Automatic coiling equipment for large-diameter high-pressure pipe
By designing an automatic coiling device and using control components to synchronously adjust the angle of the baffle and the baffle to assist in pushing the material, the problems of low efficiency and inconvenient removal of traditional manual coiling are solved, and a highly efficient and stable pipe coiling and removal process is achieved.
Patent Information
- Application Number
- CN202511598520.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2025-12-16
AI Technical Summary
The traditional coiling process for large-diameter high-pressure pipes relies on manual labor, which is inefficient, labor-intensive, and prone to pipe deformation and surface damage. Existing equipment is also inefficient and inconvenient when removing the pipes.
Design an automatic coiling device that uses a control component to synchronously adjust the angles of multiple baffles and uses baffles to assist in pushing the material, thereby achieving automated removal of the pipe.
It improves the efficiency of the coiling process, ensures the quality of the pipes, reduces the labor intensity and deformation risk of manual operation, and simplifies the pipe removal process.
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Figure CN121134440A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe production equipment, in particular to an automatic coiling equipment for large-diameter high-pressure pipes. BACKGROUND
[0002] In the fields of oil, natural gas, marine engineering and high-pressure conveying pipelines, during the production, transportation and storage of large-diameter high-pressure pipes (such as steel pipes and composite material pipes), it is usually necessary to coil the long-size pipes into compact coils for subsequent handling, storage and use. Traditional large-diameter pipe coiling mainly relies on manual operation, which has the problems of low efficiency, high labor intensity, unstable coiling quality, etc. Especially for high-pressure pipes, which are rigid and have strong resilience, manual coiling is easy to cause pipe deformation, surface damage or stress concentration, affecting the mechanical properties and service life of the pipes.
[0003] The utility model patent with the application number 202211166477.8 discloses a practical pipe coiling machine for metal pipe winding, which comprises a rack, a driving mechanism, a turntable and a material head locking mechanism. The driving mechanism is installed on the rack, and the turntable is located on one side of the rack. The driving mechanism drives the rotation of the turntable. The material head locking mechanism comprises a locking piece, a connecting rod mechanism and a pressing block. The locking piece comprises a positioning plate, a locking claw and a locking plate. The positioning plate is fixed on the outer end face of the turntable, and the locking claw is fixed on the positioning plate. The locking plate is provided with a locking hole matched with the locking claw, and is located outside the positioning plate. The positioning plate and the locking plate are respectively connected with the connecting rod mechanism. The pressing block is installed on the locking plate. The structure is simple, the operation is convenient, the manufacturing cost is low, and it can be used for the winding of metal pipes.
[0004] However, in the above-mentioned device, in order to prevent the pipe from deviating from the annular side wall of the turntable during coiling, an outer strip is provided. When the coiling is completed and the coiled pipe needs to be removed, the outer strips need to be unlocked one by one, which is low in efficiency. At the same time, since it is a vertical coiling, it is not convenient to take out the coiled pipe from the turntable. SUMMARY
[0005] The purpose of the present application is to provide an automatic coiling equipment for large-diameter high-pressure pipes, which can simultaneously control the rotation of multiple blocking strips, effectively improve the work efficiency, and does not need to unlock one by one. With the assistance of the blocking plate, it is more convenient to take out the coiled pipe from the turntable, further improving the work efficiency and effectively ensuring the coiling quality.
[0006] The technical problem of the present application is solved by the following technical scheme: an automatic coiling device for large-diameter high-pressure pipes, comprising a rack and a rotating disc rotatingly arranged on the rack, wherein the rack is provided with a rotating assembly for driving the rotating disc to rotate and coil the pipe, a plurality of blocking strips are uniformly arranged on the outer end surface edge of the rotating disc along the circumferential direction, the rotating disc is provided with a control assembly for controlling the synchronous change of the angles of the blocking strips, a blocking plate is slidingly connected to the rotating disc along the axial direction, the blocking plate is in contact with the surface of the rotating disc, and the rotating disc is provided with a pushing assembly for driving the blocking plate to move along the axial direction of the rotating disc.
