Precise steel pipe machining line
By incorporating vacuuming, cleaning, and wiping mechanisms, combined with a protective wrapping film, the problem of incomplete cleaning of complex-shaped steel pipes is solved, achieving efficient cleaning and stable stacking.
Patent Information
- Application Number
- CN202511547521.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2025-12-05
AI Technical Summary
Existing technologies are insufficient for effectively cleaning oil stains from the surface of steel pipes with complex shapes, especially those with raised surfaces and circumferential grooves, resulting in incomplete cleaning and inconvenience for stacking.
The system employs a vacuuming, cleaning, wiping, and wrapping mechanism to remove dust and metal shavings from the surface of the steel pipe, scrape and wipe off oil stains, clean the inside of the circumferential groove, and wrap a protective film on the surface of the steel pipe.
It achieves thorough cleaning of steel pipes with complex shapes, reduces cleaning dead corners, avoids surface scratches and unstable stacking, and improves cleaning efficiency and safety.
Smart Images

Figure CN121060901A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of precision steel pipes, in particular to a precision steel pipe processing line. BACKGROUND
[0002] The precision steel pipe is a high-precision steel pipe material made by cold drawing or hot rolling process, has the characteristics of no oxidation layer, high pressure resistance, high smoothness, etc., is widely used in the fields of hydraulic system (such as cylinder or oil cylinder), automobile manufacturing and semiconductor equipment, and the product form contains seamless pipe and welded pipe. Its production process contains cold deformation processing, vacuum annealing and other technologies, realizes the precision control of wall thickness tolerance within ±0.05mm and surface roughness Ra≤0.4μm. The precision steel pipe has high dimensional precision, high pipe inner and outer surface smoothness, no oxidation film on the inner and outer surfaces after heat treatment of the steel pipe, no crack on the steel pipe flaring and flattening, no deformation on the cold bending, and can withstand high pressure and can be subjected to various complex deformation and mechanical deep processing.
[0003] The patent document with the patent number CN1669678A discloses an oil removal cleaning method for precision, high smoothness, super-clean stainless steel pipe, which sequentially includes the following steps: placing cleaning solvent A in a long tank, immersing the steel pipe in it, taking out the steel pipe and vertically drying, immersing the steel pipe in a water tank, taking out and washing clean with high-pressure water, placing the steel pipe in an ultrasonic cleaning tank, injecting clean water, ultrasonic cleaning, placing the steel pipe in a drying oven for heating, ventilation and drying, and wiping the inner and outer surfaces of the steel pipe with clean white cotton cloth dipped in cleaning solvent B and wiping the inner hole with compressed air blowing cotton ball.
[0004] However, in actual use, for the steel pipe with complex shape, especially the steel pipe with protrusions on the surface and ring grooves, there is a lot of oil stains on the surface after production, which is not conducive to subsequent use and stacking. SUMMARY
[0005] The purpose of the present application is to solve the technical problems of cleaning and stacking after the production of the steel pipe by setting the cleaning mechanism, wiping mechanism and wrapping mechanism, cleaning the surface of the steel pipe step by step and region by region, using different cleaning filaments for different regions, reducing the oil stain dead angle and completing thorough cleaning.
[0006] In order to solve the above technical problems, the technical scheme is as follows: A precision steel pipe processing line, comprising conveying equipment and cutting equipment, further comprising: A dust collection mechanism is arranged behind the cutting equipment and is used to remove the machining debris and dust on the surface of the steel pipe. The cleaning mechanism is arranged behind the dust collection mechanism and is used for cleaning the oil stains on the surface of the steel pipe. The cleaning mechanism comprises a scraping assembly arranged behind the dust collection mechanism and a scrubbing assembly arranged behind the scraping assembly. The scraping assembly scrapes most of the oil stains on the surface of the steel pipe and then the oil stains are completely cleaned by the scrubbing assembly. The wiping mechanism is arranged behind the cleaning mechanism and is used for cleaning the inside of the ring groove of the steel pipe. The wiping mechanism comprises an adjusting assembly and a fitting assembly arranged on the adjusting assembly. The wrapping mechanism is arranged on the wiping mechanism and is used for wrapping the protective film on the steel pipe in cooperation with the wiping mechanism.
