A self-chipping type gear forming device

Abstract

The present application relates to gear forming device technical field, especially to a kind of self chip removal type gear forming device, to solve the problem that the existing waste chip and waste oil are not completely cleaned, so that additional time is spent to handle waste chip again, which ultimately leads to the reduction of gear processing efficiency;The present application fixes workpiece body through the positioning column of clamping assembly, motor drives it to rotate, then the hydraulic pump of processing component drives cutting tooth to cut, liquid tank sprays cooling oil, then waste chip and waste oil enter the chamber through trapezoidal groove, fall into the collection frame and are separated by filter screen, cutting tooth drives C-shaped rod to make treatment mechanism reciprocating lifting separation effect, then cleaning assembly starts, magnetic plate A drives push plate to push waste chip, infrared sensor triggers barrier door to open and discharge chip, cleaning cotton adsorbs waste oil and extrudes and discharges, completely clean waste chip and waste oil, thereby improving the efficiency of gear processing.

Description

Technical Field

[0001] This invention relates to the field of gear forming and processing equipment, and in particular to a self-chip removal type gear forming and processing equipment. Background Technology

[0002] Gear forming and processing equipment is a device that uses processes such as gear hobbing and gear shaping to process metal blanks into precise tooth shapes to meet the needs of mechanical transmission. Its core function is to provide key transmission gears for mechanical systems. During processing, the cutting tool needs to remove excess metal from the blank. The stripped metal fragments or powders are waste chips. If these waste chips are not removed, they will be trapped between the cutting tool and the workpiece, affecting the gear accuracy, wearing down the cutting tool, and possibly clogging the equipment.

[0003] Chinese patent application number CN202420386397.1 discloses a tooling for machining irregular gears. The tooling is equipped with a closing mechanism, and the opening and closing of the partition can be controlled by the adjusting rod in the closing mechanism moving under the drive of the threaded rod. This allows the debris generated after machining the irregular gears to be directly discharged through the feeding chamber, facilitating debris cleaning.

[0004] When the aforementioned patent is in operation, it can only enable the chips generated during gear processing to be discharged through a specific path, but it does not separate the waste oil that may accompany the processing from the chips. It also lacks the function of assisting in ensuring smooth chip discharge and reducing the time spent cleaning up chip residue. As a result, waste oil is easily attached to the chips, causing chip discharge to be obstructed. It is also necessary to spend extra time to deal with the mixed waste oil and chips, which disrupts the continuous processing rhythm and ultimately reduces the efficiency of gear processing.

[0005] To address this, we propose a self-chip removal gear forming and processing device. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to overcome the defects of the prior art. The present invention proposes a self-chip removal gear forming and processing device, which solves the problem in the prior art that the failure to thoroughly clean waste chips and waste oil requires additional time to process waste chips again, ultimately resulting in a reduction in the efficiency of gear processing.

[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a self-chip-removing gear forming and processing device, including a gear cutting machine, a processing component for processing gears is fixedly installed on the upper surface of the gear cutting machine, a trapezoidal groove is opened inside the gear cutting machine, a cavity is opened inside the gear cutting machine, the cavity is connected to the trapezoidal groove, a processing mechanism for processing waste chips is movably arranged inside the cavity, the processing mechanism is located directly below the trapezoidal groove, and a workpiece body is arranged inside the processing component;

[0008] The processing mechanism includes a chip removal component that is movable inside the chamber for discharging waste chips, and a cleaning component that is fixedly installed on one side of the tooth cutter for assisting chip removal and cleaning the chip removal component;

[0009] The chip removal component includes a collection frame movably disposed inside the chamber, a filter screen movably disposed inside the collection frame, a pushing component movably disposed on the inner wall of the collection frame for pushing the waste chips out, a baffle component fixedly installed on the upper surface of the collection frame for preventing the waste chips from being thrown out during the processing of waste chips, a T-shaped plate fixedly installed on one side of the collection frame, and a cross block fixedly installed on the other side of the collection frame.

[0010] Furthermore, a horizontal groove is provided on one side of the collection frame, and rod grooves and sliding grooves are provided on both sides of the inner wall of the collection frame. An infrared sensor is installed inside the collection frame, and a door groove is provided on one side of the collection frame.

[0011] Fixed rods are fixedly installed on both sides of the filter screen. The surface of the fixed rod is flush with the surface of the horizontal groove. The fixed rod is adapted to the groove and passes through the groove to contact the inside of the chamber.

