A full bamboo container bottom plate assembly equipment

Abstract

The application discloses a kind of full bamboo container bottom plate group blank equipment, it is related to bamboo strip group blank technical field.This kind of full bamboo container bottom plate group blank equipment, including conveyer and manipulator, the conveyer includes base, rack and conveying roller, and rack is provided with guiding module.This kind of full bamboo container bottom plate group blank equipment, when splicing bamboo strip, it can extrude bamboo strip, at the same time, guarantee the constant of joint extrusion force, and, it is convenient to detect the extrusion condition of joint after splicing, guarantee the quality of splicing, to guarantee the quality of group blank;It is convenient to extrude the upper surface and two side surfaces of bamboo strip simultaneously, stress deformation is small, pressure is evenly distributed, at the same time, when extruding, it can guarantee that the joint of bamboo strip after splicing is still in extrusion state, guarantee the quality of extrusion, to guarantee the quality of group blank;It is convenient to detect the flatness of bottom plate blank after group blank and glue leakage condition, guarantee the quality of group blank.

Description

Technical Field

[0001] This invention relates to the field of bamboo strip assembly technology, specifically to a whole bamboo container floor assembly equipment. Background Technology

[0002] The all-bamboo container floor assembly equipment is a mechanical device used to combine bamboo raw materials into container floor blanks. It is of great significance for improving production efficiency, ensuring product quality, and reducing labor intensity. During the assembly process, grooves can be cut at the joints of bamboo strips. The bamboo strips need to be lengthened and extruded to form a board blank. Then, it is sent into a hot pressing device for hot pressing.

[0003] However, existing bamboo container floor assembly equipment has several drawbacks. During splicing, it's difficult to tighten the joints, and any lapses are not easily detected. Furthermore, maintaining tightness at the joints during subsequent pressing is challenging. It also makes it difficult to simultaneously press the top, bottom, and sides of the bamboo strips being assembled, affecting the overall quality. After assembly, it's difficult to check the flatness of the slab, potentially leading to unevenness, and it's also difficult to detect glue leakage, further impacting the overall quality. Summary of the Invention

[0004] The purpose of this invention is to provide a whole bamboo container floor assembly equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a whole bamboo container floor assembly equipment, comprising a conveyor and a robotic arm, wherein the conveyor comprises a base, a frame and conveying rollers, and a guide module is provided on the frame; the whole bamboo container floor assembly equipment further comprises:

[0006] A splicing mechanism, located above the frame, is used to splice two adjacent bamboo strips.

[0007] An extrusion mechanism, located above the frame, is used to extrude the spliced ​​bamboo strips to form a container floor blank;

[0008] The first testing mechanism is located above the frame and is used to test the flatness of the extruded slab.

[0009] The second inspection mechanism is located above the frame and is used to inspect for glue leakage in the extruded slab.

[0010] The splicing mechanism includes a first L-shaped plate fixedly connected to the top of the frame, and a first hydraulic cylinder fixedly connected to the top of the first L-shaped plate. A first mounting block is fixedly connected to the telescopic end of the first hydraulic cylinder. A movable frame is connected to the bottom of the first mounting block through a pressure control mechanism, and a guide rail is fixedly connected to the bottom of the movable frame. Multiple arrayed U-shaped frames are slidably connected to the guide rail, and a V-shaped plate is fixedly connected to one end of each U-shaped frame. Two symmetrically arranged fixing blocks are fixedly connected to the bottom of the movable frame, and a spline shaft is rotatably connected to the side wall of each fixing block. Multiple rollers are sleeved on the side wall of the spline shaft, and multiple first springs are sleeved on the side wall of the spline shaft. An annular groove is opened on the side wall of each roller, and the other end of the U-shaped frame is inserted into the annular groove. The rotation of the spline shaft is driven by a drive mechanism, and a detection component for detecting the gap at the joint of the bamboo strips after splicing is provided at the bottom of the movable frame.

[0011] Preferably, the detection component includes a movable block, which is connected to the bottom of the movable frame via a moving mechanism. A second mounting block is fixedly connected to the bottom of the movable block, and a first T-shaped guide rod is inserted into the top of the second mounting block. A conical block is fixedly connected to the lower end of the first T-shaped guide rod, and a ball bearing is provided at the lower end of the conical block. A fixing ring is fixedly sleeved on the side wall of the first T-shaped guide rod, and a second spring is sleeved on the side wall of the first T-shaped guide rod. Multiple sets of support blocks are fixedly connected to the top of the second mounting block, and each set of support blocks consists of two blocks. A rotating plate is rotatably connected to the side wall of each set of support blocks via a rotating pin, and a first visual sensor is fixedly connected to the top of the second mounting block.

[0012] Preferably, the moving mechanism includes two symmetrically arranged first fixing plates fixedly connected to the bottom of the moving frame, and two symmetrically arranged guide rods fixedly connected to the opposite side walls of the two first fixing plates. The moving block is sleeved on the side wall of the guide rod, and a third spring is sleeved on the side wall of each guide rod. A winding reel is fixedly connected to one end of the spline shaft, and a pull rope is fixedly connected to the side wall of the winding reel. The other end of the pull rope is fixed to the side wall of the moving block.

