Cell culture bottle cap film sealing device and bottle cap film sealing machine
By adopting an automated system with separate feeding and heat-sealing components, the problem of film application for cell culture bottle caps has been solved, the film application method has been improved, and the consumption has been reduced.
Patent Information
- Application Number
- CN202511081216.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-12-12
AI Technical Summary
In the existing technology, the film application method for cell culture bottle caps relies on manual operation, which results in poor film application consistency, high consumption, and the need for rework.
An automated system consisting of a turntable, a bottle cap feeding assembly, a film feeding assembly, and a heat sealing assembly is used to feed bottle caps and heat sealing films separately. The heat sealing film is then loaded into the bottle cap using a film transfer device, and the heat sealing assembly achieves precise alignment and heat sealing.
It improves the alignment between the heat-sealing film and the bottle cap, reduces rework of film application, and lowers the consumption of heat-sealing film.
Smart Images

Figure CN121107330A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of bottle cap sealing film, in particular to a cell culture bottle cap sealing film device and a bottle cap sealing film machine. BACKGROUND
[0002] Plastic bottle caps are commonly made of polyethylene plastic particles as raw materials, which are processed by injection molding, hot pressing and other processes. Plastic bottle caps are currently commonly used packaging forms for bottles, cans and barrels, and are more widely used in the fields of beverages, chemicals and pharmaceuticals. According to their uses, they can be divided into breathable plastic caps and non-breathable plastic caps. At present, in the process of producing and processing cell culture bottle caps, a layer of film is needed to be pasted on the inside of the bottle cap. The film has very fine pores to facilitate the detection of the culture solution in the cell culture bottle, while the cells are retained in the bottle.
[0003] However, due to the small pore size and small area of the film, the traditional film pasting method still adopts manual method, which leads to poor film pasting consistency when manually pasting the film, and the film needs to be re-pasted, resulting in large consumption of the film. SUMMARY
[0004] The purpose of the present disclosure is to overcome the shortcomings in the prior art and provide a cell culture bottle cap sealing film device and a bottle cap sealing film machine which effectively reduce the consumption of film pasting.
[0005] The purpose of the present disclosure is achieved by the following technical solutions: A cell culture bottle cap sealing film device comprises a turntable, a bottle cap feeding assembly, a film sheet feeding assembly, a heat sealing assembly and a discharging assembly. The turntable has a plurality of bottle cap placing positions which are arranged in sequence and spaced apart along the edge of the turntable. The bottle cap feeding assembly comprises a bottle cap linear vibration feeder and a bottle cap transfer device. The bottle cap linear vibration feeder is used for linear vibration conveying of bottle caps. The bottle cap transfer device is located between the bottle cap linear vibration feeder and the turntable, and is used for transferring the bottle caps on the bottle cap linear vibration feeder to the bottle cap placing positions with the cap opening of the bottle cap facing away from the turntable. The film sheet feeding assembly comprises a film sheet cutter and a film sheet transfer device. The film sheet cutter is used for cutting heat sealing film. The film sheet transfer device is located between the film sheet cutter and the turntable, and is used for transferring the heat sealing film on the film sheet cutter into the bottle cap on the bottle cap placing position. The heat sealing assembly is used for heat sealing the heat sealing film in the bottle cap on the bottle cap placing position. The discharging assembly is used for taking out the bottle cap after heat sealing.
[0006] In one of the embodiments, the cell culture flask cap and film sealing device further comprises a first static electricity removing assembly, the first static electricity removing assembly comprises a first static electricity removing bracket and a first static electricity remover, the first static electricity removing bracket is located between the flask cap direct vibration feeder and the film sheet cutting film cutter, the first static electricity remover is installed on the first static electricity removing bracket, and a discharge end of the first static electricity remover faces the flask cap; and / or, the cell culture flask cap and film sealing device further comprises a second static electricity removing assembly, the second static electricity removing assembly comprises a second static electricity removing bracket and a second static electricity remover, the second static electricity removing bracket is located between the film sheet cutting film cutter and the heat sealing assembly, the second static electricity remover is installed on the second static electricity removing bracket, and a discharge end of the second static electricity remover faces the heat sealing film in the flask cap.
[0007] In one of the embodiments, the cell culture flask cap and film sealing device further comprises a plurality of flask cap placing seats, each of the flask cap placing seats is located at one of the flask cap placing positions, and each of the flask cap placing seats is provided with a placing groove for placing the flask cap.
