Thermal cracking treatment device for waste tires
By designing a waste tire pyrolysis treatment device, the automatic separation and rapid cooling of carbon black and steel wire are achieved by using a drive mechanism and a fan, which solves the problem of time-consuming and labor-intensive manual removal of steel wire and improves the efficiency and safety of pyrolysis.
Patent Information
- Application Number
- CN202511454999.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2025-12-12
AI Technical Summary
Currently, after pyrolysis of waste tires, steel wires need to be manually removed, which is time-consuming, labor-intensive, and involves high temperatures, thus affecting the pyrolysis efficiency.
A waste tire pyrolysis treatment device was designed. The pyrolysis chamber and connecting pipe are rotated by a drive mechanism. Carbon black and steel wire are separated by a beater plate. Cold air is introduced by a fan to quickly cool down the device, thereby achieving automatic separation and rapid cooling of carbon black and steel wire.
This method achieves efficient separation of carbon black and steel wire, avoids prolonged natural cooling, and improves the efficiency and safety of waste tire pyrolysis.
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Figure CN121109017A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of waste tire thermal cracking, in particular to a waste tire thermal cracking treatment device. BACKGROUND
[0002] With the rapid development of China's economy and the general improvement of people's living standards, cars have gradually entered people's daily life, which has generated a large number of waste tires. The accumulation of a large number of waste tires not only occupies land, but also easily causes fires and environmental pollution. Recycling and processing waste tires can not only alleviate the pressure on the environment and reduce pollution, but also effectively recycle resources.
[0003] Among them, a waste tire vacuum thermal reflection cracking system with publication number CN204981762U, the waste tire vacuum thermal reflection cracking system includes waste tire cracking furnace, combustion furnace and organic hot gas cooling device, the waste tire cracking furnace is provided with an exhaust pipeline, the exhaust pipeline is communicated with the organic hot gas cooling device, the organic hot gas cooling device is also provided with an air outlet pipe; the inner wall of the waste tire cracking furnace is provided with a plurality of heat radiation pipes.
[0004] However, the inside of the existing waste tire is usually provided with steel wire and other metal wires, and these metal wires cannot be pyrolyzed. In order to recycle them, the steel wire needs to be manually picked out from the waste residue after waste tire pyrolysis. The picking operation not only consumes time and effort, but also the temperature of the waste residue and steel wire after pyrolysis is high, which needs a long time to cool down before picking, thereby affecting the next round of waste tire thermal cracking operation, resulting in the reduction of waste tire thermal cracking efficiency. SUMMARY
[0005] (I) Technical problems solved In view of the shortcomings of the prior art, the present application provides a waste tire thermal cracking treatment device to solve the problem that the existing waste tire pyrolysis needs to manually pick out the steel wire from the waste residue, the picking operation not only consumes time and effort, but also the temperature of the waste residue and steel wire after pyrolysis is high, which needs a long time to cool down before picking, thereby affecting the next round of waste tire thermal cracking operation, resulting in the reduction of waste tire thermal cracking efficiency.
[0006] (II) Technical solutions To achieve the above objectives, the present invention provides the following technical solution: a waste tire pyrolysis treatment device, comprising a heating chamber, mounting holes on both sides of the heating chamber, a pyrolysis chamber rotatably connected to the interior of the two mounting holes, an annular filter plate fixedly connected inside the pyrolysis chamber, a circular hole at one end of the pyrolysis chamber, a connecting pipe fixedly connected inside the circular hole, a beating mechanism at one end of the connecting pipe matching the annular filter plate, an annular frame fixedly connected to one end of the heating chamber, a driving mechanism on one side of the annular frame, the connecting pipe and the pyrolysis chamber rotating via the driving mechanism, a tee pipe rotatably connected to one end of the connecting pipe, an oil / gas outlet pipe and an air inlet pipe fixedly connected to the end of the tee pipe away from the connecting pipe, and the air inlet pipe fixedly connected to one side of the annular frame.
[0007] Preferably, the tapping mechanism includes a circular plate and two tapping plates. A through hole is provided on one side of the circular plate, and the circular plate is fixedly sleeved to the wall of the connecting pipe through the through hole. The two tapping plates are symmetrically fixedly connected to one side of the circular plate, and the sides of the two tapping plates are in contact with the inner wall of the annular filter screen.
