Vacuum high-temperature smelting furnace for producing energy-saving heater

By combining a hydraulic lifting plate and a conveyor belt system, the problem of burns caused by slow cooling of parts in a vacuum high-temperature furnace has been solved, achieving safe and efficient material handling.

CN121089433APending Publication Date: 2025-12-09CHANGSHU ELECTRIC HEATING ALLOY MATERIAL FACTORY CO LTD
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Patent Information

Application Number
CN202511524089.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

In existing vacuum high-temperature furnaces, parts cool down slowly in a vacuum environment, which makes employees prone to burns when handling processed parts, posing a safety hazard.

Method used

A hydraulic lifting platform is used to move material pallets next to the vacuum tank, avoiding direct contact between employees and the materials during material handling. Combined with the automated operation of the conveyor belt system, it ensures that the materials do not come into contact with personnel during the cooling process after vacuum heating.

Benefits of technology

It effectively prevents employee burns, improves equipment safety, reduces human intervention through automated operation, and enhances equipment safety and processing quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of vacuum high-temperature furnaces, and discloses a vacuum high-temperature smelting furnace for producing an energy-saving heater. The hydraulic lifting plate is moved to the position below the material tray on the material vehicle, the material tray is lifted by the hydraulic lifting plate, the hydraulic lifting plate drives the material tray to move into the vacuum tank, the hydraulic lifting plate places the material tray into the vacuum tank, and after the vacuum tank conducts vacuum heating treatment on materials in the material tray, the material tray is lifted by the hydraulic lifting plate. The hydraulic lifting plate is moved into the vacuum tank again, and then the material tray is put back to the material vehicle again, so that workers are prevented from being in direct contact with the materials subjected to vacuum heating treatment and the material tray, and after the materials are subjected to vacuum heating treatment, the cooling speed of the materials is low due to the vacuum environment in the furnace; and workers are prevented from being scalded by uncooled parts when the parts subjected to vacuum heating treatment are moved, the safety risk of equipment use is reduced, and the safety of equipment use is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vacuum high-temperature furnaces, in particular to an energy-saving vacuum high-temperature smelting furnace for producing a heating device. BACKGROUND

[0002] A vacuum high-temperature furnace is an industrial furnace that utilizes a vacuum system (consisting of a vacuum pump, a vacuum measuring device, a vacuum valve, and other elements carefully assembled) to remove some substances from the furnace cavity, so that the pressure in the furnace cavity is less than one standard atmosphere, and the space in the furnace cavity thus achieves a vacuum state. The vacuum high-temperature furnace is heated by an electric heating element under near-vacuum conditions, and is often assisted by a vacuum high-temperature smelting furnace in the production of energy-saving heating devices.

[0003] In the existing vacuum high-temperature furnace, such as Chinese patent application CN120650999A, the support plates are arranged at equal intervals, and the inner surface of the connecting ring is provided with a plurality of groups of recessed holes corresponding to the support plates. At least one ball is arranged in each group of recessed holes and supported on the support plate. In this way, rolling friction is achieved between the connecting ring and the first flange ring, thereby reducing the resistance that needs to be overcome by the driving mechanism when it is working, improving the convenience of the furnace door locking mechanism of the vacuum high-temperature furnace, and further improving the reliability and stability of the connection between the furnace body and the furnace door. It is beneficial to improve the heating and sealing effect of the vacuum high-temperature furnace, and at the same time, it solves the problem of uneven heat dissipation.

[0004] However, there are still the following problems: After the parts are completed, the cooling speed of the parts is slow due to the influence of the vacuum environment in the furnace, and personnel are easily scalded by the uncooled parts when moving the processed parts, which has a large safety risk. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides an energy-saving vacuum high-temperature smelting furnace for producing a heating device, which has the advantages of preventing employees from being scalded by uncooled parts when moving the vacuum-heated parts after processing, reducing the safety risk of equipment use, improving the safety of equipment use, and solving the problem of slow cooling speed of parts after processing due to the influence of the vacuum environment in the furnace, and personnel are easily scalded by uncooled parts when moving the processed parts, which has a large safety risk.