[0013] Preferably, the pressure control mechanism includes two symmetrically arranged first sleeve rods fixedly connected to the bottom of the first mounting block, and a first sleeve is slidably connected to the side wall of the first sleeve rod. A connecting plate is fixedly connected to the lower end of the first sleeve, and the connecting plate is fixed to the moving frame. A gravity plate is fixedly connected to the top of the connecting plate, and a connecting mechanism is provided between the connecting plate and the first mounting block.

[0014] Preferably, the connecting mechanism includes a first L-shaped block fixedly connected to the top of the connecting plate, and a second L-shaped block fixedly connected to the side wall of the first mounting block. Two symmetrically arranged second T-shaped guide rods are inserted into the side wall of the second L-shaped block, and a locking block is fixedly connected to one end of each second T-shaped guide rod. A fourth spring is sleeved on the side wall of the second L-shaped block. A first inclined surface is provided at the bottom of the locking block, and a push rod is fixedly connected to the side wall of the locking block. A vertical plate is fixedly connected to the side wall of the first L-shaped plate, and an inclined plate is fixedly connected to the bottom of the vertical plate, so that the push rod can slide along the inclined plate and the side wall of the vertical plate.

[0015] Preferably, the driving mechanism includes a gear fixedly sleeved on the side wall of the spline shaft, and a connecting block is fixedly connected to the side wall of the fixing block. Two symmetrically arranged third T-shaped guide rods are fixedly connected to the top of the connecting block, and two sliders are sleeved on the side wall of the third T-shaped guide rods. A rack is fixedly connected to the side wall of the sliders, and a fifth spring is sleeved on the side wall of each third T-shaped guide rod. A connecting frame is fixedly connected between the rack and the first mounting block, and the rack is meshed with the gear.

[0016] Preferably, the extrusion mechanism includes two upper and lower hydraulic cylinders and two side hydraulic cylinders. The two upper and lower hydraulic cylinders are fixed to the frame via a second L-shaped plate, and the two side hydraulic cylinders are fixed to the top of the frame via a support plate. The telescopic ends of the two upper and lower hydraulic cylinders are fixedly connected to a first extrusion plate, and the telescopic ends of the two side hydraulic cylinders are fixedly connected to a second extrusion plate with an L-shape.

[0017] Preferably, the first detection mechanism includes an L-shaped frame fixedly connected to the top of the frame, and the bottom of the L-shaped frame is connected to a plurality of arrayed detection blocks via a telescopic mechanism. The sidewall of the detection blocks is provided with a second inclined surface, and a second visual sensor is fixedly connected to the sidewall of the L-shaped frame.

[0018] Preferably, the telescopic mechanism includes two second sleeve rods fixedly connected to the top of the detection block, and the side walls of the second sleeve rods are fitted with second sleeves, the upper ends of the second sleeves are fixed to the top of the L-shaped frame, and the side walls of each second sleeve are fitted with a sixth spring.

[0019] Preferably, the second detection mechanism includes a second fixed plate connected to the side wall of the frame, and a second hydraulic cylinder is fixedly connected to the top of the second fixed plate. A first sealing cover is fixedly connected to the telescopic end of the second hydraulic cylinder, and a first pressure sensor is fixedly inserted into the side wall of the first sealing cover. A third L-shaped plate is fixedly connected to the top of the frame, and a third cylinder is fixedly connected to the bottom of the third L-shaped plate. A lifting block is fixedly connected to the telescopic end of the third cylinder, and two seventh springs are fixedly connected to the lower end of the lifting block. A second sealing cover is fixedly connected to the lower end of the seventh spring, and a second pressure sensor is fixedly inserted into the side wall of the second sealing cover. A sliding plate is slidably connected inside the second sealing cover, and a connecting rod is fixedly connected between the sliding plate and the lifting block.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] This all-bamboo container floor assembly equipment, through the inclusion of splicing mechanisms, detection components, and a first detection mechanism, can compress bamboo strips during splicing, ensuring constant extrusion pressure at the joints. It also facilitates the detection of the tightness at the joints after splicing, guaranteeing splicing quality and thus the quality of the assembled floor. Furthermore, it allows for simultaneous extrusion of the top surface and both sides of the bamboo strips, resulting in minimal deformation and uniform pressure distribution. During extrusion, it ensures that the joints of the spliced ​​bamboo strips remain tightly compressed, guaranteeing extrusion quality and thus the quality of the assembled floor. Finally, it facilitates the detection of the flatness and glue leakage of the assembled floor, ensuring the overall quality of the assembled floor. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall structure from another perspective of the present invention;

[0024] Figure 3 This is a schematic diagram of the splicing mechanism in this invention;

[0025] Figure 4 This is a schematic diagram of the splicing mechanism from another perspective in this invention;

[0026] Figure 5 This is a schematic diagram of the structure of the first detection mechanism in this invention;

[0027] Figure 6 This is a schematic diagram of the detection component in this invention;

[0028] Figure 7 This is a partial cross-sectional view of the second sealing cover in this invention;

[0029] Figure 8 for Figure 1 Enlarged structural diagram at point A;

[0030] Figure 9 for Figure 1 Enlarged structural diagram at point B;

[0031] Figure 10 for Figure 2 Enlarged structural diagram at point C;

[0032] Figure 11 for Figure 3 Enlarged structural diagram at point D;

[0033] Figure 12 for Figure 4 Enlarged structural diagram at point E;

[0034] Figure 13 for Figure 6 Enlarged structural diagram at point F;

[0035] Figure 14 for Figure 11 Enlarged structural diagram at point G;

[0036] Figure 15 for Figure 11 Enlarged structural diagram at point H;

[0037] Figure 16 for Figure 15 A magnified structural diagram of point I in the middle.

