A steel member welding device for shipbuilding

Abstract

The present application relates to the field of welding, and discloses a steel part welding device for ship manufacturing, which comprises a main support, an annular support is arranged in the main support, vertical sliding blocks are symmetrically arranged on the two sides of the annular support, the outer arc surfaces of the annular support are fixedly connected with the corresponding sides of the two vertical sliding blocks, vertical sliding rails are symmetrically arranged on the two sides of the annular support, and the two vertical sliding rails are matched with the two vertical sliding blocks, the device provided by the present application reduces the difficulty of welding for the operator in a narrow space, reduces the operation threshold, enables beginners to quickly start operation, reduces the demand gap for technical talents of the employing unit, and has a structure of a self-provided sunshade, greatly solves the cumbersome steps of frequently assembling and disassembling the sunshade mask for operation by the operator in a dark environment in a narrow space in the ship body, and the mask does not need to be worn, so that the protection of the eyes of the personnel is ensured.

Description

TECHNICAL FIELD

[0001] The application relates to the field of welding technology, and particularly relates to a steel part welding device for ship manufacturing. BACKGROUND

[0002] In the patent application with the application publication number CN118438126B, two magnetic blocks are included, each magnetic block is connected with a positioning assembly, the two positioning assemblies are centrally symmetrically arranged, each positioning assembly comprises a fixed plate, a connecting plate, a supporting plate, a threaded rod and a magnetic column, the outer wall of the magnetic block is fixedly connected with the fixed plate on the upper and lower sides, the connecting plate is slidably connected between the two fixed plates, the supporting plate is fixedly connected to one side of the connecting plate, the surface of the fixed plate is provided with a fixed hole, and the threaded rod is screwed into the fixed hole, and the bottom end of the threaded rod is attached to the surface of the connecting plate. The advantages are as follows: the ship welding tool is combined with the magnetic block and the positioning assembly, the thin plate type workpiece is stably erected, external force is not needed for supporting, the operation process is greatly simplified, the work efficiency is improved, the accurate alignment of the workpiece is ensured, the time and difficulty of manual adjustment are reduced, and the welding work of a single worker is more convenient.

[0003] In the above-mentioned patent or prior art, when welding the outside of the ship body, since the ship body is large, hoisting welding is adopted, and since the rope hoisting is mostly adopted, shaking is caused by nature, the welding effect is affected, the welding difficulty is further increased due to the smoothness of the outside of the ship body without a supporting point, the welding gun is easily tired for a long time, the welding effect is affected, and the operation is difficult in a narrow environment, especially when welding the top. SUMMARY

[0004] The problems to be solved by the application are that the hoisting welding is easy to shake without an auxiliary supporting point, the welding personnel are required to have high level, and the welding gun is easily tired for a long time.

[0005] To solve the above technical problems, the technical scheme of the application is as follows: a steel part welding device for ship manufacturing, comprising a main support, an annular support is arranged in the main support, two vertical sliding blocks are symmetrically arranged on the two sides of the annular support, one side of the two vertical sliding blocks is fixedly connected with the outer arc surface of the annular support, two vertical sliding rails are symmetrically arranged on the two sides of the annular support, the two vertical sliding rails are matched with the two vertical sliding blocks, a horizontal sliding block is fixedly connected to one side of the vertical sliding rail, two sliding rails are arranged on the two sides of the inner wall of the main support, the two horizontal sliding blocks are matched with the main support, and a scale mark is arranged on the top of the vertical sliding rail.

[0006] Preferably, the inner wall of the annular bracket is provided with four main ball joints in an annular array. One end of each of the four main ball joints is adapted to the inner wall of the annular bracket, and the other end of each of the four main ball joints is provided with a secondary ball joint. One end of each of the four secondary ball joints is slidably connected to the inner wall of the other end of the main ball joint. The annular bracket is provided with a secondary bracket inside, and the other ends of each of the four secondary ball joints are adapted to the secondary bracket.

[0007] Preferably, fastening bolts are provided on both sides of the sub-support, one end of the fastening bolt passes through one side of the sub-support and extends into the interior, and the fastening bolt is threadedly connected to the sub-support.

[0008] Preferably, the annular bracket is provided with handles on both sides, and roller brackets are provided at the top and bottom of the back of the two handles, with rollers provided at the bottom and top of the roller brackets.

[0009] Preferably, push rods are provided at the top and bottom of the back of the handle. One end of the push rod is slidably connected to the inner wall of the handle, and the other end of the push rod is fixedly connected to a push plate. A spring is provided on the outside of the push rod, and the spring is adapted to the push rod. A magnet is provided on the back of the push plate.

[0010] Preferably, a pull rod is provided on the front of the push plate, one end of the pull rod is rotatably connected to the front of the push plate, a handle is provided on the other end of the pull rod, the back of the handle is rotatably connected to the other end of the pull rod, a handle bracket is provided on the top of the handle, the top of the handle is rotatably connected to the handle bracket, and the front of the handle bracket is fixedly connected to the back of the handle.

[0011] Preferably, the main support is provided with a welding gun handle on the front, and a welding gun head is fixedly connected to the top of the welding gun handle. The welding gun head is compatible with the sub-support and fastening bolts.

