Auxiliary tool for connecting flange and pipeline
By using auxiliary tooling such as snap-fit fittings and measuring fittings, the problems of long assembly time and poor dimensional accuracy of pipelines were solved, achieving efficient and accurate flange and pipeline connections.
Patent Information
- Application Number
- CN202511273191.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-09-08
AI Technical Summary
In existing technologies, pipe assembly is time-consuming and has poor dimensional accuracy, which affects work efficiency and quality.
An auxiliary tooling system is used, which includes a snap-fit component and a measuring component. The snap-fit component consists of a first and a second snap-fit part, and the measuring component has right-angled scale edges for precise adjustment of the reserved dimensions of flanges and pipes.
This improved the efficiency of pipeline assembly and ensured the accuracy of flange pre-reserved dimensions, meeting assembly requirements.
Smart Images

Figure CN121018019A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ship component assembly, in particular to an auxiliary tool for flange and pipeline connection. BACKGROUND
[0002] In a shipyard, ship component assembly refers to the process of combining and installing various hull structures, equipment, pipelines, electrical components and the like according to design drawings and technical requirements. It is one of the core links of shipbuilding and directly affects the quality, performance and construction period of the ship. Among them, when assembling the pipeline, the pipeline needs to be welded and connected with the flange. Generally, the pipeline is inserted into the inner port of the flange, and according to the pipeline assembly and welding requirements, the reserved size of the flange (i.e. the distance between the end face of the pipeline inserted into the inner port of the flange and the outer end face of the inner port of the flange) is equal to the wall thickness of the pipeline, that is, the weld forms an isosceles right triangle after welding, so as to achieve the best effective welding strength.
[0003] In the prior art, when assembling the pipeline, a scale is usually used to measure the wall thickness of the pipeline, so as to determine the reserved size of the flange, and then the worker inserts the pipeline into the inner port of the flange and adjusts the reserved size of the flange using a tool to knock the flange. Obviously, if the pipeline is assembled by using the above assembly method, it not only takes a long time and has low work efficiency, but also has poor accuracy of the reserved size of the pipeline assembly. SUMMARY
[0004] The purpose of the present application is to provide an auxiliary tool for flange and pipeline connection, which has a simple structure, is easy to operate, can improve the work efficiency of pipeline assembly, and can also ensure the accuracy of the reserved size of the flange.
[0005] To achieve the above purpose, the present application adopts the following technical solutions:
[0006] An auxiliary tool for flange and pipeline connection is provided, which comprises:
[0007] The clamping piece comprises a first clamping part and a second clamping part connected in an L-shaped right angle, the first clamping part and the second clamping part surround to form a clamping groove, the first clamping part is configured to extend into the pipeline, and the side of the first clamping part facing the clamping groove is in abutment with the inner wall of the pipeline, and the side of the second clamping part facing the clamping groove is configured to be in abutment with the end face of the flange;
[0008] A measuring piece is arranged on the clamping piece in a position adjustable along the direction of the intersection line of the first clamping part and the second clamping part, and the measuring piece is provided with a measuring end located in the clamping groove. The measuring end is provided with a first scale edge and a second scale edge connected at a right angle. The scale size of the intersection of the first scale edge and the first clamping part is the same as the scale size of the intersection of the second scale edge and the second clamping part. The first scale edge is perpendicular to the first clamping part and can abut against the end face of the pipeline. The second scale edge is perpendicular to the second clamping part and can abut against the side wall of the inner opening of the flange.
[0009] Optionally, the auxiliary tool for connecting the flange and the pipeline further comprises a first plug-in part and a first fastener. The clamping piece is provided with a through hole one located on the intersection line of the first clamping part and the second clamping part. The measuring piece is provided with a strip-shaped hole extending along the direction of the intersection line of the first clamping part and the second clamping part. The first plug-in part penetrates the strip-shaped hole and the through hole one and is threadedly connected with the first fastener.
[0010] Optionally, the first plug-in part comprises a butterfly bolt, and the first fastener comprises a fastening nut.
[0011] Optionally, the auxiliary tool for connecting the flange and the pipeline further comprises a second plug-in part and a second fastener. The clamping piece is provided with a through hole two located on the intersection line of the first clamping part and the second clamping part. A plurality of through holes three are arranged on the measuring piece in a spaced manner along the direction of the intersection line of the first clamping part and the second clamping part. The second plug-in part penetrates the through hole two and the through hole three opposite to the through hole two and is threadedly connected with the second fastener.