[0012] Furthermore, the pushing component includes a pushing plate movably disposed inside the collection box, a magnetic plate B fixedly installed on the lower surface of the pushing plate, the magnetic plate B being adapted to the transverse groove, side plates fixedly installed on both sides of the pushing plate, the side plates being slidably connected to the slide groove, and a guide rod movably disposed inside the side plate, the guide rod being fixedly installed at one end to the inner wall of the slide groove.

[0013] Furthermore, the baffle assembly includes a motor fixedly installed on the upper surface of the collection frame, a threaded rod at the output end of the motor, a collar sleeved on the outer surface of the threaded rod, a baffle door fixedly installed on one side of the collar, the baffle door slidingly connected to the door groove, and the motor connected to an infrared sensor signal.

[0014] Furthermore, the cleaning assembly includes an electric telescopic rod fixedly installed on one side of the tooth cutter. A top plate is fixedly installed at one end of the electric telescopic rod, and a magnetic plate A is fixedly installed on one side of the top plate. The top plate is adapted to the transverse groove through the magnetic plate A. The magnetic plates A and B are magnetically attracted to each other, and the magnetic plate A is located above the filter screen.

[0015] Furthermore, a groove is formed on the lower surface of the top plate, and a roller B is installed inside the groove. A long rod is movably installed inside the top plate and is fixedly connected to the roller B. The outer surface of the roller B is in contact with the surface of the filter screen. A reciprocating thread is formed on the surface of the long rod, and a sleeve plate is fitted on the outer surface of the long rod. A sliding plate is fixedly installed on the inner wall of the sleeve plate and is slidably connected to the reciprocating thread. A connecting plate is fixedly installed at one end of the sleeve plate, and a cleaning cotton is fixedly installed on one side of the connecting plate. The lower surface of the cleaning cotton is in contact with the filter screen.

[0016] Furthermore, the processing components include a hydraulic pump fixedly mounted on the upper surface of the tooth cutting machine, a cutting tooth fixedly mounted on one end of the hydraulic pump, a liquid tank fixedly mounted on the surface of the hydraulic pump, and a clamping assembly fixedly mounted on the inner wall of the tooth cutting machine.

[0017] Furthermore, the clamping assembly includes a support base fixedly installed on the inner wall of the gear cutting machine. A motor is fixedly installed on the lower surface of the support base, and a base is provided at the output end of the motor. A horizontal plate is fixedly installed on the outer surface of the base. The lower surfaces of the base and the horizontal plate are in contact with the upper surface of the support base. A positioning column is fixedly installed on the upper surface of the base, and the workpiece body is provided on the outer surface of the positioning column.

[0018] Furthermore, a C-shaped rod is movably installed on one side of the tooth cutter, a drain pipe is fixedly installed on the inner wall of the chamber, a plate groove is opened on the inner wall of the trapezoidal groove, an electric telescopic door is fixedly installed inside the plate groove, and a right machine housing is fixedly installed on the other side of the tooth cutter, with an operation panel fixedly installed on the surface of the right machine housing.

[0019] The inner wall of the chamber has a cross groove and a T-shaped groove. Both sides of the inner wall of the chamber have reciprocating grooves. One end of the fixed rod is adapted to the reciprocating groove. A material inlet is opened on one side of the tooth cutter, and a collection groove is opened on the other side of the tooth cutter. An inclined surface is opened at the bottom of the chamber. A drain groove is opened inside the tooth cutter. The drain groove is connected to the collection groove. The collection groove is adapted to the top plate and magnetic plate A. The drain pipe is connected to the chamber. The cross groove is movably connected to the cross block. The T-shaped plate is movably connected to the T-groove. A discharge channel is opened on one side of the left casing. The discharge channel is connected to the material inlet.