[0038] In the diagram: 101, base; 102, frame; 103, conveyor roller; 104, guide module; 201, first sleeve rod; 202, first sleeve tube; 203, connecting plate; 204, gravity plate; 301, gear; 302, connecting block; 303, third T-shaped guide rod; 304, slider; 305, rack; 306, fifth spring; 307, connecting frame; 401, first L-shaped block; 402, second L-shaped block; 403, second T-shaped guide rod; 404, locking block; 405, first inclined plane; 406 407. Fourth spring; 408. Push rod; 409. Vertical plate; 501. Inclined plate; 501. Moving block; 502. Second mounting block; 503. First T-shaped guide rod; 504. Rotating plate; 505. First vision sensor; 506. Conical block; 507. Ball bearing; 508. Support block; 509. Rotating pin; 510. Fixing ring; 511. Second spring; 601. First fixing plate; 602. Guide rod; 603. Third spring; 604. Winding reel; 605. Pull rope; 701. L-shaped frame; 7 02. Second vision sensor; 703. Detection block; 704. Second inclined plane; 801. Second sleeve; 802. Second sleeve rod; 803. Sixth spring; 901. Second fixing plate; 902. Second hydraulic cylinder; 903. First sealing cover; 904. Third L-shaped plate; 905. Third cylinder; 906. Second sealing cover; 907. Second pressure sensor; 908. Sliding plate; 909. Lifting block; 910. Connecting rod; 911. Seventh spring; 912. First pressure sensor; 1001. Second L-shaped plate; 1002, upper and lower hydraulic cylinders; 1003, first extrusion plate; 1004, support plate; 1005, lateral hydraulic cylinder; 1006, second extrusion plate; 11, robotic arm; 1201, first L-shaped plate; 1202, first hydraulic cylinder; 1203, first mounting block; 1204, moving frame; 1205, guide rail; 1206, U-shaped frame; 1207, V-shaped plate; 1208, roller; 1209, annular groove; 1210, splined shaft; 1211, first spring; 1212, fixing block. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] Please see Figures 1-16This invention provides a bamboo container floor assembly equipment, including a conveyor and a robotic arm 11. The conveyor includes a base 101, a frame 102, and conveying rollers 103, and a guide module 104 is provided on the frame 102. The bamboo container floor assembly equipment also includes:

[0041] The splicing mechanism, located above the frame 102, is used to splice two adjacent bamboo strips.

[0042] The extrusion mechanism, located above the frame 102, is used to extrude the spliced ​​bamboo strips to form a container floor blank;

[0043] The first testing mechanism, located above the frame 102, is used to test the flatness of the extruded slab.

[0044] The second inspection unit is located above the frame 102 and is used to inspect for glue leakage in the extruded slab.

[0045] The splicing mechanism includes a first L-shaped plate 1201 fixedly connected to the top of the frame 102, and a first hydraulic cylinder 1202 fixedly connected to the top of the first L-shaped plate 1201. A first mounting block 1203 is fixedly connected to the telescopic end of the first hydraulic cylinder 1202. A movable frame 1204 is connected to the bottom of the first mounting block 1203 via a pressure control mechanism. A guide rail 1205 is fixedly connected to the bottom of the movable frame 1204. Multiple arrayed U-shaped frames 1206 are slidably connected to the guide rail 1205. A V-shaped plate 1207 is fixedly connected to one end of each U-shaped frame 1206. Two symmetrically arranged fixing blocks 1212 are fixedly connected to the bottom of the movable frame 1204. A spline shaft 1210 is rotatably connected to the side wall of the fixing block 1212. Multiple rollers 1208 are sleeved on the side wall of the spline shaft 1210. The rollers 1208 are provided with conical surfaces to facilitate centering of the bamboo strips. The first spring 1211 and the roller 1208 have an annular groove 1209 on their side walls, and the other end of the U-shaped frame 1206 is inserted into the annular groove 1209. The rotation of the spline shaft 1210 is driven by a drive mechanism, and the bottom of the moving frame 1204 is provided with a detection component for detecting the gap at the joint of the bamboo strips after splicing. When splicing bamboo strips, the bamboo strips can be squeezed tightly, while ensuring that the squeezing pressure at the joint is constant. It is also convenient to detect the squeezing condition at the joint after splicing, ensuring the quality of splicing and thus the quality of the assembled blank. It is also convenient to squeeze the top surface and both sides of the bamboo strips at the same time, with small deformation and uniform pressure distribution. At the same time, during squeezing, it can ensure that the joint of the bamboo strips after splicing is still in a squeezed state, ensuring the quality of squeezing and thus the quality of the assembled blank. It is also convenient to detect the flatness of the bottom plate blank and the glue leakage after the blank is assembled, ensuring the quality of the assembled blank.

