A drilling device for crankshaft production

By introducing clamping position detection, drill rod end detection, and synchronous cleaning devices into the drilling equipment for crankshaft production, the problems of unstable drill rod clamping and drilling deviation caused by wear of the electronically controlled clamps have been solved, achieving an efficient and reliable drilling process.

CN121131836BActive Publication Date: 2026-03-06NEIJIANG JINHONG CRANKSHAFT CO LTD
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Patent Information

Application Number
CN202511685358.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-03-06
Estimated Expiration
2045-11-18

AI Technical Summary

Technical Problem

During crankshaft production, wear and errors in the electronically controlled fixtures can lead to unstable drill rod clamping, which can easily cause vibration, drill rod breakage, drilling deviation, or insufficient depth.

Method used

The system employs a clamping position detection device and a drill rod end detection device. The clamping position detection device ensures accurate clamping of the electrically controlled clamp, while the drill rod end detection device detects wear or breakage of the drill rod and stops drilling in a timely manner. At the same time, a drill rod synchronous cleaning device is used to clean the drill rod to prevent iron filings from getting tangled.

Benefits of technology

It effectively avoids problems such as incorrect drilling position and insufficient depth, ensures the accuracy and quality of drilling, prevents drill rod breakage, and improves the reliability and efficiency of drilling equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a drilling device for crankshaft production, relating to the field of drilling equipment. It includes a processing table, on which a chip removal box and two electrically controlled clamps are mounted. Two crankshaft rods are placed on the processing table, and the electrically controlled clamps are used to hold the crankshaft rods. It should be noted that, in this embodiment of the invention, during the drilling process of the crankshaft rods, when the electrically controlled clamps are in position, the holes on the lifting isolation plate and the buffer isolation plate are aligned with the crankshaft rods, ensuring stable clamping. Furthermore, if the drill rod experiences excessive wear or breakage, the buffer isolation plate stops moving upwards, and simultaneously triggers an emergency stop switch, causing the motor to stop abruptly, pausing the drilling operation and preventing insufficient drilling depth. In addition, during the movement of the sliding drill table, the cleaning integrated frame drives the cleaning sleeve to clean the drill rod, preventing iron filings from entangled or adhering to it, ensuring the cleanliness of the drill rod, and thus guaranteeing the drilling quality.
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Description

Technical Field

[0001] This invention relates to the field of drilling equipment technology, and more particularly to a drilling equipment for crankshaft production. Background Technology

[0002] The crankshaft is the most important component in an engine. It bears the force transmitted from the connecting rod and converts it into torque, which is then output through the crankshaft to drive other accessories on the engine. The crankshaft is subjected to the combined effects of centrifugal force from the rotating mass, periodically changing gas inertial force, and reciprocating inertial force, which subject the crankshaft to bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and rigidity, and the journal surface must be wear-resistant, have uniform operation, and good balance.

[0003] During crankshaft machining, a deep hole drilling machine is used to drill holes in the crankshaft. When drilling the crankshaft rod, it is placed on the machine tool's machining table and clamped by an electrically controlled fixture. The motor is then started, driving the sliding drill table to move, which in turn drives the drill rod to drill the crankshaft. However, due to the long length of the drill rod and the depth of the hole, the electrically controlled fixture, after prolonged use, may experience errors in its movement distance or wear. This can easily prevent the fixture from fully clamping the crankshaft, causing vibration during drilling and potentially leading to drill rod breakage. Furthermore, if the drill rod becomes misaligned or the end of a short rod wears excessively or breaks after repeated use, it can cause drilling deviation or insufficient drilling depth, resulting in a defective crankshaft. Summary of the Invention

[0004] The purpose of this invention is to provide a drilling device for crankshaft production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A drilling device for crankshaft production includes a processing table, a chip box and two electrically controlled clamps mounted on the processing table, two crankshaft material bars placed on the processing table, the electrically controlled clamps for holding the crankshaft material bars, a sliding drill rig slidably mounted on the processing table, a plurality of drill rods mounted on the sliding drill rig, and a motor mounted on the sliding drill rig.

[0007] It also includes a clamping position detection device, which is installed on the processing table and is used to detect the clamping position of the electrically controlled fixture. The clamping position detection device includes a lifting seat, a lifting isolation plate is slidably installed in the chip box, the lifting seat is installed on the lifting isolation plate, a buffer isolation plate is movably installed on one side of the lifting seat, two downward pressing driven frames are movably installed on the processing table, the two downward pressing driven frames are drivenly connected to the lifting seat, and a threaded downward pressing frame is threaded on the downward pressing driven frame. The electrically controlled fixture moves down to squeeze the threaded downward pressing frame.

[0008] The clamping position detection device is equipped with a drill rod end detection device, which is used to detect the end of the drill rod; the drill rod end detection device includes two wedge-shaped gap detection frames, both of which are slidably mounted on the buffer isolation plate;

[0009] It also includes a drill pipe synchronous cleaning device, which is installed in the chip removal box and is used to clean the drill pipe. The drill pipe synchronous cleaning device includes a cleaning rotating column, which is rotatably installed in the chip removal box. A cleaning integrated frame is movably installed on the cleaning rotating column, and two cleaning sleeves are installed on the cleaning integrated frame. The two cleaning sleeves are respectively fitted onto the two drill pipes.