[0007] Preferably, the dust collection mechanism comprises a suction cavity fixed behind the cutting mechanism, a negative pressure ring arranged at the front end of the suction cavity, a suction groove radially slidingly connected in the middle of the negative pressure ring, a magnetic ring arranged behind the negative pressure ring and axially slidingly connected in the suction cavity, and a blowing ring arranged behind the magnetic ring. The dust collection mechanism further comprises an isolation ring arranged at the front end of the suction cavity and a sealing ring arranged at the rear end of the suction cavity.
[0008] Preferably, the scraping assembly of the cleaning mechanism comprises a rotating ring arranged behind the suction cavity, a plurality of string wires fixed on the rotating ring, a cam rotatingly connected to one end of the string wire, and a clamping block rotatingly connected to the other end of the string wire.
[0009] Preferably, the scraping assembly further comprises a plurality of nozzles arranged uniformly around the rotating ring, a first fan arranged on the upper part of the rotating ring, a plurality of second fans arranged uniformly behind the rotating ring, a collection groove fixed below the rotating ring, and a plurality of string setting pieces arranged on the rotating ring. Preferably, the string setting piece comprises an adaptive rod slidingly connected to the rotating ring along the axis of the rotating ring, a following ring rotatingly connected to the end of the adaptive rod, two sets of hinged rods hingedly connected to the following ring, and a line pressing wheel rotatingly connected to the end of the hinged rod.
[0010] Preferably, the scrubbing assembly comprises a positioning ring rotatingly connected to the conveying device, a plurality of cleaning rollers slidingly connected to the positioning ring, a steering ring rotatingly connected behind the positioning ring and fixedly connected to the positioning ring, a first cleaning piece and a second cleaning piece arranged on the steering ring.
[0011] Preferably, the first cleaning piece comprises a steering knuckle fixedly connected to the steering ring, an extension rod fixed to the outer end of the steering knuckle, a spherical wiping block rotatingly connected to the extension rod, an edge cleaning strip rotatingly connected to the outer side of the spherical wiping block, and a cleaning nozzle arranged between the extension rod and the spherical wiping block. The second cleaning piece comprises a drive shaft fixed to the steering ring, and a cleaning belt arranged on the third cleaning belt.
[0012] As preferred, the adjusting assembly comprises a cleaning cloth for cleaning the inside of the ring cutting groove of the steel pipe, two groups of positioning blocks hinged on both sides of the steel pipe conveying device, a stabilizing block elastically connected below the conveying device, a driving roller rotatably connected to the stabilizing block, and the cleaning cloth passing through the positioning blocks and the driving roller; Further comprising a lifting frame arranged on the conveying device, and a stabilizing roller arranged on the lifting frame.
[0013] As preferred, the fitting assembly comprises two groups of control rods hinged on the stabilizing block, two groups of biting rollers rotatably connected to the ends of the control rods, a torsion ring rotatably connected to the ends of the control rods and located outside the biting rollers, and two groups of torsion rollers rotatably connected in the torsion ring.
[0014] As further preferred, the wrapping mechanism comprises a movable frame vertically slidingly connected to the conveying device and drivingly connected to the control rods through a gear and rack, a winding roller rotatably connected to the movable frame, a pressing roller hinged on both sides of the winding roller, a traction roller vertically slidingly connected below the winding roller, a cutting knife horizontally slidingly connected on both sides of the traction roller, and the pressing roller drivingly driving the cutting knife to move through belt transmission and gear and rack transmission.