[0046] The detection component includes a movable block 501, which is connected to the bottom of a movable frame 1204 via a moving mechanism. A second mounting block 502 is fixedly connected to the bottom of the movable block 501, and a first T-shaped guide rod 503 is inserted into the top of the second mounting block 502. A conical block 506 is fixedly connected to the lower end of the first T-shaped guide rod 503, and a ball bearing 507 is provided at the lower end of the conical block 506. A fixing ring 510 is fixedly sleeved on the side wall of the first T-shaped guide rod 503, and a second spring 511 is sleeved on the side wall of the first T-shaped guide rod 503. Multiple sets of support blocks 508 are fixedly connected to the top of the second mounting block 502, with two support blocks in each set. A rotating plate 504 is rotatably connected to the side wall of each set of support blocks 508 via a rotating pin 509. A first vision sensor 505 is fixedly connected to the top of the second mounting block 502. After the connection is completed, when the first mounting block 1203 continues to move downward, it can drive the second mounting block 502 to move through the moving mechanism. When the conical block 506 abuts against the side wall of the bamboo strip, it can push the first T-shaped guide rod 503 to move upward. At the same time, the second spring 511 is compressed, and the ball 507 can roll at the top of the gap at the joint after the bamboo strip is spliced. When the first T-shaped guide rod 503 moves upward, it can push the rotating plate 504 to rotate upward along the rotating pin 509. The rotation angle of the rotating plate 504 is detected by the first vision sensor 505. If the joint is not squeezed tightly, the gap is large. The ball 507 can slide into the gap under the action of the second spring 511. At the same time, the rotating plate 504 rotates downward along the rotating pin 509, which facilitates the detection of the squeezing condition at the joint after splicing and ensures the quality of splicing.

[0047] The moving mechanism includes two symmetrically arranged first fixing plates 601 fixedly connected to the bottom of the moving frame 1204, and two symmetrically arranged guide rods 602 fixedly connected to the opposite side walls of the two first fixing plates 601. A moving block 501 is sleeved on the side wall of the guide rod 602, and a third spring 603 is sleeved on the side wall of each guide rod 602. A winding reel 604 is fixedly connected to one end of the spline shaft 1210, and a pull rope 605 is fixedly connected to the side wall of the winding reel 604. The other end of the rope 605 is fixed to the side wall of the moving block 501. After the splicing is completed, when the first mounting block 1203 continues to move downward, it can drive the gear 301 and spline shaft 1210 to continue rotating through the rack 305. At this time, the roller 1208 rotates freely, and at the same time, it drives the winding disc 604 to continue rotating, thereby driving the winding disc 604 to continue rotating. At this time, the rope 605 can be wound up, and the moving block 501 and the second mounting block 502 can be pulled to move along the guide rod 602. The third spring 603 is compressed.

[0048] The pressure control mechanism includes two symmetrically arranged first sleeve rods 201 fixedly connected to the bottom of the first mounting block 1203. A first sleeve tube 202 is slidably connected to the side wall of each first sleeve rod 201. The first sleeve rods 201 can slide within the first sleeve tube 202 without detaching. A connecting plate 203 is fixedly connected to the lower end of the first sleeve tube 202, and the connecting plate 203 is fixed to the movable frame 1204. A gravity plate 204 is fixedly connected to the top of the connecting plate 203. The connecting plate 203 and the first mounting block 1203... A connecting mechanism is provided between the mounting blocks 1203. When the V-shaped plate 1207 and the roller 1208 abut against the bamboo strips to be spliced, they can be centered and limited. When the first mounting block 1203 continues to move downward, the first sleeve rod 201 moves downward along the first sleeve 202. At this time, under the action of the gravity plate 204, the V-shaped plate 1207 and the roller 1208 can apply a constant compressive force to the bamboo strips. The V-shaped plate 1207 can press and fix the bamboo strips in front.

[0049] The connecting mechanism includes a first L-shaped block 401 fixedly connected to the top of the connecting plate 203, and a second L-shaped block 402 fixedly connected to the side wall of the first mounting block 1203. Two symmetrically arranged second T-shaped guide rods 403 are inserted into the side wall of the second L-shaped block 402, and a locking block 404 is fixedly connected to one end of each second T-shaped guide rod 403. A fourth spring 406 is sleeved on the side wall of the second L-shaped block 402. A first inclined surface 405 is provided at the bottom of the locking block 404, and a push rod 407 is fixedly connected to the side wall of the locking block 404. A vertical plate 408 is fixedly connected to the side wall of the first L-shaped plate 1201, and the bottom of the vertical plate 408... A fixed connection to the inclined plate 409 allows the push rod 407 to slide along the side walls of the inclined plate 409 and the vertical plate 408. When the first mounting block 1203 moves towards the connecting plate 203, it can drive the locking block 404 to move downwards synchronously via the second L-shaped block 402. When the first inclined surface 405 abuts against the top of the first L-shaped block 401, it can push the locking block 404 towards the second L-shaped block 402. At the same time, the fourth spring 406 is compressed, allowing the locking block 404 to pass over the first L-shaped block 401. Once the locking block 404 has passed the top of the first L-shaped block 401, it can... The fourth spring 406 moves and resets the position, causing the top of the locking block 404 to contact the top of the first L-shaped block 401. After the splicing is completed, the first mounting block 1203 is moved upward by the first hydraulic cylinder 1202. At this time, the locking block 404 is moved upward synchronously by the second L-shaped block 402, so that the connecting plate 203 and the moving frame 1204 can be moved upward by the first L-shaped block 401, causing the roller 1208 to disengage from the bamboo strip. This ensures that when the spline shaft 1210 and the roller 1208 reverse, the bamboo strip will not move in the opposite direction, ensuring the quality of the splicing. When the push rod 407 slides along the inclined plate 409... When the vertical plate 408 moves to the side wall, it can push the locking block 404 to move closer to the second L-shaped block 402. At the same time, the fourth spring 406 is compressed to ensure that the locking block 404 can pass over the top of the first L-shaped block 401. After passing over, the locking block 404 can move and reset under the action of the fourth spring 406. Meanwhile, the moving frame 1204 can move downward and reset under the action of the gravity plate 204, so that the distance between the first mounting block 1203 and the moving frame 1204 gradually increases and resets. The rack 305 can move upward and reset under the action of the fifth spring 306, thereby driving the roller 1208 to rotate and reset.