[0012] Preferably, the annular bracket is provided with a light-shielding mirror on its front side, and the light-shielding mirror is symmetrically arranged and can be flipped open.

[0013] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0014] (1) The device adopts a magnetic adsorption mechanism and a roller movement scheme. Its free adsorption feature is suitable for welding work on various irregular surfaces. When the operator is suspended outside the hull to perform welding operations, he / she does not have to worry about the swaying caused by outdoor wind or his / her own movement affecting the welding. At the same time, when welding inside, especially when welding the top, the operator does not need to hold the welding gun for a long time. It can be freely adsorbed on the top, which greatly reduces the operator's workload. Since the operator does not need to spend extra manpower to hold the welding gun for a long time, the welding process can be more refined, which further improves the work efficiency. The device has a simple structure and light weight, making it particularly suitable for operators to carry and move.

[0015] (2) The damping universal structure composed of the main ball joint and the auxiliary ball joint solves the stability problem during welding. It reduces the difficulty for operators to maintain balance and weld in a narrow space, and also lowers the operating threshold, so that novices can quickly get started and become proficient. This greatly reduces the demand gap for technical personnel in employers. The structure with built-in sunshade largely solves the cumbersome steps of operators having to frequently put on and take off sunshade masks in the dark environment of the narrow space inside the ship. There is no need to wear a mask, which not only facilitates free movement inside the ship but also ensures the protection of personnel's eyes. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is a side view of the overall structure of the present invention;

[0018] Figure 3 This is a top view of the overall structure of the present invention;

[0019] Figure 4 This is a front view of the overall structure of the present invention;

[0020] Figure 5 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 6 This is a schematic diagram of the clamping structure of the present invention;

[0022] Figure 7 This is a schematic diagram of the clamping structure of the present invention;

[0023] Figure 8 This is a schematic diagram of the clamping structure of the present invention;

[0024] Figure 9 This is a schematic diagram of the clamping structure of the present invention.

[0025] In the diagram: 1. Main support; 2. Push plate; 3. Pull rod; 4. Roller; 5. Spring; 6. Handle; 7. Handle handle; 8. Welding torch grip; 9. Sunshade; 10. Push rod; 11. Welding torch head; 12. Vertical slide rail; 13. Magnet; 14. Ring support; 15. Main ball joint; 16. Secondary ball joint; 17. Fastening bolt; 18. Roller support; 19. Horizontal slider; 20. Vertical slider; 21. Handle support; 22. Secondary support; 23. Scale mark. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0027] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "comprising" or "including," and similar terms used in this disclosure, mean that an element or object preceding the term encompasses the elements or objects listed following the term and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0028] like Figures 1 to 9 As shown, the present invention provides a welding device for steel components used in shipbuilding, comprising a main support 1. The main support 1 is characterized by: an annular support 14 inside the main support 1; vertical sliders 20 symmetrically arranged on both sides of the annular support 14; one corresponding side of each vertical slider 20 fixedly connected to the outer arc surface of the annular support 14; vertical slide rails 12 symmetrically arranged on both sides of the annular support 14; each vertical slide rail 12 being adapted to the two vertical sliders 20; a horizontal slider 19 fixedly connected to one side of each vertical slide rail 12; slide rails on both sides of the inner wall of the main support 1; two horizontal sliders 19 being adapted to the main support 1; and a scale mark 23 on the top of each vertical slide rail 12.

[0029] The inner wall of the annular support 14 is provided with four main ball joints 15 arranged in a ring array. One end of each main ball joint 15 is adapted to the inner wall of the annular support 14, and the other end of each main ball joint 15 is provided with a secondary ball joint 16. One end of each secondary ball joint 16 is slidably connected to the inner wall of the other end of the main ball joint 15. The annular support 14 is provided with a secondary support 22 inside, and the other ends of each of the four secondary ball joints 16 are adapted to the secondary support 22.

[0030] Fastening bolts 17 are provided on both sides of the sub-support 22. One end of the fastening bolt 17 passes through one side of the sub-support 22 and extends into the interior. The fastening bolt 17 is threadedly connected to the sub-support 22.

[0031] Handles 7 are provided on both sides of the ring bracket 14. Roller brackets 18 are provided on the top and bottom of the back of the two handles 7. Rollers 4 are provided on the bottom and top of the roller brackets 18.

[0032] Push rods 10 are provided at the top and bottom of the back of the handle 7. One end of the push rod 10 is slidably connected to the inner wall of the handle 7, and the other end of the push rod 10 is fixedly connected to the push plate 2. A spring 5 is provided on the outside of the push rod 10, and the spring 5 is adapted to the push rod 10. A magnet 13 is provided on the back of the push plate 2.

[0033] A pull rod 3 is provided on the front of the push plate 2. One end of the pull rod 3 is rotatably connected to the front of the push plate 2. A handle 6 is provided on the other end of the pull rod 3. The back of the handle 6 is rotatably connected to the other end of the pull rod 3. A handle bracket 21 is provided on the top of the handle 6. The top of the handle 6 is rotatably connected to the handle bracket 21. The front of the handle bracket 21 is fixedly connected to the back of the handle 7.