[0006] In order to achieve the above object, the present application provides the following technical scheme: an energy-saving vacuum high-temperature smelting furnace for producing a heating device, comprising a base, a processing mechanism arranged on the base, and an auxiliary mechanism arranged on the base, the processing mechanism comprising a vacuum tank arranged on the base, the vacuum tank being used for vacuum heating treatment of materials sent into the interior of the vacuum tank; The auxiliary mechanism comprises a hydraulic lifting plate arranged on the base, the initial position of the hydraulic lifting plate being located between the vacuum tank and the base, when materials are taken or placed, the hydraulic lifting plate is moved as a whole to the tank opening of the vacuum tank, after the vacuum tank is opened, the hydraulic lifting plate is moved to below the materials to lift the materials, and the hydraulic lifting plate lifts the materials to move.

[0007] Preferably, the processing mechanism further comprises a tank door, one end of the base is fixedly provided with the vacuum tank, a tank opening of the vacuum tank is arranged on the side surface of the vacuum tank, the tank door is rotatably arranged on the vacuum tank, the tank door is adjacent to the tank opening of the vacuum tank, the size of the tank door is matched with the size of the tank opening of the vacuum tank, and the tank door is sealed with the tank opening of the vacuum tank when the tank door closes the tank opening of the vacuum tank.

[0008] Preferably, a plurality of heating rings are fixedly arranged in the vacuum tank, the heating rings are annular structures, the heating rings are uniformly distributed in the vacuum tank, the size of the heating rings is matched with the inner diameter of the vacuum tank, a material limiting frame is fixedly arranged in the vacuum tank, the length of the material limiting frame is matched with the internal length of the vacuum tank, the material limiting frame is an annular structure, the size of the material limiting frame is matched with the inner circle size of the heating ring, the material limiting frame is used for limiting the size of the materials, a support frame is fixedly arranged at the bottom of the inner circle of the material limiting frame, the length of the support frame is matched with the internal length of the vacuum tank, and the support frame is used for supporting a material tray.

[0009] Preferably, a vacuum pump is fixedly arranged at the other end of the base, an air exhaust pipe is arranged between the vacuum pump and the vacuum tank, one end of the air exhaust pipe is communicated with the top end of the vacuum tank, the other end of the air exhaust pipe is communicated with the vacuum pump, a pressure gauge is fixedly arranged on the vacuum tank, the pressure gauge is located at the top end of the vacuum tank, the detection end of the pressure gauge extends to the interior of the vacuum tank, and the pressure gauge is used for detecting the pressure in the vacuum tank.

[0010] Preferably, a fixing ring is fixedly installed on the vacuum tank, the fixing ring is adjacent to the tank opening of the vacuum tank, a sealing clamping piece is rotationally fitted on the fixing ring, the deflection range of the sealing clamping piece covers the position when the tank door is closed, a hydraulic rod is fixedly installed on the vacuum tank, the extension rod of the hydraulic rod penetrates the inner ring of the fixing ring, and the extension rod of the hydraulic rod is rotationally fitted with the sealing clamping piece.

[0011] Preferably, the auxiliary mechanism further comprises a rail frame, the rail frame is fixedly installed on the base, the rail frame is located between the vacuum tank and the base, the rail frame is symmetrically arranged in two parts, the two parts of the rail frame are respectively located below the two sides of the vacuum tank, a support platform is arranged on the rail frame, the two sides of the support platform are respectively slidably fitted with the two parts of the rail frame, a screw rod is rotationally fitted on the rail frame, the screw rod penetrates the support platform, the screw rod is threadedly fitted with the support platform, a motor is fixedly installed on the base, and the motor is power-connected with the screw rod.

[0012] Preferably, a suspension is arranged on the support platform, the size of the suspension is matched with the support platform, a plurality of multi-section telescopic oil cylinders are fixedly installed on the support platform, the multi-section telescopic oil cylinders are uniformly distributed on the support platform, the multi-section telescopic oil cylinders are located between the support platform and the suspension, and the extension rods of the multi-section telescopic oil cylinders are fixedly connected with the bottom surface of the suspension.