[0050] The driving mechanism includes a gear 301 fixedly sleeved on the side wall of the spline shaft 1210, and a connecting block 302 fixedly connected to the side wall of the fixing block 1212. Two symmetrically arranged third T-shaped guide rods 303 are fixedly connected to the top of the connecting block 302. Two sliders 304 are sleeved on the side wall of the third T-shaped guide rods 303. A rack 305 is fixedly connected to the side wall of the sliders 304. A fifth spring 306 is sleeved on the side wall of each third T-shaped guide rod 303. A connecting frame 307 is fixedly connected between the rack 305 and the first mounting block 1203. The rack 305 is meshed with the gear 301. When the first mounting block 1203 continues to move downward, the rack 305 can be driven to move downward through the connecting frame 307. At the same time, the fifth spring 306 is compressed, thereby driving the gear 301 and the spline shaft 1210 to rotate.

[0051] The extrusion mechanism includes two upper and lower hydraulic cylinders 1002 and two lateral hydraulic cylinders 1005. The two upper and lower hydraulic cylinders 1002 are fixed to the frame 102 via a second L-shaped plate 1001, and the two lateral hydraulic cylinders 1005 are fixed to the top of the frame 102 via a support plate 1004. The telescopic ends of the two upper and lower hydraulic cylinders 1002 are fixedly connected to a first extrusion plate 1003, and the telescopic ends of the two lateral hydraulic cylinders 1005 are fixedly connected to an L-shaped second extrusion plate 1006. After assembly, the two upper and lower hydraulic cylinders 1002 drive the first extrusion plate 1006. The bamboo strips are squeezed from top to bottom. At the same time, two lateral hydraulic cylinders 1005 drive two second extrusion plates 1006 to squeeze the sides of the bamboo strips. The deformation is small and the pressure is evenly distributed, ensuring the quality of the assembled blank. When the bamboo strips move closer to each other, the V-shaped plate 1207 and the roller 1208 can move synchronously. At the same time, the first spring 1211 is compressed. This ensures that the joint of the bamboo strips after splicing is still in a squeezed state, ensuring the quality of extrusion and thus the quality of the assembled blank. Multiple extrusion mechanisms can be set to ensure the extrusion effect.

[0052] The first detection mechanism includes an L-shaped frame 701 fixedly connected to the top of the frame 102. The bottom of the L-shaped frame 701 is connected to a plurality of arrayed detection blocks 703 via a telescopic mechanism. The side wall of the detection blocks 703 is provided with a second inclined surface 704, and a second vision sensor 702 is fixedly connected to the side wall of the L-shaped frame 701. After extrusion, the bottom plate can abut against the second inclined surface 704, thereby allowing the detection blocks 703 to move upward, ensuring that the detection blocks 703 can move to the top of the bottom plate blank. When the bottom plate is uneven, a height difference will appear between the multiple detection blocks 703, which will be detected by the second vision sensor 702. This facilitates the detection of the flatness of the bottom plate blank after assembly, ensuring the quality of the assembly.

[0053] The telescopic mechanism includes two second sleeve rods 802 fixedly connected to the top of the detection block 703, and a second sleeve 801 is sleeved on the side wall of the second sleeve rod 802. The upper end of the second sleeve 801 is fixed to the top of the L-shaped frame 701, and a sixth spring 803 is sleeved on the side wall of each second sleeve 801, which guides and resets the movement of the detection block 703. The bottom of the detection block 703 is provided with rounded corners.