[0034] The main support 1 has a welding torch handle 8 on its front side, and a welding torch head 11 is fixedly connected to the top of the welding torch handle 8. The welding torch head 11 is compatible with the secondary support 22 and the fastening bolt 17.

[0035] A light-shielding mirror 9 is provided on the front of the ring bracket 14. The light-shielding mirror 9 is symmetrically arranged and can be flipped open.

[0036] The working principle and usage process of this invention: Before use, the operator needs to insert the welding torch head 11 into the sub-support 22, then tighten the fastening bolt 17 to fix the welding torch head 11 at the sub-support 22. Then, hold the handle 7 and move the entire structure to the position to be welded, aligning the welding torch head 11 with the weld seam, and then push it forward so that the roller 4 and magnet 13 are completely in contact with the steel surface to be welded. After ensuring alignment, the operator can turn on the welding torch to weld. Due to the universal structure composed of the main ball joint 15 and the sub-ball joint 16, the welding torch head can be rotated within a certain range. At the same time, the structure has a certain damping, ensuring that beginners with lower skill levels can still perform welding work relatively stably. The universal structure also facilitates the use of welding methods such as fish scale welding. The light shield 9 on the front of the ring support 14 can... To prevent the strong light generated during welding from harming the operator's eyes, the vertical slide rail 12 allows the operator to adjust the welding distance normally according to the scale 23 when welding on curved or uneven surfaces. The horizontal slide rail of the main support 1 can ensure stable horizontal movement for welding without moving the main structure. When the horizontal slide rail's travel is insufficient, the operator holds the handle 7 and pulls the handle 6, causing the handle 6 to drive the push plate 2 to move vertically upward through the pull rod 3. At this time, the spring 5 contracts, causing the magnet 13 at the bottom of the push plate 2 to detach from the welding surface, thereby allowing the entire structure to move under the action of the roller 4. When it moves to the next welding area, the handle 6 is released, and the push plate 2 is pushed in the opposite direction under the action of the spring 5, causing the magnet 13 to re-adhere to the surface of the welded steel, achieving a stable effect and continuing the welding operation.

[0037] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. A welding device for steel components used in shipbuilding, comprising a main support (1), characterized in that: The main support (1) is equipped with an annular support (14) inside. Vertical sliders (20) are symmetrically arranged on both sides of the annular support (14). One side of each vertical slider (20) is fixedly connected to the outer arc surface of the annular support (14). Vertical slide rails (12) are symmetrically arranged on both sides of the annular support (14). Each vertical slide rail (12) is adapted to one of the two vertical sliders (20). A horizontal slider (19) is fixedly connected to one side of each vertical slide rail (12). Slide rails are provided on both sides of the inner wall of the main support (1). Both horizontal sliders (19) are adapted to the main support (1). The vertical slide rails (19) are... 2) The top is provided with a scale mark (23). The inner wall of the annular bracket (14) is provided with four main ball joints (15) in an annular array. One end of the four main ball joints (15) is adapted to the inner wall of the annular bracket (14). The other end of each of the four main ball joints (15) is provided with a secondary ball joint (16). One end of each of the four secondary ball joints (16) is slidably connected to the inner wall of the other end of the main ball joints (15). The annular bracket (14) is provided with a secondary bracket (22). The other end of each of the four secondary ball joints (16) is adapted to the secondary bracket (22). Fastening bolts are provided on both sides of the secondary bracket (22). (17), one end of the fastening bolt (17) passes through one side of the sub-support (22) and extends into the interior. The fastening bolt (17) is threadedly connected to the sub-support (22). Handles (7) are provided on both sides of the annular support (14). Roller supports (18) are provided at the top and bottom of the back of the two handles (7). Rollers (4) are provided at the bottom and top of the roller supports (18). Push rods (10) are provided at the top and bottom of the back of the handles (7). One end of the push rod (10) is slidably connected to the inner wall of the handle (7). The other end of the push rod (10) is fixedly connected to a push plate (2). (10) is provided with a spring (5) on the outside, the spring (5) is adapted to the push rod (10), the back of the push plate (2) is provided with a magnet (13), the front of the push plate (2) is provided with a pull rod (3), one end of the pull rod (3) is rotatably connected to the front of the push plate (2), the other end of the pull rod (3) is provided with a handle (6), the back of the handle (6) is rotatably connected to the other end of the pull rod (3), the top of the handle (6) is provided with a handle bracket (21), the top of the handle (6) is rotatably connected to the handle bracket (21), and the front of the handle bracket (21) is fixedly connected to the back of the handle (7).

2. The welding device for steel components used in shipbuilding according to claim 1, characterized in that: The main support (1) is provided with a welding gun handle (8) on the front side, and a welding gun head (11) is fixedly connected to the top of the welding gun handle (8). The welding gun head (11) is compatible with the sub-support (22) and the fastening bolt (17).

3. The welding device for steel components used in shipbuilding according to claim 1, characterized in that: The front of the ring bracket (14) is provided with a light shield (9), which is symmetrically arranged and can be flipped open.

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