Shot peening strengthening device for water cavity of aluminum alloy cylinder cover
The aluminum alloy cylinder head water cavity shot peening strengthening device, which integrates displacement, rotation, flipping and sealing components, solves the problems of traditional equipment requiring manual handling and large footprint, realizes automated integrated operation, and improves production efficiency and space utilization.
Patent Information
- Application Number
- CN202511362539.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2025-12-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After shot peening the water cavity of aluminum alloy cylinder head, traditional shot peening equipment requires manual transfer to specialized cleaning equipment for further processing, which increases the complexity of the process and manpower consumption. In addition, the independent layout of the equipment results in a large footprint and low space utilization.
A water chamber shot peening strengthening device for aluminum alloy cylinder heads was designed, integrating components for displacement, rotation, flipping and sealing, to achieve integrated shot peening and cleaning operations, automatic transfer and cleaning, reducing manual handling and equipment footprint.
It significantly reduces process complexity, saves manpower, reduces equipment footprint, improves production site space utilization and overall process convenience, and enhances shot peening efficiency and quality consistency.
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Figure CN121104907A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a shot blasting device technical field, in particular to an aluminum alloy cylinder head water cavity shot blasting strengthening device. BACKGROUND
[0002] The aluminum alloy cylinder head is a key component of an engine, and the internal water cavity bears the important role of cooling the engine. In the long-term use process, the inner wall of the water cavity is prone to cracks and other defects due to fatigue stress, which affects the service life and safety of the engine. The shot blasting strengthening technology is an effective means to improve the surface strength and fatigue life of metal parts. By spraying high-speed pellets onto the surface of the parts, plastic deformation is generated on the surface, residual compressive stress is formed, and the generation and expansion of cracks are inhibited.
[0003] After the traditional shot blasting equipment is used for shot blasting strengthening treatment of the aluminum alloy cylinder head water cavity, in order to improve the detection accuracy of the subsequent sealing surface flatness, the workpiece needs to be manually transported to a special cleaning equipment for treatment. This operation process not only increases the complexity of the process, but also consumes manpower. Moreover, because the shot blasting equipment and the cleaning equipment are independently arranged, the total floor area is large, the space utilization rate of the production site is low, and the overall process convenience is insufficient. SUMMARY
[0004] The application relates to an aluminum alloy cylinder head water cavity shot blasting strengthening device, which solves the problem that, after the traditional shot blasting equipment is used for shot blasting strengthening treatment of the aluminum alloy cylinder head water cavity, manual transportation of the workpiece to a special cleaning equipment is required to improve the detection accuracy of the subsequent sealing surface flatness. This process increases the complexity of the process, consumes manpower, and because the two types of equipment are independently arranged, the total floor area is large, the space utilization rate of the production site is low, and the overall convenience is insufficient.
[0005] In a first aspect, the application provides an aluminum alloy cylinder head water cavity shot blasting strengthening device, which specifically comprises: a box body, four corners of the bottom of the box body are fixedly connected with supporting legs, and a control box is installed between the two supporting legs in front; a partition plate is fixedly connected to the middle side of the inside of the box body, and a rectangular opening is formed in the partition plate; a transposition mechanism is arranged in the rectangular opening of the partition plate; the transposition mechanism comprises a rotary transposition plate, a vertical rotating shaft is fixedly connected to the inside of the rotary transposition plate, and the vertical rotating shaft is rotatably connected to the partition plate; the vertical rotating shaft penetrates through the top of the box body; rotary mechanisms are installed on the left and right end faces of the rotary transposition plate through L-shaped support frames, each rotary mechanism is provided with a turnover mechanism at the top, and each turnover mechanism clamps an aluminum alloy cylinder head.
[0006] Further, the rectangular opening on the partition plate is provided with a sealing assembly between the inside and the outside of the rotating displacement plate; the inside top end face of the box body is provided with a set of displacement mechanisms on the left and right sides, a shot blasting gun is installed on the left set of displacement mechanisms, and a water spraying gun is installed on the right set of displacement mechanisms.
