Intelligent monitoring equipment for automobile part production line

By combining a rotary dust removal mechanism with an electrostatic adsorption net, the problem of incomplete dust removal in existing technologies is solved, enabling efficient cleaning and dust collection of different types of lenses, thereby improving image quality and equipment reliability.

CN121103770AInactive Publication Date: 2025-12-12NANTONG MAICHENG AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202511359299.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2025-12-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The dust removal effect of existing monitoring equipment in automotive parts production lines is not good, especially for highly adhesive dust and curved or spherical camera lenses, which are not thoroughly cleaned and can easily lead to blurred images.

Method used

It adopts a rotary dust removal mechanism, combined with a servo motor-driven ring gear disc and a dust blower, dynamically adjusts the nozzle angle, and combines an electrostatic adsorption net and a dust collection hood to achieve comprehensive cleaning and dust collection of the camera.

Benefits of technology

It enables efficient cleaning of planar, curved, and spherical lenses, avoiding image blurring caused by dust accumulation and extending the continuous working time of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of monitoring equipment, in particular to intelligent monitoring equipment for an automobile part production line, which comprises an industrial camera, a network transmission module, an industrial personal computer, an observation terminal and a cloud server, and is characterized in that the industrial camera comprises a camera body, a camera is arranged at the front end of the camera body, and a dust removal mechanism is arranged on the outer side of the camera; a dust collection mechanism is arranged on the front side of the dust removal mechanism and comprises an annular fluted disc, one side of the annular fluted disc is meshed with a main gear, and a dust blower is arranged on the front side of the annular fluted disc. According to the dust blower, the nozzle angle is dynamically adjusted through the main electric push rod and the auxiliary electric push rod during rotation, so that included angle impact is formed between airflow and the surface of the lens, tangential stripping force is generated, the dust removal effect is improved, impurities with high adhesion can be cleaned, and the purpose of efficient stripping type dust removal is achieved; the annular fluted disc can drive the dust blower to rotate, and can be matched with plane, curved surface and spherical lenses in combination with telescopic adjustment, so that cleaning blind areas are eliminated.
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Description

Technical Field

[0001] This invention relates to the field of monitoring equipment technology, and specifically to an intelligent monitoring device for an automotive parts production line. Background Technology

[0002] In automotive parts production lines, monitoring equipment is essential. However, due to prolonged exposure to air, it easily accumulates dust and debris, leading to blurred images and reduced detection accuracy. Chinese patent CN213426283U discloses a monitoring device for an automotive parts production line, comprising a camera body, mounting bracket, dust cover, heat dissipation assembly, and dust blowing assembly. The camera body has heat dissipation windows on both sides, each equipped with a dust filter plate. A camera and a supplementary light are embedded in the front of the camera body, with the camera positioned above the supplementary light. The top of the camera body is fixedly connected to the dust cover, and the bottom is fixedly connected to the mounting bracket. Both the heat dissipation assembly and the dust blowing assembly are electrically connected to the camera body. The dust blowing assembly effectively removes dust from the camera and supplementary light embedded in the front of the camera body, ensuring the quality of the monitoring video.

[0003] In the aforementioned patent's technical solution, the air outlet is fixed and blows air in one direction. The further away from the air outlet, the less air force the lens receives, potentially leading to incomplete dust removal. Furthermore, the fixed air outlet angle is ineffective at removing firmly adhering dust or debris, resulting in poor dust removal. Additionally, it cannot adapt to curved or spherical camera lens structures, failing to achieve comprehensive dust removal. Therefore, those skilled in the art have provided an intelligent monitoring device for automotive parts production lines to address the problems mentioned in the background section. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the present invention provides an intelligent monitoring device for automotive parts production lines, including an industrial camera, a network transmission module, an industrial control computer, an observation terminal, and a cloud server. The industrial camera, network transmission module, industrial control computer, observation terminal, and cloud server constitute a monitoring system. The industrial camera includes a camera body, with a camera lens at the front end. A dust removal mechanism that can rotate around the camera and clean it thoroughly is located on the outside of the camera. A dust collection mechanism that is linked to the rotation of the dust removal mechanism to collect dust is located on the front side of the dust removal mechanism. The dust removal mechanism includes a ring gear, a servo motor, a main gear, and a dust blower. The ring gear is installed at the front end of the camera body and rotatably connected to it. One side of the ring gear meshes with the main gear, which is mounted on the motor shaft of the servo motor. The servo motor is located on the side wall of the camera body. A dust blower is provided on the front side of the ring gear, which can dynamically adjust the angle in the direction perpendicular to the rotation surface of the ring gear, so that the ejected airflow forms an angle with the camera surface to remove dust and adapt to different types of lenses.