[0007] In the initial state, the blocking plate is located at the end of the rotating disc away from the blocking strips, and the blocking strips are in a state perpendicular to the surface of the rotating disc, so as to prevent the pipe from deviating from the side wall of the rotating disc during coiling. Then, the end of the pipe to be coiled is fixed on the rotating disc, the rotating assembly controls the rotating disc to rotate and coil the pipe until the coiling is completed. Then, the control assembly controls the synchronous rotation of the blocking strips to a state in which the blocking strips are parallel to the surface of the rotating disc, so that the blocking strips lose the limiting effect. Then, the blocking plate assists in pushing the coiled pipe out of the side of the rotating disc under the action of the pushing assembly, and the discharging is completed. The design of the control assembly can control the rotation of the plurality of blocking strips at the same time, effectively improving the work efficiency without the need to unlock one by one. The auxiliary pushing of the blocking plate makes it more convenient to take out the coiled pipe from the rotating disc, further improving the work efficiency.
[0008] The present application further provides that the control assembly comprises a fixed frame fixedly connected to the outer end surface of the rotating disc, the fixed frame is coaxially arranged with the rotating disc, the fixed frame is circular, a plurality of cylindrical pieces are uniformly arranged on the fixed frame along the circumferential direction, a rotating ring is rotatingly connected to each cylindrical piece, and the rotating ring is fixedly connected with a blocking strip one by one. The rotating disc is provided with a driving assembly for controlling the synchronous rotation of the plurality of rotating rings and adjusting the angles of the blocking strips.
[0009] By adopting the above technical scheme, when it is necessary to adjust the angles of the blocking strips, the driving assembly controls the synchronous rotation of the plurality of rotating rings around the cylindrical pieces, so as to adjust the angles of the blocking strips.
[0010] The present application further provides that the driving assembly comprises an annular through groove arranged in the fixed frame and a driving groove arranged at the edge of the fixed frame and communicating with the annular through groove, a gear ring is rotatingly connected in the annular through groove, a plurality of guide rods are equidistantly fixed on the side surface of the gear ring along the circumferential direction, a plurality of guide inclined grooves are arranged on the inner wall surface of the rotating ring for the guide rods to be embedded and matched with the guide rods, a rotating shaft is rotatingly connected to the rotating disc, a first gear is fixedly connected to one end of the rotating shaft, and the first gear is engaged with the gear ring through the driving groove.
[0011] By adopting the technical scheme, the rotating shaft controls the rotation of the first gear, the first gear meshes with the gear ring to drive the gear ring to rotate on the fixed frame, and then the plurality of guide rods on the gear ring continuously and uninterruptedly embed into the guide inclined grooves on the inner wall surface of the rotating ring, and the rotating ring is driven to rotate on the cylindrical piece through the guide inclined grooves, and more specifically, the guide inclined grooves are arranged axially inclined along the inner wall surface of the rotating ring, and the plurality of guide inclined grooves are arranged in a circular manner around the inner wall surface of the rotating ring, when one guide rod embeds into the guide inclined groove and drives the rotating ring to rotate and swing on the cylindrical piece through the guide inclined groove, after the guide rod leaves the guide inclined groove, the subsequent guide rod enters another guide inclined groove to drive the rotating ring to rotate and swing on the cylindrical piece, so that the guide rod plays a pushing role and a limiting role, and the sleeve seat can be driven to rotate while avoiding the sleeve seat from rotating randomly on the fixed seat, and finally the synchronous adjustment of the angles of the plurality of blocking strips is realized.
[0012] Further provided in the application is that the cylindrical piece is provided with transverse grooves for the guide rods to pass through, and the guide rods pass through the annular through grooves and the transverse grooves to cooperate with the guide inclined grooves.
[0013] By adopting the technical scheme, the design of the transverse grooves avoids the interference between the guide rods and the cylindrical piece when the gear ring rotates.
[0014] Further provided in the application is that the rotating shaft is fixedly connected with a second gear at the end away from the first gear, the rotating disc is fixedly connected with a driving motor, the output end of the driving motor is key-connected with a third gear, and the third gear is located on one side of the second gear and meshes with the second gear.
[0015] By adopting the technical scheme, the driving motor controls the rotation of the third gear, the rotation of the rotating shaft is controlled through the second gear, the first gear fixedly connected to the end of the rotating shaft is driven to rotate, and then the gear ring is controlled to rotate.
[0016] Further provided in the application is that a plurality of strip-shaped grooves are uniformly arranged on the surface of the rotating disc in the circumferential direction, a sliding plate is slidingly connected in the strip-shaped grooves, the sliding plate is located inside the baffle, and the sliding plate is fixedly connected with the baffle.
