Heat preservation and waterproofing method for fully-closed roof

By using a double-layer waterproof layer sandwiching an insulation layer on metal and photovoltaic roofs, the leakage problem at the joint between the insulation layer and the metal support, which is common in traditional methods, is solved. This achieves a fully sealed insulation and waterproof effect, improving the functionality and durability of metal and photovoltaic roofs.

CN121024271APending Publication Date: 2025-11-28CHINA CONSTR EIGHT ENG DIV CORP LTD
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Patent Information

Application Number
CN202511257039.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

Traditional thermal insulation and waterproofing methods are prone to leakage in metal and photovoltaic roofs, especially at the joint between the insulation layer and the metal support, which affects the thermal insulation and waterproofing effect.

Method used

The fully enclosed roof insulation and waterproofing method involves constructing a double-layer waterproofing layer sandwiched between a concrete base and metal supports. Materials such as non-curing rubber asphalt waterproofing coating, self-adhesive polymer-modified asphalt waterproofing membrane, foam glass insulation board, SBS modified asphalt waterproofing membrane, polyurea waterproofing coating, and weather-resistant polyurethane coating are used to create a fully enclosed insulation and waterproofing environment.

Benefits of technology

It improves the roof's thermal insulation and waterproofing effects, prevents leakage, and enhances the stability and waterproofing performance of the insulation layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fully-closed roof heat preservation and water prevention method, a concrete base layer is connected with a metal support, and the heat preservation and water prevention method comprises the steps that the top of the concrete base layer and the periphery of the metal support are coated with a base layer treating agent; a first waterproof layer is constructed on the top of the concrete base layer and the periphery of the metal support, and the base layer treating agent is covered with the first waterproof layer; a heat preservation layer is constructed on the top of the first waterproof layer on the concrete base layer, and the heat preservation layer abuts against the first waterproof layer on the lower portion of the metal support; a second waterproof layer is constructed on the top of the heat preservation layer and the periphery of the first waterproof layer on the upper portion of the metal support; and a protection layer is constructed on the top of the second waterproof layer. Through the heat preservation and water prevention method, the heat preservation and water prevention quality is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction, in particular to a full-closed roof insulation waterproof method. BACKGROUND

[0002] The insulation waterproof method is an important part of the metal and photovoltaic roof system, and the engineering quality directly affects the use function and durability of the building. In the use process of the metal and photovoltaic roof, some of the traditional insulation waterproof methods are constructed on the lower part of the insulation layer, and some are constructed on the upper part of the insulation layer. The insulation waterproof effect of the two is poor, and when the roof top is connected with a metal support, the node between the insulation layer / waterproof layer and the metal support is prone to leakage, thereby affecting the insulation waterproof effect. SUMMARY

[0003] The purpose of the present application is to overcome the defects of the prior art, provide a full-closed roof insulation waterproof method, fully cover the concrete base layer and the metal support, form a full-closed insulation waterproof environment, and improve the roof insulation waterproof effect.

[0004] To achieve the above purpose, the technical scheme adopted by the present application is a full-closed roof insulation waterproof method, a metal support is connected to the top of the concrete base layer, and the insulation waterproof method comprises the following steps:

[0005] Step 1: brushing a base treatment agent on the top of the concrete base layer and the outer periphery of the metal support;

[0006] Step 2: constructing a first waterproof layer on the top of the concrete base layer and the outer periphery of the metal support, so that the first waterproof layer covers the base treatment agent;

[0007] Step 3: constructing an insulation layer on the top of the first waterproof layer on the concrete base layer, so that the insulation layer is attached to the first waterproof layer on the lower part of the metal support;

[0008] Step 4: constructing a second waterproof layer on the top of the insulation layer and the outer periphery of the first waterproof layer on the upper part of the metal support;

[0009] Step 5: constructing a protection layer on the top of the second waterproof layer.

[0010] The full-closed roof insulation waterproof method further improves that the first waterproof layer comprises non-solidified rubber asphalt waterproof coating and self-adhesive polymer modified asphalt waterproof roll material, and when the above step 2 is performed, the non-solidified rubber asphalt waterproof coating is heated to 150-200 degrees Celsius and uniformly brushed on the top of the base treatment agent, and then the self-adhesive polymer modified asphalt waterproof roll material is laid on the non-solidified rubber asphalt waterproof coating.