[0005] Preferably, the dust blower includes a main electric push rod, the rear end of which is fixed on a ring-shaped gear plate and rotates with the rotation of the ring-shaped gear plate. The front end of the main electric push rod is provided with a support frame, and a nozzle is rotatably installed inside the support frame. A small pressure pump is connected to the inlet of the nozzle, and an air inlet pipe is installed at the inlet of the small pressure pump. A filter is provided on the air inlet pipe.

[0006] Preferably, the main electric actuator has a mounting plate on its telescopic rod, and an auxiliary electric actuator is provided between the mounting plate and the small pressure pump. The auxiliary electric actuator is hinged to both the mounting plate and the small pressure pump.

[0007] Preferably, the annular toothed disc meshing cleaning mechanism is installed on the outside of the camera body. The cleaning mechanism includes a bidirectional lead screw and a limiting rod. Fixed plates are installed on both the front and rear sides of the bidirectional lead screw, and the fixed plates are rotatably connected to it. One end of the bidirectional lead screw extends out of the fixed plate and is equipped with a driven gear, which meshes with the annular toothed disc. A movable frame is threaded onto the double-ended lead screw. The left and right ends of the movable frame are respectively fitted onto two limiting rods. The limiting rods are fixed to the outer wall of the camera body. A brush is installed on the side of the movable frame closest to the camera body.

[0008] Preferably, the dust collection mechanism includes a dust collection hood, the interior of which is a cylindrical cavity. Its rear end is sealed and fitted onto the outside of the camera. The rear sidewall of the dust collection hood is fixed to the annular gear plate by a connecting rod. Two symmetrical exhaust pipes are installed at the rear end of the dust collection hood.

[0009] Preferably, the dust collection hood is equipped with an electrostatic adsorption mesh, and the front side of the electrostatic adsorption mesh is equipped with multiple adsorbers fixed to the side wall of the camera. The adsorbers engage with an inner toothed ring, and the inner toothed ring is fixed to the inner wall of the dust collection hood.

[0010] Preferably, the front end of the dust collection hood is provided with a guide, the inner wall of the guide extends into the dust collection hood and is an arc-shaped surface, and the edge of the guide forms a protrusion with the inner wall of the dust collection hood to prevent dust from escaping.

[0011] Preferably, the adsorber includes a connecting plate, one end of which is fixed to the outer wall of the camera, and the other end of which is internally rotatably connected to a rotating shaft. One end of the rotating shaft is provided with an internal gear that meshes with an internal gear ring, and the other end of the rotating shaft is provided with a fan blade.

[0012] Preferably, the camera body has heat dissipation windows on both the left and right side walls, with dustproof nets inside the heat dissipation windows, a mounting base at the bottom of the camera body, and a protective cover on the outer side of the camera.

[0013] Preferably, the protective cover includes a mounting base, which is fitted onto the camera. A transparent cover is provided on the front side of the mounting base, and the transparent cover is threadedly installed between the mounting base and the transparent cover. The transparent cover is made of sapphire material.