[0015] The present application has the following advantages: (1) In the present application, the dust suction mechanism is arranged at the front end of the steel pipe cleaning, which combines negative pressure suction, wind power and magnetic force, can effectively separate the dust, especially metal scraps, adhered to the surface of the steel pipe during processing, and avoid scratching the surface of the steel pipe by metal scraps in the subsequent cleaning process; (2) In the present application, the cleaning mechanism is creatively used to scrape off the thick sludge on the surface of the steel pipe by using a string as a tool, which can adapt to the special shape of the steel pipe, reduce the occurrence of dead angles during scraping, and on the other hand, the string is thin, which can effectively scrape off the sludge while avoiding the adhesion of the sludge, thereby avoiding a large amount of pollution to the clean position, and then different cleaning methods are used for different positions to adapt to the special shape of the steel pipe, thereby achieving thorough cleaning of the oil stains on the surface of the steel pipe; (3) In the present application, the cleaning belt moving continuously is used to clean the inside of the ring cutting groove on the steel pipe, and the rapid movement of the cleaning belt is used for scrubbing, which can effectively adsorb the oil stains on the surface of the steel pipe, and is convenient for controlling the movement state of the cleaning belt, and the vertical movement of the cleaning belt can complete the removal of the oil stains on the side wall at the same time, thereby reducing the cleaning dead angle, and on the other hand, the rapid movement of the cleaning belt can effectively avoid scratching the pipe by the metal scraps possibly remaining in the ring cutting groove, and the scraps can be quickly taken away; (4) The protective film is wrapped on the steel pipe through the wrapping mechanism, so that the thickness of the protective film exceeds the height of the protrusion on the surface of the steel pipe, thereby facilitating the isolation of the protrusion of the steel pipe from the ground when stacking, making the protective film contact the ground, achieving the protection of the steel pipe, and avoiding the contact between the steel pipes through the protrusion when stacking, causing unstable stacking and collapse danger.
[0016] To sum up, the device has the advantages of simple and ingenious structure, high cleaning degree and simple use, and is especially suitable for the field of precision steel pipes. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of a precision steel pipe processing line.
[0019] Figure 2 It is a schematic diagram of the partial structure of a precision steel pipe processing line.
[0020] Figure 3 It is a schematic diagram of the structure of a dust collection mechanism.
[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of a dust collection mechanism.
[0022] Figure 5 It is a schematic diagram of the structure of a scraping assembly.
[0023] Figure 6 It is a schematic diagram of the structure of a scrubbing assembly. Figure 5
[0024] Figure 7 It is a schematic diagram of the structure of a scrubbing assembly.
[0025] Figure 8 It is a schematic diagram of the structure of a wiping mechanism. Figure 7
[0026] Figure 9 It is a schematic diagram of the structure of a wiping mechanism.
[0027] Figure 10 It is a schematic diagram of the structure of an adjusting assembly.
[0028] Figure 11 It is a schematic diagram of the structure of an adjusting assembly. Figure 9
[0029] Figure 12 A schematic view of the structure of the wrapping mechanism. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely explained below with reference to the drawings.
[0031] Embodiment one As shown in Figure 1 , Figure 2 A precision steel pipe processing line, comprising a conveying device 01 and a cutting device 02, further comprising: A dust collection mechanism 1 arranged behind the cutting device and used for removing processing debris and dust on the surface of the steel pipe; A cleaning mechanism 2 arranged behind the dust collection mechanism 1 and used for cleaning oil stains on the surface of the steel pipe, comprising a scraping assembly 21 arranged behind the dust collection mechanism 1 and a scrubbing assembly 22 arranged behind the scraping assembly 21, the scraping assembly 21 scraping most of the oil stains on the surface of the steel pipe and then the oil stains are thoroughly cleaned by the scrubbing assembly 22; A wiping mechanism 3 arranged behind the cleaning mechanism 2 and used for cleaning the inside of the ring groove of the steel pipe, comprising an adjusting assembly 31 and a fitting assembly 32 arranged on the adjusting assembly 31; A wrapping mechanism 4 arranged on the wiping mechanism 3 and used for wrapping a protective film on the steel pipe in cooperation with the wiping mechanism 3.
[0032] In this embodiment, for a precision steel pipe with a ring groove on the surface and a spherical protrusion on the surface, after the steel pipe is processed, metal debris and oil and the like are difficult to clean in the inside of the ring groove, and due to the existence of the protrusion on the surface, conventional brush rollers and the like cannot achieve thorough cleaning, so that oil stains are left in the ring groove and at the root of the protrusion.
[0033] In detail, for the cleaning of the surface of the steel pipe, the metal debris and dust on the surface of the pipe are first adsorbed and cleaned by the dust collection mechanism 1 to avoid scratching the surface of the pipe by the metal debris in the subsequent cleaning process, then the outer surface of the steel pipe is cleaned by the cleaning mechanism 2, the oil stains on the surface are scraped off first, and then scrubbed to achieve a better cleaning effect, the inside of the ring groove is cleaned by the scrubbing mechanism, so that the surface of the steel pipe is thoroughly cleaned, and finally the protective film is wrapped on the surface of the steel pipe by the wrapping assembly, and the protective film is covered to facilitate the protection of the surface of the steel pipe and the subsequent stacking and placement.