[0020] Furthermore, one end of the C-shaped rod is fixedly installed on one side of the cutting tooth, and the other end of the C-shaped rod is fixedly installed with a roller A. A rectangular plate is provided on the outer surface of the tooth cutter. One side of the rectangular plate is in contact with the outer surface of the tooth cutter, and one side of the rectangular plate is fixedly installed on one side of the cross block. A slanted groove is opened on the other side of the rectangular plate. A limit groove is opened inside the rectangular plate. The limit groove is connected to the slanted groove. The C-shaped rod is adapted to the slanted groove, and the roller A is adapted to the limit groove.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] This invention proposes a self-discharging gear forming and processing device. The workpiece body is fixed by a positioning pin in a clamping assembly. Then, a motor starts, causing the base and workpiece body to rotate together. Subsequently, a hydraulic pump in the processing component drives cutting teeth to perform a cutting operation on the workpiece body. Simultaneously, cooling oil is sprayed from the liquid tank for cooling and lubrication. Waste chips and waste oil generated during cutting flow into the chamber through a trapezoidal groove and fall into the collection frame of the processing mechanism. The filter screen in the collection frame then separates the waste chips and waste oil. Simultaneously, the cutting teeth drive a C-shaped rod, causing the processing mechanism to reciprocate along the cross groove and T-groove. The filter screen passes through the fixed... The fixed rod moves up and down repeatedly in the reciprocating groove to further improve the separation effect. When the push plate of the push component passes the infrared sensor for the first time, the infrared sensor triggers the motor of the blocking component. The threaded rod rotates and drives the blocking door to descend. Then, the electric telescopic rod of the cleaning component drives the top plate to move. Magnetic plate A and magnetic plate B attract each other, driving the push plate to discharge the waste from the discharge channel. When the cleaning component resets, the cleaning cotton is squeezed, and the absorbed waste oil is discharged through the drain tank. When the push plate passes the infrared sensor for the second time, the blocking door rises and resets. This completes the discharge of waste, thereby improving the efficiency of gear processing. Attached Figure Description

[0023] The disclosure of this invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this invention. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0024] Figure 1 A schematic diagram of the overall structure according to one embodiment of the present invention is shown for illustrative purposes.

[0025] Figure 2 A schematic diagram of the overall internal structure according to an embodiment of the present invention is shown for illustrative purposes.

[0026] Figure 3 A schematic diagram illustrating the internal structure of a gear cutting machine according to an embodiment of the present invention is shown. Figure 1 ;

[0027] Figure 4 A schematic diagram illustrating the internal structure of a gear cutting machine according to an embodiment of the present invention is shown. Figure 2 ;

[0028] Figure 5 A schematic diagram illustrating the internal structure of a gear cutting machine according to an embodiment of the present invention is shown. Figure 3 ;

[0029] Figure 6 A schematic diagram of a C-shaped rod structure according to an embodiment of the present invention is shown for illustrative purposes.

[0030] Figure 7A schematic diagram illustrating the disassembled structure of the clamping assembly according to an embodiment of the present invention is shown.

[0031] Figure 8 A schematic diagram illustrating the internal structure of a cleaning component according to an embodiment of the present invention is shown.

[0032] Figure 9 A schematic diagram of a chip removal component structure according to an embodiment of the present invention is shown for illustrative purposes.

[0033] Figure 10 The diagram illustrates a split structure of a chip removal component according to an embodiment of the present invention.

[0034] Numbered components in the diagram: 1. Tooth cutting machine; 11. Trapezoidal groove; 12. Plate groove; 13. Chamber; 131. Cross groove; 132. Reciprocating groove; 133. Material inlet; 134. Inclined surface; 135. Collection groove; 136. Drainage groove; 137. T-groove; 14. C-shaped rod; 141. Roller A; 142. Rectangular plate; 143. Inclined groove; 144. Limiting groove; 15. Drainage pipe; 16. Electric telescopic gate; 2. Left housing; 21. Discharge channel; 3. Right housing; 4. Processing components; 41. Hydraulic pump; 42. Cutting teeth; 43. Liquid tank; 44. Clamping assembly; 441. Support base; 442. Motor; 443. Base; 444. Horizontal plate; 445. Positioning column; 5. Processing mechanism; 51. Chip removal component; 5 11. Collection frame; 5111. Horizontal groove; 5112. Rod groove; 5113. Slide groove; 5114. Infrared sensor; 5115. Door groove; 512. T-shaped plate; 513. Push assembly; 5131. Push plate; 5132. Side plate; 5133. Guide rod; 5134. Magnetic plate B; 514. Filter screen; 5141. Fixing rod; 515. Barrier assembly; 5151. Motor; 5152. Threaded rod; 5153. Collar; 5154. Barrier door; 52. Cleaning assembly; 521. Electric telescopic rod; 522. Top plate; 523. Magnetic plate A; 524. Long rod; 525. Roller B; 526. Reciprocating thread; 527. Sleeve plate; 528. Connecting plate; 529. Cleaning cotton; 6. Workpiece body. Detailed Implementation

[0035] It is readily understood that, based on the technical solution of this invention, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of the invention. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative examples of the technical solution of this invention and should not be considered as the entirety of the invention or as limitations or restrictions on the technical solution of this invention.