[0007] Further, the front end face of the box body is provided with two taking and placing openings in a left-right symmetrical manner, two doors are rotationally connected to the outside of the two taking and placing openings, two rectangular leakage openings are formed in the bottom of the box body, two hoppers are installed on the outside of the two rectangular leakage openings, one discharge pipe is arranged at the lower end of each hopper, the inside of each discharge pipe is communicated with the inside of the hopper, a discharge opening is arranged on the front side of the bottom of each discharge pipe, a screw conveyor motor is installed on the rear end face of the left discharge pipe, the rotating shaft of the screw conveyor motor penetrates the rear end face of the left discharge pipe, and a spiral shaft rotating in the inside of the left discharge pipe is fixedly connected to the rotating shaft of the screw conveyor motor.
[0008] Further, the displacement mechanism further comprises an L-shaped support plate, the L-shaped support plate is fixedly connected to the top of the box body, an electric cylinder A is installed on the right end face of the L-shaped support plate, the telescopic rod of the electric cylinder A penetrates the L-shaped support plate, and a rack is fixedly connected to the left end of the telescopic rod of the electric cylinder A.
[0009] Further, the rotating mechanism comprises a driving box, the driving box is installed on the L-shaped support frame, a rotating motor is installed in the inside of the driving box, the rotating shaft of the rotating motor penetrates the top of the driving box, and a circular turntable is fixedly connected to the upper end of the rotating shaft of the rotating motor.
[0010] Further, the overturning mechanism comprises a first vertical support plate and a second vertical support plate, the first vertical support plate and the second vertical support plate are installed at the edge of the upper end face of the circular turntable, a power box is installed on the outer side face of the first vertical support plate, a clamping screw is threadedly connected to the second vertical support plate, a clamping plate is rotationally connected to one end of the clamping screw, a rotating handle is arranged at the other end of the clamping screw, a rotating clamping block is rotationally connected to the clamping plate, a transverse rotating shaft is rotationally connected to the power box, the transverse rotating shaft penetrates one side face of the power box, a worm wheel and a rotating block are fixedly connected to the two ends of the transverse rotating shaft, respectively, rubber pads are arranged on the opposite faces of the rotating block and the rotating clamping block, a driving motor is installed in the inside of the power box, and a worm is installed on the rotating shaft of the driving motor and engaged with the worm wheel.
[0011] Further, the sealing assembly comprises a negative pressure cylinder, the negative pressure cylinder is installed on the top of the box body, a gas conveying pipe is communicated with the rear end of the negative pressure cylinder, the other end of the gas conveying pipe is communicated with a frame-shaped air bag, the frame-shaped air bag is fixedly connected to the inside of the rectangular opening on the partition plate, and the frame-shaped air bag is located on the outside of the rotating displacement plate.
[0012] Furthermore, the sealing assembly also includes a support plate, which is fixedly connected to the top left side of the housing. An electric cylinder B is installed on the front end of the support plate. The telescopic rod of the electric cylinder B passes through the support plate, and a piston is fixedly connected to the rear end of the telescopic rod of the electric cylinder B. The piston is located inside the negative pressure cylinder.
[0013] Furthermore, the displacement mechanism includes a mounting plate, which is installed on the top surface inside the housing. Left and right sliding seats are slidably connected to the bottom of the mounting plate, and the left and right sliding seats are fixedly connected to the telescopic rod of the electric cylinder C. The electric cylinder C is installed outside the housing, and the telescopic rod of the electric cylinder C penetrates through one side wall of the housing. An electric cylinder D is installed at the front end of the left and right sliding seats, and a front and rear sliding seat is fixedly connected to the rear end of the telescopic rod of the electric cylinder D. The front and rear sliding seats are slidably connected to the left and right sliding seats. The bottom end face of the front and rear sliding seat in the left displacement mechanism is fixedly connected to the shot peening gun, and the bottom end face of the front and rear sliding seat in the right displacement mechanism is fixedly connected to the water spray gun.