[0034] It should be noted that for the cleaning of the steel pipe, in the production process, oil stains may accumulate at the root of the protrusions, and the smooth position may only have some floating oil that is easy to clean. Different areas need to be cleaned in different ways. The existing technology uses a single cleaning method such as a brush roller, which not only fails to clean some dead corners, but also may cause thick oil stains to be transferred to smooth areas, causing the originally oil-free areas to be contaminated with oil stains, resulting in incomplete cleaning.
[0035] Further, as shown in Figure 3 、 Figure 4 The dust suction mechanism 1 includes a suction cavity 11 fixed behind the cutting mechanism, a negative pressure ring 12 arranged at the front end of the suction cavity 11, a suction groove 13 radially slidingly connected in the middle of the negative pressure ring 12, a magnetic attraction ring 14 arranged behind the negative pressure ring 12 and slidingly connected in the suction cavity 11 along the axial direction, and a blowing ring 15 arranged behind the magnetic attraction ring. It also includes an isolation ring 16 arranged at the front end of the suction cavity 11 and a sealing ring 17 arranged at the rear end of the suction cavity 11.
[0036] In this embodiment, by arranging the suction cavity 11, the dust adhering to the surface of the steel pipe, especially the metal debris generated during the machining process, is simultaneously cleaned by wind power, magnetic force and negative pressure suction, thereby avoiding the surface of the pipe from being scratched by the metal debris in the subsequent cleaning process.
[0037] In detail, the steel pipe moves forward into the suction cavity 11, the negative pressure ring 12 performs negative pressure suction, the magnetic attraction ring 14 uses magnetic force to attract the metal debris on the surface of the steel pipe, the blowing ring 15 arranged behind is inclined to the magnetic attraction ring 14, the wind surface everywhere is inclined to the corresponding position of the magnetic attraction ring 14, and the dust and stubborn debris are blown away by wind power, thereby realizing the surface suction cleaning in cooperation with the magnetic force and suction.
[0038] The isolation ring 16 arranged at the front end and the sealing ring 17 arranged at the rear end realize simple sealing of the suction cavity 11, thereby ensuring the suction effect of the negative pressure suction. Since a large number of protrusions are arranged on the surface of the pipe, in order to ensure the suction effect, a plurality of sliding suction grooves 13 are arranged in the suction cavity 11, and the magnetic attraction ring 14 is also arranged as a plurality of sliding magnets. The inner ring of the isolation ring 16 is cut into a jump, and when a protrusion enters, the bending angle of the isolation ring 16 becomes larger. A sensor is arranged behind to determine whether a protrusion enters the suction cavity 11 by the bending angle of the isolation ring 16, thereby controlling the movement of the suction groove 13 and the magnetic attraction ring 14 to make the suction groove 13 and the magnetic attraction ring 14 approach or move away from each other. At the smooth position, the suction groove 13 and the magnetic attraction ring 14 are close to each other, thereby realizing better floating effect. At the protrusion position, the two are far away from each other, thereby avoiding affecting the movement.
[0039] Further, as shown inFigure 5 As shown, the cleaning mechanism 2 scrapes off the components 21 including a rotating ring 211 arranged behind the adsorption cavity 11, a plurality of string wires 212 fixed on the rotating ring 211, a cam 213 rotatably connected at one end of the string wire 212, and a clamping block 214 rotatably connected at the other end of the string wire 212.
[0040] The scraping-off components 21 further include a plurality of spray heads 215 arranged uniformly around the rotating ring 211, a first fan 216 arranged on the upper portion of the rotating ring 211, a plurality of second fans 217 arranged uniformly behind the rotating ring 211, a collection groove 218 fixed below the rotating ring 211, and a plurality of string fixing members 29 arranged on the rotating ring 211. Further, as shown, Figure 6 The string fixing member 29 includes an adaptive rod 291 slidably connected to the rotating ring 211 along the axis of the rotating ring 211, a following ring 292 rotatably connected to the end of the adaptive rod 291, two sets of hinged rods 293 hingedly connected to the following ring 292, and a line pressing wheel 294 rotatably connected to the end of the hinged rod 293.