[0036] To address the technical challenges of improving gear machining efficiency, such as... Figures 1-10As shown, the following preferred technical solution is provided: A self-chip-removing gear forming and processing device includes a gear cutting machine 1, a processing component 4 for processing gears is fixedly installed on the upper surface of the gear cutting machine 1, a trapezoidal groove 11 is opened inside the gear cutting machine 1, a chamber 13 is opened inside the gear cutting machine 1, the chamber 13 is connected to the trapezoidal groove 11, a processing mechanism 5 for processing waste chips is movably arranged inside the chamber 13, the processing mechanism 5 is located directly below the trapezoidal groove 11, and a workpiece body 6 is arranged inside the processing component 4;

[0037] The processing mechanism 5 includes a chip removal component 51 that is movably disposed inside the chamber 13 for discharging waste chips, and a cleaning component 52 that is fixedly installed on one side of the tooth cutter 1 for assisting chip removal and cleaning the chip removal component 51.

[0038] The chip removal component 51 includes a collection frame 511 movably disposed inside the chamber 13. A filter screen 514 is movably disposed inside the collection frame 511. A pushing component 513 for pushing waste chips out is movably disposed on the inner wall of the collection frame 511. A baffle component 515 for preventing waste chips from being thrown out during processing is fixedly installed on the upper surface of the collection frame 511. A T-shaped plate 512 is fixedly installed on one side of the collection frame 511, and a cross block is fixedly installed on the other side. The workpiece body 6 is installed by the processing component 4, and a tooth-cutting operation is performed on the workpiece body 6. The waste chips generated during the tooth-cutting operation... Oil flows into the chamber 13 through the trapezoidal groove 11. However, since the processing mechanism 5 is located directly below the trapezoidal groove 11, waste chips containing waste oil fall into the collection frame 511. At this time, the filter screen 514 separates the waste liquid from the waste oil. During the gear cutting process, the processing component 4 also drives the chip removal component 51 to reciprocate, improving the separation effect of waste chips and waste oil. Finally, during chip removal, the cleaning component 52 is activated, which, along with the pushing component 513, removes all the waste chips on the surface of the filter screen 514. Thus, the waste chips generated during the cutting process are removed, thereby improving the efficiency of gear processing.

[0039] A horizontal groove 5111 is provided on one side of the collection frame 511, and rod grooves 5112 and sliding grooves 5113 are provided on both sides of the inner wall of the collection frame 511. An infrared sensor 5114 is installed inside the collection frame 511, and a door groove 5115 is provided on one side of the collection frame 511.

[0040] Fixed rods 5141 are fixedly installed on both sides of the filter screen 514. The surface of the fixed rods 5141 is flush with the surface of the transverse groove 5111. The fixed rods 5141 are adapted to the rod groove 5112. The fixed rods 5141 pass through the rod groove 5112 and contact the inside of the chamber 13. The waste debris falling from the cutting teeth can be collected by the collection frame 511 and the filter screen 514. The filter screen 514 will separate the waste debris from the waste oil. The collected waste debris can be uniformly processed by the collection frame 511 and the baffle assembly 515 and then discharged in the same way. The collection frame 511 driven by the processing component 4 can also make the filter screen 514 vibrate, further improving the waste debris treatment effect.

[0041] The pushing component 513 includes a pushing plate 5131 movably disposed inside the collection frame 511. A magnetic plate B5134 is fixedly installed on the lower surface of the pushing plate 5131. The magnetic plate B5134 is adapted to the transverse groove 5111. Side plates 5132 are fixedly installed on both sides of the pushing plate 5131. The side plates 5132 are slidably connected to the slide groove 5113. A guide rod 5133 is movably disposed inside the side plate 5132. The guide rod 5133 is fixedly installed at one end of the inner wall of the slide groove 5113. When the cleaning component 52 moves, the magnetic plate B5134 can drive the pushing plate 5131 to move. At this time, the moving pushing plate 5131 will carry the waste to the blocking component 515. Then the blocking component 515 descends, and the continuously moving pushing plate 5131 will discharge the waste. When the cleaning component 52 resets, the magnetic plate B5134 can also drive the pushing plate 5131 to reset together.