[0014] Furthermore, the water inlet of the spray gun is connected to a water delivery hose, and the other end of the water delivery hose is connected to the water outlet of the water delivery equipment. The water delivery hose passes through the right side wall of the box.
[0015] This invention provides a water cavity shot peening strengthening device for aluminum alloy cylinder heads, which has the following beneficial effects: This invention, through the setting of a transfer mechanism, can automatically transfer the aluminum alloy cylinder head water cavity to the right side chamber of the housing after shot peening. The water gun in the side chamber sprays cleaning liquid onto the cylinder head water cavity and sealing surface to remove residual shot and other particles. The transfer process does not require manual handling, which significantly reduces the complexity of the process and saves manpower. Furthermore, the integrated design of shot peening and cleaning greatly reduces the equipment footprint, improves the utilization rate of on-site space and the convenience of the overall process.
[0016] This invention, through the setting of a sealing component, after the rotation mechanism and the flipping mechanism on both sides have completed the interchange, controls the extension rod of the electric cylinder B to extend, pushing the piston to move backward in the negative pressure cylinder, forcing the gas inside the negative pressure cylinder into the frame-shaped airbag to expand it. The expanded frame-shaped airbag fits tightly with the rotating interchange plate, achieving an effective seal between the rotating interchange plate and the rectangular opening on the partition plate. This sealing structure enables this shot peening strengthening device to perform shot peening strengthening and cleaning operations simultaneously, significantly improving the shot peening strengthening efficiency of aluminum alloy cylinder heads.
[0017] This invention, through the setting of a rotating mechanism and a flipping mechanism, controls the operation of a rotary motor during the shot peening process. This motor drives the circular turntable, the flipping mechanism, and the aluminum alloy cylinder head to rotate horizontally, thereby adjusting the horizontal angle of the aluminum alloy cylinder head. By controlling the forward and reverse rotation of the motor shaft, the worm gear, worm wheel, transverse shaft, and rotating block are driven to rotate in both directions, thus precisely adjusting the vertical tilt angle of the aluminum alloy cylinder head. This multi-angle control capability significantly improves the uniformity of the shot flow's coverage of complex cavities and the impact effect, further enhancing the overall quality and consistency of shot peening. Attached Figure Description
[0018] To more clearly illustrate the technical solution of the present invention, the accompanying drawings of the present invention will be briefly described below.
[0019] In the attached diagram: Figure 1 A three-dimensional structural schematic diagram of this application is shown; Figure 2 A structural schematic diagram of this application is shown from the bottom view; Figure 3 This diagram illustrates the structure of this application in its disassembled state. Figure 4 This diagram shows a partial cross-sectional view of the box, partition, and frame-shaped airbag of this application. Figure 5 The diagram shows the structural schematics of the transposition mechanism, rotation mechanism, tilting mechanism, and aluminum alloy cylinder head of this application; Figure 6 This paper shows a partial cross-sectional structural schematic diagram of the drive box of this application; Figure 7 This paper shows a partial cross-sectional structural schematic diagram of the power box of this application; Figure 8 This paper shows a partial cross-sectional structural schematic diagram of the negative pressure cylinder of this application; Figure 9 A schematic diagram of the displacement mechanism of this application is shown.