[0008] Preferably, the drive mechanism includes a motor, a drive gear, a driven gear, and an internal gear ring. The motor is fixedly connected to one side of the annular frame, the drive gear is fixedly sleeved on the output end of the motor, the driven gear is fixedly sleeved on the wall of the connecting pipe, the drive gear meshes with the driven gear, and the internal gear ring is fixedly connected to one side of the pyrolysis chamber, and the internal gear ring meshes with the drive gear.
[0009] Preferably, a combustion chamber is symmetrically and fixedly connected to the lower surface inside the heating chamber, and a gas pipe is fixedly connected to one end of the combustion chamber.
[0010] Preferably, the upper end of the oil outlet pipe penetrates the upper surface of the annular frame.
[0011] Preferably, a fan is fixedly connected to one side of the annular frame, and one end of the connecting pipe passes through one side of the annular frame and is fixedly connected to the output end of the fan.
[0012] Preferably, a sealing door is hinged to one end of the pyrolysis chamber, and a handle is fixedly connected to one side of the sealing door.
[0013] Preferably, the inner wall of the pyrolysis chamber is surrounded and fixedly connected with multiple stirring rods.
[0014] Preferably, both the oil outlet pipe and the air inlet pipe are equipped with switching valves.
[0015] Preferably, two exhaust valves are symmetrically arranged at one end of the pyrolysis chamber.
[0016] (III) Beneficial Effects Compared with the prior art, the present invention provides a waste tire pyrolysis treatment device, which has the following beneficial effects: 1. This waste tire pyrolysis treatment device drives the pyrolysis chamber and connecting pipe to rotate synchronously through a drive mechanism. The stirring rod on the inner wall of the pyrolysis chamber can turn the tire material over to ensure uniform heating. The connecting pipe drives the beater plate to continuously beat the annular filter screen, shaking off the carbon black that adheres to the steel wire after pyrolysis. The carbon black falls into the bottom of the chamber through the filter screen holes, while the steel wire is intercepted by the filter screen to achieve the separation of carbon black and steel wire.
[0017] 2. This waste tire pyrolysis treatment device starts the fan and then introduces cold air into the pyrolysis chamber through the connecting pipe and air inlet pipe. The cold air quickly absorbs the heat from the steel wire and the chamber wall in the chamber. With the help of the exhaust valve, the hot air is discharged. The sealed door can be opened and the steel wire can be taken out without waiting for a long time to cool down, so as to facilitate the processing of the next batch of waste tires. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of a waste tire pyrolysis treatment device proposed in this invention; Figure 2 for Figure 1 A side view of the three-dimensional mechanism; Figure 3 for Figure 2 A three-dimensional view showing the connection between the central circular plate and the two striking plates; Figure 4 for Figure 2 A schematic diagram of the meshing structure of the driving gear, driven gear, and internal gear ring.
[0019] In the diagram: 1. Heating chamber, 2. Pyrolysis chamber, 3. Annular filter plate, 4. Connecting pipe, 5. Annular frame, 6. Fan, 7. T-pipe, 8. Oil and gas outlet pipe, 9. Air inlet pipe, 10. Circular plate, 11. Beating plate, 12. Motor, 13. Drive gear, 14. Driven gear, 15. Internal gear ring, 16. Combustion exhaust, 17. Gas pipe, 18. Sealing door, 19. Handle, 20. Stirring rod, 21. Switch valve, 22. Exhaust valve. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figures 1-4A waste tire pyrolysis treatment device includes a heating chamber 1, with mounting holes on both sides of the heating chamber 1. A pyrolysis chamber 2 is rotatably connected to the two mounting holes. An annular filter plate 3 is fixedly connected inside the pyrolysis chamber 2. A circular hole is opened at one end of the pyrolysis chamber 2, and a connecting pipe 4 is fixedly connected inside the circular hole. A beating mechanism is provided at one end of the connecting pipe 4, which matches the annular filter plate 3. An annular frame 5 is fixedly connected to one end of the heating chamber 1. A driving mechanism is provided on one side of the annular frame 5. The connecting pipe 4 and the pyrolysis chamber 2 are both rotated by the driving mechanism. A three-way pipe 7 is rotatably connected to one end of the connecting pipe 4. An oil outlet pipe 8 and an air inlet pipe 9 are fixedly connected to the end of the three-way pipe 7 away from the connecting pipe 4, respectively. The air inlet pipe 9 is fixedly connected to one side of the annular frame 5.