[0017] By adopting the technical scheme, the design of the strip-shaped grooves provides a limiting and guiding effect for the axial movement of the baffle along the rotating disc.
[0018] Further arrangement of the present application is that the pushing assembly comprises a screw rod arranged in one of the strip-shaped grooves, the screw rod is rotationally connected in the strip-shaped groove, the screw rod is arranged in parallel with the rotating shaft, one of the sliding plates is threadedly connected with the screw rod, the rotating disc is rotationally connected with a fourth gear, the screw rod penetrates through the fourth gear and is located at the rotating center of the fourth gear, the fourth gear is located on the side of the second gear away from the third gear, the fourth gear is engaged with the second gear, the end of the screw rod close to the fourth gear is fixedly connected with a rotating rod, a limiting rod is fixedly arranged at a point on the fourth gear, and the fourth gear is rotated to make the limiting rod contact with the rotating rod to drive the screw rod to rotate.
[0019] By adopting the above technical scheme, when the coiling is completed, the driving motor controls the third gear to rotate, the second gear, the rotating shaft and the first gear are driven to rotate, the gear ring is controlled to rotate, the blocking strip is rotated by 90° from the state of being perpendicular to the surface of the rotating disc to being parallel to the surface of the rotating disc, the blocking of the blocking strip is released, the limiting rod contacts with the rotating rod after the fourth gear rotates one round, the driving motor continues to control the third gear to rotate, the blocking strip is continuously rotated by 90° from the state of being parallel to the surface of the rotating disc to being located in the interior of the rotating disc, the fourth gear is continuously rotated, the rotating rod is driven to rotate through the limiting rod, the screw rod is controlled to rotate, the sliding plate threadedly connected with the screw rod drives the blocking plate to move from the interior to the exterior of the rotating disc, the coiled material is pushed out of the coiling equipment, the coiled material is conveniently taken out, and the work efficiency is improved.
[0020] Further arrangement of the present application is that the guiding rod is fixedly connected in the other strip-shaped grooves, the guiding rod is arranged in parallel with the screw rod, and the other sliding plates are slidingly connected with the guiding rod.
[0021] By adopting the above technical scheme, the guiding rod further provides support and stability for the movement of the blocking plate.
[0022] Further arrangement of the present application is that a pressing groove is arranged at a position on the surface of the rotating disc, a pressing block is slidingly connected in the pressing groove, a pressing cylinder is fixedly connected on the rotating disc, and the output end of the pressing cylinder is fixedly connected with the pressing block through the rotating disc.
[0023] By adopting the above technical scheme, the end of the material to be coiled is placed in the pressing groove, the pressing cylinder controls the pressing block to fix the end, and the subsequent rotation of the rotating disc is facilitated to realize coiling.
[0024] Further arrangement of the present application is that the rotating assembly comprises a rotating motor, a driving sprocket, a driven sprocket, a chain and a transmission shaft, the rotating motor is fixedly arranged on the frame, the transmission shaft is rotationally connected on the frame, the rotating disc is fixedly arranged on the rotating shaft, the driving sprocket is arranged on the output shaft of the rotating motor, the driven sprocket is arranged on the transmission shaft, and the chain is sleeved between the driving sprocket and the driven sprocket.
[0025] By adopting the technical scheme, the motor drives the main sprocket to rotate, the chain and the driven sprocket control the transmission shaft and the rotating disc to rotate, and the coiling work is realized.
[0026] The present application has the following advantages:
[0027] 1. In the initial state, the baffle is located at the end of the rotating disc away from the blocking strip, and the blocking strip is perpendicular to the surface of the rotating disc to prevent the pipe from deviating from the side wall of the rotating disc during coiling. Then, the end of the pipe to be coiled is fixed on the rotating disc, the rotating assembly controls the rotating disc to rotate to coil the pipe until the coiling is completed. Then, the control assembly controls the multiple blocking strips to rotate synchronously to the state that the blocking strips are parallel to the surface of the rotating disc, so that the blocking strips lose the limiting effect. Then, the baffle assists in pushing the coiled pipe out of the side of the rotating disc under the action of the pushing assembly, and the unloading is completed. The design of the control assembly can control the rotation of multiple blocking strips at the same time, effectively improving the work efficiency without the need to unlock one by one. The auxiliary pushing of the baffle makes it more convenient to take out the coiled pipe from the rotating disc, further improves the work efficiency, and effectively guarantees the coiling quality.