[0020] List of reference numerals 1. Housing; 101. Support legs; 102. Control box; 103. Loading / unloading port; 104. Funnel; 105. Discharge pipe; 106. Partition plate; 107. Screw motor; 2. Transposition mechanism; 201. Rotary transposition plate; 202. Vertical rotating shaft; 203. L-shaped support frame; 204. Gear; 205. L-shaped support plate; 206. Electric cylinder A; 207. Rack; 3. Rotating mechanism; 301. Drive box; 302. Circular turntable; 303. Rotary motor; 4. Tilting mechanism; 401. First vertical support plate; 402. Second vertical support plate; 403. Power box; 404. Clamping screw; 405. Clamping plate; 406. Rotating clamping block; 407. Horizontal rotating shaft; 408. Rotating block; 409. Drive motor; 4010. Rubber pad; 5. Sealing assembly; 501. Negative pressure cylinder; 502. Air supply pipe; 503. Frame-shaped airbag; 504. Support plate; 505. Electric cylinder B; 506. Piston; 6. Displacement mechanism; 601. Mounting plate; 602. Electric cylinder C; 603. Left and right sliding seats; 604. Electric cylinder D; 605. Front and rear sliding seats; 7. Shot blasting gun; 8. Water spray gun; 801. Water delivery hose; 9. Aluminum alloy cylinder head. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1 to 9 : This invention proposes a water cavity shot peening strengthening device for aluminum alloy cylinder heads, comprising: a housing 1, with support legs 101 fixedly connected to the four corners of the bottom of the housing 1, and a control box 102 installed between the two front support legs 101; a partition 106 fixedly connected to the middle of the interior of the housing 1, with a rectangular opening on the partition 106, and a shifting mechanism 2 installed within the rectangular opening; the shifting mechanism 2 includes a rotating shifting plate 201, with a vertical rotating shaft 202 fixedly connected inside the rotating shifting plate 201, and the vertical rotating shaft 202 rotatably connected to the partition 106, the upper end of the vertical rotating shaft 202 penetrating the top of the housing 1; rotating mechanisms 3 are installed on both the left and right ends of the rotating shifting plate 201 via L-shaped support frames 203, and each rotating mechanism 3 has a flipping mechanism 4 at its top, and each flipping mechanism 4... Each part of the device holds an aluminum alloy cylinder head 9. The switching mechanism 2 also includes an L-shaped support plate 205, which is fixedly connected to the top of the housing 1. An electric cylinder A206 is installed on the right end of the L-shaped support plate 205. The telescopic rod of the electric cylinder A206 passes through the L-shaped support plate 205, and a rack 207 is fixedly connected to the left end of the telescopic rod of the electric cylinder A206. A gear 204 that meshes with the rack 207 is installed on the upper end of the vertical rotating shaft 202. With the setting of the switching mechanism 2, after the aluminum alloy cylinder head 9 is shot-peened in the water cavity, it can be automatically transferred to the right side chamber of the housing 1. The transfer process does not require manual handling, which significantly reduces the complexity of the process and saves manpower. With the integrated design of shot peening and cleaning, the equipment footprint is greatly reduced, and the on-site space utilization and overall process convenience are improved.
[0023] A sealing assembly 5 is provided between the inside of the rectangular opening on the partition 106 and the outside of the rotating transposition plate 201; a set of displacement mechanisms 6 are provided on both the left and right sides of the top surface inside the housing 1, and a shot blasting gun 7 is installed on the left set of displacement mechanisms 6, and a water spraying gun 8 is installed on the right set of displacement mechanisms 6 for spraying cleaning liquid.
[0024] The front face of the box 1 has two symmetrical openings 103 for taking out and putting in, and two door panels are rotatably connected to the front face of the box 1 outside the two openings 103. The bottom of the box 1 has two rectangular openings, and two funnels 104 are installed outside the two rectangular openings at the bottom of the box 1. Each funnel 104 has a discharge pipe 105 at its lower end, and the inside of the discharge pipe 105 is connected to the inside of the funnel 104. Each discharge pipe 105 has a discharge outlet on the front side of its bottom. A screw conveyor motor 107 is installed on the rear end of the left discharge pipe 105, and the shaft of the screw conveyor motor 107 passes through the rear end of the left discharge pipe 105. A spiral shaft rotating inside the left discharge pipe 105 is fixedly connected to the shaft of the screw conveyor motor 107. The screw conveyor motor 107 drives the spiral shaft to rotate, which facilitates the discharge of the projectiles collected in the left funnel 104.