[0014] The technical effects and advantages of this invention are as follows: 1. In this invention, the dust blower dynamically adjusts the nozzle angle during rotation via the main electric push rod and the auxiliary electric push rod, so that the airflow impacts the lens surface at an angle, generating tangential peeling force, improving the dust removal effect, and can also clean up highly adhesive impurities (such as oil stains and debris), achieving the purpose of efficient peeling dust removal. 2. In this invention, the annular toothed disc can drive the dust blower to rotate 360°. Combined with telescopic adjustment, it can be adapted to flat, curved, and spherical lenses, eliminating blind spots in cleaning. 3. In this invention, the dust collection hood and the dust removal mechanism are rigidly linked by a connecting rod and rotate synchronously with the annular toothed disc, causing the fan blades inside to rotate and forming a negative pressure airflow field, which collects the blown dust and adsorbs it through an electrostatic adsorption net, thus avoiding secondary dust pollution. 4. In this invention, the ring gear meshes with the gear-driven bidirectional lead screw, which drives the brush to automatically clean the dust screen of the heat dissipation window, thus avoiding overheating of the equipment due to dust accumulation and extending the continuous working time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an intelligent monitoring device for an automotive parts production line provided in an embodiment of this application; Figure 2 This is a three-dimensional illustration of an industrial camera in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 3 This is a two-dimensional illustration of an industrial camera in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 4 This is a three-dimensional illustration of an industrial camera in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 5 This is a front view of an industrial camera in an intelligent monitoring device for an automotive parts production line, as provided in an embodiment of this application. Figure 6 This is a schematic diagram of the cleaning mechanism in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 7This is a partial exploded view of the camera in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 8 This is a schematic diagram of the structure of a dust blower in an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 9 This is a schematic diagram of the structure inside the dust collection hood of an intelligent monitoring device for an automotive parts production line, provided in an embodiment of this application. Figure 10 This is an exploded view of the dust collection mechanism in an intelligent monitoring device for an automotive parts production line, as provided in an embodiment of this application. Figure 11 This application provides an embodiment of an intelligent monitoring device for an automotive parts production line. Figure 10 A schematic diagram of the structure at point A in the middle.

[0016] In the picture: 1. Industrial camera; 2. Network transmission module; 3. Industrial control computer; 4. Monitoring terminal; 5. Cloud server; 11. Camera body; 12. Heat dissipation window; 13. Mounting base; 14. Cleaning mechanism; 15. Camera; 16. Protective cover; 17. Dust removal mechanism; 18. Dust collection mechanism; 141. Double-acting lead screw; 142. Fixing plate; 143. Limiting rod; 144. Moving frame; 145. Brush; 146. Driven gear; 151. Annular slide rail; 161. Fixed base; 162. Transparent cover; 171. Annular gear plate; 172. Servo motor; 173. Main gear; 174. Dust blower; 1741. Main electric actuator; 1742. Support frame; 1743. Nozzle; 1744. Small pressurizing pump; 1745. Inlet pipe; 1746. Filter; 1747. Mounting plate; 1748. Auxiliary electric actuator; 181. Dust collection hood; 182. Exhaust pipe; 183. Electrostatic adsorption mesh; 184. Internal toothed ring; 185. Adsorber; 186. Guide; 1851. Connecting plate; 1852. Rotating shaft; 1853. Internal gear; 1854. Fan blade. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose. Example

[0018] Please see Figure 1 In this embodiment 1, an intelligent monitoring device for an automotive parts production line is provided. The monitoring device consists of an industrial camera 1, a network transmission module 2, an industrial control computer 3, an observation terminal 4, and a cloud server 5. The above structures form a monitoring system to monitor anomalies, analyze problems, and provide feedback on problems from the production line. Specifically, industrial camera 1 is used to capture images / videos of products on the production line, capturing their appearance, size, assembly status, label information, etc., providing initial data for subsequent analysis. Moreover, multiple industrial cameras 1 are distributed according to the specific conditions of the production line and installed as needed. At the same time, a network transmission module 2 is installed on each industrial camera 1. The network transmission module 2 builds a workshop-level high-speed and reliable wired or wireless network backbone, which can use the industrial Ethernet protocol. The network transmission module 2 can transmit the raw data captured by the industrial camera 1 to the industrial control computer 3 at high speed and reliably for data processing. The industrial computer 3 performs real-time analysis (such as defect detection) on the video stream captured by the industrial camera 1 and performs data processing. The processed data and key events (alarms, detection results) are uploaded to the cloud server 5 via the network. The cloud server 5 is used to store all data, perform in-depth analysis and global monitoring, and execute business logic. The industrial control computer 3 can also be connected to the observation terminal 4. The observation terminal 4 displays real-time status, alarm information, and analysis reports to the user, supporting decision-making and traceability. The observation terminal 4 can be a large display screen installed in the production hall, a tablet computer, or a display device in the monitoring room, which is conducive to observation and real-time feedback of information, and can better monitor the quality of products on the production line. Example