[0013] Preferably, a limiting rail is fixedly installed on the suspension, the limiting rail is symmetrically arranged in two parts on the two sides of the suspension, the direction of the limiting rail is the same as that of the rail frame, a rack moving frame is slidably fitted in the limiting rail, the rack moving frame penetrates the limiting rail, the length of the rack moving frame is greater than that of the limiting rail, and the tooth surface of the rack moving frame is located at the bottom end of the rack moving frame.

[0014] Preferably, a through opening is formed in the suspension, the through opening is located directly below the rack moving frame, the width of the through opening is greater than that of the tooth surface of the rack moving frame, a gear wheel is rotationally fitted at the bottom end of the suspension, the gear wheel penetrates the through opening, the gear wheel is engaged with the rack moving frame, and a rotary oil cylinder is fixedly installed at the bottom end of the suspension and is power-connected with the gear wheel.

[0015] Preferably, the hydraulic lifting plate is arranged at the top end of the rack moving frame, the hydraulic push rod in the hydraulic lifting plate is connected with the rack moving frame, the lifting height of the top end of the hydraulic lifting plate is higher than that of the top end of the limiting rail, a hydraulic hose interface is arranged at the bottom end of the rack moving frame, the hydraulic hose interface is connected with the hydraulic pipeline of the hydraulic lifting plate in communication, and the hydraulic hose interface is connected with the hydraulic system through a hose.

[0016] Compared with the prior art, the energy-saving vacuum high-temperature smelting furnace for producing heating devices has the following beneficial effects: 1. The energy-saving vacuum high-temperature smelting furnace for producing heating devices, before vacuum heating treatment, starts the hydraulic lifting plate, moves the hydraulic lifting plate to the tank opening of the vacuum tank, translates the hydraulic lifting plate, moves the hydraulic lifting plate to the lower side of the material pallet on the material vehicle, lifts the material pallet by the hydraulic lifting plate, moves the hydraulic lifting plate into the vacuum tank with the material pallet, places the material pallet in the vacuum tank, after vacuum heating treatment of the material in the material pallet by the vacuum tank, re-moves the hydraulic lifting plate into the vacuum tank, and re-places the material pallet on the material vehicle, so as to avoid direct contact of the staff with the material and the material pallet after vacuum heating treatment, prevent the staff from being scalded by the uncooled parts when moving the parts after vacuum heating treatment, reduce the safety risk of equipment use, and improve the safety of equipment use.

[0017] 2. The energy-saving vacuum high-temperature smelting furnace for producing heating devices, through the setting of the fixing ring, the sealing clamping piece, and the hydraulic rod, the hydraulic rod drives the sealing clamping piece to deflect in the fixing ring, so as to drive the sealing clamping piece to change the locking state of the tank door, when the sealing clamping piece locks the tank door, improve the fitting degree between the tank door and the vacuum tank, improve the sealing performance of the vacuum tank, and improve the treatment quality of the vacuum high-temperature smelting furnace.

[0018] 3. The energy-saving vacuum high-temperature smelting furnace for producing heating devices, through the additional setting of the conveying belt system, the material pallet conveying belt system arranged beside the vacuum high-temperature smelting furnace directly takes and places the material pallet from the conveying belt system by the hydraulic lifting plate, so that the material conveying process does not involve the operation of the staff, the safety hidden danger caused by the staff touching the material after vacuum heating treatment is completely avoided, and the safety of equipment use is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the vacuum high-temperature smelting furnace of the present application. Figure 2 It is a schematic diagram of the processing mechanism structure of the present application. Figure 3 It is a schematic diagram of the structure distribution of the vacuum pump of the present application. Figure 4 It is a schematic diagram of the structure distribution of the heating ring of the present application. Figure 5 It is a schematic diagram of the structure distribution of the pressure gauge of the present application. Figure 6 It is a schematic diagram of the structure distribution of the sealing clamping piece of the present application. Figure 7It is an auxiliary mechanism structure schematic view of the application; Figure 8 It is a motor structure distribution schematic view of the application; Figure 9 It is a screw structure distribution schematic view of the application; Figure 10 It is a limiting rail structure distribution schematic view of the application; Figure 11 It is a rotary oil cylinder structure distribution schematic view of the application; Figure 12 It is Figure 11 It is an enlarged structure schematic view of A in the figure.