[0025] The rotating mechanism 3 includes a drive box 301, which is mounted on an L-shaped support frame 203. A rotary motor 303 is installed inside the drive box 301, and the shaft of the rotary motor 303 passes through the top of the drive box 301. A circular turntable 302 is fixedly connected to the upper end of the shaft of the rotary motor 303. The tilting mechanism 4 includes a first vertical support plate 401 and a second vertical support plate 402, which are mounted on the upper edge of the circular turntable 302. A power box 403 is mounted on the outer side of the first vertical support plate 401. A clamping screw 404 is threadedly connected to the second vertical support plate 402, and a clamping plate 405 is rotatably connected to one end of the clamping screw 404. A rotating handwheel is provided at the other end of the clamping screw 404. A rotating clamping block 406 is rotatably connected to 405, and a transverse rotating shaft 407 is rotatably connected to the power box 403. The transverse rotating shaft 407 passes through one side of the power box 403. A worm gear and a rotating block 408 are fixedly connected to both ends of the transverse rotating shaft 407, and rubber pads 4010 are provided on the opposite surfaces of the rotating block 408 and the rotating clamping block 406. A drive motor 409 is installed inside the power box 403, and a worm gear that meshes with the worm gear is installed on the rotating shaft of the drive motor 409. Through the setting of the rotating mechanism 3 and the flipping mechanism 4, the horizontal and vertical angles of the aluminum alloy cylinder head 9 can be flexibly adjusted. This multi-angle control capability significantly improves the uniformity of the shot flow's coverage of complex cavities and the impact effect, further enhancing the overall quality and consistency of shot peening.
[0026] The displacement mechanism 6 includes a mounting plate 601, which is installed on the top surface inside the housing 1. A left and right sliding seat 603 is slidably connected to the bottom of the mounting plate 601, and the left and right sliding seats 603 are fixedly connected to the telescopic rod of the electric cylinder C602. The electric cylinder C602 is installed outside the housing 1, and its telescopic rod passes through one side wall of the housing 1. An electric cylinder D604 is installed at the front end of the left and right sliding seats 603, and a front and rear sliding seat 605 is fixedly connected to the rear end of the telescopic rod of the electric cylinder D604. The front and rear sliding seats 605 are slidably connected to the left and right sliding seats 603. The bottom surface of the front and rear sliding seat 605 in the left displacement mechanism 6 is fixedly connected to the shot peening gun 7, and the bottom surface of the front and rear sliding seat 605 in the right displacement mechanism 6 is fixedly connected to the water spray gun 8. Through the setting of the displacement mechanism 6, the shot peening gun 7 can be automatically adjusted to a suitable position according to the position of the water cavity of the aluminum alloy cylinder head 9, thus eliminating the need for manual operation and greatly improving the convenience of shot peening strengthening work.
[0027] The water inlet of the water gun 8 is connected to a water delivery hose 801, and the other end of the water delivery hose 801 is connected to the water outlet of the water delivery equipment. The water delivery hose 801 passes through the right side wall of the box 1 and is used to deliver cleaning fluid.
[0028] Example 2, based on Example 1, such as Figure 1 ,Figure 4 and Figure 8 As shown, the sealing assembly 5 includes a negative pressure cylinder 501, which is installed on the top of the housing 1. The rear end of the negative pressure cylinder 501 is connected to an air supply pipe 502, and the other end of the air supply pipe 502 is connected to a frame-shaped airbag 503. The frame-shaped airbag 503 is fixedly connected to a rectangular opening on the partition plate 106 and is located outside the rotary transposition plate 201. The sealing assembly 5 also includes a support plate 504, which is fixedly connected to the top left side of the housing 1. An electric cylinder B505 is installed on the front end of the support plate 504. The telescopic rod of the electric cylinder B505 passes through the support plate 504, and the rear end of the telescopic rod of the electric cylinder B505 is fixedly connected to... There is a piston 506, and the piston 506 is located inside the negative pressure cylinder 501. Through the setting of the sealing component 5, after the rotation mechanism 3 and the flipping mechanism 4 on both sides complete the exchange, the telescopic rod of the electric cylinder B505 is extended, pushing the piston 506 to move backward in the negative pressure cylinder 501, and forcing the gas inside the negative pressure cylinder 501 into the frame-shaped airbag 503 to expand it. The expanded frame-shaped airbag 503 fits tightly with the rotating shift plate 201, realizing an effective seal between the rotating shift plate 201 and the rectangular opening on the partition 106. This allows the shot peening strengthening device to perform shot peening strengthening and cleaning operations at the same time, improving the shot peening strengthening efficiency of the aluminum alloy cylinder head 9.