[0019] Please see Figures 2 to 11 In this embodiment 2, the industrial camera 1 in the monitoring equipment is further improved. Since the industrial camera 1 is installed on the production line and monitors the products for a long time, dust, debris or debris are easily accumulated on its lens, so it needs to be cleaned frequently to avoid affecting the shooting effect. In the existing technology, industrial cameras 1 are also equipped with a structure for dust removal, which generally adopts a wind-blown dust removal method. This method does not affect production. However, the current dust removal structure only blows air in one direction to remove dust, and the position of the air outlet is fixed. The lens far from the air outlet is subjected to less force, which may result in incomplete dust removal. In addition, its air outlet angle cannot be dynamically adjusted, and it does not have a peeling effect on strongly adhesive dust or debris. Moreover, it cannot achieve comprehensive dust removal for some curved or spherical camera structures. Based on the above situation, in this embodiment 2, a dynamically adjustable dust removal and cleaning structure is set on the industrial camera 1 to achieve automated cleaning; Specifically, such as Figures 2-5 As shown, the industrial camera 1 includes a camera body 11. Heat dissipation windows 12 are provided on both the left and right side walls of the camera body 11. Dustproof nets are provided inside the heat dissipation windows 12. Furthermore, a mounting base 13 is provided at the bottom of the camera body 11. The mounting base 13 can be installed and cooperated with other structures, such as rotating structures or lifting structures, to achieve shooting from different angles of the camera body 11. The front end of the camera body 11 is configured as a camera 15, and a protective cover 16 is provided on the outer side of the camera 15. Furthermore, a dust removal mechanism 17 is provided on the front side of the camera body 11, outside the camera 15, and a dust collection mechanism 18 is installed on the front side of the dust removal mechanism 17. The dust removal mechanism 17 can rotate around the camera 15 to thoroughly clean the protective cover 16 on the outside of the camera 15. Since the protective cover 16 is installed on the outside of the camera 15, cleaning the protective cover 16 is equivalent to cleaning the camera 15. When the dust removal mechanism 17 rotates, it can drive the dust collection mechanism 18 to rotate with it, realizing negative pressure adsorption, adsorbing and collecting the dust blown by the dust removal mechanism 17. While rotating around the camera 15, the dust removal mechanism 17 can also adjust its angle to achieve a certain angle with the surface of the camera 15. The airflow forms an angle with the surface of the camera 15, which can better clean it and is more conducive to cleaning the surface dust, debris, etc. It also has a peeling effect, realizing a comprehensive cleaning of the camera 15. It can clean planar lenses, curved lenses, spherical lenses, etc., and has wide applicability. Meanwhile, the dust removal mechanism 17 is also engaged with the cleaning mechanism 14. The cleaning mechanism 14 is installed on the outside of the camera body 11 and can clean the heat dissipation window 12 to prevent it from being blocked by dust and maintain the heat dissipation effect. The specific structure of the dust removal mechanism 17 is as follows: Figure 7As shown, it includes a ring gear 171, a servo motor 172, a main gear 173, and a blower 174. The ring gear 171 is mounted on the front end of the camera body 11 and rotatably connected to it. An annular groove 151 is provided on the front side of the camera body 11. The rear side of the ring gear 171 is installed in the annular groove 151, allowing the ring gear 171 to rotate within the annular groove 151. The ring gear 171 is sleeved on the outside of the camera 15, and one side of it meshes with the main gear 173. The main gear 173 is mounted on the servo motor 172, which is mounted on the side wall of the camera body 11. The front of the ring gear 171... A dust blower 174 is provided on the side. The dust blower 174 can be adjusted at an angle perpendicular to the rotating surface of the annular toothed disk 171. When the dust blower 174 rotates around the camera 15, the airflow blown by the dust blower 174 can form an angle with the surface of the camera 15. The tilted angle can better remove dust from the camera 15, achieving a peeling effect. The angle adjustment range of the dust blower 174 can be zero degrees in its vertical state and 75 degrees towards the front, that is, the adjustment range is 0-75 degrees. The adjustment range can also be set according to different lenses, but it must be able to achieve full coverage of the lens during dynamic adjustment. After the servo motor 172 is started, it drives the main gear 173 to rotate. The main gear 173 meshes with the ring gear 171, thereby driving it to rotate. After the ring gear 171 rotates, the dust blower 174 on its front side can rotate around the camera 15 to achieve comprehensive cleaning. In addition, during the cleaning process, the dust blower 174 can also adjust the angle between the cleaning airflow and the camera 15 to facilitate better cleaning and removal of dust. If there are any adhering debris or other impurities, they can also be cleaned better, improving the cleaning effect. The protective cover 16 includes a mounting base 161, which is fitted onto the camera 15. A transparent cover 162 is provided on the front side of the mounting base 161. The transparent cover 162 is fixed to the mounting base 161 by a threaded installation, which facilitates disassembly. Meanwhile, the transparent cover 162 is made of sapphire material, which has high hardness and can withstand the impact of the pressurized airflow from the dust blower 174. The transparent cover 162 can prevent the dust removal airflow from damaging the lens of the camera 15, thus providing protection without affecting its use. like Figure 8As shown, the specific structure of the dust blower 174 includes a main electric push