[0028] 2. In the present application, the driving motor controls the third gear to rotate, the second gear controls the rotating shaft to rotate, the first gear fixedly connected to the end of the rotating shaft rotates, and the gear ring rotates, and then the multiple guide rods on the gear ring continuously and uninterruptedly embed into the guide inclined grooves on the inner wall surface of the rotating ring, and the guide inclined grooves push the rotating ring to rotate on the cylindrical part. More specifically, the guide inclined grooves are axially inclined on the inner wall surface of the rotating ring, and the multiple guide inclined grooves are circumferentially arranged around the inner wall surface of the rotating ring. When one guide rod embeds into the guide inclined groove and pushes the rotating ring to rotate and swing on the cylindrical part through the guide inclined groove, after the guide rod leaves the guide inclined groove, the subsequent guide rod connects to another guide inclined groove to push the rotating ring to rotate and swing on the cylindrical part. The guide rod plays a pushing role and a limiting role at the same time, can push the sleeve to rotate, and avoids the sleeve from rotating randomly on the fixed seat, finally realizes the synchronous adjustment of the angles of the multiple blocking strips.
[0029] 3. In the present application, when the coiling is completed, the driving motor controls the third gear to rotate, the second gear, the rotating shaft and the first gear are driven to control the gear ring to rotate, and the blocking strip rotates 90° from the state of being perpendicular to the surface of the rotating disc to being parallel to the surface of the rotating disc, and the blocking of the blocking strip is removed. At this time, the fourth gear rotates one round and the limiting rod contacts with the rotating rod, the driving motor continues to control the third gear to rotate, and the blocking strip continues to rotate 90° from the state of being parallel to the surface of the rotating disc to being located in the inside of the rotating disc. At this time, the fourth gear continues to rotate, the rotating rod is driven to rotate by the limiting rod, the screw is controlled to rotate, the sliding plate connected with the screw by threads drives the baffle to move from the inside to the outside of the rotating disc, and the coiled material is pushed out of the coiling equipment, the coiled material is conveniently taken out, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort based on these drawings.
[0031] Figure 1 is a structural schematic diagram of the present application.
[0032] Figure 2 is another angle structural schematic diagram of the present application.
[0033] Figure 3 is Figure 2 is an enlarged structural schematic diagram of A in the present application.
[0034] Figure 4 is Figure 2 is an enlarged structural schematic diagram of B in the present application.
[0035] Figure 5 is a structural schematic diagram of the rotating ring in the present application.
[0036] Figure 6 is a rear view structural schematic diagram of the present application.
[0037] Figure 7 is Figure 6 is an enlarged structural schematic diagram of C in the present application.
[0038] Figure 8 is a top view structural schematic diagram of the present application.
[0039] Figure 9 is a structural schematic diagram of A-A section in the present application.
[0040] Figure 10 is a structural schematic diagram of B-B section in the present application.
[0041] Figure 11 is Figure 10 is an enlarged structural schematic diagram of D in the present application.
[0042] In the figure, 1, rack; 2, rotating disc; 3, rotating assembly; 31, rotating motor; 32, driving sprocket; 33, driven sprocket; 34, chain; 35, transmission shaft; 4, blocking bar; 5, control assembly; 51, fixed frame; 52, cylindrical piece; 521, transverse groove; 53, rotating ring; 54, driving assembly; 541, annular through groove; 542, driving groove; 543, gear ring; 544, guide rod; 545, guide inclined groove; 546, rotating shaft; 547, first gear; 548, second gear; 549, driving motor; 5410, third gear; 6, baffle; 7, pushing assembly; 71, screw rod; 72, fourth gear; 73, rotating rod; 74, limiting rod; 8, strip-shaped groove; 9, sliding plate; 10, guide rod; 11, pressing groove; 12, pressing block; 13, pressing cylinder. DETAILED DESCRIPTION
[0043] The technical solutions of the present application will be clearly and completely described below in combination with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0044] Embodiment: please refer to Figures 1-11 An automatic coiling device for large-diameter high-pressure pipes comprises a rack 1, a rotating disc 2 rotatably arranged on the rack 1, a rotating assembly 3 arranged on the rack 1 and configured to drive the rotating disc 2 to rotate and wind the pipe, a plurality of blocking bars 4 arranged on the outer end surface edge of the rotating disc 2 and uniformly distributed along the circumferential direction, a control assembly 5 arranged on the rotating disc 2 and configured to control the synchronous change of the angles of the blocking bars 4, a baffle 6 slidably connected to the rotating disc 2 along the axial direction and in contact with the surface of the rotating disc 2, and a pushing assembly 7 arranged on the rotating disc 2 and configured to drive the baffle 6 to move along the axial direction of the rotating disc 2.