[0029] The working principle of this invention is as follows: In use, firstly, a support (such as a wooden block) is placed in the middle of the upper end face of a circular turntable 302 on the left. Then, the aluminum alloy cylinder head 9 to be shot-peened is placed on the upper part of the support, so that the aluminum alloy cylinder head 9 is between the rotating clamping block 406 and the rotating block 408. Then, the clamping screw 404 is rotated. At this time, the clamping screw 404 moves the clamping plate 405 and the rotating clamping block 406 towards the rotating block 408 under the action of the thread. The aluminum alloy cylinder head 9 is clamped and fixed by the rubber pad 4010 on the opposite side of the rotating block 408 and the rotating clamping block 406. Then, the support is removed from between the bottom of the aluminum alloy cylinder head 9 and the upper end face of the circular turntable 302. Then, the left side door is closed, and high-speed shot is sprayed into the water cavity of the aluminum alloy cylinder head 9 by the shot peening gun 7 to strengthen the water cavity. During the shot peening process of the water cavity of the aluminum alloy cylinder head 9, the telescopic rod of the left electric cylinder C602 is controlled by the control box 102 to move left and right, along with the left and right sliding seats 603, the front and rear sliding seats 605 and the shot peening gun 7. The telescopic rod of the left electric cylinder D604 is also controlled by the control box 102 to move back and forth, along with the front and rear sliding seats 605 and the shot peening gun 7. This allows the shot peening gun 7 to be automatically adjusted to the appropriate position according to the position of the water cavity of the aluminum alloy cylinder head 9, eliminating the need for manual operation and greatly improving the convenience of the shot peening process.
[0030] Furthermore, during the shot peening process, the rotary motor 303 can be controlled by the control box 102 to rotate the circular turntable 302, the flipping mechanism 4, and the aluminum alloy cylinder head 9 horizontally, thereby adjusting the horizontal angle of the aluminum alloy cylinder head 9. Then, the control box 102 controls the motor 409 to rotate forward and backward, driving the worm, worm wheel, transverse rotating shaft 407, and rotating block 408 to rotate forward and backward, thereby adjusting the vertical tilt angle of the aluminum alloy cylinder head 9, thus improving the shot peening effect of this shot peening device.
[0031] After the aluminum alloy cylinder head 9 water cavity has undergone shot peening strengthening treatment, the telescopic rod of electric cylinder B505 is retracted by control box 102, causing piston 506 to move forward linearly inside negative pressure cylinder 501. This draws gas from inside frame-shaped airbag 503 into negative pressure cylinder 501 via air supply pipe 502. At this time, frame-shaped airbag 503 is in a deflated state and is not in contact with rotary shift plate 201. Then, the telescopic rod of electric cylinder A206 is extended by control box 102, causing rack 207 to move to the left. This drives gear 204, vertical shaft 202, and rotary shift plate 201 to rotate clockwise. When the telescopic rod of electric cylinder A206 extends to its limit position, rotary shift plate 201 rotates 180 degrees clockwise. At this time, rotary shift plate 201 carries two L-shaped support frames 20 3. The two rotating mechanisms 3, the two flipping mechanisms 4, and the aluminum alloy cylinder head 9 rotate 180 degrees clockwise, bringing the shot-peened aluminum alloy cylinder head 9 into the right-side chamber of the housing 1. Then, the telescopic rod of the electric cylinder B505 is extended by the control box 102, causing the piston 506 to move backward linearly inside the negative pressure cylinder 501. This pushes the gas inside the negative pressure cylinder 501 into the frame-shaped airbag 503 through the air supply pipe 502. At this time, the frame-shaped airbag 503 is in an inflated state and is in close contact with the rotating transposition plate 201, so that the rotating transposition plate 201 and the rectangular opening of the partition 106 are effectively sealed. This allows the shot-peening device to perform shot-peening and cleaning work simultaneously, further improving the efficiency of shot-peening the aluminum alloy cylinder head 9.