[0012] Optionally, the clamping piece is provided with two guide enclosures which are symmetrically distributed about the intersection line of the first clamping part and the second clamping part. The two guide enclosures form a limiting cavity. The measuring piece is arranged in the limiting cavity. The measuring piece is provided with a first inclined edge and a second inclined edge which are respectively in sliding fit with the inner walls of the two guide enclosures.
[0013] Optionally, the upper end of the guide enclosure is provided with a limiting piece extending along the extension direction of the guide enclosure. The limiting piece and the guide enclosure form a sliding cavity on the side facing the limiting cavity. The first inclined edge and the second inclined edge are respectively provided with a sliding clamping part which is slidably arranged in the sliding cavity.
[0014] Optionally, the limiting member comprises a first bent portion and a second bent portion connected at an included angle, one end of the first bent portion away from the second bent portion is connected with the guide fence, and the guide fence, the first bent portion and the second bent portion form the sliding cavity.
[0015] Optionally, the first bent portion and the second bent portion are connected by a circular arc.
[0016] Advantages of the present application:
[0017] The present application provides an auxiliary tool for flange and pipe connection, comprising a clamping piece and a measuring piece. When assembling the pipe, first, according to the wall thickness of the pipe, adjust the position of the measuring piece along the junction line direction of the first clamping portion and the second clamping portion, so that the measuring end is overlaid above the clamping groove, the first scale edge intersects with the scale line of the first clamping portion, and the size of the scale line is the wall thickness of the pipe. At this time, the second scale edge also intersects with the scale line of the second clamping portion, and the size of the scale line is also the wall thickness of the pipe. Then, insert one end of the pipe into the inner opening of the flange, and extend the first clamping portion into the pipe, so that the side of the first clamping portion facing the clamping groove abuts against the inner wall of the pipe, and the side of the second clamping portion facing the clamping groove abuts against the end face of the flange, and the second scale edge abuts against the side wall of the inner opening of the flange. Then, adjust the position of the pipe in the inner buckle of the flange, so that the end face of the pipe abuts against the first scale edge. At this time, the distance between the end face of the flange and the end face of the pipe is the wall thickness of the pipe, that is, the reserved size of the flange is equal to the wall thickness of the pipe, so that the pipe meets the assembly requirements. The auxiliary tool has a simple structure and is easy to operate. By arranging the first clamping portion and the second clamping portion connected at a right angle, and cooperating with the first scale edge and the second scale edge, the scale size of the first scale edge intersecting with the first clamping portion can be adjusted according to the actual wall thickness of the pipe, so that the scale size of the second scale edge is equal to the wall thickness of the pipe, thereby limiting the reserved size of the flange, ensuring the accuracy of the reserved size of the flange, and improving the working efficiency of pipe assembly. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 is a structural schematic view of the auxiliary tool for flange and pipe connection provided by the embodiment of the present application;
[0019] Fig. 2 is a structural schematic view of the clamping piece provided by the embodiment of the present application;
[0020] Fig. 3 is a structural schematic view of the measuring piece provided by the embodiment of the present application.
[0021] In the drawings:
[0022] 1, clamping piece; 11, first clamping portion; 12, second clamping portion; 13, clamping groove; 14, through hole one;
[0023] 2. measuring member; 21, measuring end; 211, first scale edge; 212, second scale edge; 22, bar-shaped hole;
[0024] 3. first plug-in member;
[0025] 5. guiding fence; 51, limiting cavity. DETAILED DESCRIPTION
[0026] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended for the purpose of interpretation of the present application and are not limiting of the present application. In addition, it should be noted that only the parts related to the present application are shown in the drawings for the purpose of description.
[0027] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or it can include the contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical and oblique above of the first feature to the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "lower", "lower" and "lower" of the first feature to the second feature include the vertical and oblique below of the first feature to the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0029] In the description of the present embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the purpose of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation of the present application. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.
[0030] The present embodiment provides a kind of auxiliary tool for flange and pipe connection, such as Figs. 1-3As shown, the auxiliary tool structure is simple in form, convenient to operate, and the use of the auxiliary tool for connecting the flange and the pipeline can improve the work efficiency of pipeline assembly, and also can ensure the accuracy of the flange reserved size.
