Overlapped station construction system
By coordinating the first assembly trolley, the second assembly trolley, and the gantry crane, efficient assembly of side walls, columns, longitudinal beams, and roof slabs in composite stations is achieved, solving the problem of low efficiency in traditional construction and making it suitable for rapid construction of subway stations in complex environments.
Patent Information
- Application Number
- CN202511553700.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-04-10
- Filing Date
- 2025-10-28
- Publication Date
- 2025-12-16
AI Technical Summary
Traditional cast-in-place concrete methods cannot meet the requirements of efficient construction. Existing trolleys are difficult to assemble side walls in complex environments, especially when the station has steel walers or concrete lintels, which makes side wall assembly impossible and results in low construction efficiency.
The first and second assembly trolleys, together with the gantry crane, travel on the tracks on both sides of the station. The side wall blocks are assembled using the side wall installation device, the support mechanism, the fine adjustment mechanism, and the clamping mechanism. The central column, longitudinal beam, and top plate are installed using the longitudinal beam installation device and the top plate installation device.
It improves the efficiency of composite station construction, can multiply the construction speed, and is suitable for the assembly of single-layer, double-layer, triple-layer and quadruple-layer stations, solving the problems of low efficiency and poor quality in existing technologies.
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Figure CN121138352A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a construction technology of a rail transit underground station, in particular to a superimposed station construction system. BACKGROUND
[0002] The construction of a subway station is an important part of a subway line. The traditional full-concrete cast-in-place method cannot meet the current requirements of efficient construction, and a technical solution is urgently needed to realize the rapid, efficient and high-quality construction of a superimposed subway station.
[0003] In addition, for the open-cut construction method, a gantry crane can be used to hoist each component, or a assembling trolley can be used to assemble. However, for some complex environments, the existing trolley cannot directly assemble the side wall, and the efficiency is low. For the case where the station is provided with a steel surrounding purlin or a concrete waist beam, the existing trolley cannot assemble the side wall without exception. SUMMARY
[0004] In order to solve one of the above technical defects, a superimposed station construction system is provided in the embodiments of the present application.
[0005] According to a first aspect of the embodiments of the present application, a superimposed station construction system is provided for assembling a superimposed station, the superimposed station comprising: a side wall block, a middle column, a longitudinal beam and a roof; the construction system comprising: a first assembling trolley, a second assembling trolley and a gantry crane. The first assembling trolley comprises: a frame, a wheel rail running device, a side wall mounting device and an operating platform; the wheel rail running device is located at the bottom of the first assembling trolley and is arranged on the track in the area of one side of the station bottom plate, and can run longitudinally along the track; the side wall mounting device is used for carrying the side wall block, and sequentially assembling the side wall blocks to one side of the station to form a side wall; The second assembling trolley comprises: a frame, a wheel rail running device, a side wall mounting device and an operating platform; the wheel rail running device is located at the bottom of the second assembling trolley and is arranged on the track in the area of the other side of the station bottom plate, and can run longitudinally along the track; the side wall mounting device is used for carrying the side wall block, and sequentially assembling the side wall blocks to the other side of the station to form a side wall; The gantry crane is used for hoisting the side wall block to the first assembling trolley or the second assembling trolley.
[0006] The superimposed station construction system as described above, the gantry crane is also used for sequentially hoisting the middle column to the target position in the middle of the station, and the first assembling trolley or the second assembling trolley correspondingly runs to the target position and adjusts the position of the operating platform to cooperate with the gantry crane to install the middle column in the middle of the station bottom plate, and each middle column is arranged in the longitudinal direction.
[0007] The gantry crane is also used to hoist the longitudinal beams to the target positions in the middle of the station in sequence, and the first assembling trolley or the second assembling trolley is correspondingly moved to the target positions and the position of the operating platform is adjusted to cooperate with the gantry crane to install the longitudinal beams between two adjacent center columns; the longitudinal beams extend in the longitudinal direction, and the longitudinal beams are arranged in sequence in the longitudinal direction.
[0008] The gantry crane is also used to hoist the roof plates to the target positions between the center columns and the side walls in sequence, and the first assembling trolley or the second assembling trolley is correspondingly moved to the target positions and the position of the operating platform is adjusted to cooperate with the gantry crane to overlap the roof plates between the longitudinal beams and the side walls; the roof plates are arranged in sequence in the longitudinal direction.