[0011] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that, before performing step 3 above and after performing step 2 above, a modified bitumen adhesive is applied to the top of the first waterproof layer, and during the performance of step 3 above, the insulation layer is bonded to the first waterproof layer.

[0012] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that the insulation layer includes multiple foam glass insulation boards. When performing step 3 above, the multiple foam glass insulation boards are spliced ​​together in a staggered manner, and the modified asphalt adhesive is fully applied to each splice joint.

[0013] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that the second waterproof layer includes an asphalt-based surface and an SBS modified bitumen waterproof membrane. When performing step 4 above, the asphalt-based surface is connected to the top of the insulation layer and the upper part of the metal support, and the SBS modified bitumen waterproof membrane is pasted on the top of the asphalt-based surface using a hot-melt method.

[0014] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that the second waterproof layer further includes a two-component epoxy resin primer applied to the top of the SBS modified bitumen waterproof membrane and a polyurea waterproof coating sprayed on the top of the two-component epoxy resin primer.

[0015] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that, when spraying the polyurea waterproof coating, multiple sprayings are used, such that the spraying direction of the next spray is perpendicular to the spraying direction of the previous spray, and the spraying range of the next spray covers at least 50% of the spraying range of the previous spray.

[0016] A further improvement of the fully enclosed roof insulation and waterproofing method of the present invention is that the protective layer includes a weather-resistant polyurethane coating. When performing step 5 above, the weather-resistant polyurethane coating is rolled onto the top of the second waterproof layer, and the thickness of the roll coating is not less than 0.1 mm.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] By using a double-layer waterproof layer sandwiching the insulation layer and completely covering the concrete base and metal supports, a fully sealed insulation and waterproof environment is formed, which improves the roof insulation and waterproof effect. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Fig. 1 This is a flowchart of the fully enclosed roof insulation and waterproofing method of the present invention.

[0021] Fig. 2 This is a schematic diagram illustrating the usage state of the fully enclosed roof insulation and waterproofing method of the present invention.

[0022] In the diagram: 1. Concrete base layer; 2. Metal support; 3. Primer; 4. Non-curing rubber asphalt waterproof coating; 5. Additional layer; 6. Self-adhesive polymer-modified bitumen waterproof membrane; 7. Insulation layer; 8. SBS modified bitumen waterproof membrane; 9. Two-component epoxy resin primer; 10. Polyurea waterproof coating. Detailed Implementation

[0023] The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0024] The fully enclosed roof insulation and waterproofing method of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] Please see Figs. 1-2 As shown, a fully enclosed roof insulation and waterproofing method is used, with metal supports 2 connected to the concrete base 1. This insulation and waterproofing method includes the following steps:

[0026] Step 1: Apply primer 3 to the top of the concrete base layer 1 and the outer periphery of the metal support 2;

[0027] Step 2: Apply a first waterproof layer to the top of the concrete base layer 1 and the outer periphery of the metal support 2, so that the first waterproof layer covers the base treatment agent 3;

[0028] Step 3: Construct the insulation layer 7 on top of the first waterproof layer on the concrete base 1, so that the insulation layer 7 adheres to the first waterproof layer below the metal support 2.

[0029] Specifically, the thickness of the insulation layer 7 is less than the height of the metal support 2.

[0030] Step 4: Apply a second waterproof layer to the top of the insulation layer 7 and around the outer periphery of the first waterproof layer on the upper part of the metal support 2;

[0031] Step 5: Apply a protective layer on top of the second waterproof layer.

[0032] By setting the first waterproof layer and the second waterproof layer inside the insulation layer 7, and together completely covering the concrete base 1 and the metal support 2, a fully sealed insulation and waterproof environment is formed, which improves the roof insulation and waterproof effect.

[0033] Specifically, when performing step 2 above, when laying the first waterproof layer at the inside corner between the concrete base 1 and the metal support 2, an arc treatment of R=100 is made.