[0008] In one of the embodiments, the flask cap transfer device comprises a flask cap transfer bracket, a first flask cap transfer transverse sliding rail, a second flask cap transfer transverse sliding rail, a flask cap transfer longitudinal sliding rail, a flask cap transfer sliding block, and a flask cap transfer clamping jaw, the flask cap transfer bracket is located between the flask cap direct vibration feeder and the rotary table, the first flask cap transfer transverse sliding rail and the second flask cap transfer transverse sliding rail are arranged on the flask cap transfer bracket, the flask cap transfer longitudinal sliding rail is slidingly arranged on the first flask cap transfer transverse sliding rail, the flask cap transfer clamping jaw is slidingly arranged on the flask cap transfer longitudinal sliding rail, and the flask cap transfer sliding block is slidingly arranged on the second flask cap transfer transverse sliding rail, the flask cap transfer sliding block is used for carrying the flask cap transferred by the flask cap direct vibration feeder, and the flask cap transfer clamping jaw is used for transferring the flask cap on the flask cap transfer sliding block to the flask cap placing position.
[0009] In one of the embodiments, the film sheet cutting film cutter comprises a cutting film motor, a cutting film bracket, a film sheet transmission table, and at least two cutting film cutting columns, the cutting film motor is fixedly connected with the cutting film bracket, the film sheet transmission table is arranged on a side of the cutting film bracket away from the cutting film motor, the film sheet transmission table is provided with film sheet conveying through holes and film sheet cutting through holes which are in communication with each other, the film sheet conveying through holes are used for conveying the film sheet belt, and the cutting film cutting columns are fixedly connected with lifting ends of the cutting film motor, the cutting film cutting columns are arranged in the film sheet cutting through holes to cut the heat sealing film from the film sheet belt.
[0010] In one of the embodiments, the film cutting device further comprises a film cutting buffer column and a film cutting buffer spring, the film cutting buffer column is fixedly connected with the lifting end of the film cutting motor, the film cutting buffer spring is sleeved on the film cutting buffer column, and the film cutting buffer spring is in abutment with the lifting end of the film cutting motor; the film conveying table comprises a conveying base and a film abutting plate, the conveying base is fixedly connected with the film cutting support, the conveying base is provided with a first abutting hole in communication with the film conveying hole, the film abutting plate is accommodated in the film conveying hole, the film abutting plate is provided with a second abutting hole, the film cutting buffer column is movably arranged in the second abutting hole after passing through the first abutting hole, and the film cutting buffer spring is in abutment with the film abutting plate after passing through the first abutting hole.
[0011] In one of the embodiments, the film transfer device comprises a film transfer support, a film transfer slide rail, a film lifting cylinder, a film suction distance adjusting cylinder and at least two film suction pipes, the film transfer support is arranged adjacent to the film cutting support, the film transfer slide rail is arranged on the film transfer support, the film lifting cylinder is slidingly arranged on the film transfer slide rail, the lifting end of the film lifting cylinder is connected with the film suction distance adjusting cylinder, each film suction end of the film suction distance adjusting cylinder is connected with a film suction pipe, so as to adjust the distance between the film suction pipes, and each film suction pipe is arranged opposite to a film cutting cutting column, so as to suck the heat-seal film on the film cutting cutting column.
[0012] In one of the embodiments, the heat-sealing assembly comprises a heat-sealing transfer device and a heat-sealing machine, the heat-sealing transfer device comprises a heat-sealing rotating motor, a heat-sealing rotating support and at least two heat-sealing transfer clamps, the rotating shaft of the heat-sealing rotating motor is fixedly connected with the heat-sealing rotating support, the heat-sealing transfer clamps are arranged on the heat-sealing rotating support, and at least two heat-sealing transfer clamps are arranged opposite to each other, the heat-sealing transfer clamps are used for clamping the bottle cap to the heat-sealing table of the heat-sealing machine, and the heat-sealing machine is located on the side, away from the rotary table, of the heat-sealing rotating support.
[0013] In one of the embodiments, the heat-sealing transfer device further comprises a clamp driving cylinder, a clamp lifting cylinder, a film pressing swing rod and a film pressing swing motor, the clamp lifting cylinder and the film pressing swing motor are arranged on the heat-sealing rotating support, the lifting end of the clamp lifting cylinder is connected with the clamp driving cylinder, the driving end of the clamp driving cylinder is connected with the heat-sealing transfer clamp, so as to drive the heat-sealing transfer clamp to clamp the bottle cap, and the rotating shaft of the film pressing swing motor is connected with one end of the film pressing swing rod, and the other end of the film pressing swing rod is arranged in the bottle cap, so as to limit the heat-sealing film in the bottle cap.
[0014] A bottle cap film sealing machine comprises the cell culture bottle cap film sealing device in any one of the embodiments.