[0009] The side wall installation device comprises: The side wall supporting mechanism is arranged at the lower part of the vehicle frame and extends to one side of the vehicle frame to support the side wall blocks from the bottom; The side wall installation mechanism is arranged at the top of the vehicle frame to apply a pushing force to the side wall blocks to move the side wall blocks to realize assembly; The side wall fine adjustment mechanism is arranged at the lower part of the vehicle frame to apply a force to the lower part of the side wall blocks to finely adjust the pitch angle of the side wall blocks.
[0010] The side wall installation device further comprises: The side wall holding mechanism is arranged at the middle part of the vehicle frame and extends from both sides of the side wall blocks to the side of the side wall blocks away from the trolley to apply a holding force to the side wall blocks.
[0011] The side wall supporting mechanism comprises: at least two side wall supporting beams extending in the transverse direction of the trolley; and the at least two side wall supporting beams are arranged in the longitudinal direction.
[0012] The upper surfaces of the side wall supporting beams are flat, and the upper surfaces of the side wall supporting beams are at the same height.
[0013] The side wall holding mechanism comprises: At least one pair of holding claws; the two holding claws in one pair are arranged in the longitudinal direction with a space for accommodating the side wall blocks therebetween; the inner side of the holding claws is provided with a groove for embedding the side surface of the side wall blocks; A holding claw driver connected to one holding claw at one end and fixed to the vehicle frame at the other end; the holding claw driver is used to drive the holding claws to swing to move the two holding claws closer to or farther away from each other.
[0014] The side wall fine adjustment mechanism comprises: Fine adjustment connector, used for connecting side wall block; Fine adjustment driver, one end of which is connected with fine adjustment connector, and the other end of which is connected with vehicle frame.
[0015] The side wall installation device of the superimposed station construction system as described above further comprises: Side wall installation frame, arranged on one side of the vehicle frame; the side wall installation frame is a hollow structure; Side wall fine adjustment mechanism, located in the internal space of the side wall installation frame, and capable of extending out of or retracting into the internal space; Side wall clamping mechanism, located above the side wall installation frame; Side wall supporting mechanism, located at the lower part of the side wall installation frame and extending out of the side wall installation frame.
[0016] The side wall installation mechanism of the superimposed station construction system as described above comprises: Side wall longitudinal movement frame, arranged on the vehicle frame; Longitudinal movement driver, arranged on the side wall longitudinal movement frame; Side wall lifting frame, slidingly arranged on the side wall longitudinal movement frame and connected with the longitudinal movement driver, the longitudinal movement driver providing longitudinal movement driving force to the side wall lifting frame; Vertical movement driver, arranged on the side wall lifting frame; Side wall transverse movement frame, slidingly arranged on the side wall lifting frame and connected with the vertical movement driver, the vertical movement driver providing vertical movement driving force to the side wall transverse movement frame; Transverse movement driver, arranged on the side wall transverse movement frame; Transverse movement arm, arranged on the side wall transverse movement frame and connected with the transverse movement driver, the transverse movement driver providing transverse movement driving force to the transverse movement arm; the end of the transverse movement arm is used for connecting with the side wall block.
[0017] The side wall lifting frame of the superimposed station construction system as described above comprises: lifting top plate and lifting legs arranged at the bottom of the lifting top plate; the space between the two groups of lifting legs is left to accommodate the side wall longitudinal movement frame, and the two groups of lifting legs are arranged on both sides of the side wall longitudinal movement frame.
[0018] The side wall transverse movement frame of the superimposed station construction system as described above comprises: lifting slide beams and transverse movement beams; the lifting slide beams extend in the vertical direction, and one lifting slide beam is telescopically arranged in the internal space of one lifting leg; the transverse movement beams are connected to the top of each lifting slide beam; the transverse movement beams extend in the transverse direction, and the transverse movement arm is telescopically arranged in the internal space of the transverse movement beam.
[0019] The operation platform of the superimposed station construction system as described above is arranged on the top of the vehicle frame; the bottom of the operation platform is provided with lifting fork arms; the periphery of the operation platform is provided with a fence, one side of the fence is provided with an access door.