[0042] The baffle assembly 515 includes a motor 5151 fixedly mounted on the upper surface of the collection frame 511. A threaded rod 5152 is provided at the output end of the motor 5151. A collar 5153 is fitted onto the outer surface of the threaded rod 5152. A baffle door 5154 is fixedly mounted on one side of the collar 5153. The baffle door 5154 is slidably connected to a door groove 5115. The motor 5151 is signal-connected to an infrared sensor 5114. When the push plate 5131 carrying waste debris passes through the infrared sensor 5114 for the first time, the infrared sensor... 5114 will send a signal to start the motor 5151, which will cause the threaded rod 5152 to rotate and lower the baffle door 5154. At this time, the waste can be discharged from the baffle assembly 515. When the push plate 5131 resets and passes the infrared sensor 5114 for the second time, the infrared sensor 5114 will send a signal again to make the motor 5151 reverse and raise the baffle door 5154. At this time, the collection frame 511 will form a frame to leave the waste on the surface of the filter screen 514 for oil drainage.

[0043] The cleaning assembly 52 includes an electric telescopic rod 521 fixedly installed on one side of the tooth cutter 1. A top plate 522 is fixedly installed at one end of the electric telescopic rod 521, and a magnetic plate A523 is fixedly installed on one side of the top plate 522. The top plate 522 is adapted to the transverse groove 5111 through the magnetic plate A523. The magnetic plate A523 and the magnetic plate B5134 are magnetically attracted. The magnetic plate A523 is located above the filter screen 514. When the cleaning assembly 52 is started, the push plate 5131 will move horizontally with the top plate 522 to push the waste material out. It can also be driven to reset by the magnetic attraction.

[0044] A groove is formed on the lower surface of the top plate 522, and a roller B525 is installed inside the groove. A long rod 524 is movably installed inside the top plate 522 and is fixedly connected to the roller B525. The outer surface of the roller B525 is in contact with the surface of the filter screen 514. A reciprocating thread 526 is formed on the surface of the long rod 524. A sleeve plate 527 is fitted on the outer surface of the long rod 524. A sliding plate is fixedly installed on the inner wall of the sleeve plate 527 and is slidably connected to the reciprocating thread 526. A connecting plate 528 is fixedly installed at one end of the sleeve plate 527, and a cleaning filter is fixedly installed on one side of the connecting plate 528. The cleaning cotton 529 has its lower surface in contact with the filter screen 514. When the roller B525 contacts the bottom of the collection frame 511 and the surface of the filter screen 514, it will cause the long rod 524 to rotate. At this time, the sleeve 527 fitted on the surface of the long rod 524 moves back and forth through the reciprocating thread 526. The reciprocating sleeve 527 will move the cleaning cotton 529 back and forth, allowing the cleaning cotton 529 to absorb the waste oil at the bottom of the filter screen 514 and the collection frame 511.

[0045] The processing component 4 includes a hydraulic pump 41 fixedly mounted on the upper surface of the gear cutting machine 1. A cutting tooth 42 is fixedly mounted on one end of the hydraulic pump 41. A liquid tank 43 is fixedly mounted on the surface of the hydraulic pump 41. A clamping assembly 44 is fixedly mounted on the inner wall of the gear cutting machine 1. The workpiece body 6 is mounted by the clamping assembly 44. Then, the reciprocating hydraulic pump 41 drives the cutting tooth 42 to perform a cutting operation on the workpiece body 6. The liquid tank 43 sprays out cooling oil to cool and lubricate the surface of the workpiece body 6.

[0046] The clamping assembly 44 includes a support base 441 fixedly installed on the inner wall of the gear cutting machine 1. A motor 442 is fixedly installed on the lower surface of the support base 441. A base 443 is provided at the output end of the motor 442. A horizontal plate 444 is fixedly installed on the outer surface of the base 443. The lower surfaces of the base 443 and the horizontal plate 444 are in contact with the upper surface of the support base 441. A positioning post 445 is fixedly installed on the upper surface of the base 443. A workpiece body 6 is provided on the outer surface of the positioning post 445. The workpiece body 6 can be fixed by the positioning post 445. Then, by the subsequent installation of nuts, washers and other fixing parts, the workpiece body 6 is fixed on the surface of the positioning post 445. The start of the motor 442 can drive the base 443 and the workpiece body 6 to rotate together. When the workpiece body 6 is cutting, the clamping assembly 44 can also remove the waste chips and waste oil scraper trapezoidal groove 11 remaining on the surface of the support base 441 and finally fall into the processing mechanism 5 for processing.