[0031] As shown, Figs. 1-3 The auxiliary tool for connecting the flange and the pipeline includes a clamping piece 1 and a measuring piece 2. The clamping piece 1 includes a first clamping part 11 and a second clamping part 12 connected in an L-shaped right angle. The first clamping part 11 and the second clamping part 12 surround to form a clamping groove 13. The first clamping part 11 is configured to extend into the pipeline, and the side of the first clamping part 11 facing the clamping groove 13 is in abutment with the inner wall of the pipeline. The side of the second clamping part 12 facing the clamping groove 13 is configured to be in abutment with the end face of the flange. The measuring piece 2 is adjustably arranged on the clamping piece 1 along the direction of the intersection line of the first clamping part 11 and the second clamping part 12. The measuring piece 2 is provided with a measuring end 21 located in the clamping groove 13. The measuring end 21 is provided with a first scale edge 211 and a second scale edge 212 connected in a right angle. The scale size of the intersection of the first scale edge 211 and the first clamping part 11 is the same as the scale size of the intersection of the second scale edge 212 and the second clamping part 12. The first scale edge 211 is perpendicular to the first clamping part 11 and can be in abutment with the end face of the pipeline. The second scale edge 212 is perpendicular to the second clamping part 12 and can be in abutment with the side wall of the inner opening of the flange.
[0032] When assembling the pipeline, first, according to the wall thickness of the pipeline, the position of the measuring piece 2 is adjusted along the direction of the joint line of the first clamping part 11 and the second clamping part 12, so that the measuring end 21 is overlaid above the clamping groove 13, the scale line intersected by the first scale edge 211 and the first clamping part 11 is the size of the wall thickness of the pipeline, at this time, the scale line intersected by the second scale edge 212 and the second clamping part 12 is also the size of the wall thickness of the pipeline, then one end of the pipeline is inserted into the inner opening of the flange, and the first clamping part 11 is inserted into the pipeline, so that the side of the first clamping part 11 facing the clamping groove 13 abuts against the inner wall of the pipeline, at the same time, the side of the second clamping part 12 facing the clamping groove 13 abuts against the end face of the flange, and the second scale edge 212 abuts against the side wall of the inner opening of the flange, then the position of the pipeline in the inner buckle of the flange is adjusted, so that the end face of the pipeline abuts against the first scale edge 211, at this time, the distance between the end face of the flange and the end face of the pipeline is the wall thickness of the pipeline, that is, the reserved size of the flange is equal to the wall thickness of the pipeline, so that the pipeline meets the assembly requirements. The auxiliary tool has simple structure and convenient operation, by setting the first clamping part 11 and the second clamping part 12 connected at right angles, and cooperating with the first scale edge 211 and the second scale edge 212, the scale size intersected by the first scale edge 211 and the first clamping part 11 can be adjusted according to the wall thickness of the pipeline actually used, so that the scale size of the second scale edge 212 is equal to the wall thickness of the pipeline, so as to limit the size of the reserved edge of the flange, ensure the accuracy of the reserved size of the flange, and improve the working efficiency of the pipeline assembly.
[0033] It should be noted that the first clamping part 11 and the second clamping part 12 are connected at right angles, the first clamping part 11 intersects with the second clamping part 12, and the joint line of the first clamping part 11 and the second clamping part 12 is the line connecting the two intersection points A and B (as shown in Fig. 2
[0034] Optionally, as Figs. 1-3 As shown, the auxiliary tool for flange and pipe connection further comprises a first plug-in piece 3 and a first fastener. The clamping piece 1 is provided with a through hole 1 4 located on the intersection line of the first clamping part 1 1 and the second clamping part 12. The measuring piece 2 is provided with a strip-shaped hole 22 extending along the intersection line of the first clamping part 1 1 and the second clamping part 12. The first plug-in piece 3 penetrates the strip-shaped hole 22 and the through hole 1 4 and is threadedly connected with the first fastener. When adjusting the position of the measuring piece 2, first, the scale size of the first scale edge 21 1 is determined according to the wall thickness of the pipe, the measuring piece 2 is moved along the intersection line of the first clamping part 1 1 and the second clamping part 12, so that the determined scale size of the first scale edge 21 1 intersects with the side of the first clamping part 1 1 facing the clamping groove 13, at this time, the scale size of the second scale edge 21 2 intersecting with the second clamping part 12 is also the wall thickness of the pipe, then the first plug-in piece 3 penetrates the strip-shaped hole 22 and the through hole 1 4 and is threadedly connected with the first fastener, thereby completing the adjustment of the position of the measuring piece 2 and facilitating the subsequent assembly of the pipe.