[0010] Furthermore, in a preferred embodiment of the present invention, the clamping position detection device further includes two lifting slides, the two lifting slides are installed on both sides of the lifting seat, and connecting seats are installed on both sides of the chip box. Lifting rods are rotatably installed on both connecting seats, and the two lifting rods are respectively movably installed on the two lifting slides.

[0011] Two lifting shafts are installed on the lifting rod. One lifting shaft is movably installed inside the lifting slide, and the other lifting shaft is rotatably installed on the connecting seat. A lifting torsion spring is installed on the inner wall of the connecting seat, and the lifting torsion spring is installed on the lifting shaft.

[0012] Furthermore, in a preferred embodiment of the present invention, redundant retractable sleeves are installed on both sides of the processing table, and pull-down brackets are movably installed in both redundant retractable sleeves, and a return spring is connected between the redundant retractable sleeves and the pull-down brackets.

[0013] The lifting rod is provided with a push groove, and the pull-down bracket is rotatably mounted with a linkage shaft, which is movably installed in the push groove.

[0014] Furthermore, in a preferred embodiment of the present invention, both sides of the processing table are provided with pressing grooves, and the two pressing driven frames are respectively movably installed in the two pressing grooves, and the pressing driven frames are slidably installed on the pulling frame;

[0015] A pressure spring is installed on the bottom side of the pressure driven frame, and the pressure spring is installed on the bottom inner wall of the pressure groove;

[0016] The driven frame for pressing down has a threaded groove, and the threaded pressing frame is threadedly installed in the threaded groove.

[0017] Furthermore, in a preferred embodiment of the present invention, a plurality of buffer push slots are provided on one side of the buffer isolation plate, and a plurality of buffer push rods are installed on the lifting isolation plate, with the plurality of buffer push rods being movably installed in the plurality of buffer push slots respectively;

[0018] A buffer spring is installed on the inner wall of the buffer push groove, and the buffer spring is mounted on the buffer push rod.

[0019] Furthermore, in a preferred embodiment of the present invention, the drill pipe end detection device further includes a mounting bracket, which is mounted on one side of the lifting seat;

[0020] A locking rack is slidably mounted on the mounting bracket, and a positioning rack box is mounted on one side of the chip box. The locking rack engages with the positioning rack box to restrict the movement of the lifting seat.

[0021] Furthermore, in a preferred embodiment of the present invention, the lifting seat is provided with a compression transverse groove, a compression transverse frame is movably installed in the compression transverse groove, the buffer isolation plate is installed on the compression transverse frame, and the compression transverse frame is moved to push the locking rack to move;

[0022] A push-back spring is connected between the locking rack and the mounting bracket. An emergency stop switch is installed on the inner wall of the mounting bracket and is electrically connected to the motor.

[0023] Furthermore, in a preferred embodiment of the present invention, two pull-down grooves are provided on the bottom side of the buffer isolation plate, and the two wedge-shaped gap detection frames are slidably installed in the two pull-down grooves respectively;

[0024] An upward pull spring is installed on the inner wall of the downward pull groove, and the upward pull spring is installed on the wedge-shaped gap detection frame.

[0025] Furthermore, in a preferred embodiment of the present invention, the drill pipe synchronous cleaning device further includes a synchronous moving sleeve, the synchronous moving sleeve is mounted on the processing table, a synchronous moving rod is movably installed inside the synchronous moving sleeve, and a retraction spring is connected between the synchronous moving sleeve and the synchronous moving rod;

[0026] The cleaning rotating column has a threaded groove, and the bottom side of the synchronous moving rod extends into the threaded groove.

[0027] Furthermore, in a preferred embodiment of the present invention, an annular drive groove is provided on the cleaning rotating column, and a drive block is installed on the inner wall of the cleaning integrated frame, the drive block being movably installed in the annular drive groove.

[0028] The beneficial effects of the drilling equipment for crankshaft production proposed in this invention are:

[0029] In this invention, by setting up a clamping position detection device, during the drilling process of the crankshaft bar, the electrically controlled clamp squeezes the threaded pressure frame, causing the threaded pressure frame to drive the pressure driven frame to move. The movement of the pressure driven frame drives the pull-down frame to move, causing the pull-down frame to push the lifting rod to rotate via the linkage shaft. The rotation of the lifting rod drives the lifting slide to move, and the movement of the lifting slide drives the lifting seat to move. This causes the lifting seat to move the buffer isolation plate out of the chip box via the lifting isolation plate. At this time, the drill rod can drill through the holes in the lifting isolation plate and the buffer isolation plate. If the electrically controlled clamp is not clamped properly, the holes in the lifting isolation plate and the buffer isolation plate cannot be aligned with the crankshaft bar, thus avoiding the problem of incorrect drilling position.