[0047] A C-shaped rod 14 is movably installed on one side of the tooth cutting machine 1. A drain pipe 15 is fixedly installed on the inner wall of the chamber 13. A plate groove 12 is opened on the inner wall of the trapezoidal groove 11. An electric telescopic door 16 is fixedly installed inside the plate groove 12. A right machine housing 3 is fixedly installed on the other side of the tooth cutting machine 1. An operation panel is fixedly installed on the surface of the right machine housing 3.

[0048] The inner wall of chamber 13 has a cross groove 131 and a T-shaped groove 137. Reciprocating grooves 132 are provided on both sides of the inner wall of chamber 13. One end of the fixed rod 5141 is adapted to the reciprocating groove 132. A material inlet 133 is provided on one side of the tooth cutter 1, and a receiving groove 135 is provided on the other side. A slope 134 is provided at the bottom of chamber 13. A drain trough 136 is provided inside the tooth cutter 1, which is connected to the receiving groove 135. The receiving groove 135 is adapted to the top plate 522 and the magnetic plate A523. The drain pipe 15 is connected to chamber 13. The cross groove 131 is movably connected to the cross block. The T-shaped plate 512 is movably connected to the T-groove 137. A discharge channel 21 is provided on one side of the left casing 2. 21 is connected to the material inlet 133. The cross groove 131 and T-shaped groove 137 can improve the stability of the reciprocating movement of the processing mechanism 5. The C-shaped rod 14 can drive the processing mechanism 5 to reciprocate when cutting the tooth groove. Since the electric telescopic rod 521 and the storage tank 135 are on the same horizontal line, when the top plate 522 resets with the magnetic plate A523, the magnetic plate A523 will enter the storage tank 135. At this time, the cleaning cotton 529 that absorbs waste oil will first contact the inner wall of the drain tank 136. As the cleaning component 52 continues to reset, the cleaning cotton 529 will be squeezed, squeezing out the waste oil absorbed inside the cleaning cotton 529, and then discharged through the drain tank 136.

[0049] One end of the C-shaped rod 14 is fixedly installed to one side of the cutting tooth 42, and the other end of the C-shaped rod 14 is fixedly installed with a roller A141. A rectangular plate 142 is provided on the outer surface of the cutting machine 1. One side of the rectangular plate 142 is in contact with the outer surface of the cutting machine 1, and one side of the rectangular plate 142 is fixedly installed to one side of the cross block. A slanted groove 143 is opened on the other side of the rectangular plate 142. A limiting groove 144 is opened inside the rectangular plate 142, and the limiting groove 144 is connected to the slanted groove 143. The C-shaped rod 14 is adapted to the slanted groove 143, and the roller A141 is adapted to the limiting groove 144. When the cutting tooth 42 rises, the C-shaped rod 14 also rises. When the roller A141 moves along the limiting groove 144, the processing mechanism 5 moves closer to the material inlet 133. When the cutting tooth 42 rises to its limit, one side of the processing mechanism 5 will fit against the inner wall of the chamber 13. Conversely, when the cutting tooth 42 descends, the processing mechanism 5 will move in the opposite direction. At this time, the processing mechanism 5 will follow the speed of the cutting tooth of the hydraulic pump 41 and move back and forth to improve the separation effect of waste chips and waste oil. When the processing mechanism 5 moves, the filter screen 514 located inside the collection frame 511 will move back and forth with the reciprocating groove 132 through the fixed rod 5141, which will further improve the separation effect of waste chips and waste oil.