[0015] Compared with the prior art, this disclosure has at least the following advantages: Bottle caps and heat-sealing films are fed separately. The film transfer device loads the heat-sealing film into the bottle cap separately, making it easier for the heat-sealing film to align with the bottle cap. This ensures that the heat-sealing film and the heat-sealing position inside the bottle cap are aligned, improving the alignment degree between the heat-sealing film and the bottle cap. This improves the consistency of heat-sealing film application, avoids rework, and effectively reduces film consumption. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this disclosure, the accompanying drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this disclosure and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of a cell culture flask cap sealing device in one embodiment; Figure 2 This is a schematic diagram of a bottle cap transfer device in one embodiment; Figure 3 This is a schematic diagram of a membrane feeding assembly in one embodiment; Figure 4 This is a cross-sectional view of a membrane cutter in one embodiment; Figure 5 This is a schematic diagram of a heat-sealing assembly in one embodiment. Detailed Implementation
[0018] To facilitate understanding of this disclosure, a more complete description will be given below with reference to the accompanying drawings, which illustrate preferred embodiments of the present disclosure. However, this disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure.
[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0021] This disclosure relates to a cell culture vial cap sealing device. In one embodiment, the cell culture vial cap sealing device includes a turntable, a cap feeding assembly, a membrane feeding assembly, a heat sealing assembly, and a feeding assembly; the turntable has multiple cap placement positions, which are sequentially spaced along the edge of the turntable; the cap feeding assembly includes a cap linear vibration feeder and a cap transferer, the cap linear vibration feeder being used for linearly vibrating and conveying caps, and the cap transferer being located between the cap linear vibration feeder and the turntable, the cap transferer being used to transfer the caps... Bottle caps on the vibratory feeder are transferred to the bottle cap placement position, with the cap opening facing away from the turntable. The film feeding assembly includes a film cutter and a film transferor. The film cutter cuts heat-sealing film, and the film transferor is located between the film cutter and the turntable. The film transferor transfers the heat-sealing film from the film cutter to the bottle cap in the bottle cap placement position. The heat-sealing assembly heat-seales the heat-sealing film inside the bottle cap in the bottle cap placement position. The unloading assembly removes the heat-sealed bottle cap. Bottle caps and heat-sealing films are fed separately. The film transferor individually loads the heat-sealing film into the bottle cap, facilitating alignment between the heat-sealing film and the bottle cap, improving the alignment degree between the heat-sealing film and the bottle cap, thereby improving the consistency of heat-sealing film application, avoiding rework, and effectively reducing film consumption.
[0022] Please see Figure 1 This is a schematic diagram of the structure of a cell culture bottle cap sealing device according to an embodiment of the present disclosure.
[0023] One embodiment of a cell culture flask cap sealing device 10 includes a turntable 300, a cap feeding assembly 400, a membrane feeding assembly 500, a heat sealing assembly 600, and a discharge assembly 700. The turntable 300 has multiple cap placement positions, which are arranged sequentially and spaced apart along the edge of the turntable 300. The cap feeding assembly 400 includes a cap direct vibration feeder 410 and a cap transferor 420. The cap direct vibration feeder 410 is used for linear vibration conveying of caps. The cap transferor 420 is located between the cap direct vibration feeder 410 and the turntable 300. The cap transferor 420 is used to transfer the caps on the cap direct vibration feeder 410 to the cap placement positions, with the cap opening facing away from the turntable 300. The film feeding assembly 500 includes a film cutter 510 and a film transferor 520. The film cutter 510 is used to cut heat-sealing film, and the film transferor 520 is located between the film cutter 510 and the turntable 300. The film transferor 520 is used to transfer the heat-sealing film on the film cutter 510 into the bottle cap at the bottle cap placement position. The heat-sealing assembly 600 is used to heat-seal the heat-sealing film inside the bottle cap at the bottle cap placement position. The unloading assembly 700 is used to remove the heat-sealed bottle cap.
[0024] In this embodiment, the bottle cap and heat-sealing film are fed separately. The film transferor 520 loads the heat-sealing film into the bottle cap separately, which makes it easier for the heat-sealing film to align with the bottle cap. This ensures that the heat-sealing film and the heat-sealing position inside the bottle cap are aligned, thereby improving the alignment degree between the heat-sealing film and the bottle cap. This improves the consistency of the heat-sealing film application, avoids rework, and effectively reduces the amount of film consumption.