rod 1741. The rear end of the main electric push rod 1741 is fixed on the annular gear disk 171, and it rotates with the rotation of the annular gear disk 171. A support frame 1742 is provided at the front end of the main electric push rod 1741. A nozzle 1743 is rotatably installed inside the support frame 1742. The nozzle 1743 ejects airflow. A small pressure pump 1744 is connected to the inlet of the nozzle 1743. An air inlet pipe 1745 is installed at the inlet of the small pressure pump 1744. A filter 1746 is provided on the air inlet pipe 1745. The filter 1746 filters the incoming air to prevent dust and impurities from entering. To achieve dynamic adjustment of the nozzle 1743 angle, a mounting plate 1747 is provided on the telescopic rod of the main electric push rod 1741. The mounting plate 1747 is connected to the small pressure pump 1744. An auxiliary electric push rod 1748 is provided between the pressurizing pump 1744 and the mounting plate 1747. The auxiliary electric push rod 1748 is hinged to the mounting plate 1747 and the small pressurizing pump 1744. The hinged connection allows the auxiliary electric push rod 1748 to drive the small pressurizing pump 1744 to rotate around the nozzle 1743 when it extends or retracts. When the annular toothed disc 171 rotates, the main electric push rod 1741 rotates accordingly, and the nozzle 1743 and the small pressurizing pump 1744 mounted on it rotate accordingly. Its rotation can achieve a comprehensive cleaning around the camera 15. At the same time, when rotating, the auxiliary electric push rod 1748 can extend to the front end or retract to the rear end, which can dynamically adjust the front and rear angle of the nozzle 1743, so that the airflow it sprays forms an angle with the camera 15 (i.e., the transparent cover 162), which has a peeling effect. The dust collection mechanism 18 collects the dust removed by the nozzle 1743 in a centralized manner, and its structure is as follows: Figure 9 , Figure 10 As shown, the dust collection hood 181 has a cylindrical cavity inside. Its rear end is sealed and fitted onto the outside of the camera 15. It is rotatably connected to the camera 15. Moreover, the rear side of the dust collection hood 181 is fixed to the annular gear plate 171 by a connecting rod. Two symmetrical exhaust pipes 182 are installed at the rear end of the dust collection hood 181. Air enters from the front end of the dust collection hood 181 and collects dust. The filtered gas is discharged through the exhaust pipes 182 to realize the flow of gas. Furthermore, an electrostatic adsorption net 183 is provided inside the dust collection hood 181. When the electrostatic adsorption net 183 is energized, it can generate adsorption force to adsorb dust in the airflow passing through it, thereby achieving the function of collecting and filtering dust. On the front side of the electrostatic adsorption net 183, there are multiple adsorbers 185 fixed on the side wall of the camera 15. The adsorbers 185 engage with the inner toothed ring 184, which is fixed on the inner wall of the dust collection hood 181. Since the dust collection hood 181 is fixedly connected to the annular toothed disc 171, when it rotates, the dust collection hood 181 will rotate along with it. After it rotates, the inner toothed ring 184 will also rotate. The inner toothed ring 184 engages with the adsorbers 185 to make them rotate. Its rotation creates a suction effect, drawing the external airflow into the dust collection hood 181 and then discharging it from the exhaust pipe 182, thereby realizing the flow of airflow and collecting the dust that has been peeled off from the outside. A guide 186 is embedded at the front end of the dust collection hood 181. The inner wall of the guide 186 extends into the dust collection hood 181 and is an arc-shaped surface, which can better guide the entry of external airflow. Moreover, its edge forms a protrusion with the inner wall of the dust collection hood 181, which can prevent the falling dust from escaping. The structure of the adsorber 185 is as follows Figure 11 As shown, it includes a connecting plate 1851. One end of the connecting plate 1851 is fixed to the outer wall of the camera 15, and the other end is internally rotatably connected to a rotating shaft 1852. One end of the rotating shaft 1852 is provided with an internal gear 1853 that meshes with an internal gear ring 184, and the other end is provided with a fan blade 1854. After the dust collection cover 181 rotates, it will drive the internal gear ring 184 inside to rotate together. The internal gear ring 184 will mesh with the internal gear 1853 to rotate. After the internal gear 1853 rotates, it will cause the rotating shaft 1852 to rotate together, thereby making the fan blade 1854 rotate, achieving the effect of ventilation, and thus achieving the adsorption of airflow with dust. like Figure 4 and Figure 6As shown, the cleaning mechanism 14 includes a bidirectional lead screw 141 and a limiting rod 143. Fixed plates 142 are installed on both the front and rear sides of the bidirectional lead screw 141, and are rotatably connected to it. One end of the bidirectional lead screw 141 extends out of the fixed plate 142 and is fitted with a driven gear 146. The driven gear 146 meshes with an annular gear disc 171. When the annular gear disc 171 rotates, the driven gear 146 rotates along with it. After the driven gear 146 rotates, the bidirectional lead screw 141 rotates accordingly. A screw thread is installed on the bidirectional lead screw 141. The camera body 11 is equipped with a movable frame 144. The left and right ends of the movable frame 144 are respectively fitted onto two limiting rods 143. The limiting rods 143 are fixed to the outer wall of the camera body 11. The limiting rods 143 limit the movable frame 144. When the bidirectional lead screw 141 rotates, the movable frame 144 can move back and forth on it. The brush 145 installed on the side of the movable frame 144 near the camera body 11 can clean the dustproof mesh on the heat dissipation window 12, preventing it from being blocked by dust and affecting the heat dissipation effect.