[0050] Specifically, firstly, the workpiece body 6 is placed on the positioning column surface of the clamping assembly 44. The motor 442 starts and drives the base 443 and the workpiece body 6 to rotate. Then, the hydraulic pump 41 of the processing component 4 drives the cutting teeth 42 to reciprocate up and down, cutting the rotating workpiece body 6. At the same time, the liquid tank 43 sprays cooling oil for cooling and lubrication. Then, the rotating base 443, along with the horizontal plate 444, scrapes a small amount of waste chips and waste oil from the surface of the support base 441 into the trapezoidal groove 11. Subsequently, a large amount of waste chips and waste oil generated by the cutting teeth flow into the chamber 13 through the trapezoidal groove 11 and fall into the collection frame 511 of the processing mechanism 5. At this time, the blocking assembly 5... When the baffle door 5154 of the filter screen 15 closes, the filter screen 514 is mounted on the rod groove 5112 via the fixing rod 5141, separating waste debris and waste oil. The waste oil falls to the bottom of the collection frame 511, while the waste debris remains on the surface of the filter screen 514. Then, the cutting teeth 42 rise and fall, driving the C-shaped rod 14 to move synchronously. The roller A141 of the C-shaped rod 14 moves within the limiting groove 144 of the rectangular plate 142, causing the collection frame 511 to reciprocate along the cross groove 131. The fixing rod 5141 of the filter screen 514 slides within the reciprocating groove 132, further improving the separation effect. After a set of gears is processed, the electric extension and retraction of the cleaning component 52 is activated. When rod 521 extends, it moves top plate 522. Magnetic plate A523 attracts magnetic plate B5134 of push assembly 513, causing push plate 5131 to move along slide groove 5113. Side plate 5132 slides along guide rod 5133 to ensure stability. Next, push plate 5131 passes infrared sensor 5114 for the first time. Infrared sensor 5114 triggers motor 5151, causing threaded rod 5152 to rotate. This causes collar 5153 to drive barrier door 5154 down along door groove 5115. Simultaneously, roller B525 of top plate 522 rolls against filter screen 514, causing long rod 524 to rotate. 7. The machine moves back and forth along the reciprocating thread 526. The connecting plate 528 drives the cleaning cotton 529 to absorb the waste oil. Then, the push plate 5131 pushes the waste chips through the material port 133 and discharges them from the discharge channel 21. After that, the electric telescopic rod 521 shortens and drives the top plate 522 to reset. The push plate 5131 passes the infrared sensor 5114 for the second time. The motor 5151 reverses and causes the gate 5154 to rise. Finally, the top plate 522 enters the collection tank 135. The cleaning cotton 529 is squeezed to discharge the waste oil. The waste oil at the bottom of the collection box 511 is discharged through the drain pipe 15. This completes the discharge of waste chips, thereby improving the efficiency of gear processing.

[0051] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A self-chip-removing gear forming and processing device, characterized in that, The device includes a tooth cutting machine, which has a trapezoidal groove inside and a chamber inside. The chamber is connected to the trapezoidal groove, and a processing mechanism for processing waste is movably installed inside the chamber. The processing mechanism is located directly below the trapezoidal groove. The processing mechanism includes a chip removal component that is movably disposed inside the chamber for discharging waste chips, and a cleaning component for assisting chip removal and cleaning the chip removal component is fixedly installed on one side of the tooth cutter. The chip removal component includes a collection frame movably disposed inside the chamber, a filter screen movably disposed inside the collection frame, a pushing component for pushing the waste chips out movably disposed on the inner wall of the collection frame, a baffle component for preventing the waste chips from being thrown out when processing the waste chips fixedly installed on the upper surface of the collection frame, a T-shaped plate fixedly installed on the front outer wall of the collection frame, and a cross block fixedly installed on the rear outer wall of the collection frame. A horizontal groove is provided on the right side of the collection frame, and rod grooves and sliding grooves are provided on the inner walls of the front and rear sides of the collection frame. An infrared sensor is installed inside the collection frame, and a door groove is provided on the left side of the collection frame. The filter screen is fixedly installed with fixing rods on both sides. The fixing rods are adapted to the rod grooves and pass through the rod grooves to contact the interior of the chamber. The pushing assembly includes a pushing plate movably disposed inside the collection box. A magnetic plate B is fixedly installed on the lower surface of the pushing plate. The magnetic plate B is adapted to the transverse groove. Side plates are fixedly installed on both sides of the pushing plate. The side plates are slidably connected to the sliding groove. The blocking assembly includes a motor fixedly installed on the upper surface of the collection frame. The output end of the motor is provided with a threaded rod, and a collar is sleeved on the outer surface of the threaded rod. A blocking door is fixedly installed on one side of the collar. The blocking door is slidably connected to the door groove. The motor is connected to an infrared sensor signal. The cleaning assembly includes an electric telescopic rod fixedly installed on one side of the tooth cutter. A top plate is fixedly installed at one end of the electric telescopic rod, and a magnetic plate A is fixedly installed on one side of the top plate. The top plate is adapted to the transverse groove through the magnetic plate A. The magnetic plate A and the magnetic plate B are magnetically attracted to each other. The magnetic plate A is located above the filter screen. A groove is formed on the lower surface of the top plate, and a roller B is arranged inside the groove. A long rod is movably arranged inside the top plate and is fixedly connected to the roller B. The outer surface of the roller B is in contact with the surface of the filter screen. A reciprocating thread is formed on the surface of the long rod, and a sleeve plate is fitted on the outer surface of the long rod. A sliding plate is fixedly installed on the inner wall of the sleeve plate and is slidably connected to the reciprocating thread. A connecting plate is fixedly installed at one end of the sleeve plate, and a cleaning cotton is fixedly installed on one side of the connecting plate. The lower surface of the cleaning cotton is in contact with the filter screen. The inner wall of the chamber is provided with a cross groove and a T-shaped groove. Both sides of the inner wall of the chamber are provided with reciprocating grooves. A drain pipe is fixedly installed on the inner wall of the chamber. One end of the fixed rod is adapted to the reciprocating groove. A material inlet is provided on one side of the tooth cutter. A collection groove is provided on the other side of the tooth cutter. A drain groove is provided inside the tooth cutter. The collection groove is adapted to the top plate and magnetic plate A. The drain pipe is connected to the chamber. The cross groove is movably connected to the cross block. The T-shaped plate is movably connected to the T-shaped groove.