[0025] In one embodiment, please refer to Figure 1 The cell culture bottle cap sealing device 10 further includes a first static eliminator component 800a. The first static eliminator component 800a includes a first static eliminator support 810 and a first static eliminator 820. The first static eliminator support 810 is located between the bottle cap vibrating feeder 410 and the film cutter 510. The first static eliminator 820 is mounted on the first static eliminator support 810, with its discharge end facing the bottle cap. In this embodiment, the first static eliminator support 810 serves as the mounting bracket for the first static eliminator 820. The first static eliminator 820 is mounted on the first static eliminator support 810 and eliminates static electricity from the bottle caps on the turntable 300, reducing the amount of static electricity inside the bottle caps and preventing static electricity from remaining inside the bottle caps, thus preventing the subsequent heat-sealing film from flying off due to static electricity inside the bottle caps. The first static eliminator 820 is located after the bottle cap feeding station and before the heat sealing film feeding station.
[0026] Further, please refer to Figure 1 The cell culture bottle cap sealing device 10 further includes a second static eliminator component 800b, which includes a second static eliminator support 830 and a second static eliminator 840. The second static eliminator support 830 is located between the membrane cutter 510 and the heat sealing component 600. The second static eliminator 840 is mounted on the second static eliminator support 830, with its discharge end facing the heat sealing film inside the bottle cap. In this embodiment, the second static eliminator support 830 serves as a mounting bracket for the second static eliminator 840. The second static eliminator 840 is mounted on the second static eliminator support 830 and simultaneously eliminates static electricity from the bottle cap and heat sealing film on the turntable 300. This reduces the amount of static electricity on the bottle cap and heat sealing film on the turntable 300, preventing static electricity from remaining on them and thus avoiding the heat sealing film from flying off inside the bottle cap due to static electricity when the turntable 300 rotates. The second static eliminator 840 is located after the heat-sealing film feeding station and before the heat-sealing station.
[0027] In one embodiment, please refer to Figure 1 The cell culture flask cap sealing device 10 further includes multiple cap placement seats 900, each cap placement seat 900 being located at a cap placement position. Each cap placement seat 900 has a placement groove 902 for placing caps. In this embodiment, the cap placement seats 900 are located on the turntable 300, and each cap placement seat 900 corresponds one-to-one with a cap placement position. A cap is held in place within the placement groove 902. Specifically, each cap placement seat 900 has at least two placement grooves 902, resulting in multiple cap placement clamps on the turntable 300, facilitating batch fixing and sealing of caps to improve cap sealing efficiency.
[0028] In one embodiment, please refer to Figure 2The bottle cap transferor 420 includes a bottle cap transfer bracket 422, a first bottle cap transfer transverse slide rail 424, a second bottle cap transfer transverse slide rail 426, a bottle cap transfer longitudinal slide rail 428, a bottle cap transfer slider 421, and a bottle cap transfer gripper 423. The bottle cap transfer bracket 422 is located between the bottle cap vibrating feeder 410 and the turntable 300. The first bottle cap transfer transverse slide rail 424 and the second bottle cap transfer transverse slide rail 426 are both mounted on the bottle cap transfer bracket 422. The bottle cap transfer longitudinal slide rail 428 is slidably disposed on the first bottle cap transfer transverse slide rail 424, the bottle cap transfer gripper 423 is slidably disposed on the bottle cap transfer longitudinal slide rail 428, and the bottle cap transfer slider 421 is slidably disposed on the second bottle cap transfer transverse slide rail 426. The bottle cap transfer slider 421 is used to carry the bottle caps conveyed by the bottle cap direct vibration feeder 410, and the bottle cap transfer gripper 423 is used to transfer the bottle caps on the bottle cap transfer slider 421 to the bottle cap placement position. In this embodiment, the bottle cap transfer bracket 422 serves as the mounting bracket for the bottle cap transfer gripper 423. The first bottle cap transfer transverse slide rail 424 is mounted on the bottle cap transfer bracket 422. The bottle cap transfer longitudinal slide rail 428 moves along the horizontal direction of the first bottle cap transfer transverse slide rail 424. The bottle cap transfer gripper 423 is slidably connected to the bottle cap transfer longitudinal slide rail 428, allowing the bottle cap transfer gripper 423 to move in two mutually perpendicular directions, facilitating the accurate gripping of the bottle cap onto the bottle cap placement position of the turntable 300.