[0020] In the figure: 1, base; 2, processing mechanism; 21, vacuum tank; 22, tank door; 23, heating ring; 24, material limiting frame; 25, support frame; 26, vacuum pump; 27, air suction pipe; 28, pressure gauge; 29, fixed ring; 210, sealing clamping piece; 211, hydraulic rod; 3, auxiliary mechanism; 31, rail frame; 32, support platform; 33, screw; 34, motor; 35, suspension; 36, multi-section telescopic oil cylinder; 37, limiting rail; 38, rack moving frame; 39, through opening; 310, gear; 311, rotary oil cylinder; 312, hydraulic lifting plate; 313, hydraulic hose interface. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0022] As introduced in the background, there are deficiencies in the prior art. In order to solve the above technical problems, the application provides a vacuum high-temperature smelting furnace for energy-saving heater production.

[0023] In a typical embodiment of the application, as shown in Figure 1 A vacuum high-temperature smelting furnace for energy-saving heater production, comprising a base 1, a processing mechanism 2 arranged on the base 1, an auxiliary mechanism 3 arranged on the base 1, the processing mechanism 2 comprising a vacuum tank 21, the vacuum tank 21 being arranged on the base 1, the vacuum tank 21 performing vacuum heating treatment on materials sent into the interior; The auxiliary mechanism 3 includes a hydraulic lifting plate 312. The hydraulic lifting plate 312 is installed on the base 1. The initial position of the hydraulic lifting plate 312 is between the vacuum tank 21 and the base 1. When picking up or putting down materials, the hydraulic lifting plate 312 moves to the side of the opening of the vacuum tank 21. After the vacuum tank 21 is opened, the hydraulic lifting plate 312 moves to the bottom of the material to lift it, so that the hydraulic lifting plate 312 lifts the material to move it.

[0024] When using this invention: Before vacuum heating treatment, the hydraulic lifting plate 312 is activated and moved to the side of the vacuum tank 21. The hydraulic lifting plate 312 is then moved horizontally to the bottom of the material tray on the material cart. The hydraulic lifting plate 312 lifts the material tray and moves it into the vacuum tank 21. The hydraulic lifting plate 312 then places the material tray in the vacuum tank 21. After the vacuum tank 21 has vacuum-heated the material in the tray, the hydraulic lifting plate 312 moves back into the vacuum tank 21 and then puts the material tray back onto the material cart. This avoids direct contact between employees and the vacuum-heated material and the material tray. Furthermore, the slow cooling rate of the material due to the vacuum environment inside the furnace after vacuum heating treatment prevents employees from being burned by uncooled parts when moving vacuum-heated parts, reducing safety risks and improving the safety of equipment use.

[0025] Specifically, the materials processed in the vacuum high-temperature furnace are energy-saving heaters.

[0026] Example 2, as Figures 2-6 As shown, the difference from the above embodiment is that the processing mechanism 2 also includes a can door 22. A vacuum can 21 is fixedly installed on one end of the base 1. The can opening of the vacuum can 21 is opened on the side of the vacuum can 21. The can door 22 is rotatably fitted on the vacuum can 21. The can door 22 is adjacent to the can opening of the vacuum can 21. The size of the can door 22 is adapted to the size of the can opening of the vacuum can 21. When the can door 22 closes the can opening of the vacuum can 21, the can door 22 and the can opening of the vacuum can 21 are sealed.