[0045] In the initial state, the baffle 6 is located at the end of the rotating disc 2 away from the blocking bars 4, and the blocking bars 4 are perpendicular to the surface of the rotating disc 2, so as to prevent the pipe from deviating from the side wall of the rotating disc 2 during coiling. Then, the end of the pipe to be coiled is fixed on the rotating disc 2, the rotating assembly 3 controls the rotating disc 2 to rotate and wind the pipe until the coiling is completed. Then, the control assembly 5 controls the synchronous rotation of the blocking bars 4 to the state that the blocking bars 4 are parallel to the surface of the rotating disc 2, so that the blocking bars 4 lose the limiting effect. Then, the baffle 6 assists in pushing the coiled pipe out of the side of the rotating disc 2 under the action of the pushing assembly 7, and the discharging is completed. The design of the control assembly 5 can control the rotation of the plurality of blocking bars 4 at the same time, effectively improving the work efficiency and eliminating the need to unlock one by one. The auxiliary pushing of the baffle 6 makes it more convenient to take out the coiled pipe from the rotating disc 2, further improving the work efficiency.
[0046] Further, the control assembly 5 comprises a fixed frame 51 fixedly connected to the outer end surface of the rotating disc 2, the fixed frame 51 is coaxially arranged with the rotating disc 2, the fixed frame 51 is circular, a plurality of cylindrical members 52 are uniformly arranged on the fixed frame 51 in the circumferential direction, a rotating ring 53 is rotatably connected to the cylindrical member 52, the rotating ring 53 is fixedly connected with the blocking strip 4, the rotating disc 2 is provided with a driving assembly 54 for synchronously rotating the plurality of rotating rings 53 and adjusting the angle of the blocking strip 4, the driving assembly 54 comprises an annular through slot 541 arranged in the fixed frame 51 and a driving slot 542 arranged at the edge of the fixed frame 51 and communicated with the annular through slot 541, a gear ring 543 is rotatably connected in the annular through slot 541, a plurality of guide rods 10544 are equidistantly fixed on the side surface of the gear ring 543 in the circumferential direction, a plurality of guide inclined grooves 545 for the guide rods 10544 to be embedded are arranged on the inner wall surface of the rotating ring 53 and matched with the guide rods 10544, a rotating shaft 546 is rotatably connected to the rotating disc 2, one end of the rotating shaft 546 is fixedly connected with a first gear 547, the first gear 547 is engaged with the gear ring 543 through the driving slot 542, the rotating shaft 546 is rotatably controlled to rotate the first gear 547, the first gear 547 is engaged with the gear ring 543 to drive the gear ring 543 to rotate on the fixed frame 51, and then the plurality of guide rods 10544 on the gear ring 543 continuously and uninterruptedly embed in the guide inclined grooves 545 on the inner wall surface of the rotating ring 53 and push the rotating ring 53 to rotate on the cylindrical member 52 through the guide inclined grooves 545. More specifically, the guide inclined grooves 545 are axially inclinedly arranged along the inner wall surface of the rotating ring 53, the plurality of guide inclined grooves 545 are circumferentially arranged around the inner wall surface of the rotating ring 53, when one guide rod 10544 is embedded in the guide inclined groove 545 and pushes the rotating ring 53 to rotate and swing on the cylindrical member 52 through the guide inclined groove 545, after the guide rod 10544 leaves the guide inclined groove 545, the subsequent guide rod 10544 is connected to another guide inclined groove 545 to push the rotating ring 53 to rotate and swing on the cylindrical member 52, so that the guide rod 10544 plays a pushing role and a limiting role, which can push the sleeve to rotate while avoiding the sleeve to randomly rotate on the fixed seat, and finally realizes the synchronous adjustment of the angles of the plurality of blocking strips 4.
[0047] Further, the cylindrical member 52 is provided with a horizontal slot 521 for the guide rod 10544 to pass through, the guide rod 10544 passes through the annular through slot 541 and the horizontal slot 521 and matches with the guide inclined groove 545, the design of the horizontal slot 521 avoids the interference between the guide rod 10544 and the cylindrical member 52 when the gear ring 543 rotates.