[0020] The technical scheme provided by the embodiment of the application adopts a first assembling trolley, a second assembling trolley and a gantry crane to realize assembling of a side wall block of a station, wherein the gantry crane is used to hoist the side wall block to the first assembling trolley or the second assembling trolley; the first assembling trolley comprises a frame, a wheel rail running device, a side wall mounting device and an operation platform; the wheel rail running device is located at the bottom of the first assembling trolley and is arranged on a track in a side area of a station bottom plate and can run longitudinally along the track; the side wall mounting device is used to carry the side wall block and sequentially splice the side wall block to one side of the station to form a side wall; the second assembling trolley comprises a frame, a wheel rail running device, a side wall mounting device and an operation platform; the wheel rail running device is located at the bottom of the second assembling trolley and is arranged on a track in another side area of the station bottom plate and can run longitudinally along the track; the side wall mounting device is used to carry the side wall block and sequentially splice the side wall block to another side of the station to form a side wall; the above scheme realizes assembling of a side wall in a superimposed station, and the first assembling trolley and the second assembling trolley are used to assemble two station areas respectively and work in parallel, so that the construction efficiency can be doubled. BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings: Figure 1 A structural schematic diagram of a double-layer station provided by the embodiment of the present application is shown in the figure; Figure 2 A structural schematic diagram of a three-layer station provided by the embodiment of the present application is shown in the figure; Figure 3 A structural schematic diagram of a station assembled by an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 4 A structural schematic diagram of an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 5 Another angle structural schematic diagram of an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 6 A side view of an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 7 A lower structural schematic diagram of a side wall mounting device in an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 8 An upper structural schematic diagram of a side wall mounting device in an assembling trolley provided by the embodiment of the present application is shown in the figure; Figure 9 A structural schematic diagram of an assembling trolley carrying a side wall block for assembling provided by the embodiment of the present application is shown in the figure; Figure 10 Another angle structural schematic diagram of an assembling trolley carrying a side wall block for assembling provided by the embodiment of the present application is shown in the figure; Figure 11 A side view of the assembling trolley carrying side wall blocks for assembling, according to an embodiment of the present application; Figure 12 A structure schematic view of the side wall block splicing position, according to an embodiment of the present application; Figure 13 A structure schematic view of the assembling trolley assembling side wall blocks, according to an embodiment of the present application; Figure 14 A structure schematic view of another assembling trolley, according to an embodiment of the present application; Figure 15 A partial enlarged view of Figure 14 ; Figure 16 A structure schematic view of the assembling trolley assembling longitudinal beams, according to an embodiment of the present application; Figure 17 A structure schematic view of the assembling trolley carrying roof panels, according to an embodiment of the present application; Figure 18 Another angle structure schematic view of the assembling trolley carrying roof panels, according to an embodiment of the present application; Figure 19 A side schematic view of the assembling trolley carrying roof panels, according to an embodiment of the present application; Figure 20 A partial structure schematic view of the assembling trolley, according to an embodiment of the present application; Figure 21 A schematic view of the side wall block, roof panel and middle beam splicing, according to an embodiment of the present application.
[0022] Reference signs: 10 - assembling trolley; 20 - assembling interface; 30 - concrete waist beam; 1 - wheel track running device; 2 - trolley frame; 3 - side wall mounting device; 31 - side wall supporting mechanism; 311 - side wall supporting beam; 32 - side wall mounting mechanism; 321 - side wall longitudinal moving frame; 322 - side wall lifting frame; 3221 - lifting top plate; 3222 - lifting leg; 323 - side wall transverse moving frame; 3231 - lifting sliding beam; 3232 - transverse moving beam; 324 - transverse moving arm; 325 - longitudinal moving driver; 326 - vertical driver; 327 - transverse moving driver; 33 - side wall fine adjustment mechanism; 331 - fine adjustment connector; 332 - fine adjustment driver; 34 - side wall clamping mechanism; 341 - clamping claw; 342 - clamping claw driver; 35 - side wall mounting frame; 4 - longitudinal beam mounting device; 41 - moving platform; 411 - moving table; 412 - locking piece; 413 - locking rod; 42 - hoisting frame; 421 - hoisting arm; 422 - auxiliary arm; 423 - connecting part; 43 - longitudinal beam support frame; 44 - vertical support column; 5 - top plate mounting device; 51 - top plate lifting frame; 52 - top plate support frame; 521 - top plate support beam; 53 - top plate lifting driving mechanism; 54 - extrusion tool; 91 - side wall block; 92 - middle column; 93 - middle top plate; 94 - top plate; 95 - middle longitudinal beam; 96 - top longitudinal beam; 97 - bottom plate; 98 - bottom longitudinal beam. DETAILED DESCRIPTION
[0023] In order to make the technical solutions and advantages in the embodiments of the present application clearer, the exemplary embodiments of the present application are further described in detail below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0024] The embodiment provides a superimposed station construction system, which is suitable for assembling a superimposed subway station, can improve construction efficiency, and shorten the construction period. The system can assemble a single-layer station, a double-layer station, and also can assemble a three-layer station or a four-layer station.