[0034] Preferably, the first waterproof layer includes a non-curing rubber asphalt waterproof coating 4 and a self-adhesive polymer-modified bitumen waterproof membrane 6. When performing step 2 above, the non-curing rubber asphalt waterproof coating 4 is heated to 150-200 degrees Celsius and evenly brushed onto the top of the base treatment agent 3, and then the self-adhesive polymer-modified bitumen waterproof membrane 6 is laid on the non-curing rubber asphalt waterproof coating 4.

[0035] Specifically, when laying the self-adhesive polymer-modified bitumen waterproof membrane 6, multiple layers are laid, with adjacent layers of the self-adhesive polymer-modified bitumen waterproof membrane 6 overlapping each other. The overlap length is not less than 80mm. The overlap joint is sealed internally and externally with non-curing rubber bitumen waterproof coating 4. A long-spouted bottle is used for external sealing. Polyurethane weather-resistant sealant is used to seal the end of the self-adhesive polymer-modified bitumen waterproof membrane 6.

[0036] Specifically, at locations such as pipes penetrating the slab and internal / external corners, an additional layer of this self-adhesive polymer-modified bitumen waterproof membrane 6 is applied as an additional layer 5.

[0037] Since the pipes penetrating the plate, the inside and outside corners are waterproof nodes, this additional layer 5 is added. The double-layer waterproofing improves the overall waterproofing effect.

[0038] Preferably, before performing step 3 above and after performing step 2 above, a modified bitumen adhesive is applied to the top of the first waterproof layer, and during the performance of step 3 above, the insulation layer 7 is bonded to the first waterproof layer.

[0039] A modified bitumen adhesive is applied to the top of the first waterproof layer to provide a bonding base for the insulation layer 7.

[0040] Preferably, the insulation layer 7 includes multiple foam glass insulation boards. When performing step 3 above, the multiple foam glass insulation boards are spliced ​​together in a staggered manner, and the modified asphalt adhesive is fully applied to each splice joint.

[0041] By using foam glass insulation boards instead of traditional rock wool as insulation layer 7, the insulation effect is improved. In addition, by splicing multiple foam glass insulation boards in a staggered manner, the overall stability of insulation layer 7 is improved.

[0042] Specifically, for polygonal roofs or arc-shaped sections, the foam glass insulation board is laid horizontally and the corners are cut and chamfered according to the roof slope.

[0043] Preferably, the second waterproof layer includes an asphalt-based liner and an SBS modified bitumen waterproof membrane 8. When performing step 4 above, the asphalt-based liner is connected to the top of the insulation layer 7 and the upper part of the metal support 2, and the SBS modified bitumen waterproof membrane 8 is adhered to the top of the asphalt-based liner using a hot-melt method.

[0044] By adopting a fully adhesive bonding process, the first waterproof layer, the thermal insulation layer 7, and the second waterproof layer are bonded together to form a fully sealed thermal insulation and waterproof whole, thereby improving the thermal insulation and waterproof effect.

[0045] Specifically, when laying the SBS modified bitumen waterproof membrane 8, multiple layers are used. Adjacent SBS modified bitumen waterproof membranes 8 overlap each other, and the short side overlaps are staggered. The long side overlap length and the short side overlap width are both not less than 100mm, and the short side overlap staggered length is not less than 500mm.

[0046] By using the above-mentioned laying method, the integrity of the multiple layers of SBS modified bitumen waterproof membrane 8 after laying is ensured, and the waterproofing effect is improved.

[0047] Specifically, when laying the SBS modified bitumen waterproof membrane 8, if the roof slope is less than 3%, it should be laid parallel to the ridge; if the roof slope is between 3% and 15%, it should be laid parallel to or perpendicular to the ridge; if the roof slope is ≥15%, it should be laid in the direction of water flow.

[0048] Preferably, the second waterproof layer further includes a two-component epoxy primer 9 applied to the top of the SBS modified bitumen waterproof membrane 8 and a polyurea waterproof coating 10 sprayed onto the top of the two-component epoxy primer 9.

[0049] The overall waterproofing effect is further improved by applying the epoxy resin primer and the polyurea waterproof coating 10 to the SBS modified bitumen waterproof membrane 8.