[0048] Further, one end of the rotating shaft 546 is fixedly connected with the second gear 548 away from the first gear 547, a driving motor 549 is fixedly connected to the rotating disc 2, a third gear 5410 is key-connected to the output end of the driving motor 549, the third gear 5410 is located on one side of the second gear 548 and is engaged with the second gear 548, the driving motor 549 controls the rotation of the third gear 5410, the rotation of the rotating shaft 546 is controlled through the second gear 548, the first gear 547 fixedly connected to the end of the rotating shaft 546 is rotated, and the gear ring 543 is further controlled to rotate.
[0049] Further, a plurality of strip-shaped grooves 8 are uniformly arranged on the surface of the rotating disc 2 in the circumferential direction, a sliding plate 9 is slidingly connected in the strip-shaped groove 8, the sliding plate 9 is located inside the baffle 6 and is fixedly connected with the baffle 6, and the strip-shaped groove 8 provides a limiting and guiding effect for the axial movement of the baffle 6.
[0050] Further, the pushing assembly 7 comprises a screw rod 71 arranged in one of the strip-shaped grooves 8, the screw rod 71 is rotationally connected in the strip-shaped groove 8, the screw rod 71 is parallel to the rotating shaft 546, one of the sliding plates 9 is threadedly connected with the screw rod 71, a fourth gear 72 is rotationally connected to the rotating disc 2, the screw rod 71 penetrates through the fourth gear 72 and is located at the rotation center of the fourth gear 72, the fourth gear 72 is located on the side of the second gear 548 away from the third gear 5410, the fourth gear 72 is engaged with the second gear 548, a rotating rod 73 is fixedly connected to the end of the screw rod 71 close to the fourth gear 72, a limiting rod 74 is fixedly arranged at a point on the fourth gear 72, the fourth gear 72 is rotated to make the limiting rod 74 contact with the rotating rod 73 to drive the screw rod 71 to rotate, after the coiling is completed, the driving motor 549 controls the third gear 5410 to rotate, the gear ring 543 is controlled to rotate through the transmission of the second gear 548, the rotating shaft 546 and the first gear 547, the baffle 4 is rotated by 90° from the state of being perpendicular to the surface of the rotating disc 2 to being parallel to the surface of the rotating disc 2, the shielding of the baffle 4 is removed, at this time, the fourth gear 72 is rotated for one circle, the limiting rod 74 contacts with the rotating rod 73, the driving motor 549 continues to control the third gear 5410 to rotate, the baffle 4 continues to rotate by 90° from the state of being parallel to the surface of the rotating disc 2 to being located inside the rotating disc 2, at this time, the fourth gear 72 continues to rotate, the rotating rod 73 is driven to rotate through the limiting rod 74, thereby controlling the screw rod 71 to rotate, the sliding plate 9 threadedly connected with the screw rod 71 drives the baffle 6 to move from the inside to the outside of the rotating disc 2, thereby assisting to push the coiled material out of the coiling equipment, facilitating the taking out of the coiled material, and improving the work efficiency.
[0051] Further, a guide rod 10544 is fixedly connected in the other strip-shaped grooves 8, the guide rod 10544 is parallel to the screw rod 71, the other sliding plates 9 are slidingly connected with the guide rod 10544, and the guide rod 10544 further provides a supporting and stabilizing effect for the movement of the baffle 6.
[0052] Further, a pressing groove 11 is arranged on the surface of the rotating disc 2, and a pressing block 12 is slidably connected in the pressing groove 11. A pressing cylinder 13 is fixedly connected to the rotating disc 2, and the output end of the pressing cylinder 13 is fixedly connected with the pressing block 12 through the rotating disc 2. The end part of the pipe to be coiled is placed in the pressing groove 11, and the pressing cylinder 13 controls the pressing block 12 to fix the end part, facilitating the subsequent rotation of the rotating disc 2 to realize coiling.
[0053] It should be understood that the pressing block 12 is located in the pressing groove 11 to prevent interference with the baffle 6 when the baffle 6 moves to push out the pipe; after the pipe is coiled, the pressing cylinder 13 controls the pressing block 12 to retract, at which time the pipe will jump out of the pressing groove 11 under the action of its own elasticity, facilitating the subsequent taking out of the pipe; in order to facilitate the packaging of the coiled pipe, a plurality of packaging grooves are arranged on the circular side wall of the rotating disc 2 and uniformly distributed in the circumferential direction, and the packaging grooves extend along the width direction of the circular side wall of the rotating disc 2. When the pipe is coiled, the packaging grooves are used to bundle and package the pipe.