[0041] In this embodiment, by arranging the string wires 212, the string wires 212 are tightly attached to the surface of the steel pipe by moving the steel pipe, thereby scraping off the oil stains on the surface. Meanwhile, cooperating with the cleaning liquid sprayed by the spray heads 215 and the line pressing wheel 294, the oil stains are cleaned, and the thick oil stains are scraped off from the surface of the steel pipe.
[0042] In detail, when the steel pipe moves into the cleaning mechanism 2, a plurality of string wires 212 are tightly attached to the surface of the steel pipe. With the movement of the steel pipe, the string wires 212 can scrape off the oil stains on the surface of the steel pipe. Meanwhile, since the string wires 212 are thin, the oil stains will not adhere. The spray heads 215 around the steel pipe spray cleaning liquid, cooperating with the scraping of the string wires 212, and the first fan 216 arranged below blows downward, thereby promoting the cleaning liquid to flow downward and making the scraped-off oil stains fall into the collection groove 218 below. The second fans 217 are arranged behind the end of the rotating ring 211 and are inclined toward the surface of the steel pipe, thereby blowing the cleaning liquid on the surface of the steel pipe by the wind force, promoting the cleaning liquid to flow back, and not following the steel pipe to move out of the scraping-off components 21. Since the surface of the steel pipe has protrusions, when the string wires 212 pass through the protrusions, the string wires 212 will be suspended. Therefore, the string fixing member 29 is arranged to press the string wires 212 on the surface of the steel pipe by the line pressing wheel 294, thereby avoiding the suspension of the string wires 212 and causing the scraping-off dead angle.
[0043] It should be noted that the string wires 212 are made of high-strength material. Meanwhile, in order to cope with the processing state, the two ends of the string wires 212 are elastically fixed on the rotating ring 211, that is, when passing through the protrusions, the excess part of the string wires 212 is pulled out from the two ends, thereby lengthening the string wires 212, and in the stable position, the two ends are retracted, and the string wires 212 remain tight.
[0044] It is worth mentioning that the cam 213 is arranged at one end of the string 212, and the string 212 is shaken by rotating the cam 213. The string 212 is shaken in a state of being in tension, and the string 212 is switched to contact the surface of the steel pipe by vibration, so that the string 212 is not worn out quickly by long-time contact with the steel pipe, and the string 212 is not hung by the protrusion to cause a safety accident.
[0045] The clamp block 214 is arranged at the other end of the string 212. After cleaning one steel pipe, the clamp block 214 clamps the string 212 and then rotates, so that the fibers in the string 212 are twisted to squeeze out the cleaning liquid and oil stains, so that the oil stains do not pollute the clean area for a long time.
[0046] Further, as shown in Figure 7 、 Figure 8 The scrubbing assembly 22 includes a positioning ring 221 rotatably connected to the conveying device 01, a plurality of cleaning rollers 222 slidably connected to the positioning ring 221, a steering ring 223 rotatably connected behind the positioning ring 221 and fixedly connected with the positioning ring 221, a first cleaning part 224 and a second cleaning part 225 arranged on the steering ring 223.
[0047] The first cleaning part 224 includes a steering knuckle 2241 fixedly connected to the steering ring 223, an extension rod 2242 fixed to the outer end of the steering knuckle 2241, a spherical wiping block 2243 rotatably connected to the extension rod 2242, an edge cleaning strip 2244 rotatably connected to the outer side of the spherical wiping block 2243, and a cleaning spray hole arranged between the extension rod 2242 and the spherical wiping block 2243. The second cleaning part 225 includes a drive shaft 2251 fixed to the steering ring 223, and a cleaning belt 2252 arranged at three of the drive shaft 2251.
[0048] In the embodiment, the steel pipe on which the surface thick oil stain is removed is thoroughly cleaned by the scrubbing assembly 22, and the residual oil stain on the surface of the steel pipe is removed.