[0032] Next, the cleaning solution is delivered to the inside of the water spray gun 8 through the water supply hose 801 via an external water supply device. Then, the cleaning solution is sprayed onto the water cavity and sealing surface of the aluminum alloy cylinder head 9 through the water spray gun 8 to wash away the shot and other particles in the water cavity and sealing surface of the aluminum alloy cylinder head 9. In the process of transferring the aluminum alloy cylinder head 9, since there is no need for manual transfer, it not only greatly reduces the complexity of the process and saves manpower for handling, but also effectively reduces the overall footprint because this shot peening strengthening device adopts an integrated design of shot peening and cleaning, thereby improving the space utilization rate of the production site and enhancing the convenience of the overall process.
[0033] The following points should be noted in this article: 1. The accompanying drawings of the embodiments of the present invention only involve the structures involved in the embodiments of the present invention; other structures can refer to general designs.
[0034] 2. Where there is no conflict, the embodiments of the present invention and the features thereof can be combined with each other to obtain new embodiments.
[0035] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A water-blasting strengthening device for aluminum alloy cylinder heads, comprising: A housing (1) is provided, with support legs (101) fixedly connected to the four corners of the bottom of the housing (1), and a control box (102) is installed between the two support legs (101) on the front side; characterized in that a partition (106) is fixedly connected to the middle side inside the housing (1), and a rectangular opening is provided on the partition (106), and a shifting mechanism (2) is provided in the rectangular opening on the partition (106); the shifting mechanism (2) includes a rotating shifting plate (201), the rotating shifting plate (201) A vertical rotating shaft (202) is fixedly connected inside, and the vertical rotating shaft (202) is rotatably connected to the partition (106). The upper end of the vertical rotating shaft (202) passes through the top of the box (1). The left and right ends of the rotating plate (201) are equipped with rotating mechanisms (3) through L-shaped support frames (203). Each rotating mechanism (3) has a flipping mechanism (4) on its top, and each flipping mechanism (4) holds an aluminum alloy cylinder head (9).
2. The water-blasting shot peening device for aluminum alloy cylinder heads according to claim 1, characterized in that: A sealing assembly (5) is provided between the inside of the rectangular opening on the partition (106) and the outside of the rotating transposition plate (201); a set of displacement mechanisms (6) is provided on both the left and right sides of the top surface inside the box (1), and a shot blasting gun (7) is installed on the left set of displacement mechanisms (6), and a water spraying gun (8) is installed on the right set of displacement mechanisms (6).
3. The water-blasting shot peening device for aluminum alloy cylinder heads according to claim 1, characterized in that: The front face of the box (1) is symmetrically provided with two take-out ports (103), and the front face of the box (1) is rotatably connected to two door panels outside the two take-out ports (103); the bottom of the box (1) is provided with two rectangular openings, and the bottom of the box (1) is provided with two funnels (104) outside the two rectangular openings. Each funnel (104) is provided with a discharge pipe (105) at the lower end, and the inside of the discharge pipe (105) is connected to the inside of the funnel (104). Each discharge pipe (105) is provided with a discharge outlet on the front side of the bottom. The rear end face of the left discharge pipe (105) is provided with a screw motor (107), and the shaft of the screw motor (107) passes through the rear end face of the left discharge pipe (105). A spiral shaft rotating inside the left discharge pipe (105) is fixedly connected to the shaft of the screw motor (107).
4. The water-blasting shot peening device for aluminum alloy cylinder heads according to claim 1, characterized in that: The shifting mechanism (2) also includes an L-shaped support plate (205), which is fixedly connected to the top of the housing (1). An electric cylinder A (206) is installed on the right end of the L-shaped support plate (205). The telescopic rod of the electric cylinder A (206) passes through the L-shaped support plate (205). A rack (207) is fixedly connected to the left end of the telescopic rod of the electric cylinder A (206). A gear (204) that meshes with the rack (207) is installed on the upper end of the vertical rotating shaft (202).