[0035] In the embodiment, the hole diameter of the through hole 1 4 is 6 mm, and the scale range of the first scale edge 21 1 and the scale range of the second scale edge 21 2 are 30 mm. In other embodiments, the hole diameter of the through hole 1 4 can be set to other sizes, and the scale range of the first scale edge 21 1 and the scale range of the second scale edge 21 2 can be set to other ranges according to actual needs, which are not limited here.
[0036] Exemplarily, the first plug-in piece 3 comprises a butterfly bolt, and the first fastener comprises a fastening nut.
[0037] In some embodiments, the auxiliary tool for flange and pipe connection further comprises a second plug-in piece and a second fastener. The clamping piece 1 is provided with a through hole 2 located on the intersection line of the first clamping part 1 1 and the second clamping part 12. A plurality of through holes 3 are provided on the measuring piece 2 in a spaced manner along the intersection line of the first clamping part 1 1 and the second clamping part 12. The second plug-in piece penetrates the through hole 2 and the through hole 3 opposite to the through hole 2 and is threadedly connected with the second fastener. When adjusting the position of the measuring piece 2, first, the scale size of the first scale edge 21 1 is determined according to the wall thickness of the pipe, the measuring piece 2 is moved along the intersection line of the first clamping part 1 1 and the second clamping part 12, so that the determined scale size of the first scale edge 21 1 intersects with the side of the first clamping part 1 1 facing the clamping groove 13, at this time, the scale size of the second scale edge 21 2 intersecting with the second clamping part 12 is also the wall thickness of the pipe, then the second plug-in piece penetrates the through hole 2 and the through hole 3 opposite to the through hole 2 and is threadedly connected with the second fastener, thereby completing the adjustment of the position of the measuring piece 2 and facilitating the subsequent assembly of the pipe.
[0038] Exemplarily, the second plug-in piece comprises a bolt, and the second fastener comprises a fastening nut.
[0039] Optionally, such as Figs. 1-3 As shown, the snap-fit component 1 is provided with two guide barriers 5. The two guide barriers 5 are symmetrically distributed about the boundary line between the first snap-fit portion 11 and the second snap-fit portion 12. The two guide barriers 5 form a limiting cavity 51, and the measuring component 2 is disposed within the limiting cavity 51. The measuring component 2 is provided with a first inclined side and a second inclined side, which slide in contact with the inner walls of the two guide barriers 5 respectively. When it is necessary to adjust the position of the measuring component 2, the measuring component 2 is moved along the boundary line between the first snap-fit portion 11 and the second snap-fit portion 12. During this process, the first inclined side and the second inclined side of the measuring component 2 will slide along the inner walls of the two guide barriers 5 respectively. By setting two symmetrically distributed guide barriers 5, a limiting cavity 51 is formed, ensuring that the measuring element 2 is always located within the limiting cavity 51. This provides a limiting effect on the measuring element 2, preventing it from deviating during movement and improving motion accuracy. Furthermore, the first and second inclined edges of the measuring element 2 slide along the inner wall of the guide barriers 5, which provide guidance, ensuring that the measuring element 2 always moves along the extension direction of the guide barriers 5 (i.e., along the boundary line between the first locking part 11 and the second locking part 12). In addition, by setting the first inclined edge, the measuring element 2 can avoid the inner wall of the pipe and the inner opening of the flange, facilitating the insertion of the first scale edge 211 of the measuring element 2 into the inner opening of the flange and abutting against the pipe end face.
[0040] Optionally, a limiting member is provided at the upper end of the guide barrier 5, and the limiting member extends along the extension direction of the guide barrier 5. The limiting member and the side of the guide barrier 5 facing the limiting cavity 51 form a sliding cavity, and sliding engaging members are provided at both the first and second inclined sides, which can be slidably engaged in the sliding cavity. By providing the limiting member and the sliding engaging members, the connection strength between the guide barrier 5 and the measuring element 2 can be improved, preventing the measuring element 2 from detaching from the two guide barriers 5, and enhancing the stability of the overall structure.
[0041] In this embodiment, the limiting member includes a first bend and a second bend that are connected at an angle. The end of the first bend away from the second bend is connected to the guide barrier 5, and the guide barrier 5, the first bend, and the second bend form a sliding cavity.
[0042] Optionally, the arc transition between the first and second bends can prevent stress concentration in the transition area, which could lead to breakage and failure of the limiting component, and can also prevent scratches to the operator. Furthermore, it can prevent wear between the transition area and the sliding latch.