[0030] Furthermore, in this invention, by setting up a drill rod end detection device, when the lifting seat moves the buffer isolation plate upward via the lifting isolation plate, if the drill rod is long enough, it will drive the wedge-shaped gap detection frame to move vertically within the pull-down groove. If the drill rod is excessively worn or broken, when the buffer isolation plate moves upward, the wedge-shaped gap detection frame will move into the gap at the front end of the drill rod. As the wedge-shaped gap detection frame moves upward, it will be squeezed and moved laterally by the drill rod. The wedge-shaped gap detection frame will drive the buffer isolation plate to move, and the squeezing and moving frame will drive the locking rack to move, so that the locking rack meshes with the positioning rack, thereby stopping the buffer isolation plate from moving upward. The locking rack will move horizontally within the mounting frame, and the push-back spring will be stressed, triggering the emergency stop switch at the same time, thereby stopping the motor and pausing the drilling work to avoid the problem of insufficient drilling depth.

[0031] Furthermore, in this invention, by setting up a drill rod synchronous cleaning device, during the movement of the sliding drill table, the synchronous moving sleeve is driven to move synchronously, causing the synchronous moving sleeve to drive the synchronous moving rod to move. The synchronous moving rod moves within the threaded groove, thereby driving the cleaning rotating column to rotate. When the cleaning rotating column rotates, it squeezes the driving block through the annular driving groove, thereby driving the cleaning integrated frame to move. The cleaning integrated frame slides within the chip removal box, and simultaneously drives the two cleaning sleeves to move. When the cleaning rotating column rotates one revolution, the cleaning integrated frame drives the cleaning sleeves to move back and forth once, cleaning the drill rod and preventing iron filings from entangled or adhering to it, ensuring the cleanliness of the drill rod, and thus ensuring the drilling quality. Attached Figure Description

[0032] Figure 1 This is a three-dimensional structural diagram of a drilling device for crankshaft production provided in an embodiment of the present invention;

[0033] Figure 2 This is a schematic diagram illustrating the connection between the lifting seat and the cleaning rotating column of a drilling equipment for crankshaft production, as provided in an embodiment of the present invention.

[0034] Figure 3 This is a partial cross-sectional view of the connection between the chip box and the cleaning rotating column of a drilling equipment for crankshaft production, as provided in an embodiment of the present invention.

[0035] Figure 4 This is a partial cross-sectional view of the connection between a buffer isolation plate and a buffer push rod, etc., in a drilling equipment for crankshaft production, according to an embodiment of the present invention.

[0036] Figure 5 This is a partial structural diagram illustrating the connection between the lifting slide and the lifting rotating rod, etc., of a drilling equipment for crankshaft production, provided in an embodiment of the present invention.

[0037] Figure 6 This is a partial cross-sectional view of the connection between the lifting rod and the lifting shaft of a drilling device for crankshaft production, provided in an embodiment of the present invention.

[0038] Figure 7 This is a schematic diagram of a partial fracture cross-sectional view of the connection between a redundant retraction sleeve and a pull-down bracket in a drilling equipment for crankshaft production, provided by an embodiment of the present invention.

[0039] Figure 8 This is a partial cross-sectional view of the connection between the pressure driven frame and the threaded pressure frame of a drilling equipment for crankshaft production, provided in an embodiment of the present invention.

[0040] Figure 9This is a partial cross-sectional view of the connection between a buffer isolation plate and a wedge-shaped clearance detection frame in a drilling equipment for crankshaft production, as provided in an embodiment of the present invention.

[0041] Figure 10 A drilling device for crankshaft production is provided as an embodiment of the present invention. Figure 3 A schematic diagram of the structure of part A;

[0042] Figure 11 This is a schematic diagram illustrating the connection between a mounting bracket and a locking rack, among other structures, in a drilling device for crankshaft production, according to an embodiment of the present invention.

[0043] Figure 12 This is a partial structural diagram illustrating the connection between the cleaning rotating column and the cleaning integrated frame, etc., of a drilling equipment for crankshaft production, provided in an embodiment of the present invention.

[0044] Figure 13 This is a partial cross-sectional view of the connection between the cleaning rotating column and the cleaning integrated frame of a drilling equipment for crankshaft production, as provided in an embodiment of the present invention.

[0045] Figure 14 This is a partial cross-sectional view of the connection between the synchronous moving sleeve and the synchronous moving rod of a drilling equipment for crankshaft production, as provided in an embodiment of the present invention.