[0054] The second testing mechanism includes a second fixed plate 901 connected to the side wall of the frame 102, and a second hydraulic cylinder 902 fixedly connected to the top of the second fixed plate 901. A first sealing cover 903 is fixedly connected to the telescopic end of the second hydraulic cylinder 902, and a first pressure sensor 912 is fixedly inserted into the side wall of the first sealing cover 903. A third L-shaped plate 904 is fixedly connected to the top of the frame 102, and a third cylinder 905 is fixedly connected to the bottom of the third L-shaped plate 904. A lifting block 9 is fixedly connected to the telescopic end of the third cylinder 905. 09, and the lower end of the lifting block 909 is fixedly connected to two seventh springs 911, and the lower end of the seventh springs 911 is fixedly connected to a second sealing cover 906. Rubber pads are provided on the side walls of the first sealing cover 903 and the second sealing cover 906 near the bottom plate blank to ensure a sealing state. A second pressure sensor 907 is fixedly inserted into the side wall of the second sealing cover 906. A sliding plate 908 is slidably connected inside the second sealing cover 906, and the sliding plate 908 and the lifting block 909... A connecting rod 910 is fixedly connected between the two. After the flatness test is completed, the second hydraulic cylinder 902 drives the first sealing cover 903 to move upward and abut against the bottom of the base plate blank. At the same time, the third cylinder 905 drives the lifting block 909 to move downward, and the seventh spring 911 drives the second sealing cover 906 to move downward and abut against the top of the base plate blank. When the lifting block 909 continues to move downward, the seventh spring 911 is compressed. At the same time, the lifting block 909 moves closer to the second sealing cover 906, and the connecting rod 910 drives the sliding plate 908 to move downward along the second sealing cover 906. At this time, the air in the second sealing cover 906 can be squeezed, increasing its air pressure. The gas pressure is detected by the second pressure sensor 907. At the same time, the gas pressure change in the first sealing cover 903 is detected by the first pressure sensor 912. If there is glue leakage, the gas pressure in the first sealing cover 903 changes rapidly, which facilitates the detection of glue leakage in the base plate blank and ensures the quality of the assembled blank.

[0055] Working principle: During use, the robotic arm 11 grasps the bamboo strips and conveys them via a conveyor. Simultaneously, the guide module 104 provides guidance. When splicing is required, the first hydraulic cylinder 1202 moves the first mounting block 1203 downwards, while the pressure control mechanism moves the moving frame 1204 downwards. When the V-shaped plate 1207 and roller 1208 abut against the bamboo strips to be spliced, they are centered and limited. As the first mounting block 1203 continues to move downwards, the first sleeve rod 201 moves downwards along the first sleeve tube 202. At this time, under the action of the gravity plate 204, the V-shaped plate 1207 and roller 1208 apply a constant compressive force to the bamboo strips, and the V-shaped plate 1207 presses and fixes the bamboo strips in front.

[0056] As the first mounting block 1203 continues to move downward, it can drive the rack 305 to move downward through the connecting frame 307. At the same time, the fifth spring 306 is compressed, thereby driving the gear 301 and the spline shaft 1210 to rotate. When the fifth spring 306 rotates, it can drive multiple rollers 1208 to rotate synchronously, thereby pushing the bamboo strips behind to move closer to the bamboo strips in front on the conveying roller 103 and press them together. Furthermore, under the action of the gravity plate 204, when the squeezing pressure between the spliced ​​bamboo strips reaches the required level, the rollers 1208 can idle, which can ensure that the squeezing pressure at the joint is constant during splicing, thereby ensuring the efficiency and quality of splicing.

[0057] When the first mounting block 1203 moves toward the connecting plate 203, the second L-shaped block 402 drives the locking block 404 to move downwards synchronously. When the first inclined surface 405 abuts against the top of the first L-shaped block 401, it pushes the locking block 404 toward the second L-shaped block 402. At the same time, the fourth spring 406 is compressed, allowing the locking block 404 to pass over the first L-shaped block 401. When the locking block 404 passes over the top of the first L-shaped block 401, the locking block 404 can move and reset under the action of the fourth spring 406, and the top of the locking block 404 contacts the top of the first L-shaped block 401.

[0058] After the assembly is completed, when the first mounting block 1203 continues to move downwards, it can drive the gear 301 and spline shaft 1210 to continue rotating via the rack 305. At this time, the roller 1208 spins freely, and simultaneously drives the winding disc 604 to continue rotating, thus enabling the winding disc 604 to continue rotating. At this time, the pull rope 605 can be wound up, and the moving block 501 and the second mounting block 502 can be pulled to move along the guide rod 602. The third spring 603 is compressed. When the conical block 506 abuts against the side wall of the bamboo strip, it can push the first T-shaped guide rod 503 to move upwards. At the same time, the third... The second spring 511 is compressed, allowing the ball bearing 507 to roll at the top of the gap at the joint after the bamboo strips are spliced. When the first T-shaped guide rod 503 moves upward, it can push the rotating plate 504 to rotate upward along the rotating pin 509. The rotation angle of the rotating plate 504 is detected by the first vision sensor 505. If the joint is not squeezed tightly, the gap is large, and the ball bearing 507 can slide into the gap under the action of the second spring 511. At the same time, the rotating plate 504 rotates downward along the rotating pin 509, which facilitates the detection of the squeezing condition at the joint after splicing and ensures the quality of splicing.

[0059] After splicing, the first pressing plate 1003 is driven by two upper and lower hydraulic cylinders 1002 to press the bamboo strips from top to bottom. At the same time, the two lateral hydraulic cylinders 1005 drive the two second pressing plates 1006 to press the bamboo strips from both sides. The deformation under force is small and the pressure is evenly distributed, which ensures the quality of the assembled blank. Furthermore, when the bamboo strips move closer to each other, the V-shaped plate 1207 and the roller 1208 can move synchronously. At the same time, the first spring 1211 is compressed. At this time, it can be ensured that the joint of the bamboo strips after splicing is still in a tight state, ensuring the quality of the pressing, and thus ensuring the quality of the assembled blank.