[0027] Further, a plurality of heating rings 23 are fixedly installed in the vacuum tank 21. The overall heating ring 23 is annular in structure, and the overall heating ring 23 is uniformly distributed in the vacuum tank 21. The size of the heating ring 23 is adapted to the inner diameter of the vacuum tank 21. A material limiting frame 24 is fixedly installed in the vacuum tank 21. The length of the material limiting frame 24 is adapted to the internal length of the vacuum tank 21. The material limiting frame 24 is annular in structure. The size of the material limiting frame 24 is adapted to the inner circle size of the heating ring 23. The material limiting frame 24 is used to limit the size of the placed material. A support frame 25 is fixedly installed at the inner circle bottom end of the material limiting frame 24. The length of the support frame 25 is adapted to the internal length of the vacuum tank 21. The support frame 25 is used to support the material tray.

[0028] Further, the size of the material tray is adapted to the support area of the support frame 25.

[0029] Further, a vacuum pump 26 is fixedly installed at the other end of the base 1. An air extraction pipe 27 is arranged between the vacuum pump 26 and the vacuum tank 21. One end of the air extraction pipe 27 is in communication with the top end of the vacuum tank 21. The other end of the air extraction pipe 27 is in communication with the vacuum pump 26. A pressure gauge 28 is fixedly installed on the vacuum tank 21. The pressure gauge 28 is located at the top end of the vacuum tank 21. The detection end of the pressure gauge 28 extends to the inside of the vacuum tank 21. The pressure gauge 28 is used to detect the pressure in the vacuum tank 21.

[0030] Further, a fixing ring 29 is fixedly installed on the vacuum tank 21. The fixing ring 29 is adjacent to the tank opening of the vacuum tank 21. A sealing clamping piece 210 is rotatably fitted on the fixing ring 29. The deflection range of the sealing clamping piece 210 covers the position when the tank door 22 is closed. A hydraulic rod 211 is fixedly installed on the vacuum tank 21. The extension rod of the hydraulic rod 211 penetrates the inner circle of the fixing ring 29. The extension rod of the hydraulic rod 211 is rotatably fitted with the sealing clamping piece 210.

[0031] When vacuum heating treatment is performed, the hydraulic rod 211 is first started. The hydraulic rod 211 is extended to drive the sealing clamping piece 210 to deflect on the fixing ring 29. The sealing clamping piece 210 releases the locking of the tank door 22. The tank door 22 is opened. The material tray carrying the material is moved to the support frame 25. Then the tank door 22 is closed. The sealing clamping piece 210 is driven by the hydraulic rod 211 to abut against the closed tank door 22. The sealing clamping piece 210 locks the tank door 22. Then the vacuum pump 26 is started. The vacuum pump 26 uses the air extraction pipe 27 to extract air from the vacuum tank 21. A vacuum state is formed in the vacuum tank 21. Then the heating ring 23 is started. The heating ring 23 performs vacuum heating treatment on the material.

[0032] Example 3, as Figures 7-12As shown, the difference from the above-mentioned embodiment is that the auxiliary mechanism 3 further comprises a rail frame 31, the rail frame 31 is fixedly installed on the base 1, the rail frame 31 is located between the vacuum tank 21 and the base 1, the rail frame 31 is symmetrically provided in two parts, the two parts of the rail frame 31 are respectively located below the two sides of the vacuum tank 21, a supporting platform 32 is arranged on the rail frame 31, the two sides of the supporting platform 32 are respectively in sliding fit with the two parts of the rail frame 31, a screw rod 33 is rotatably arranged on the rail frame 31, the screw rod 33 penetrates through the supporting platform 32, the screw rod 33 is in threaded fit with the supporting platform 32, and a motor 34 is fixedly installed on the base 1 and is in power connection with the screw rod 33.

[0033] Further, a suspension 35 is arranged on the supporting platform 32, the size of the suspension 35 is matched with the supporting platform 32, a plurality of multi-section telescopic oil cylinders 36 are fixedly installed on the supporting platform 32, the multi-section telescopic oil cylinders 36 are uniformly distributed on the supporting platform 32, the multi-section telescopic oil cylinders 36 are located between the supporting platform 32 and the suspension 35, and the rods of the multi-section telescopic oil cylinders 36 are fixedly connected with the bottom surface of the suspension 35.