[0022] refer to Figures 1-4 The beating mechanism includes a circular plate 10 and two beating plates 11. A through hole is provided on one side of the circular plate 10. The circular plate 10 is fixedly sleeved to the wall of the connecting pipe 4 through the through hole. The two beating plates 11 are symmetrically fixedly connected to one side of the circular plate 10. The sides of the two beating plates 11 are in contact with the inner wall of the annular filter screen plate 3. The driving mechanism includes a motor 12, a driving gear 13, a driven gear 14 and an internal gear ring 15. The motor 12 is fixedly connected to one side of the annular frame 5. The driving gear 13 is fixedly sleeved to the output end of the motor 12. The driven gear 14 is fixedly sleeved to the wall of the connecting pipe 4. The driving gear 13 meshes with the driven gear 14. The internal gear ring 15 is fixedly connected to one side of the pyrolysis chamber 2. The internal gear ring 15 meshes with the driving gear 13. The upper end of the oil outlet pipe 8 passes through the upper surface of the annular frame 5. Multiple stirring rods 20 are fixedly connected around the inner wall of the pyrolysis chamber 2.
[0023] The motor 12 of the drive mechanism is started, and then the drive gear 13 rotates, which in turn drives the driven gear 14 and the internal gear ring 15 to rotate. When the internal gear ring 15 rotates, it drives the pyrolysis chamber 2 to rotate slowly in the mounting hole of the heating chamber 1, which can continuously turn the waste tire blocks in the chamber, so that the tires can be heated evenly. At this time, the oil and gas generated by the tires at high temperature are discharged and collected from the oil and gas outlet pipe 8. When the driven gear 14 rotates, it drives the connecting pipe 4 to rotate, which causes the circular plate 10 to rotate and drive the two slapping plates 11 to slap the tires, separating the carbon black from the steel wire. Then the carbon black passes through the filter screen and falls into the bottom of the pyrolysis chamber, thus achieving the effect of separating it from the steel wire.
[0024] refer to Figures 1-2 A combustion chamber 16 is symmetrically and fixedly connected to the lower surface inside the heating chamber 1, and a gas pipe 17 is fixedly connected to one end of the combustion chamber 16.
[0025] Connect the gas pipe 17 to a fuel source such as natural gas or biomass gas, and then ignite the combustion exhaust 16 in the heating chamber 1. The heat released by the combustion exhaust raises the internal temperature of the heating chamber to the temperature required for the thermal pyrolysis of waste tires, providing a stable high-temperature environment for the thermal pyrolysis chamber 2. The thermal pyrolysis chamber is made of high-temperature resistant alloy material, which can withstand long-term high-temperature baking without deformation.
[0026] refer to Figures 1-2 A fan 6 is fixedly connected to one side of the annular frame 5. One end of the connecting pipe 4 passes through one side of the annular frame 5 and is fixedly connected to the output end of the fan 6. Two exhaust valves 22 are symmetrically arranged at one end of the pyrolysis chamber 2. Switch valves 21 are provided on the surface of the oil outlet pipe 8 and the air inlet pipe 9. A sealing door 18 is hinged to one end of the pyrolysis chamber 2. A handle 19 is fixedly connected to one side of the sealing door 18.
[0027] After the waste tires have undergone pyrolysis, the switch valve 21 on the surface of the oil outlet pipe 8 is closed, and the switch valve 21 and exhaust valve 22 on the surface of the air inlet pipe 9 are opened. Then, the blower 6 is started, and cold outside air is sent into the pyrolysis chamber 2. The cold air flows in the chamber, absorbs heat from the steel wire and the chamber wall, and is then discharged through the exhaust valve 22 at one end of the pyrolysis chamber. Thus, without the need for a long period of natural cooling, the sealing door 18 can be opened to remove the steel wire for the next batch of tires to be pyrolyzed.
[0028] In summary, during operation, this waste tire pyrolysis treatment device first inputs gas into the combustion chamber 16 through the gas pipe 17, then ignites the combustion chamber 16 to provide a stable high-temperature environment for the pyrolysis chamber 2. During this process, the oil and gas generated by the tire pyrolysis can be discharged through the oil and gas outlet pipe 8. Then, the motor 12 is started, driving the pyrolysis chamber 2 and connecting pipe 4 to rotate via gear transmission. The rotation of the pyrolysis chamber 2 causes the tire to flip, ensuring even heating. The rotation of the connecting pipe 4 drives two striking plates 11 to strike the tire, causing the circular plate 10 to rotate and drive the two striking plates 11 to strike the tire. The carbon black is separated from the steel wire by passing through the filter mesh and falling into the bottom of the pyrolysis chamber, thus achieving the effect of separation from the steel wire. After the waste tire is pyrolyzed, the switch valve 21 on the surface of the oil and gas pipe 8 is closed, and the switch valve 21 and exhaust valve 22 on the surface of the air inlet pipe 9 are opened. Then the fan 6 is started, and cold air from the outside can be sent into the pyrolysis chamber 2. The cold air flows in the chamber, absorbs the heat from the steel wire and the chamber wall, and is discharged through the exhaust valve 22 at one end of the pyrolysis chamber. Therefore, without the need for long-term natural cooling, the sealing door 18 can be opened to remove the steel wire for the next batch of tires to be pyrolyzed.