[0046] In the diagram: 1-Machining table; 2-Chip box; 3-Crankshaft bar; 4-Drill rod; 5-Electrically controlled fixture; 6-Clamping position detection device; 601-Lifting seat; 602-Lifting isolation plate; 603-Buffer isolation plate; 604-Buffer push groove; 605-Buffer push rod; 606-Buffer spring; 607-Lifting slide; 608-Connecting seat; 609-Lifting rotating rod; 610-Lifting rotating shaft; 611-Lifting torsion spring; 612-Redundant retraction sleeve; 613-Pull-down bracket; 614-Reset spring; 615-Push slide; 616-Linkage shaft; 617-Pressing groove; 618-Pressing driven frame; 619-Threaded pressing frame; 620-Threaded groove ; 621-Downward pressure spring; 7-Drill pipe end detection device; 701-Wedge-shaped gap detection frame; 702-Pull-down groove; 703-Pull-up spring; 704-Extrusion transverse groove; 705-Extrusion transverse frame; 706-Mounting frame; 707-Locking rack; 708-Positioning rack box; 709-Push-back spring; 710-Emergency stop switch; 8-Drill pipe synchronous cleaning device; 801-Cleaning rotating column; 802-Cleaning integrated frame; 803-Cleaning sleeve; 804-Synchronous movement sleeve; 805-Synchronous movement rod; 806-Threaded groove; 807-Contraction spring; 808-Annular drive groove; 809-Drive block; 9-Sliding drill table; 10-Motor. Detailed Implementation

[0047] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0048] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0049] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0050] Furthermore, in the description of this invention, it should be noted that the terms "center," "upper," "lower," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0051] Furthermore, terms such as "horizontal," "vertical," and "perpendicular" do not imply that components must be absolutely vertical, but rather that they can be slightly tilted. For example, "vertical" simply means that its direction is more vertical relative to "horizontal," not that the structure must be completely vertical, but can be slightly tilted.

[0052] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0053] Please refer to the attached instruction manual. Figures 1-14The present invention provides a drilling device for crankshaft production, which includes a processing table 1, a chip box 2 and two electrically controlled clamps 5 installed on the processing table 1, two crankshaft material bars 3 placed on the processing table 1, the electrically controlled clamps 5 used to clamp the crankshaft material bars 3, a sliding drill table 9 slidably installed on the processing table 1, a plurality of drill rods 4 installed on the sliding drill table 9, and a motor 10 installed on the sliding drill table 9.

[0054] Further, please refer to the appendix to the instruction manual. Figures 2-8 The present invention provides a drilling device for crankshaft production, which further includes a clamping position detection device 6. The clamping position detection device 6 is installed on the processing table 1 and is used to detect the clamping position of the electrically controlled fixture 5. Specifically, the clamping position detection device 6 includes a lifting seat 601, a lifting isolation plate 602 is slidably installed in the chip box 2, the lifting seat 601 is installed on the lifting isolation plate 602, a buffer isolation plate 603 is movably installed on one side of the lifting seat 601, and two downward pressing driven frames 618 are movably installed on the processing table 1. The two downward pressing driven frames 618 are connected to the lifting seat 601 in a transmission manner. A threaded downward pressing frame 619 is threadedly installed on the downward pressing driven frame 618, and the electrically controlled fixture 5 moves down to press the threaded downward pressing frame 619. It should be noted that, in this embodiment of the invention, during the drilling process of the crankshaft bar 3, the crankshaft bar 3 is clamped by the electrically controlled clamp 5, and the electrically controlled clamp 5 squeezes the threaded pressure frame 619, causing the threaded pressure frame 619 to drive the pressure driven frame 618 to move. This causes the lifting seat 601 to move out of the chip box 2 through the lifting isolation plate 602 and the buffer isolation plate 603. At this time, the drill rod 4 can drill through the holes on the lifting isolation plate 602 and the buffer isolation plate 603. If the electrically controlled clamp 5 is not clamped properly, the holes on the lifting isolation plate 602 and the buffer isolation plate 603 cannot be aligned with the crankshaft bar 3, thereby avoiding the problem of incorrect drilling position.

[0055] More specifically, in this embodiment of the invention, a drill rod end detection device 7 is installed on the clamping position detection device 6. The drill rod end detection device 7 is used to detect the end of the drill rod 4. The drill rod end detection device 7 includes two wedge-shaped gap detection frames 701, both of which are slidably mounted on the buffer isolation plate 603. It should be noted that, in this embodiment of the invention, when the lifting seat 601 moves the buffer isolation plate 603 upward through the lifting isolation plate 602, if the drill rod 4 is excessively worn or broken, the wedge-shaped gap detection frame 701 moves into the gap at the front end of the drill rod 4 as the buffer isolation plate 603 moves upward. As the wedge-shaped gap detection frame 701 moves upward, it is squeezed and moved laterally by the drill rod 4, causing the wedge-shaped gap detection frame 701 to move the buffer isolation plate 603, thereby triggering the emergency stop switch 710, causing the motor 10 to stop suddenly, pausing the drilling operation, and avoiding the problem of insufficient drilling depth.