[0049] In detail, the steel pipe moves, the cleaning rollers 222 are arranged obliquely to contact the surface of the steel pipe, and the surface is cleaned. When the protrusion is encountered, the cleaning roller 222 cannot pass through the protrusion and rotates, so that the positioning ring 221 and the steering ring 223 behind the positioning ring 221 rotate, the spherical wiping block 2243 of the first cleaning part 224 is located on the movement path of the protrusion, the spherical wiping block 2243 is close to the protrusion of the surface of the steel pipe, and then rotates to clean. The cleaning spray hole sprays cleaning liquid, and the edge cleaning strip 2244 also wipes and cleans around the protrusion.
[0050] The second cleaning member 225 is colloidally arranged with the first cleaning member 224, the first cleaning member 224 cleans the convex surface, the second cleaning member 225 cleans the position between the convexes, the driving shaft 2251 drives the cleaning belt 2252 to rotate, the cleaning bag wipes the surface of the steel pipe, and the two cooperate to complete the thorough cleaning of the steel pipe and remove the oil stains on the surface.
[0051] It should be noted that the spherical wiping block 2243 fits the surface of the convex, and through the arrangement of the universal joint 2241, the spherical wiping block 2243 can realize comprehensive cleaning of the convex position, and the edge cleaning strip 2244 arranged at the edge is especially used for cleaning the root position of the convex, and through rotation, the oil mist at the root of the convex is completely removed.
[0052] Further, as shown in Figure 9 , Figure 10 The adjusting assembly 31 includes a cleaning cloth 311 for cleaning the inside of the ring cutting groove of the steel pipe, two groups of positioning blocks 312 hinged on both sides of the steel pipe conveying device 01, a stabilizing block 313 elastically connected below the conveying device 01, a driving roller 314 rotationally connected to the stabilizing block 313, and the cleaning cloth 311 passes through the positioning block 312 and the driving roller 314. It also includes a lifting frame 315 arranged on the conveying device 01 and a stabilizing roller 316 arranged on the lifting frame 315.
[0053] Further, as shown in Figure 11 The fitting assembly 32 includes two groups of control rods 321 hinged on the stabilizing block 313, two groups of biting rollers 322 rotationally connected to the ends of the control rods 321, a torsion ring 323 rotationally connected to the ends of the control rods 321 and located outside the biting rollers 322, and two groups of torsion rollers 324 rotationally connected in the torsion ring 323.
[0054] In this embodiment, by arranging the wiping mechanism 3, the cleaning cloth 311 is clamped into the ring cutting groove, and the cleaning of the inside of the ring cutting groove of the steel pipe is realized.
[0055] In detail, the cleaning cloth 311 is an annular cloth strip, the two ends pass through the positioning block 312, and are driven to rotate by the driving shaft 2251 below. When the steel pipe moves, the cleaning cloth 311 is on the upper surface of the steel pipe, and when the ring cutting groove moves to the position of the cleaning cloth 311, the cleaning cloth 311 is pulled into the ring cutting groove under the elastic action of the stabilizing block 313, the lifting frame 315 is raised, the steel pipe is driven to rotate along the axis by the stabilizing roller 316, and the cleaning cloth 311 also rotates at this time, thereby cleaning and wiping the inside of the ring cutting groove.
[0056] Two end control lever 321 rotation, using the bite roller 322 control cleaning cloth 311 smooth movement and close to the surface of the steel pipe, ring cutting groove has a bottom and two sides, by driving torsion ring 323 rotation, using the torsion roller 324 is cleaning cloth 311 from horizontal to vertical, so as to realize the cleaning of the ring cutting groove side wall wipe.
[0057] It should be noted that, in the prior art, the debris and oil in the ring cutting groove after pipe processing is not easy to clean, especially in the corner position, the existing technology uses brush roller cleaning or cloth wiping, which is easy to appear dead angle, and the oil gathers to one side in the cleaning process, which is also not convenient to clean. The cleaning cloth 311 used in the present application can be customized according to the size of the ring cutting groove, so as to realize cleaning of the so-called position in the ring cutting groove, without dead angle and oil accumulation, and can automatically complete the cleaning of the two sides, avoiding the neglect of the cleaning of the two sides in the prior art.