[0034] Further, a limiting rail 37 is fixedly installed on the suspension 35, the limiting rail 37 is symmetrically provided in two parts on the two sides of the suspension 35, the direction of the limiting rail 37 is the same as that of the rail frame 31, a rack moving frame 38 is slidably arranged in the limiting rail 37, the rack moving frame 38 penetrates through the limiting rail 37, the length of the rack moving frame 38 is greater than that of the limiting rail 37, and the tooth surface of the rack moving frame 38 is located at the bottom end of the rack moving frame 38.

[0035] Further, a through opening 39 is formed in the suspension 35 and is located directly below the rack moving frame 38, the width of the through opening 39 is greater than that of the tooth surface of the rack moving frame 38, a gear wheel 310 is rotatably arranged at the bottom end of the suspension 35 and penetrates through the through opening 39, the gear wheel 310 is in engagement with the rack moving frame 38, and a rotary oil cylinder 311 is fixedly installed at the bottom end of the suspension 35 and is in power connection with the gear wheel 310.

[0036] Further, a hydraulic lifting plate 312 is arranged at the top end of the rack moving frame 38, a hydraulic push rod in the hydraulic lifting plate 312 is connected with the rack moving frame 38, the lifting height of the hydraulic lifting plate 312 is higher than that of the limiting rail 37, a hydraulic hose interface 313 is arranged at the bottom end of the rack moving frame 38 and is in communication with the hydraulic pipeline of the hydraulic lifting plate 312, and the hydraulic hose interface 313 is connected with the hydraulic system through a hose.

[0037] Wherein, when the material tray is moved into the vacuum tank 21, the motor 34 is first started, the motor 34 drives the screw rod 33 to rotate, the screw rod 33 drives the support platform 32 to move on the rail frame 31, the support platform 32 is stopped moving below the tank opening of the vacuum tank 21, then the multi-section telescopic oil cylinder 36 is started, the multi-section telescopic oil cylinder 36 extends the extension rod to drive the suspension frame 35 to lift, the suspension frame 35 is lifted to the same height as the support frame 25, then the rotary oil cylinder 311 is started, the rotary oil cylinder 311 drives the gear 310 to rotate, the gear 310 drives the rack moving frame 38 to move on the limiting rail 37, the rack moving frame 38 drives the hydraulic lifting plate 312 to move below the material tray on the material car, then the hydraulic system is used, the hydraulic transmission in the hydraulic lifting rod of the hydraulic lifting plate 312 is passed through the hydraulic hose interface 313, the hydraulic lifting plate 312 is lifted to hold the material tray, then the hydraulic lifting plate 312 carries the material tray to move through the rack moving frame 38, so that the material tray is moved and placed on the support frame 25; Similarly, when the material tray is taken out from the vacuum tank 21, the hydraulic lifting plate 312 is moved below the material tray in the vacuum tank 21, then the hydraulic lifting plate 312 is used to move and place the material tray on the material car.

[0038] Embodiment 4, which is different from the above-mentioned embodiments, is that a conveyor belt system for material tray conveying is arranged beside the vacuum high-temperature smelting furnace, so that the hydraulic lifting plate 312 directly takes and places the material tray from the conveyor belt system, so that the operation of the staff is completely avoided in the process of moving the material, so that the safety hidden danger caused by the staff touching the material after vacuum heating treatment is completely avoided.