[0020] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. An intelligent monitoring device for an automotive parts production line, comprising an industrial camera (1), a network transmission module (2), an industrial control computer (3), an observation terminal (4), and a cloud server (5), wherein the industrial camera (1), network transmission module (2), industrial control computer (3), observation terminal (4), and cloud server (5) constitute a monitoring system, characterized in that: The industrial camera (1) includes a camera body (11), the front end of the camera body (11) is set as a camera (15), a dust removal mechanism (17) is provided on the outside of the camera (15) that can rotate around it and achieve comprehensive cleaning of it, and a dust collection mechanism (18) is provided on the front side of the dust removal mechanism (17) to collect dust in conjunction with its rotation state. The dust removal mechanism (17) includes a ring gear (171), a servo motor (172), a main gear (173), and a dust blower (174). The ring gear (171) is installed on the front end of the camera body (11) and rotatably connected to it. The main gear (173) meshes with one side of the ring gear (171). The main gear (173) is installed on the motor shaft of the servo motor (172). The servo motor (172) is set on the side wall of the camera body (11). The front side of the ring gear (171) is provided with a dust blower (174) that can dynamically adjust the angle in the direction perpendicular to the rotation surface of the ring gear (171) so that the ejected airflow forms an angle with the surface of the camera (15) to remove dust and adapt to different types of lenses.