[0054] Further, the rotating assembly 3 includes a rotating motor 31, a driving sprocket 32, a driven sprocket 33, a chain 34, and a transmission shaft 35. The rotating motor 31 is fixedly arranged on the rack 1, the transmission shaft 35 is rotatably connected to the rack 1, and the center of the rotating disc 2 is fixedly arranged on the rotating shaft. The driving sprocket 32 is arranged on the output shaft of the rotating motor 31, the driven sprocket 33 is arranged on the transmission shaft 35, and the chain 34 is sleeved between the driving sprocket 32 and the driven sprocket 33. The rotating motor 31 drives the driving sprocket 32 to rotate, and controls the transmission shaft 35 and the rotating disc 2 to rotate through the chain 34 and the driven sprocket 33, thereby realizing the coiling work.
[0055] The use method of the above-mentioned automatic coiling equipment for large-diameter high-pressure pipes is as follows:
[0056] 1. In the initial state, the baffle 6 is located at the end away from the rotating disc 2 of the baffle 4, and the baffle 4 is located in a state perpendicular to the surface of the rotating disc 2. The end part of the pipe to be coiled is placed in the pressing groove 11, and the pressing cylinder 13 controls the pressing block 12 to fix the end part.
[0057] 2. Turn on the rotating motor 31 to coil the pipe;
[0058] 3. After coiling, use a cable tie or the like to bundle and package the pipe through the packaging groove;
[0059] 4. The drive motor 549 controls the rotation of the third gear 5410. Through the transmission of the second gear 548, the rotating shaft 546, and the first gear 547, the drive motor 549 controls the rotation of the gear ring 543, causing the stop bar 4 to rotate 90° from its state perpendicular to the surface of the turntable 2 until it is parallel to the surface of the turntable 2, thus releasing the obstruction of the stop bar 4. At this time, after the fourth gear 72 rotates one revolution, the limit rod 74 contacts the rotating rod 73. The drive motor 549 continues to control the rotation of the third gear 5410, and the stop bar 4 continues to rotate 90° from its state parallel to the surface of the turntable 2 until the stop bar 4 is located inside the turntable 2. The fourth gear 72 continues to rotate, and through the limit rod 74, it drives the rotating rod 73 to rotate, controlling the screw 71 to rotate. This causes the sliding plate 9, which is threadedly connected to the screw 71, to drive the baffle 6 to move from the inside to the outside of the turntable 2, thereby assisting in pushing out the roll material.
Claims
1. An automatic coiling device for large-diameter high-pressure pipes, comprising a frame (1) and a rotating disc (2) rotatingly arranged on the frame (1), characterized in that: The rack (1) is provided with a rotating assembly (3) for driving the rotating disc (2) to rotate and winding the pipe, a plurality of blocking strips (4) are uniformly arranged on the outer end surface edge of the rotating disc (2) along the circumference, the rotating disc (2) is provided with a control assembly (5) for controlling the angle synchronous change of the plurality of blocking strips (4), the rotating disc (2) is slidably connected with a blocking plate (6) along the axial direction, the blocking plate (6) is in contact with the surface of the rotating disc (2), and the rotating disc (2) is provided with a pushing assembly (7) for driving the blocking plate (6) to move along the axial direction of the rotating disc (2).
2. The automatic coiling apparatus for large diameter high pressure pipes according to claim 1, characterized in that: The control assembly (5) comprises a fixed frame (51) fixedly connected to the outer end surface of the rotating disc (2), the fixed frame (51) is coaxially arranged with the rotating disc (2), the fixed frame (51) is circular, a plurality of cylindrical pieces (52) are uniformly arranged on the fixed frame (51) along the circumference, a rotating ring (53) is rotatably connected to the cylindrical piece (52), the rotating ring (53) is fixedly connected with the blocking strip (4), and the rotating disc (2) is provided with a driving assembly (54) for controlling the synchronous rotation of the plurality of rotating rings (53) and adjusting the angle of the blocking strip (4).