[0043] Obviously, the above embodiments of the present application are merely exemplary but not intended to limit the embodiments of the present application. Various obvious changes, re-adjustments and substitutions can be made by those skilled in the art without departing from the scope of the present application. It is not necessary or possible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. An auxiliary tooling for connecting flanges and pipes, characterized in that, include: The snap-fit component (1) includes a first snap-fit portion (11) and a second snap-fit portion (12) connected at an L-shaped right angle. The first snap-fit portion (11) and the second snap-fit portion (12) surround and form a snap-fit groove (13). The first snap-fit portion (11) is configured to extend into the pipe, and the side of the first snap-fit portion (11) facing the snap-fit groove (13) abuts against the inner wall of the pipe. The side of the second snap-fit portion (12) facing the snap-fit groove (13) is configured to abut against the end face of the flange. The measuring element (2) is adjustablely positioned on the snap-fit element (1) along the boundary line between the first snap-fit part (11) and the second snap-fit part (12). The measuring element (2) is provided with a measuring end (21), which is located in the snap-fit groove (13). The measuring end (21) is provided with a first scale edge (211) and a second scale edge (212) connected at right angles. The scale dimension where the first scale edge (211) intersects with the first snap-fit part (11) is the same as the scale dimension where the second scale edge (212) intersects with the second snap-fit part (12). The first scale edge (211) is perpendicular to the first snap-fit part (11) and can abut against the end face of the pipe. The second scale edge (212) is perpendicular to the second snap-fit part (12) and can abut against the side wall of the inner opening of the flange.
2. The auxiliary tooling for flange and pipe connection according to claim 1, characterized in that, The auxiliary tooling for connecting flanges and pipes further includes a first plug-in component (3) and a first fastener. The snap-fit component (1) has a through hole (14) located on the boundary line between the first snap-fit portion (11) and the second snap-fit portion (12). The measuring component (2) has a strip hole (22) extending along the boundary line between the first snap-fit portion (11) and the second snap-fit portion (12). The first plug-in component (3) passes through the strip hole (22) and the through hole (14) and is threadedly connected to the first fastener.
3. The auxiliary tooling for flange and pipe connection according to claim 2, characterized in that, The first connector (3) includes a wing bolt, and the first fastener includes a fastening nut.
4. The auxiliary tooling for flange and pipe connection according to claim 1, characterized in that, The auxiliary tooling for connecting flanges and pipes also includes a second plug-in component and a second fastener. The snap-fit component (1) has a through hole two, which is located on the boundary line between the first snap-fit part (11) and the second snap-fit part (12). Along the boundary line between the first snap-fit part (11) and the second snap-fit part (12), the measuring component (2) has a plurality of through holes three spaced apart. The second plug-in component passes through the through hole two and the through hole three directly opposite the through hole two, and is threadedly connected to the second fastener.
5. The auxiliary tooling for flange and pipe connection according to any one of claims 1-4, characterized in that, The snap-fit member (1) is provided with two guide barriers (5). The two guide barriers (5) are symmetrically distributed about the boundary line between the first snap-fit part (11) and the second snap-fit part (12). The two guide barriers (5) form a limiting cavity (51). The measuring member (2) is provided in the limiting cavity (51). The measuring member (2) is provided with a first inclined side and a second inclined side. The first inclined side and the second inclined side slide with the inner wall of the two guide barriers (5) respectively.
6. The auxiliary tooling for flange and pipe connection according to claim 5, characterized in that, The upper end of the guide enclosure (5) is provided with a limiting member, and the limiting member extends along the extension direction of the guide enclosure (5). The limiting member and the side of the guide enclosure (5) facing the limiting cavity (51) form a sliding cavity. Sliding snap-fit members are provided at the first inclined side and the second inclined side, and the sliding snap-fit members are slidably snapped into the sliding cavity.
7. The auxiliary tooling for flange and pipe connection according to claim 6, characterized in that, The limiting member includes a first bend and a second bend connected at an angle. The end of the first bend away from the second bend is connected to the guide barrier (5). The guide barrier (5), the first bend and the second bend form the sliding cavity.
8. The auxiliary tooling for flange and pipe connection according to claim 7, characterized in that, The first bend and the second bend are connected by a circular arc transition.
Citation Information
Patent Citations
Nuclear power station pipeline rubber lining flange gap measurement device and method
CN106643426A
Combined type weld groove inspection ruler
CN107199421A
Special angle square for assembling pipe fittings and flanges
CN202126236U
Measurement combination tool for pipeline prefabrication and installation
CN217687020U
Pipefitters protractor
GB8406294D0