[0029] The bottle cap transfer slider 421 is slidably connected to the second bottle cap transfer transverse slide rail 426, allowing the bottle cap transfer slider 421 to move along the second bottle cap transfer transverse slide rail 426 in another horizontal direction. The bottle cap transfer slider 421 serves as a transfer seat for bottle caps. It moves via the second bottle cap transfer transverse slide rail 426 to the feeding port of the bottle cap vibrating feeder 410 to receive bottle caps. The bottle caps are then aligned with the bottle cap placement position on the turntable 300, and finally, the bottle cap transfer gripper 423 quickly picks up the bottle caps and places them on the placement position. The first bottle cap transfer transverse slide rail 424 is parallel to the radial direction of the turntable 300, the second bottle cap transfer transverse slide rail 426 is parallel to the tangential direction of the turntable 300, and the bottle cap transfer longitudinal slide rail 428 is perpendicular to the turntable 300.
[0030] In one embodiment, please refer to the following: Figure 3 and Figure 4The film cutter 510 includes a film cutting motor 512, a film cutting support 514, a film conveying platform 516, and at least two film cutting columns 518. The film cutting motor 512 is fixedly connected to the film cutting support 514. The film conveying platform 516 is located on the side of the film cutting support 514 away from the film cutting motor 512. The film conveying platform 516 has interconnected film conveying through holes 502 and film cutting through holes 504. The film conveying through holes 502 are used to convey film strips. The film cutting columns 518 are fixedly connected to the lifting end of the film cutting motor 512. The film cutting columns 518 pass through the film cutting through holes 504 to cut the film strips into heat-sealing films. In this embodiment, the film-cutting motor 512 and the film conveying platform 516 are located on both sides of the film-cutting bracket 514, and are arranged opposite to each other. The film conveying platform 516 is hollow inside, and the film conveying through hole 502 serves as the conveying cavity for the film strip. The film-cutting column 518 is fixed on the lifting end of the film-cutting motor 512. Driven by the film-cutting motor 512, the film-cutting column 518 cuts the film strip through the film cutting through hole 504 and pushes out the cut heat-sealing film, making it easy for the film transfer device 520 to remove the heat-sealing film. After the heat-sealing film is removed, the film-cutting motor 512 drives the film-cutting column 518 to descend, so that the film-cutting column 518 comes into contact with the film strip, facilitating the continued conveying of the film strip, thereby cutting the subsequent position of the film strip.
[0031] Further, please refer to Figure 4The film cutter 510 further includes a film cutting buffer column 511 and a film cutting buffer spring 513. The film cutting buffer column 511 is fixedly connected to the lifting end of the film cutting motor 512, and the film cutting buffer spring 513 is sleeved on the film cutting buffer column 511 and abuts against the lifting end of the film cutting motor 512. The film transfer table 516 includes a transfer base 5162 and a film pressing plate 5164. The transfer base 5162 is fixedly connected to the film cutting support 514. Next, the transmission base 5162 has a first pressing through hole 506 communicating with the diaphragm conveying through hole 502. The diaphragm pressing plate 5164 is housed within the diaphragm conveying through hole 502. The diaphragm pressing plate 5164 has a second pressing through hole 508. The film cutting buffer post 511 passes through the first pressing through hole 506 and is movably inserted into the second pressing through hole 508. The film cutting buffer spring 513 passes through the first pressing through hole 506 and abuts against the diaphragm pressing plate 5164. In this embodiment, the transmission base 5162 has the diaphragm conveying through hole 502 and the diaphragm cutting through hole 504, and the first pressing through hole 506 is also located on the transmission base 5162. The film-cutting buffer post 511 is sleeved with the film-cutting buffer spring 513, that is, the film-cutting buffer spring 513 is sleeved on the outside of the film-cutting buffer post 511. Both the film-cutting buffer post 511 and the film-cutting buffer spring 513 pass through the first pressure through hole 506. The end of the film-cutting buffer post 511 is also located in the second pressure through hole 508, which provides space for the film-cutting buffer post 511 to move up and down. The film-cutting buffer spring 513 also contacts the film sheet pressure plate 5164, so that when the film-cutting post 518 cuts the film strip, the film-cutting buffer post 511 and the film-cutting buffer spring 513 push up the film sheet pressure plate 5164, thereby causing the film sheet pressure plate 5164 to hold the film strip against the inner wall of the film conveying through hole 502, so as to avoid the film strip from shifting during cutting and to facilitate the cutting of heat-sealing film that meets the requirements. The membrane cutting buffer spring 513 provides a pressure buffer for the membrane pressing plate 5164, preventing the membrane from being broken by the pressure plates 5164.