[0050] Preferably, when spraying the polyurea waterproof coating 10, multiple sprayings are used, such that the spraying direction of the next spray is perpendicular to the spraying direction of the previous spray, and the spraying range of the next spray covers at least 50% of the spraying range of the previous spray.

[0051] By adopting the above-mentioned spraying process, the polyurea waterproof coating 10 is sprayed more evenly, thus improving the waterproofing effect.

[0052] Specifically, the spraying thickness of the polyurea waterproof coating 10 is not less than 2 mm.

[0053] Preferably, the protective layer includes a weather-resistant polyurethane coating, which is applied by roller to the top of the second waterproof layer during step 5, with a coating thickness of not less than 0.1 mm.

[0054] By applying this weather-resistant polyurethane coating, the second waterproof layer is protected from corrosion by sunlight and rain.

[0055] It should be noted that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and to facilitate understanding and reading. They are not intended to limit the scope of the invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of the invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of the invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.

[0056] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the technical solution of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A fully enclosed roof insulation and waterproofing method, wherein metal supports are connected to a concrete base, characterized in that, The thermal insulation and waterproofing method includes the following steps: Step 1: Apply a primer to the top of the concrete base layer and the outer periphery of the metal support; Step 2: Apply a first waterproof layer to the top of the concrete base and the outer periphery of the metal support, so that the first waterproof layer covers the base treatment agent; Step 3: Construct an insulation layer on top of the first waterproof layer on the concrete base, so that the insulation layer adheres to the first waterproof layer below the metal support; Step 4: Apply a second waterproof layer on top of the insulation layer and around the outer periphery of the first waterproof layer on the upper part of the metal support; Step 5: Apply a protective layer on top of the second waterproof layer.

2. The fully enclosed roof insulation and waterproofing method as described in claim 1, characterized in that, The first waterproof layer includes a non-curing rubber asphalt waterproof coating and a self-adhesive polymer-modified asphalt waterproof membrane. When performing step 2 above, the non-curing rubber asphalt waterproof coating is heated to 150-200 degrees Celsius and evenly applied to the top of the base treatment agent. Then, the self-adhesive polymer-modified asphalt waterproof membrane is laid on the non-curing rubber asphalt waterproof coating.

3. The fully enclosed roof insulation and waterproofing method as described in claim 1, characterized in that, Before performing step 3 above, and after performing step 2 above, a modified bitumen adhesive is applied to the top of the first waterproof layer. When performing step 3 above, the insulation layer is bonded to the first waterproof layer.

4. The fully enclosed roof insulation and waterproofing method as described in claim 3, characterized in that, The insulation layer comprises multiple foam glass insulation boards. When performing step 3 above, the multiple foam glass insulation boards are spliced ​​together in a staggered manner, and the modified asphalt adhesive is fully applied to each splice joint.

5. The fully enclosed roof insulation and waterproofing method as described in claim 1, characterized in that, The second waterproof layer includes an asphalt-based liner and an SBS modified bitumen waterproof membrane. When performing step 4 above, the asphalt-based liner is connected to the top of the insulation layer and the upper part of the metal support, and the SBS modified bitumen waterproof membrane is glued to the top of the asphalt-based liner using a hot-melt method.

6. The fully enclosed roof insulation and waterproofing method as described in claim 5, characterized in that, The second waterproof layer also includes a two-component epoxy resin primer applied to the top of the SBS modified bitumen waterproof membrane and a polyurea waterproof coating sprayed onto the top of the two-component epoxy resin primer.

7. The fully enclosed roof insulation and waterproofing method as described in claim 6, characterized in that, When spraying the polyurea waterproof coating, multiple spraying passes are used, such that the spraying direction of the next pass is perpendicular to the spraying direction of the previous pass, and the spraying range of the next pass covers at least 50% of the spraying range of the previous pass.

8. The fully enclosed roof insulation and waterproofing method as described in claim 1, characterized in that, The protective layer includes a weather-resistant polyurethane coating. When performing step 5 above, the weather-resistant polyurethane coating is rolled onto the top of the second waterproof layer, and the thickness of the roll coating is not less than 0.1 mm.