[0060] Next, the first hydraulic cylinder 1202 drives the first mounting block 1203 to move upward. At this time, the second L-shaped block 402 drives the locking block 404 to move upward synchronously. This allows the first L-shaped block 401 to drive the connecting plate 203 and the moving frame 1204 to move upward, causing the roller 1208 to disengage from the bamboo strip. This ensures that when the spline shaft 1210 and the roller 1208 reverse, the bamboo strip will not move in the opposite direction, thus ensuring the quality of the splicing. When the push rod 407 slides along the inclined plate 409 to the side wall of the vertical plate 408, it can push the locking block 404 to move towards the side wall. The first L-shaped block 404 moves towards the direction of the second L-shaped block 402. At the same time, the fourth spring 406 is compressed to ensure that the locking block 404 can pass over the top of the first L-shaped block 401. After passing over, the locking block 404 can move and reset under the action of the fourth spring 406. Meanwhile, the moving frame 1204 can move downward and reset under the action of the gravity plate 204, so that the distance between the first mounting block 1203 and the moving frame 1204 gradually increases and resets. The rack 305 can move upward and reset under the action of the fifth spring 306, thereby driving the roller 1208 to rotate and reset.

[0061] After extrusion, the base plate can abut against the second inclined surface 704, allowing the detection block 703 to move upward. At the same time, the sixth spring 803 is compressed, ensuring that the detection block 703 can move to the top of the base plate blank. When the base plate is uneven, there will be a height difference between multiple detection blocks 703, which will be detected by the second vision sensor 702. This facilitates the detection of the flatness of the base plate blank after assembly, ensuring the quality of the assembly.

[0062] After the flatness test is completed, the second hydraulic cylinder 902 drives the first sealing cover 903 to move upward and abut against the bottom of the base plate blank. At the same time, the third cylinder 905 drives the lifting block 909 to move downward, and the seventh spring 911 drives the second sealing cover 906 to move downward and abut against the top of the base plate blank. When the lifting block 909 continues to move downward, the seventh spring 911 is compressed. At the same time, the lifting block 909 moves closer to the second sealing cover 906, and the connecting rod 910 drives the sliding plate 908 to move downward along the second sealing cover 906. At this time, the air inside the second sealing cover 906 is compressed, increasing its air pressure. The second pressure sensor 907 detects the gas pressure. Meanwhile, the first pressure sensor 912 detects the gas pressure change inside the first sealing cover 903. If there is glue leakage, the gas pressure inside the first sealing cover 903 changes rapidly, which facilitates the detection of glue leakage in the base plate blank and ensures the quality of the assembled blank.

[0063] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0064] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. A bamboo container floor assembly equipment, comprising a conveyor and a robotic arm (11), wherein the conveyor comprises a base (101), a frame (102), and conveying rollers (103), and a guide module (104) is provided on the frame (102), characterized in that: The all-bamboo container floor assembly equipment also includes: A splicing mechanism is located above the frame (102) and is used to splice two adjacent bamboo strips; An extrusion mechanism is located above the frame (102) and is used to extrude the spliced ​​bamboo strips to form a container bottom plate blank. The first testing mechanism is located above the frame (102) and is used to test the flatness of the extruded slab. The second testing mechanism is located above the frame (102) and is used to test the glue leakage of the extruded slab. The splicing mechanism includes a first L-shaped plate (1201) fixedly connected to the top of the frame (102), and a first hydraulic cylinder (1202) fixedly connected to the top of the first L-shaped plate (1201). A first mounting block (1203) is fixedly connected to the telescopic end of the first hydraulic cylinder (1202). A movable frame (1204) is connected to the bottom of the first mounting block (1203) through a pressure control mechanism. A guide rail (1205) is fixedly connected to the bottom of the movable frame (1204). Multiple arrayed U-shaped frames (1206) are slidably connected to the guide rail (1205). A V-shaped plate (1207) is fixedly connected to one end of the U-shaped frame (1206). The movable frame (1204) is... 04) has two symmetrically arranged fixing blocks (1212) fixedly connected to its bottom, and a spline shaft (1210) is rotatably connected to the side wall of the fixing block (1212). The side wall of the spline shaft (1210) is fitted with multiple rollers (1208), and the side wall of the spline shaft (1210) is fitted with multiple first springs (1211). The side wall of the rollers (1208) is provided with an annular groove (1209), and the other end of the U-shaped frame (1206) is inserted into the annular groove (1209). The rotation of the spline shaft (1210) is driven by a driving mechanism, and the bottom of the moving frame (1204) is provided with a detection component for detecting the gap at the joint of the bamboo strip after splicing. The detection component includes a movable block (501), which is connected to the bottom of a movable frame (1204) via a moving mechanism. A second mounting block (502) is fixedly connected to the bottom of the movable block (501), and a first T-shaped guide rod (503) is inserted into the top of the second mounting block (502). A conical block (506) is fixedly connected to the lower end of the first T-shaped guide rod (503), and a ball bearing (507) is provided at the lower end of the conical block (506). A fixing ring (510) is fixedly sleeved on the side wall of the first T-shaped guide rod (503), and a second spring (511) is sleeved on the side wall of the first T-shaped guide rod (503). Multiple sets of support blocks (508) are fixedly connected to the top of the second mounting block (502), and each set of support blocks (508) consists of two blocks. A rotating plate (504) is rotatably connected to the side wall of each set of support blocks (508) through a rotating pin (509), and a first vision sensor (505) is fixedly connected to the top of the second mounting block (502).

2. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The moving mechanism includes two symmetrically arranged first fixing plates (601) fixedly connected to the bottom of the moving frame (1204), and two symmetrically arranged guide rods (602) fixedly connected to the opposite side walls of the two first fixing plates (601). The moving block (501) is sleeved on the side wall of the guide rod (602), and the moving block (501) is sleeved on the side wall of the guide rod (602). A third spring (603) is sleeved on the side wall of each guide rod (602), and a winding reel (604) is fixedly connected to one end of the spline shaft (1210). A pull rope (605) is fixedly connected to the side wall of the winding reel (604), and the other end of the pull rope (605) is fixed to the side wall of the moving block (501).

3. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The pressure control mechanism includes two symmetrically arranged first sleeve rods (201) fixedly connected to the bottom of the first mounting block (1203), and a first sleeve (202) is slidably connected to the side wall of the first sleeve rod (201). A connecting plate (203) is fixedly connected to the lower end of the first sleeve (202), and the connecting plate (203) is fixed to the moving frame (1204). A gravity plate (204) is fixedly connected to the top of the connecting plate (203), and a connecting mechanism is provided between the connecting plate (203) and the first mounting block (1203).

4. The all-bamboo container floor assembly equipment according to claim 3, characterized in that: The connecting mechanism includes a first L-shaped block (401) fixedly connected to the top of the connecting plate (203), and a second L-shaped block (402) fixedly connected to the side wall of the first mounting block (1203). Two symmetrically arranged second T-shaped guide rods (403) are inserted into the side wall of the second L-shaped block (402), and a locking block (404) is fixedly connected to one end of the second T-shaped guide rod (403). A fourth spring (406) is sleeved on the side wall of the second L-shaped block (402). A first inclined surface (405) is provided at the bottom of the locking block (404), and a push rod (407) is fixedly connected to the side wall of the locking block (404). A vertical plate (408) is fixedly connected to the side wall of the first L-shaped plate (1201), and an inclined plate (409) is fixedly connected to the bottom of the vertical plate (408), so that the push rod (407) can slide along the side wall of the inclined plate (409) and the vertical plate (408).

5. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The driving mechanism includes a gear (301) fixedly sleeved on the side wall of the spline shaft (1210), and a connecting block (302) fixedly connected to the side wall of the fixing block (1212). Two symmetrically arranged third T-shaped guide rods (303) are fixedly connected to the top of the connecting block (302), and two sliders (304) are sleeved on the side wall of the third T-shaped guide rods (303). A rack (305) is fixedly connected to the side wall of the sliders (304), and a fifth spring (306) is sleeved on the side wall of each third T-shaped guide rod (303). A connecting frame (307) is fixedly connected between the rack (305) and the first mounting block (1203), and the rack (305) meshes with the gear (301).

6. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The extrusion mechanism includes two upper and lower cylinders (1002) and two side cylinders (1005). The two upper and lower cylinders (1002) are fixed to the frame (102) by a second L-shaped plate (1001). The two side cylinders (1005) are fixed to the top of the frame (102) by a support plate (1004). The telescopic ends of the two upper and lower cylinders (1002) are fixedly connected to a first extrusion plate (1003), and the telescopic ends of the two side cylinders (1005) are fixedly connected to a second extrusion plate (1006) with an L-shape.

7. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The first detection mechanism includes an L-shaped frame (701) fixedly connected to the top of the frame (102), and the bottom of the L-shaped frame (701) is connected to a plurality of arrayed detection blocks (703) through a telescopic mechanism. The side wall of the detection block (703) is provided with a second inclined surface (704), and the side wall of the L-shaped frame (701) is fixedly connected to a second visual sensor (702).

8. The all-bamboo container floor assembly equipment according to claim 7, characterized in that: The telescopic mechanism includes two second sleeve rods (802) fixedly connected to the top of the detection block (703), and the side wall of the second sleeve rod (802) is fitted with a second sleeve (801). The upper end of the second sleeve (801) is fixed to the top of the L-shaped frame (701), and the side wall of each second sleeve (801) is fitted with a sixth spring (803).

9. The all-bamboo container floor assembly equipment according to claim 1, characterized in that: The second detection mechanism includes a second fixing plate (901) connected to the side wall of the frame (102), and a second hydraulic cylinder (902) is fixedly connected to the top of the second fixing plate (901). A first sealing cover (903) is fixedly connected to the telescopic end of the second hydraulic cylinder (902), and a first pressure sensor (912) is fixedly inserted into the side wall of the first sealing cover (903). A third L-shaped plate (904) is fixedly connected to the top of the frame (102), and a third cylinder (905) is fixedly connected to the bottom of the third L-shaped plate (904). The telescopic end of the third cylinder (905) is fixedly connected to a lifting block (909), and the lower end of the lifting block (909) is fixedly connected to two seventh springs (911). The lower end of the seventh springs (911) is fixedly connected to a second sealing cover (906), and a second pressure sensor (907) is fixedly inserted into the side wall of the second sealing cover (906). A sliding plate (908) is slidably connected inside the second sealing cover (906), and a connecting rod (910) is fixedly connected between the sliding plate (908) and the lifting block (909).

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