2. The intelligent monitoring equipment for an automotive parts production line according to claim 1, characterized in that, The blower (174) includes a main electric push rod (1741), the rear end of which is fixed on an annular gear disc (171) and rotates with the rotation of the annular gear disc (171). The front end of the main electric push rod (1741) is provided with a support frame (1742), and a nozzle (1743) is rotatably installed inside the support frame (1742). A small pressure pump (1744) is connected to the inlet of the nozzle (1743), and an air inlet pipe (1745) is installed at the inlet of the small pressure pump (1744). A filter (1746) is provided on the air inlet pipe (1745).

3. The intelligent monitoring equipment for an automotive parts production line according to claim 2, characterized in that, The main electric actuator (1741) has a mounting plate (1747) on its telescopic rod. An auxiliary electric actuator (1748) is provided between the mounting plate (1747) and the small pressure pump (1744). The auxiliary electric actuator (1748) is hinged to the mounting plate (1747) and the small pressure pump (1744).

4. The intelligent monitoring equipment for an automotive parts production line according to claim 2, characterized in that, The annular toothed disc (171) engages with the cleaning mechanism (14). The cleaning mechanism (14) is installed on the outside of the camera body (11). The cleaning mechanism (14) includes a two-way lead screw (141) and a limiting rod (143). Fixing plates (142) are installed on both the front and rear sides of the two-way lead screw (141). The fixing plates (142) are rotatably connected to it. One end of the two-way lead screw (141) extends out of the fixing plate (142) and is equipped with a driven gear (146). The driven gear (146) engages with the annular toothed disc (171). A movable frame (144) is threaded onto a two-way lead screw (141). The left and right ends of the movable frame (144) are respectively fitted onto two limiting rods (143). The limiting rods (143) are fixed on the outer wall of the camera body (11). A brush (145) is installed on the side of the movable frame (144) close to the camera body (11).

5. The intelligent monitoring equipment for an automotive parts production line according to claim 1, characterized in that, The dust collection mechanism (18) includes a dust collection hood (181). The interior of the dust collection hood (181) is a cylindrical cavity. Its rear end is sealed and fitted on the outside of the camera (15). The rear side wall of the dust collection hood (181) is fixed to the annular gear plate (171) by a connecting rod. Two exhaust pipes (182) are installed on the rear end of the dust collection hood (181) in a symmetrical manner.

6. The intelligent monitoring equipment for an automotive parts production line according to claim 5, characterized in that, The dust collection hood (181) is equipped with an electrostatic adsorption net (183). The front side of the electrostatic adsorption net (183) is equipped with multiple adsorbers (185) fixed on the side wall of the camera (15). The adsorbers (185) engage with the inner toothed ring (184), and the inner toothed ring (184) is fixed on the inner wall of the dust collection hood (181).

7. The intelligent monitoring equipment for an automotive parts production line according to claim 6, characterized in that, The dust collection hood (181) has a guide (186) embedded at its front end. The inner wall of the guide (186) extends into the dust collection hood (181) and is an arc-shaped surface. The edge of the guide (186) forms a protrusion with the inner wall of the dust collection hood (181) to prevent dust from escaping.

8. The intelligent monitoring equipment for an automotive parts production line according to claim 6, characterized in that, The adsorber (185) includes a connecting plate (1851), one end of which is fixed to the outer wall of the camera (15), and the other end is internally connected to a rotating shaft (1852). One end of the rotating shaft (1852) is provided with an internal gear (1853) that meshes with an internal gear ring (184), and the other end is provided with a fan blade (1854).

9. The intelligent monitoring equipment for an automotive parts production line according to claim 1, characterized in that, The camera body (11) has heat dissipation windows (12) on both the left and right sides, and a dustproof net is provided inside the heat dissipation windows (12). A mounting base (13) is provided at the bottom of the camera body (11), and a protective cover (16) is provided on the outer side of the camera (15).

10. The intelligent monitoring equipment for an automotive parts production line according to claim 9, characterized in that, The protective cover (16) includes a fixing seat (161), which is fitted onto the camera (15). A transparent cover (162) is provided on the front side of the fixing seat (161). The transparent cover (162) is threadedly installed between the fixing seat (161) and the fixing seat (161). The transparent cover (162) is made of sapphire material.

Citation Information

Patent Citations

  • Automobile part production line monitoring equipment

    CN213426283U