[0056] More specifically, in this embodiment of the invention, a drill rod synchronous cleaning device 8 is also included. The drill rod synchronous cleaning device 8 is installed inside the chip removal box 2 and is used to clean the drill rods 4. The drill rod synchronous cleaning device 8 includes a cleaning rotating column 801, which is rotatably installed inside the chip removal box 2. A cleaning integrated frame 802 is movably mounted on the cleaning rotating column 801, and two cleaning sleeves 803 are installed on the cleaning integrated frame 802. The two cleaning sleeves 803 are respectively fitted onto the two drill rods 4. It should be noted that in this embodiment of the invention, during the movement of the sliding drill table 9, the cleaning rotating column 801 rotates. The cleaning rotating column 801 drives the cleaning sleeves 803 to move back and forth through the cleaning integrated frame 802, cleaning the drill rods 4, preventing iron filings from entangled or adhering to the drill rods 4, ensuring the cleanliness of the drill rods 4, and thus ensuring the drilling quality.

[0057] Please continue to refer to the instruction manual appendix. Figures 2-8 Furthermore, the drilling equipment for crankshaft production provided in this embodiment of the invention includes a clamping position detection device 6 that further includes two lifting slides 607. The two lifting slides 607 are installed on both sides of the lifting seat 601. Connecting seats 608 are installed on both sides of the chip box 2. Lifting rods 609 are rotatably installed on both connecting seats 608. The two lifting rods 609 are respectively movably installed on the two lifting slides 607.

[0058] Furthermore, two lifting shafts 610 are installed on the lifting rod 609. One lifting shaft 610 is movably installed inside the lifting slide 607, and the other lifting shaft 610 is rotatably installed on the connecting seat 608. A lifting torsion spring 611 is installed on the inner wall of the connecting seat 608, and the lifting torsion spring 611 is installed on the lifting shaft 610. It should be noted that, in this embodiment of the invention, when the driven frame 618 is pressed down and moves, causing the pull-down frame 613 to move, the pull-down frame 613 causes the lifting rod 609 to rotate. When the lifting rod 609 rotates, it rotates on the connecting seat 608 through one lifting shaft 610, causing the lifting torsion spring 611 to be stressed. At the same time, the rotation of the lifting rod 609 drives the lifting slide 607 to move through the other lifting shaft 610, and the lifting shaft 610 slides inside the lifting slide 607, thereby achieving the purpose of moving the lifting seat 601 through the lifting slide 607.

[0059] More specifically, in this embodiment of the invention, redundant retractable sleeves 612 are installed on both sides of the processing table 1, and pull-down brackets 613 are movably installed in both redundant retractable sleeves 612. A return spring 614 is connected between the redundant retractable sleeves 612 and the pull-down brackets 613. In addition, a push groove 615 is provided on the lifting rod 609, and a linkage shaft 616 is rotatably installed on the pull-down bracket 613. The linkage shaft 616 is movably installed in the push groove 615. It should be noted that, in this embodiment of the invention, when the electrically controlled clamp 5 clamps the crankshaft bar 3, the downward driven frame 618 causes the pull-down frame 613 to move. The pull-down frame 613 pushes the lifting rod 609 to rotate through the linkage shaft 616. At the same time, the linkage shaft 616 slides in the push slide groove 615. The lifting rod 609 drives the lifting slide 607 to move, and the lifting shaft 610 slides in the lifting slide 607. The movement of the lifting slide 607 drives the lifting seat 601 to move, thereby achieving the purpose of moving the lifting isolation plate 602 and the buffer isolation plate 603 out of the chip box 2 through the lifting seat 601.

[0060] Please continue to refer to the instruction manual appendix. Figures 2-8 More specifically, in this embodiment of the invention, both sides of the processing table 1 are provided with pressing grooves 617, and two pressing driven frames 618 are respectively movably installed in the two pressing grooves 617. The pressing driven frames 618 are slidably installed on the pulling frame 613. A pressing spring 621 is installed on the bottom side of the pressing driven frame 618, and the pressing spring 621 is installed on the bottom inner wall of the pressing groove 617.

[0061] Furthermore, a threaded groove 620 is provided on the driven frame 618, and the threaded driven frame 619 is threadedly installed in the threaded groove 620. It should be noted that, in this embodiment of the invention, when the electrically controlled clamp 5 clamps the crankshaft bar 3, the electrically controlled clamp 5 compresses the threaded driven frame 619, causing the threaded driven frame 619 to drive the driven frame 618 to move. The driven frame 618 slides vertically in the driven groove 617, causing the driven spring 621 to be stressed. The movement of the driven frame 618 drives the pull-down frame 613 to move, thereby achieving the purpose of moving the lifting isolation plate 602 and the buffer isolation plate 603 upward. Furthermore, by rotating the threaded driven frame 619, it is made to rotate in the threaded groove 620, which is used to adjust the height of the threaded driven frame 619, thereby adapting it to crankshaft bars 3 of different sizes.

[0062] More specifically, in this embodiment of the invention, a plurality of buffer grooves 604 are provided on one side of the buffer isolation plate 603, and a plurality of buffer push rods 605 are installed on the lifting isolation plate 602. The plurality of buffer push rods 605 are respectively movably installed in the plurality of buffer grooves 604; a buffer spring 606 is installed on the inner wall of the buffer groove 604, and the buffer spring 606 is installed on the buffer push rod 605. It should be noted that, in this embodiment of the invention, when the drill rod 4 pushes the wedge-shaped gap detection frame 701 to move laterally, the wedge-shaped gap detection frame 701 drives the buffer isolation plate 603 to move. The buffer isolation plate 603 moves in the plurality of buffer grooves 604 through the plurality of buffer push rods 605, and causes the buffer spring 606 to be stressed, thus helping the buffer isolation plate 603 to reset.