2. The self-chip-discharging gear forming and processing device as described in claim 1, characterized in that: The surface of the fixing rod is flush with the surface of the transverse groove.

3. The self-chip-discharging gear forming and processing device as described in claim 2, characterized in that: A guide rod is movably installed inside the side plate, and the guide rod is fixedly installed to one end of the inner wall of the slide groove.

4. The self-chip-discharging gear forming and processing device as described in claim 1, characterized in that: The gear cutting machine has a processing component for processing gears fixedly installed on its upper surface. The processing component includes a hydraulic pump fixedly installed on the upper surface of the gear cutting machine, a cutting tooth fixedly installed at one end of the hydraulic pump, a liquid tank fixedly installed on the surface of the hydraulic pump, a clamping assembly fixedly installed on the inner wall of the gear cutting machine, and a workpiece body arranged inside the processing component.

5. The self-chip-discharging gear forming and processing device as described in claim 4, characterized in that: The clamping assembly includes a support base fixedly installed on the inner wall of the gear cutting machine. A motor is fixedly installed on the lower surface of the support base. A base is provided at the output end of the motor. A horizontal plate is fixedly installed on the outer surface of the base. The lower surfaces of the base and the horizontal plate are in contact with the upper surface of the support base. A positioning column is fixedly installed on the upper surface of the base. A workpiece body is provided on the outer surface of the positioning column.

6. The self-chip-discharging gear forming and processing device as described in claim 1, characterized in that: A C-shaped rod is movably installed on one side of the tooth cutting machine. A plate groove is opened on the inner wall of the trapezoidal groove. An electric telescopic door is fixedly installed inside the plate groove. A left machine housing is provided on one side of the tooth cutting machine. A right machine housing is fixedly installed on the other side of the tooth cutting machine. An operation panel is fixedly installed on the surface of the right machine housing. The bottom of the chamber is provided with an inclined surface, the drain trough is connected to the collection trough, and a discharge channel is provided on one side of the left casing, which is connected to the material outlet.

7. The self-chip-discharging gear forming and processing device as described in claim 6, characterized in that: One end of the C-shaped rod is fixedly installed to one side of the cutting tooth, and the other end of the C-shaped rod is fixedly installed with a roller A. A rectangular plate is provided on the outer surface of the cutting machine. One side of the rectangular plate is in contact with the outer surface of the cutting machine, and one side of the rectangular plate is fixedly installed to one side of the cross block. A slanted groove is opened on the other side of the rectangular plate. A limiting groove is opened inside the rectangular plate. The limiting groove is connected to the slanted groove. The C-shaped rod is adapted to the slanted groove, and the roller A is adapted to the limiting groove.

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