[0032] In another embodiment, please refer to Figure 3The film transferor 520 includes a film transfer bracket 522, a film transfer slide rail 524, a film lifting cylinder 526, a film suction adjustment cylinder 528, and at least two film suction tubes 521. The film transfer bracket 522 is disposed adjacent to the film cutting bracket 514. The film transfer slide rail 524 is disposed on the film transfer bracket 522. The film lifting cylinder 526 is slidably disposed on the film transfer slide rail 524. The lifting end of the film lifting cylinder 526 is connected to the film suction adjustment cylinder 528. Each film suction end of the film suction adjustment cylinder 528 is connected to one of the film suction tubes 521 to adjust the spacing between the film suction tubes 521. Each film suction tube 521 is disposed opposite to one of the film cutting columns 518 to pick up the heat-sealing film on the film cutting column 518. In this embodiment, the film transfer bracket 522 serves as a mounting frame for the film transfer slide rail 524, the film lifting cylinder 526, the film suction adjustment cylinder 528, and at least two film suction tubes 521. The film lifting cylinder 526 is slidably connected to the film transfer slide rail 524, allowing the film lifting cylinder 526 to move along the direction of the film transfer slide rail 524. Specifically, the film transfer slide rail 524 is parallel to the radial direction of the turntable 300. The film suction adjustment cylinder 528 is fixedly connected to the lifting end of the film lifting cylinder 526, and the film suction tube 521 is fixed to the film suction end of the film suction adjustment cylinder 528, facilitating the film suction tube 521 to pick up the heat-sealing film cut by the film cutting column 518. The distance between adjacent suction tubes 521 is adjusted by the suction end of the suction cylinder 528. That is, by adjusting the spacing between the suction ends of the suction cylinder 528, the spacing between the suction tubes 521 becomes adjustable. When the spacing between the film cutting columns 518 is adjusted, the spacing of the suction tubes 521 can be adjusted synchronously. Furthermore, by adjusting the spacing between the film cutting columns 518 and the suction tubes 521, the utilization rate of the film strip is improved, and the amount of film strip used is reduced.
[0033] In one embodiment, please refer to Figure 5The heat-sealing assembly 600 includes a heat-sealing transferor 610 and a heat-sealing machine 620. The heat-sealing transferor 610 includes a heat-sealing rotary motor 612, a heat-sealing rotary support 614, and at least two heat-sealing transfer grippers 616. The rotating shaft of the heat-sealing rotary motor 612 is fixedly connected to the heat-sealing rotary support 614. The heat-sealing transfer grippers 616 are disposed on the heat-sealing rotary support 614, and at least two heat-sealing transfer grippers 616 are arranged opposite to each other. The heat-sealing transfer grippers 616 are used to grip bottle caps onto the heat-sealing platform of the heat-sealing machine 620. The heat-sealing machine 620 is located on the side of the heat-sealing rotary support 614 away from the turntable 300. In this embodiment, the heat-sealing rotary motor 612 serves as the power source for the heat-sealing rotary support 614, providing rotational power. The heat-sealing transfer gripper 616 is fixed on the heat-sealing rotating bracket 614. The heat-sealing transfer gripper 616 grips the bottle cap on the turntable 300. The heat-sealing rotating bracket 614 rotates under the drive of the heat-sealing rotating motor 612, which drives the heat-sealing transfer gripper 616 to rotate, so as to facilitate the transfer of the bottle cap to the heat-sealing machine 620, thereby facilitating the heat-sealing operation of the bottle cap.
[0034] Further, please refer to Figure 5The heat-sealing transfer device 610 further includes a gripper drive cylinder 618, a gripper lifting cylinder 611, a film-pressing swing rod 613, and a film-pressing swing motor 615. The gripper lifting cylinder 611 and the film-pressing swing motor 615 are both mounted on the heat-sealing rotating bracket 614. The lifting end of the gripper lifting cylinder 611 is connected to the gripper drive cylinder 618, and the driving end of the gripper drive cylinder 618 is connected to the heat-sealing transfer gripper 616 to drive the heat-sealing transfer gripper 616 to grip the bottle cap. The rotating shaft of the film-pressing swing motor 615 is connected to one end of the film-pressing swing rod 613, and the other end of the film-pressing swing rod 613 is used to be housed inside the bottle cap to confine the heat-sealing film within the bottle cap. In this embodiment, the gripper drive cylinder 618 serves as the driving component of the heat-sealing transfer gripper 616 to drive the heat-sealing transfer gripper 616 to perform pick-and-place actions. The gripper lifting cylinder 611 provides lifting power to the gripper drive cylinder 618, making the height difference between the heat-sealing transfer gripper 616 and the turntable 300 adjustable, facilitating the precise picking and placing of bottle caps by the heat-sealing transfer gripper 616. The film-pressing swing motor 615 is fixed on the heat-sealing rotating bracket 614. The film-pressing swing motor 615 provides power for the swing of the film-pressing swing rod 613. The film-pressing swing rod 613 rotates around the rotating shaft of the film-pressing swing motor 615, causing the film-pressing swing rod 613 to swing on the heat-sealing rotating bracket 614. The end of the pressure film swing arm 613 corresponds to the heat sealing transfer claw 616. Specifically, when the heat sealing transfer claw 616 grips the bottle cap, the end of the pressure film swing arm 613 extends into the bottle cap gripped by the heat sealing transfer claw 616, so that the heat sealing film inside the bottle cap is confined therein, avoiding the heat sealing film inside the bottle cap from flying away when the heat sealing rotating bracket 614 rotates, thereby reducing the loss of the heat sealing film.
