the surface of the second rotating shaft (30), the end of the second rotating shaft (30) extends to the lower side of the conveying frame (34) and is provided with a roller, and the roller is provided with a rack (31) sleeved and tensioned.
4. A processing cutting device for scrap recycling according to claim 3, characterized in that, The two sides of the conveying table (4) are provided with a plurality of third rotating rods and fourth rotating rods through the shaft coupling, the third rotating rods and the fourth rotating rods are both provided with a first movable block (33), a transmission gear (32) is fixedly arranged on the lower first movable block (33), the transmission gear (32) is meshed with the rack (31), a second movable block (35) is hinged between the two first movable blocks (33), a third rotating shaft (37) is fixedly arranged on one side of the second movable block (35), and the third rotating shaft (37) is sleeved between the conveying frame (34).
5. A processing cutting device for scrap recycling according to claim 1, characterized in that, A third driving motor (19) is threadedly mounted on the first mounting block (2), a rotating ring (22) is mounted on the bottom inner side of the first mounting block (2), a first synchronous belt (21) is tensioned between the output shaft of the third driving motor (19) and the rotating ring (22), a first rotating rod (50) is connected through the shaft coupling at the end of the rotating ring (22), a rotating plate (39) is fixedly mounted on the first rotating rod (50), and the rotating plate (39) is fixedly connected with the movable box (3).
6. A processing cutting device for scrap recycling according to claim 1, characterized in that, A groove (10) is formed in the base (1), the first conveying belt (12) is arranged above the groove (10), vertical plates (24) are mounted on both sides of the groove (10), a first driving motor (7) is mounted on one side of the vertical plate (24), a first connecting strip (14) is hinged between the two vertical plates (24), a plurality of nozzles are arranged on the first connecting strip (14), a water tank (40) is arranged on one side of the base (1), and a connecting pipe (13) is arranged between the water tank (40) and the first connecting strip (14).
7. A processing cutting device for scrap recycling according to claim 1, characterized in that, Rubber non-slip pads are arranged on the upper surface of the platform (18) and the lower surface of the pressing block (41).
8. A processing cutting device for scrap recycling according to claim 1, characterized in that, An extension plate (15) is arranged above the movable box (3), a first camera is arranged on the extension plate (15), and the first camera faces the cutting strip (23).
Citation Information
Patent Citations
Cutting instrument for scrap steel crushing and processing and method thereof
CN118287758A
Efficient heavy scrap steel cutting treatment device
CN218874642U