[0058] It is worth mentioning that the cleaning cloth 311 can be arranged on one side of the steel belt, and the steel belt can be arranged in a buckle type, so as to facilitate replacement of the cleaning cloth 311 on it. The steel belt ensures the strength during rotation, and avoids the downward overlapping of the cleaning cloth 311 when changing from horizontal to vertical, causing cleaning dead angle.
[0059] Further, as shown in Figure 12 The wrapping mechanism 4 includes a movable frame 41 vertically slidingly connected to the conveying device 01 and connected to the control lever 321 through a gear and rack driving mode, a winding roller 42 rotationally connected to the movable frame 41, a pressure roller 43 hingedly connected to both sides of the winding roller 42, a traction roller 44 vertically slidingly connected below the winding roller 42, a cutting knife 45 horizontally slidingly connected to both sides of the traction roller 44, and the pressure roller 43 drives the cutting knife 45 to move through a belt transmission and gear transmission driving mode.
[0060] In the present embodiment, by arranging the wrapping mechanism 4, a protective film is wrapped on both sides of the ring cutting groove, which realizes protection of the surface of the steel pipe and facilitates subsequent stable stacking.
[0061] In detail, when the cleaning cloth 311 is clamped into the ring cutting groove, the control lever 321 rotates correspondingly, the movable frame 41 is driven to descend by the gear and rack, the winding roller 42 releases the protective film, the protective film contacts the surface of the steel pipe and realizes wrapping after passing through the traction roller 44. The pressure roller 43 is arranged on both sides to ensure that the protective film can be closely attached to the steel pipe. As the protective film becomes thicker and thicker, the pressure roller 43 rotates. The pressure roller 43 is connected to the intermediate shaft through a transmission belt, the intermediate shaft drives the cutting knife 45 to move towards the middle through a gear, and when the thickness of the protective film reaches the standard, the cutting knife 45 cuts off the protective film at the same time, and the winding of the protective film is completed.
[0062] It should be noted that due to the protrusions on the surface of the steel pipe, the normal stacking is adopted for the stacking of the steel pipe, which is prone to damage due to the contact of the protrusions with the ground, and when stacked high, the protrusions of two pipe fittings may contact each other, so that they cannot be stably attached together, and are prone to collapse. The protective film wrapped on the surface of the steel pipe has a thickness greater than that of the protrusion, and when stacked, the protective film contacts the ground to isolate the protrusion from the ground. After stacking, the protective film contacts the adjacent steel pipe to increase the contact area, so that they can be stacked more closely and reduce the risk of collapse.
[0063] In the description of the present application, it should be understood that the terms "front and back", "left and right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0064] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0065] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any changes or replacements easily thought of by those skilled in the art under the technical hints of the present application should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A precision steel pipe processing line characterized by comprising: Including conveying equipment (01) and cutting equipment (02), still include: Dust collection mechanism (1), the dust collection mechanism (1) is arranged behind cutting equipment and is used for removing the machining debris and dust on the surface of steel pipe, Cleaning mechanism (2), the cleaning mechanism (2) is arranged behind dust collection mechanism (1) and is used for washing the oil stain on the surface of steel pipe, including the scraping subassembly (21) arranged behind dust collection mechanism (1) and the scrubbing subassembly (22) arranged behind scraping subassembly (21), the scraping subassembly (21) scrapes the most oil stain on the surface of steel pipe and then is completely washed through scrubbing subassembly (22), Wiping mechanism (3), the wiping mechanism (3) is arranged behind cleaning mechanism (2) and is used for cleaning the inside of steel pipe ring cutting groove, including adjusting assembly (31) and the fitting assembly (32) arranged on adjusting assembly (31), Wrapping mechanism (4), the wrapping mechanism (4) is arranged on wiping mechanism (3) and is used for wrapping protective film on steel pipe in cooperation with wiping mechanism (3).
2. A precision steel pipe processing line according to claim 1, characterized in that, The dust collection mechanism (1) includes the adsorption cavity (11) fixed behind cutting mechanism, the negative pressure ring (12) arranged at the front end of adsorption cavity (11), the adsorption groove (13) radially slidingly connected in the middle of negative pressure ring (12), the magnetic attraction ring (14) arranged behind negative pressure ring (12) and axially slidingly connected in adsorption cavity (11), the air blowing ring (15) arranged behind magnetic force ring, Still include the isolation ring (16) arranged at the front end of adsorption cavity (11), the sealing ring (17) arranged at the rear end of adsorption cavity (11).