[0035] In one embodiment, this disclosure also provides a bottle cap sealing machine, including the cell culture bottle cap sealing device described in any of the above embodiments. In this embodiment, the cell culture bottle cap sealing device includes a turntable, a bottle cap feeding assembly, a membrane feeding assembly, a heat sealing assembly, and a feeding assembly; the turntable has multiple bottle cap placement positions, which are sequentially spaced along the edge of the turntable; the bottle cap feeding assembly includes a bottle cap linear vibration feeder and a bottle cap transferor, the bottle cap linear vibration feeder being used for linearly vibrating and conveying bottle caps, and the bottle cap transferor being located between the bottle cap linear vibration feeder and the turntable, the bottle cap transferor being used to linearly vibrate and convey the bottle caps. Bottle caps on the vibratory feeder are transferred to the bottle cap placement position, with the cap opening facing away from the turntable. The film feeding assembly includes a film cutter and a film transferor. The film cutter is used to cut heat-sealing film, and the film transferor is located between the film cutter and the turntable. The film transferor is used to transfer the heat-sealing film from the film cutter to the bottle cap in the bottle cap placement position. The heat-sealing assembly is used to heat-seal the heat-sealing film inside the bottle cap in the bottle cap placement position. The unloading assembly is used to remove the heat-sealed bottle cap. Bottle caps and heat-sealing films are fed separately. The film transferor loads the heat-sealing film separately into the bottle cap, making it easier for the heat-sealing film to align with the bottle cap, thus improving the alignment between the heat-sealing film and the bottle cap, thereby improving the consistency of heat-sealing film application, avoiding rework, and effectively reducing film consumption.
[0036] The embodiments described above are merely illustrative of several implementations of this disclosure, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this disclosure, and these all fall within the protection scope of this disclosure. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. A cell culture flask cap sealing device, characterized in that, include: A turntable having multiple bottle cap placement positions, the multiple bottle cap placement positions being arranged at intervals along the edge of the turntable; A bottle cap feeding assembly includes a bottle cap direct vibration feeder and a bottle cap transferer. The bottle cap direct vibration feeder is used for linear vibration conveying of bottle caps. The bottle cap transferer is located between the bottle cap direct vibration feeder and the turntable. The bottle cap transferer is used to transfer the bottle caps on the bottle cap direct vibration feeder to the bottle cap placement position, with the cap opening facing away from the turntable. A film feeding assembly includes a film cutter and a film transferer. The film cutter is used to cut out heat-sealing film, and the film transferer is located between the film cutter and the turntable. The film transferer is used to transfer the heat-sealing film on the film cutter to the bottle cap on the bottle cap placement position. A heat-sealing assembly for heat-sealing the heat-sealing film inside the bottle cap at the bottle cap placement position; A feeding assembly for removing the heat-sealed bottle cap.
2. The cell culture flask cap sealing device according to claim 1, characterized in that, The cell culture bottle cap sealing device further includes a first static eliminator component, which includes a first static eliminator support and a first static eliminator. The first static eliminator support is located between the bottle cap vibrating feeder and the film cutter. The first static eliminator is mounted on the first static eliminator support, and the discharge end of the first static eliminator faces the bottle cap. And / or, the cell culture bottle cap sealing device further includes a second static eliminator, the second static eliminator including a second static eliminator support and a second static eliminator, the second static eliminator support being located between the film cutter and the heat sealing assembly, the second static eliminator being mounted on the second static eliminator support, and the discharge end of the second static eliminator facing the heat sealing film inside the bottle cap.
3. The cell culture flask cap sealing device according to claim 1, characterized in that, The cell culture bottle cap sealing device also includes multiple bottle cap placement seats, each of which is located at a bottle cap placement position. Each bottle cap placement seat has a placement groove for placing bottle caps.