[0029] It should be noted that the term "comprising" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste tire pyrolysis treatment device, comprising a heating chamber (1), characterized in that: The heating chamber (1) has mounting holes on both sides. The two mounting holes are rotatably connected to the pyrolysis chamber (2). The pyrolysis chamber (2) is fixedly connected to the annular filter plate (3). The pyrolysis chamber (2) has a circular hole at one end. The circular hole is fixedly connected to the connecting pipe (4). The connecting pipe (4) is provided with a tapping mechanism at one end. The tapping mechanism matches the annular filter plate (3). The heating chamber (1) is fixedly connected to an annular frame (5). The annular frame (5) is provided with a driving mechanism on one side. The connecting pipe (4) and the pyrolysis chamber (2) are both rotated by the driving mechanism. The connecting pipe (4) is rotatably connected to a three-way pipe (7). The end of the three-way pipe (7) away from the connecting pipe (4) is fixedly connected to an oil outlet pipe (8) and an inlet pipe (9). The inlet pipe (9) is fixedly connected to one side of the annular frame (5).
2. The waste tire pyrolysis treatment device according to claim 1, characterized in that: The tapping mechanism includes a circular plate (10) and two tapping plates (11). A through hole is provided on one side of the circular plate (10). The circular plate (10) is fixedly sleeved to the wall of the connecting pipe (4) through the through hole. The two tapping plates (11) are symmetrically fixedly connected to one side of the circular plate (10). The sides of the two tapping plates (11) are in contact with the inner wall of the annular filter screen plate (3).
3. The waste tire pyrolysis treatment device according to claim 1, characterized in that: The drive mechanism includes a motor (12), a drive gear (13), a driven gear (14), and an internal gear ring (15). The motor (12) is fixedly connected to one side of the annular frame (5). The drive gear (13) is fixedly sleeved on the output end of the motor (12). The driven gear (14) is fixedly sleeved on the wall of the connecting pipe (4). The drive gear (13) meshes with the driven gear (14). The internal gear ring (15) is fixedly connected to one side of the pyrolysis chamber (2). The internal gear ring (15) meshes with the drive gear (13).
4. The waste tire pyrolysis treatment device according to claim 1, characterized in that: The lower surface inside the heating chamber (1) is symmetrically and fixedly connected with a combustion chamber (16), and one end of the combustion chamber (16) is fixedly connected with a gas pipe (17).
5. The waste tire pyrolysis treatment device according to claim 1, characterized in that: The upper end of the oil outlet pipe (8) penetrates the upper surface of the annular frame (5).
6. The waste tire pyrolysis treatment device according to claim 1, characterized in that: A fan (6) is fixedly connected to one side of the annular frame (5), and one end of the connecting pipe (4) passes through one side of the annular frame (5) and is fixedly connected to the output end of the fan (6).
7. The waste tire pyrolysis treatment device according to claim 1, characterized in that: One end of the pyrolysis chamber (2) is hinged to a sealing door (18), and a handle (19) is fixedly connected to one side of the sealing door (18).
8. The waste tire pyrolysis treatment device according to claim 1, characterized in that: The inner wall of the pyrolysis chamber (2) is fixedly connected with multiple stirring rods (20).
9. The waste tire pyrolysis treatment device according to claim 1, characterized in that: Both the oil outlet pipe (8) and the air inlet pipe (9) are equipped with switch valves (21).
10. The waste tire pyrolysis treatment device according to claim 1, characterized in that: Two exhaust valves (22) are symmetrically arranged at one end of the pyrolysis chamber (2).
Citation Information
Patent Citations
Junked tire vacuum thermoreflectance schizolysis system
CN204981762U
Cited By
Reaction kettle of waste tire pyrolysis furnace
CN122643960A