3. The automatic coiling apparatus for large diameter high pressure pipes according to claim 2, characterized in that: The driving assembly (54) comprises an annular through groove (541) arranged in the fixed frame (51) and a driving groove (542) arranged on the inner edge of the fixed frame (51) and communicated with the annular through groove (541), a gear ring (543) is rotatably connected in the annular through groove (541), a plurality of guide rods (10) (544) are equidistantly fixed on the side surface of the gear ring (543) along the circumference, a plurality of guide inclined grooves (545) matched with the guide rods (10) (544) are arranged on the inner wall surface of the rotating ring (53) and embedded with the guide rods (10) (544), a rotating shaft (546) is rotatably connected to the rotating disc (2), one end of the rotating shaft (546) is fixedly connected with a first gear (547), and the first gear (547) is engaged with the gear ring (543) through the driving groove (542).
4. The automatic coiling apparatus for large diameter high pressure pipes according to claim 3, characterized in that: The cylindrical piece (52) is provided with a horizontal groove (521) for the guide rod (10) (544) to pass through, and the guide rod (10) (544) passes through the annular through groove (541) and the horizontal groove (521) and is matched with the guide inclined groove (545).
5. The automatic coiling apparatus for large diameter high pressure pipes according to claim 3, characterized in that: The end of the rotating shaft (546) away from the first gear (547) is fixedly connected with a second gear (548), a driving motor (549) is fixedly connected to the rotating disc (2), a third gear (5410) is keyed connected to the output end of the driving motor (549), the third gear (5410) is located on one side of the second gear (548), and the third gear (5410) is engaged with the second gear (548).
6. The automatic coiling apparatus for large diameter high pressure pipes according to claim 5, characterized in that: A plurality of strip grooves (8) are uniformly arranged on the surface of the rotating disc (2) along the circumference, a sliding plate (9) is slidably connected in the strip groove (8), the sliding plate (9) is located in the interior of the blocking plate (6), and the sliding plate (9) is fixedly connected with the blocking plate (6).
7. The automatic coiling apparatus for large diameter high pressure pipes according to claim 6, characterized in that: Said push assembly (7) includes a screw rod (71) arranged in one of the strip-shaped grooves (8), the screw rod (71) is rotationally connected in the strip-shaped groove (8), the screw rod (71) is arranged in parallel with the rotating shaft (546), one of the sliding plates (9) is threadedly connected with the screw rod (71), the rotating disc (2) is rotationally connected with a fourth gear (72), the screw rod (71) penetrates through the fourth gear (72) and the screw rod (71) is located at the rotation center of the fourth gear (72), the fourth gear (72) is located on the side of the second gear (548) away from the third gear (5410), the fourth gear (72) is engaged with the second gear (548), the end of the screw rod (71) close to the fourth gear (72) is fixedly connected with a rotating rod (73), a limiting rod (74) is fixedly arranged at a point of the fourth gear (72), the rotation of the fourth gear (72) makes the limiting rod (74) contact with the rotating rod (73) to drive the screw rod (71) to rotate.
8. The automatic coiling apparatus for large diameter high pressure pipes according to claim 7, characterized in that: The other strip-shaped grooves (8) are fixedly connected with guide rods (10) (544), the guide rods (10) (544) are arranged in parallel with the screw rod (71), the other sliding plates (9) are slidingly connected with the guide rods (10) (544).
9. The automatic coiling apparatus for large diameter high pressure pipes according to claim 1, characterized in that: A pressing groove (11) is arranged at a position on the surface of the rotating disc (2), a pressing block (12) is slidingly connected in the pressing groove (11), a pressing cylinder (13) is fixedly connected on the rotating disc (2), the output end of the pressing cylinder (13) penetrates through the rotating disc (2) and is fixedly connected with the pressing block (12).
10. The automatic coiling apparatus for large diameter high pressure pipes according to claim 1, characterized in that: Said rotating assembly (3) comprises a rotating motor (31), a driving sprocket (32), a driven sprocket (33), a chain (34) and a transmission shaft (35), the rotating motor (31) is fixedly arranged on the rack (1), the transmission shaft (35) is rotationally connected on the rack (1), the rotating disc (2) is fixedly arranged on the rotating shaft, the driving sprocket (32) is arranged on the output shaft of the rotating motor (31), the driven sprocket (33) is arranged on the transmission shaft (35), the chain (34) is sleeved between the driving sprocket (32) and the driven sprocket (33).
Citation Information
Patent Citations
A practical coiling machine for coiling metal pipes
CN115448101B