4. The cell culture flask cap sealing device according to claim 1, characterized in that, The bottle cap transfer device includes a bottle cap transfer bracket, a first bottle cap transfer transverse slide rail, a second bottle cap transfer transverse slide rail, a bottle cap transfer longitudinal slide rail, a bottle cap transfer slider, and a bottle cap transfer gripper. The bottle cap transfer bracket is located between the bottle cap vibrating feeder and the turntable. The first and second bottle cap transfer transverse slide rails are both mounted on the bottle cap transfer bracket. The bottle cap transfer longitudinal slide rail is slidably mounted on the first bottle cap transfer transverse slide rail. The bottle cap transfer gripper is slidably mounted on the bottle cap transfer longitudinal slide rail. The bottle cap transfer slider is used to carry the bottle caps conveyed by the bottle cap vibrating feeder. The bottle cap transfer gripper is used to transfer the bottle caps on the bottle cap transfer slider to the bottle cap placement position.
5. The cell culture flask cap sealing device according to claim 1, characterized in that, The film cutter includes a film cutting motor, a film cutting support, a film conveying platform, and at least two film cutting columns. The film cutting motor is fixedly connected to the film cutting support. The film conveying platform is located on the side of the film cutting support away from the film cutting motor. The film conveying platform has interconnected film conveying through holes and film cutting through holes. The film conveying through holes are used to convey film strips. The film cutting columns are fixedly connected to the lifting end of the film cutting motor. The film cutting columns pass through the film cutting through holes to cut the film strips into heat-sealing films.
6. The cell culture flask cap sealing device according to claim 5, characterized in that, The diaphragm cutter further includes a cutting buffer column and a cutting buffer spring. The cutting buffer column is fixedly connected to the lifting end of the cutting motor. The cutting buffer spring is sleeved on the cutting buffer column and abuts against the lifting end of the cutting motor. The diaphragm conveying platform includes a conveying base and a diaphragm pressing plate. The conveying base is fixedly connected to the cutting support. The conveying base has a first pressing through hole communicating with the diaphragm conveying through hole. The diaphragm pressing plate is received in the diaphragm conveying through hole. The diaphragm pressing plate has a second pressing through hole. The cutting buffer column passes through the first pressing through hole and is movably inserted into the second pressing through hole. The cutting buffer spring passes through the first pressing through hole and abuts against the diaphragm pressing plate.
7. The cell culture flask cap sealing device according to claim 5, characterized in that, The diaphragm transferor includes a diaphragm transfer bracket, a diaphragm transfer slide rail, a diaphragm lifting cylinder, a film suction and spacing adjustment cylinder, and at least two film suction tubes. The diaphragm transfer bracket is disposed adjacent to the film cutting bracket. The diaphragm transfer slide rail is disposed on the diaphragm transfer bracket. The diaphragm lifting cylinder is slidably disposed on the diaphragm transfer slide rail. The lifting end of the diaphragm lifting cylinder is connected to the film suction and spacing adjustment cylinder. Each film suction end of the film suction and spacing adjustment cylinder is connected to one of the film suction tubes to adjust the spacing between the film suction tubes. Each film suction tube is disposed opposite to one of the film cutting columns to pick up the heat-sealing film on the film cutting column.
8. The cell culture flask cap sealing device according to claim 1, characterized in that, The heat sealing assembly includes a heat sealing transfer device and a heat sealing machine. The heat sealing transfer device includes a heat sealing rotary motor, a heat sealing rotary support, and at least two heat sealing transfer grippers. The rotating shaft of the heat sealing rotary motor is fixedly connected to the heat sealing rotary support. The heat sealing transfer grippers are disposed on the heat sealing rotary support, and at least two heat sealing transfer grippers are disposed opposite to each other. The heat sealing transfer grippers are used to grip bottle caps onto the heat sealing table of the heat sealing machine. The heat sealing machine is located on the side of the heat sealing rotary support away from the rotary table.
9. The cell culture flask cap sealing device according to claim 8, characterized in that, The heat-sealing transfer device also includes a gripper drive cylinder, a gripper lifting cylinder, a film-pressing swing rod, and a film-pressing swing motor. The gripper lifting cylinder and the film-pressing swing motor are both mounted on the heat-sealing rotating bracket. The lifting end of the gripper lifting cylinder is connected to the gripper drive cylinder, and the driving end of the gripper drive cylinder is connected to the heat-sealing transfer gripper to drive the heat-sealing transfer gripper to grip the bottle cap. The rotating shaft of the film-pressing swing motor is connected to one end of the film-pressing swing rod, and the other end of the film-pressing swing rod is used to be embedded inside the bottle cap to confine the heat-sealing film inside the bottle cap.
10. A bottle cap sealing machine, characterized in that, Includes the cell culture flask cap sealing device as described in any one of claims 1 to 9.