[0063] Please refer to the instruction manual attached. Figure 2 and Figures 9-11 Furthermore, in the drilling equipment for crankshaft production provided in this embodiment of the invention, the drill rod end detection device 7 further includes a mounting bracket 706, which is mounted on one side of the lifting seat 601. Additionally, a locking rack 707 is slidably mounted on the mounting bracket 706, and a positioning rack box 708 is mounted on one side of the chip box 2. The locking rack 707 meshes with the positioning rack box 708 to restrict the movement of the lifting seat 601. It should be noted that in this embodiment of the invention, when the extrusion transverse frame 705 moves, it drives the locking rack 707 to move, causing the locking rack 707 to mesh with the positioning rack box 708, thereby stopping the movement of the buffer isolation plate 603.

[0064] More specifically, in this embodiment of the invention, the lifting seat 601 is provided with a compression transverse groove 704, a compression transverse frame 705 is movably installed in the compression transverse groove 704, a buffer isolation plate 603 is installed on the compression transverse frame 705, and the compression transverse frame 705 moves to push the locking rack 707 to move.

[0065] Furthermore, a push-back spring 709 is connected between the locking rack 707 and the mounting bracket 706. An emergency stop switch 710 is installed on the inner wall of the mounting bracket 706 and is electrically connected to the motor 10. It should be noted that, in this embodiment of the invention, when the buffer isolation plate 603 drives the wedge-shaped gap detection frame 701 to move upward and is squeezed laterally by the drill rod 4, it drives the buffer isolation plate 603 to move. The buffer isolation plate 603 drives the squeezing lateral movement frame 705 to move within the squeezing lateral movement groove 704, causing the squeezing lateral movement frame 705 to drive the locking rack 707 to move. The locking rack 707 moves horizontally within the mounting bracket 706, causing the push-back spring 709 to be stressed. At the same time, the emergency stop switch 710 is triggered, causing the motor 10 to stop abruptly, pausing the drilling operation and avoiding the problem of insufficient drilling depth.

[0066] Please continue to refer to the instruction manual appendix. Figure 2 and Figures 9-11 More specifically, in this embodiment of the invention, two pull-down grooves 702 are formed on the bottom side of the buffer isolation plate 603, and two wedge-shaped gap detection frames 701 are slidably installed in the two pull-down grooves 702 respectively; an upper pull spring 703 is installed on the inner wall of the pull-down groove 702, and the upper pull spring 703 is installed on the wedge-shaped gap detection frame 701. It should be noted that, in this embodiment of the invention, when the lifting seat 601 moves the buffer isolation plate 603 upward through the lifting isolation plate 602, it moves the wedge-shaped gap detection frame 701 and is blocked by the drill rod 4, so that the wedge-shaped gap detection frame 701 moves vertically in the pull-down groove 702, and the upper pull spring 703 is subjected to force.

[0067] Further, please refer to the appendix to the instruction manual. Figures 2-3 and Figures 12-14 The present invention provides a drilling equipment for crankshaft production. The drill rod synchronous cleaning device 8 further includes a synchronous moving sleeve 804, which is installed on the processing table 1. A synchronous moving rod 805 is movably installed inside the synchronous moving sleeve 804, and a retraction spring 807 is connected between the synchronous moving sleeve 804 and the synchronous moving rod 805.

[0068] Furthermore, a threaded groove 806 is provided on the cleaning rotating column 801, and the bottom side of the synchronous moving rod 805 extends into the threaded groove 806. It should be noted that, in this embodiment of the invention, during the movement of the sliding drill rig 9, the synchronous moving sleeve 804 is moved synchronously, causing the synchronous moving sleeve 804 to move the synchronous moving rod 805. The synchronous moving rod 805 moves within the threaded groove 806, thereby causing the cleaning rotating column 801 to rotate.

[0069] More specifically, in this embodiment of the invention, an annular drive groove 808 is provided on the cleaning rotating column 801, and a drive block 809 is installed on the inner wall of the cleaning integrated frame 802. The drive block 809 is movably installed in the annular drive groove 808. It should be noted that, in this embodiment of the invention, when the cleaning rotating column 801 rotates, it squeezes the drive block 809 through the annular drive groove 808, thereby driving the cleaning integrated frame 802 to move. The cleaning integrated frame 802 slides in the chip box 2, and at the same time, the cleaning integrated frame 802 drives the two cleaning sleeves 803 to move. When the cleaning rotating column 801 rotates one revolution, the cleaning integrated frame 802 drives the cleaning sleeves 803 to move back and forth once, thereby achieving the purpose of cleaning the drill rod 4.