3. A precision steel pipe processing line according to claim 2, characterized in that, The scraping subassembly (21) of cleaning mechanism (2) includes the rotating ring (211) arranged behind adsorption cavity (11), the multiple groups of string wires (212) fixed on rotating ring (211), the cam (213) rotationally connected at one end of string wire (212), the clamp block (214) rotationally connected at the other end of string wire (212).
4. A precision steel pipe processing line according to claim 3, characterized in that, The scraping subassembly (21) further includes multiple groups of spray heads (215) evenly arranged around rotating ring (211), the first fan (216) arranged on the upper portion of rotating ring (211), multiple groups of second fans (217) evenly arranged behind rotating ring (211), the collection groove (218) fixed below rotating ring (211) and multiple groups of string setting pieces (29) arranged on rotating ring (211).
5. A precision steel pipe processing line according to claim 4, characterized in that, The string setting piece (29) includes the adaptation rod (291) slidingly connected on rotating ring (211) along the axis of rotating ring (211), the following ring (292) rotationally connected at the end of adaptation rod (291), two groups of hinged rods (293) hingedly connected on following ring (292), the line pressing wheel (294) rotationally connected at the end of hinged rod (293).
6. The precision steel pipe processing line according to claim 1, characterized by The scrubbing assembly (22) comprises a positioning ring (221) rotatably connected to the conveying device, a plurality of cleaning rollers (222) slidably connected to the positioning ring (221), a steering ring (223) rotatably connected to the rear of the positioning ring (221) and fixedly connected to the positioning ring (221), a first cleaning member (224) and a second cleaning member (225) arranged on the steering ring (223).
7. A precision steel pipe processing line according to claim 6, characterized in that The first cleaning member (224) comprises a steering knuckle (2241) fixedly connected to the steering ring (223), an extension rod (2242) fixed to the outer end of the steering knuckle (2241), a spherical wiping block (2243) rotatably connected to the extension rod (2242), an edge cleaning strip (2244) rotatably connected to the outer side of the spherical wiping block (2243), and a cleaning spray hole arranged between the extension rod (2242) and the spherical wiping block (2243). The second cleaning member (225) comprises a drive shaft (2251) fixed to the steering ring (223), and a cleaning belt (2252) arranged on the drive shaft (2251).
8. The precision steel pipe processing line according to claim 1, characterized by The adjusting assembly (31) comprises a cleaning cloth (311) for cleaning the inside of the ring cutting groove of the steel pipe, two sets of positioning blocks (312) hingedly connected on both sides of the steel pipe conveying device, a stabilizing block (313) elastically connected below the conveying device, a drive roller (314) rotatably connected to the stabilizing block (313), and the cleaning cloth (311) passing through the positioning blocks (312) and the drive roller (314). Further comprising a lifting frame (315) arranged on the conveying device, and a stabilizing roller (316) arranged on the lifting frame (315).
9. A precision steel pipe processing line according to claim 8, characterized in that, The fitting assembly (32) comprises two sets of control rods (321) hingedly connected to the stabilizing block (313), two sets of biting rollers (322) rotatably connected to the ends of the control rods (321), a torsion ring (323) rotatably connected to the ends of the control rods (321) and located outside the biting rollers (322), and two sets of torsion rollers (324) rotatably connected in the torsion ring (323).
10. A precision steel pipe processing line according to claim 9, characterized in that, The wrapping mechanism (4) comprises a movable frame (41) vertically slidably connected to the conveying device and connected to the control rods (321) by a gear and rack driving mode, a winding roller (42) rotatably connected to the movable frame (41), a pressing roller (43) hingedly connected on both sides of the winding roller (42), a traction roller (44) vertically slidably connected below the winding roller (42), a cutting knife (45) horizontally slidably connected on both sides of the traction roller (44), and the pressing roller (43) drives the cutting knife (45) to move by a belt transmission and a gear and rack transmission driving mode.
Citation Information
Patent Citations
Oil and fat removing and cleaning method for precise, high degree of finish and super clean stainless steel tube
CN1669678A