5. The water-cavity shot peening strengthening device for aluminum alloy cylinder heads according to claim 1, characterized in that: The rotating mechanism (3) includes a drive box (301), which is mounted on an L-shaped support frame (203). A rotary motor (303) is installed inside the drive box (301). The rotating shaft of the rotary motor (303) passes through the top of the drive box (301), and a circular turntable (302) is fixedly connected to the upper end of the rotating shaft of the rotary motor (303).
6. The water-cavity shot peening strengthening device for aluminum alloy cylinder heads according to claim 5, characterized in that: The flipping mechanism (4) includes a first vertical support plate (401) and a second vertical support plate (402). The first vertical support plate (401) and the second vertical support plate (402) are installed at the edge of the upper surface of the circular turntable (302). A power box (403) is installed on the outer side of the first vertical support plate (401). A clamping screw (404) is threadedly connected to the second vertical support plate (402). A clamping plate (405) is rotatably connected to one end of the clamping screw (404), and a rotating handwheel is provided at the other end of the clamping screw (404). 05) A rotating clamping block (406) is rotatably connected to the upper part. A transverse rotating shaft (407) is rotatably connected to the upper part of the power box (403). The transverse rotating shaft (407) passes through one side of the power box (403). A worm gear and a rotating block (408) are fixedly connected to both ends of the transverse rotating shaft (407). Rubber pads (4010) are provided on the opposite surfaces of the rotating block (408) and the rotating clamping block (406). A drive motor (409) is installed inside the power box (403). A worm gear that meshes with the worm gear is installed on the rotating shaft of the drive motor (409).
7. The water-cavity shot peening strengthening device for aluminum alloy cylinder heads according to claim 1, characterized in that: The sealing assembly (5) includes a negative pressure cylinder (501), which is installed on the top of the box (1). The rear end of the negative pressure cylinder (501) is connected to an air supply pipe (502), and the other end of the air supply pipe (502) is connected to a frame-shaped airbag (503). The frame-shaped airbag (503) is fixedly connected to a rectangular opening on the partition (106), and the frame-shaped airbag (503) is located outside the rotating transposition plate (201).
8. The water-cavity shot peening strengthening device for aluminum alloy cylinder heads according to claim 7, characterized in that: The sealing assembly (5) also includes a support plate (504), which is fixedly connected to the top left side of the box (1). An electric cylinder B (505) is installed on the front end face of the support plate (504). The telescopic rod of the electric cylinder B (505) passes through the support plate (504), and a piston (506) is fixedly connected to the rear end of the telescopic rod of the electric cylinder B (505). The piston (506) is located inside the negative pressure cylinder (501).
9. The water-blasting shot-peening device for aluminum alloy cylinder heads according to claim 2, characterized in that: The displacement mechanism (6) includes a mounting plate (601), which is installed on the top surface inside the housing (1). The bottom of the mounting plate (601) is slidably connected to a left and right sliding seat (603), and the left and right sliding seats (603) are fixedly connected to the telescopic rod of the electric cylinder C (602). The electric cylinder C (602) is installed outside the housing (1), and the telescopic rod of the electric cylinder C (602) passes through one side wall of the housing (1). The front end of the left and right sliding seats (603) is equipped with an electric cylinder D (604), and the rear end of the telescopic rod of the electric cylinder D (604) is fixedly connected to a front and rear sliding seat (605). The front and rear sliding seats (605) are slidably connected to the left and right sliding seats (603). The bottom end of the front and rear sliding seat (605) in the left displacement mechanism (6) is fixedly connected to the shot blasting gun (7), and the bottom end of the front and rear sliding seat (605) in the right displacement mechanism (6) is fixedly connected to the water spray gun (8).
10. The water-cavity shot peening strengthening device for aluminum alloy cylinder heads according to claim 2, characterized in that: The water inlet of the water gun (8) is connected to a water delivery hose (801), and the other end of the water delivery hose (801) is connected to the water outlet of the water delivery equipment. The water delivery hose (801) passes through the right side wall of the box (1).