[0070] In summary, the working principle of the drilling equipment for crankshaft production provided in this embodiment of the invention is as follows:

[0071] When the drill rod 4 drills a hole in the crankshaft bar 3, causing the electrically controlled clamp 5 to hold the crankshaft bar 3, the electrically controlled clamp 5 presses the threaded pressure frame 619, causing the threaded pressure frame 619 to drive the pressure driven frame 618 to move. The pressure driven frame 618 slides vertically in the pressure groove 617, causing the pressure spring 621 to be stressed. The movement of the pressure driven frame 618 drives the pull-down frame 613 to move, causing the pull-down frame 613 to push the lifting rod 609 to rotate through the linkage shaft 616. The linkage shaft 616 slides in the push groove 615. It should be noted that when the lifting rod 609 rotates, it rotates on the connecting seat 608 through a lifting shaft 610, which causes the lifting torsion spring 611 to be stressed. At the same time, the rotation of the lifting rod 609 drives the lifting slide 607 to move through another lifting shaft 610, and the lifting shaft 610 slides inside the lifting slide 607. The movement of the lifting slide 607 drives the lifting seat 601 to move, so that the lifting seat 601 drives the buffer isolation plate 603 to move out of the chip box 2 through the lifting isolation plate 602. At this time, the drill rod 4 can drill through the holes on the lifting isolation plate 602 and the buffer isolation plate 603. If the electric control clamp 5 is not clamped in place, it will be impossible to align the holes on the lifting isolation plate 602 and the buffer isolation plate 603 with the crankshaft bar 3, thus avoiding the problem of incorrect drilling position.

[0072] Furthermore, when the lifting seat 601 moves the buffer isolation plate 603 upward via the lifting isolation plate 602, if the drill rod 4 is long enough, it will cause the wedge-shaped gap detection frame 701 to move vertically within the pull-down groove 702, thus subjecting the pull-up spring 703 to force. If the drill rod 4 is excessively worn or broken, when the buffer isolation plate 603 moves upward, the wedge-shaped gap detection frame 701 will move into the gap at the front end of the drill rod 4, and as the wedge-shaped gap detection frame 701 moves upward, it will be squeezed and moved laterally by the drill rod 4, causing the wedge-shaped gap detection frame 701 to move the buffer isolation plate 603. The buffer isolation plate 603 moves through multiple... The buffer push rod 605 moves within multiple buffer push grooves 604, causing the buffer spring 606 to be stressed. The buffer isolation plate 603 moves, driving the extrusion transverse frame 705 to move within the extrusion transverse groove 704. The extrusion transverse frame 705 drives the locking rack 707 to move, causing the locking rack 707 to mesh with the positioning rack box 708, thereby stopping the buffer isolation plate 603 from moving upward. The locking rack 707 moves horizontally within the mounting bracket 706, causing the push-back spring 709 to be stressed. At the same time, the emergency stop switch 710 is triggered, causing the motor 10 to stop suddenly, pausing the drilling work and avoiding the problem of insufficient drilling depth.

[0073] Furthermore, during the movement of the sliding drill rig 9, the synchronous moving sleeve 804 is moved synchronously, causing the synchronous moving sleeve 804 to move synchronous moving rod 805. The synchronous moving rod 805 moves within the threaded groove 806, causing the cleaning rotating column 801 to rotate. When the cleaning rotating column 801 rotates, it squeezes the driving block 809 through the annular driving groove 808, thereby causing the cleaning integrated frame 802 to move. The cleaning integrated frame 802 slides within the chip box 2, and at the same time, the cleaning integrated frame 802 drives the two cleaning sleeves 803 to move. It should be noted that when the cleaning rotating column 801 rotates one revolution, the cleaning integrated frame 802 causes the cleaning sleeve 803 to move back and forth once to clean the drill rod 4, preventing iron filings from getting tangled or attached to the drill rod 4, ensuring the cleanliness of the drill rod 4, and thus ensuring the drilling quality. In addition, when the sliding drill table 9 continues to move, the synchronous moving rod 805 is blocked by the chip box 2, causing the synchronous moving rod 805 to retract into the synchronous moving sleeve 804, and causing the contraction spring 807 to be stressed, without affecting the movement of the sliding drill table 9.