[0039] Working principle of the application: Before vacuum heating treatment is carried out, the hydraulic lifting plate 312 is started, the hydraulic lifting plate 312 is moved to the tank opening of the vacuum tank 21, the hydraulic lifting plate 312 is translated again, the hydraulic lifting plate 312 is first moved below the material tray on the material car, the material tray is held by the hydraulic lifting plate 312, the hydraulic lifting plate 312 carries the material tray to move into the vacuum tank 21, the hydraulic lifting plate 312 places the material tray in the vacuum tank 21, after the vacuum tank 21 carries out vacuum heating treatment on the material in the material tray, the hydraulic lifting plate 312 is moved into the vacuum tank 21 again, the material tray is placed on the material car again, so that the staff directly contacts the material and the material tray after vacuum heating treatment is avoided, so that when the material is completed after vacuum heating treatment, the cooling speed of the material caused by the vacuum environment in the furnace is slow, the staff is prevented from being easily scalded by the uncooled parts when the parts after vacuum heating treatment are moved, the safety risk of the equipment is reduced, and the safety of the equipment is improved; Wherein, when vacuum heating treatment is carried out, firstly, the hydraulic rod 211 is started, the hydraulic rod 211 is extended to drive the sealing clamping piece 210 to deflect on the fixed ring 29, the sealing clamping piece 210 is released from the locking of the tank door 22, the tank door 22 is opened, the material tray carrying materials is moved to the support frame 25, then the tank door 22 is closed, the sealing clamping piece 210 is driven by the hydraulic rod 211 to abut against the closed tank door 22, the sealing clamping piece 210 is locked to the tank door 22, then the vacuum pump 26 is started, the vacuum pump 26 uses the air suction pipe 27 to suck air in the vacuum tank 21, so that the vacuum state is formed in the vacuum tank 21, then the heating ring 23 is started, the heating ring 23 carries out vacuum heating treatment on the materials; When the material tray is moved into the vacuum tank 21, firstly, the motor 34 is started, the motor 34 drives the screw rod 33 to rotate, the screw rod 33 drives the support platform 32 to move on the rail frame 31, so that the support platform 32 is stopped moving below the tank opening of the vacuum tank 21, then the multi-section telescopic oil cylinder 36 is started, the multi-section telescopic oil cylinder 36 extends the extension rod to drive the suspension frame 35 to lift, so that the suspension frame 35 is lifted to the same height as the support frame 25, then the rotary oil cylinder 311 is started, the rotary oil cylinder 311 drives the gear 310 to rotate, the gear 310 drives the rack moving frame 38 to move on the limiting rail 37, the rack moving frame 38 drives the hydraulic lifting plate 312 to move below the material tray on the material car, then the hydraulic system is used, through the hydraulic hose interface 313 and the hydraulic transmission in the hydraulic push rod of the hydraulic lifting plate 312, the hydraulic lifting plate 312 is lifted to lift the material tray, then the hydraulic lifting plate 312 carries the material tray to move through the movement of the rack moving frame 38, so that the material tray is moved and placed on the support frame 25. Similarly, when the material tray is taken out from the vacuum tank 21, the hydraulic lifting plate 312 is moved below the material tray in the vacuum tank 21, then the hydraulic lifting plate 312 is used to move and place the material tray on the material car.

[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving vacuum high-temperature smelting furnace for producing a heating device, comprising a base, a processing mechanism arranged on the base, and an auxiliary mechanism arranged on the base, characterized in that: the processing mechanism comprises a vacuum tank arranged on the base, which performs vacuum heating treatment on materials sent into the interior; the auxiliary mechanism comprises a hydraulic lifting plate arranged on the base, which is initially located between the vacuum tank and the base, and is moved as a whole to the tank opening of the vacuum tank when materials are taken and placed, and is moved to the lower part of the materials to lift them after the vacuum tank is opened, so that the hydraulic lifting plate lifts the materials to move.

2. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 1, characterized in that: the processing mechanism further comprises a tank door, one end of the base is fixedly provided with the vacuum tank, the tank opening of the vacuum tank is formed on the side of the vacuum tank, the tank door is rotatably arranged on the vacuum tank, the tank door is adjacent to the tank opening of the vacuum tank, the size of the tank door is matched with the size of the tank opening of the vacuum tank, and the tank door is sealed with the tank opening of the vacuum tank when the tank door closes the tank opening of the vacuum tank.

3. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 2, characterized in that: a plurality of heating rings are fixedly arranged in the vacuum tank, the heating rings are annular structures, the heating rings are uniformly distributed in the vacuum tank, the size of the heating rings is matched with the inner diameter of the vacuum tank, a material limiting frame is fixedly arranged in the vacuum tank, the length of the material limiting frame is matched with the internal length of the vacuum tank, the material limiting frame is an annular structure, the size of the material limiting frame is matched with the inner circle size of the heating ring, the material limiting frame is used to limit the size of the placed materials, a support frame is fixedly arranged at the bottom end of the inner circle of the material limiting frame, the length of the support frame is matched with the internal length of the vacuum tank, and the support frame is used to support the material tray.

4. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 3, characterized in that: a vacuum pump is fixedly arranged on the other end of the base, an air extraction pipe is arranged between the vacuum pump and the vacuum tank, one end of the air extraction pipe is connected with the top end of the vacuum tank, the other end of the air extraction pipe is connected with the vacuum pump, a pressure gauge is fixedly arranged on the vacuum tank, the pressure gauge is located at the top end of the vacuum tank, the detection end of the pressure gauge extends to the interior of the vacuum tank, and the pressure gauge is used to detect the pressure in the vacuum tank.

5. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 4, characterized in that: The vacuum tank is fixedly installed with a fixing ring adjacent to the tank opening of the vacuum tank, the fixing ring is rotationally fitted with a sealing clamp, the deflection range of the sealing clamp covers the position when the tank door is closed, the vacuum tank is fixedly installed with a hydraulic rod, the extension rod of the hydraulic rod penetrates the inner ring of the fixing ring, and the extension rod of the hydraulic rod is rotationally fitted with the sealing clamp.

6. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 5, characterized in that: The auxiliary mechanism further comprises a rail frame, the base is fixedly installed with a rail frame, the rail frame is located between the vacuum tank and the base, the rail frame is symmetrically arranged in two parts, the two parts of the rail frame are respectively located below the two sides of the vacuum tank, a support platform is arranged on the rail frame, the two sides of the support platform are respectively slidably fitted with the two parts of the rail frame, a screw rod is rotationally fitted on the rail frame, the screw rod penetrates the support platform, the screw rod is threadedly fitted with the support platform, and a motor is fixedly installed on the base and is power-connected with the screw rod.

7. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 6, characterized in that: A suspension frame is arranged on the support platform, the size of the suspension frame is matched with the support platform, a plurality of multi-section telescopic oil cylinders are fixedly installed on the support platform, the multi-section telescopic oil cylinders are uniformly distributed on the support platform, the multi-section telescopic oil cylinders are located between the support platform and the suspension frame, and the extension rods of the multi-section telescopic oil cylinders are fixedly connected with the bottom surface of the suspension frame.

8. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 7, characterized in that: A limiting rail is fixedly installed on the suspension frame, the limiting rail is symmetrically arranged in two parts on the two sides of the suspension frame, the direction of the limiting rail is the same as that of the rail frame, a rack moving frame is slidably fitted in the limiting rail, the rack moving frame penetrates the limiting rail, the length of the rack moving frame is greater than that of the limiting rail, and the tooth surface of the rack moving frame is located at the bottom end of the rack moving frame.

9. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 8, characterized in that: A through opening is formed in the suspension frame, the through opening is located directly below the rack moving frame, the width of the through opening is greater than that of the tooth surface of the rack moving frame, a gear is rotationally fitted at the bottom end of the suspension frame, the gear penetrates the through opening, the gear is engaged with the rack moving frame, a rotary oil cylinder is fixedly installed at the bottom end of the suspension frame and is power-connected with the gear.

10. The energy-saving vacuum high-temperature smelting furnace for producing a heating device according to claim 9, characterized in that: The rack moving frame top end is provided with the hydraulic lifting plate, the hydraulic lifting plate is connected with the rack moving frame through the hydraulic push rod, the lifting height top end of the hydraulic lifting plate is higher than the top end of the limiting rail, the rack moving frame bottom end is provided with the hydraulic hose interface, the hydraulic hose interface is connected with the hydraulic pipeline of the hydraulic lifting plate in communication, and the hydraulic hose interface is connected with the hydraulic system through the hose.

Citation Information

Patent Citations

  • Vacuum high-temperature furnace

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