[0074] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A punching apparatus for crankshaft production, characterized by, It includes processing platform, the processing platform is installed with chip removal box and two electric control clamps, two crank rod bars are placed on the processing platform, the electric control clamp is used for clamping the crank rod bar, the sliding drilling platform is slidingly installed on the processing platform, a plurality of drill pipes are installed on the sliding drilling platform, and a motor is installed on the sliding drilling platform; It also includes clamping position detection device, the clamping position detection device is installed on the processing platform, and the clamping position detection device is used for detecting the clamping position of the electric control clamp; The clamping position detection device includes a lifting seat, a lifting isolation plate is slidingly installed in the chip removal box, the lifting seat is installed on the lifting isolation plate, a buffer isolation plate is movably installed on one side of the lifting seat, two downward driving frames are movably installed on the processing platform, the two downward driving frames are in transmission connection with the lifting seat, and a threaded downward frame is screwedly installed on the downward driving frame. A drill pipe end detection device is installed on the clamping position detection device, and the drill pipe end detection device is used for detecting the end of the drill pipe; The drill pipe end detection device includes two wedge-shaped gap detection frames, and the two wedge-shaped gap detection frames are slidingly installed on the buffer isolation plate. It also includes a drill pipe synchronous cleaning device, the drill pipe synchronous cleaning device is installed in the chip removal box, and the drill pipe synchronous cleaning device is used for cleaning the drill pipe; The drill pipe synchronous cleaning device includes a cleaning rotating column, the cleaning rotating column is rotatably installed in the chip removal box, a cleaning integrated frame is movably installed on the cleaning rotating column, and two cleaning sleeves are installed on the cleaning integrated frame. The clamping position detection device also includes two lifting slides, the two lifting slides are installed on the two sides of the lifting seat, connecting seats are installed on the two sides of the chip removal box, lifting rotating rods are rotatably installed on the two connecting seats, and the two lifting rotating rods are movably installed on the two lifting slides. Two lifting rotating shafts are installed on the lifting rotating rod, one lifting rotating shaft is movably installed in the lifting slide, and the other lifting rotating shaft is rotatably installed on the connecting seat, a lifting torsional spring is installed on the inner wall of the connecting seat, and the lifting torsional spring is installed on the lifting rotating shaft. Redundant retraction sleeves are installed on the two sides of the processing platform, pull-down frames are movably installed in the two redundant retraction sleeves, and return springs are connected between the redundant retraction sleeves and the pull-down frames. A pushing sliding groove is formed in the lifting rotating rod, a linkage shaft is rotatably installed on the pull-down frame, and the linkage shaft is movably installed in the pushing sliding groove. The lower pressing driven frame moves to drive the lower pulling frame to move, so that the lower pulling frame pushes the pulling rotating rod to rotate through the linkage shaft, the pulling rotating rod drives the pulling slide frame to move, and the pulling slide frame drives the pulling seat to move, so that the pulling seat drives the buffer isolation plate to move out of the chip removal box through the lifting isolation plate. At this time, the drill rod can be drilled through the hole on the lifting isolation plate and the buffer isolation plate. If the electric control clamp cannot be clamped in place, the hole on the lifting isolation plate and the buffer isolation plate cannot be aligned with the crank rod.

2. A punching apparatus for crankshaft production according to claim 1, characterized in that, Both sides of the machining table are provided with a lower pressing groove, and two lower pressing driven frames are movably installed in the two lower pressing grooves. The bottom side of the lower pressing driven frame is provided with a lower pressing spring, and the lower pressing spring is installed on the inner wall of the bottom side of the lower pressing groove. The lower pressing driven frame is provided with a threaded groove, and a threaded lower pressing frame is screwedly installed in the threaded groove.

3. A punching apparatus for crankshaft production as claimed in claim 1, wherein, A plurality of buffer push grooves are formed in one side of the buffer isolation plate, and a plurality of buffer push rods are installed on the lifting isolation plate and movably installed in the buffer push grooves. A buffer spring is installed on the inner wall of the buffer push groove and installed on the buffer push rod.

4. A punching apparatus for crankshaft production as claimed in claim 1, characterized in that, The drill rod end detection device further comprises a mounting frame installed on one side of the pulling seat. A locking rack is slidably installed on the mounting frame, one side of the chip removal box is provided with a positioning rack box, the locking rack is engaged with the positioning rack box, and the movement of the pulling seat is limited.

5. A punching apparatus for crankshaft production according to claim 4, characterized in that, An extrusion transverse slot is formed in the pulling seat, an extrusion transverse frame is movably installed in the extrusion transverse slot, the buffer isolation plate is installed on the extrusion transverse frame, and the extrusion transverse frame moves to push the locking rack to move. A push-back spring is connected between the locking rack and the mounting frame, an emergency stop switch is installed on the inner wall of the mounting frame, and the emergency stop switch is electrically connected with the motor.

6. A punching apparatus for crankshaft production according to claim 5, characterized in that, Two lower pulling grooves are formed in the bottom side of the buffer isolation plate, and two wedge-shaped gap detection frames are slidably installed in the two lower pulling grooves. An upward pulling spring is installed on the inner wall of the lower pulling groove and installed on the wedge-shaped gap detection frame.

7. A punching apparatus for crankshaft production as claimed in claim 1, characterized in that, The drill rod synchronous cleaning device further comprises a synchronous moving sleeve, the synchronous moving sleeve is installed on the machining table, a synchronous moving rod is movably installed in the synchronous moving sleeve, and a contraction spring is connected between the synchronous moving sleeve and the synchronous moving rod. A threaded groove is formed in the cleaning rotating column, and the bottom side of the synchronous moving rod extends into the threaded groove.

8. A punching apparatus for crankshaft production according to claim 7, characterized in that, An annular driving groove is formed in the cleaning rotating column, a driving block is installed on the inner wall of the cleaning integrated frame, and the driving block is movably installed in the annular driving groove.

Citation Information

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