[0025] The superimposed subway station comprises a side wall block, a middle column, a longitudinal beam and a top plate. The side wall block and the middle column are distributed on both sides of the station along the vertical direction, the longitudinal beam is located between two adjacent middle columns, and the top plate is located between the side wall block and the longitudinal beam.
[0026] For a station with more than two layers, the top plate is divided into a middle top plate located in the lower layer and a top plate located in the upper layer; and the longitudinal beam is divided into a middle longitudinal beam located in the lower layer and a top longitudinal beam located in the upper layer.
[0027] Figure 1 It is shown that the double-layer station, the superimposed subway station comprises a side wall block 91, a middle column 92, a middle top plate 93, a top plate 94, a middle longitudinal beam 95, a top longitudinal beam 96 and a bottom plate 97. In the construction process, the bottom plate 97 of the platform and the bottom longitudinal beam 98 located in the middle of the bottom plate 97 are first poured to form. The longitudinal direction is the length direction of the platform and also the driving direction. Along the longitudinal direction, a plurality of side wall blocks 91 are sequentially spliced to form a side wall, a plurality of middle columns 92 are arranged at intervals, and a plurality of middle longitudinal beams 95 are sequentially spliced and the middle longitudinal beams 95 are overlapped on the adjacent two middle columns 92. The middle top plate 93 is overlapped between the side wall block 91 and the middle longitudinal beam 95 along the transverse direction, and a plurality of middle top plates 93 are sequentially spliced along the longitudinal direction. The above-mentioned side wall block 91, middle column 92, middle longitudinal beam 95 and middle top plate 93 constitute the lower layer structure of the station. After the lower layer structure construction is completed, the upper layer structure of the station is started to be built.
[0028] In the upper structure of the station, upper intermediate columns 92 are arranged along the longitudinal direction above the intermediate beams 95, and then top longitudinal beams 96 are arranged between the adjacent upper intermediate columns 92. The upper side wall blocks 91 are arranged in sequence on the top of the lower side wall blocks 91, and the top plates 94 are arranged between the upper side wall blocks 91 and the top longitudinal beams 96, and the top plates 94 are sequentially spliced along the longitudinal direction.
[0029] Figure 2 It is shown that the station is three-layer. Similar to the double-layer station, the station is divided into a top structure, a middle structure and a bottom structure. The bottom structure is the same as the lower structure in the double-layer station, and the middle structure and the top structure are respectively referred to the upper structure in the double-layer station.
[0030] As shown in Figure 3 The assembling trolley 10 is used to construct the lower structure, and after the construction is completed or meets certain conditions, the assembling trolley 10 is used to construct the upper structure.
[0031] The construction system includes a first assembling trolley, a second assembling trolley and a gantry crane. In the early stage of construction, the construction pit is formed by open excavation, and the gantry crane is installed in the pit to hoist and transport the components in the construction process.
[0032] In the above, the bottom longitudinal beams 98 divide the bottom plates 97 of the platform into two platform areas (referred to as station areas), and the tracks extending along the longitudinal direction are arranged on the bottom plates 97 in each station area. The first assembling trolley and the second assembling trolley are used to install in the two station areas and can walk along the tracks. The first assembling trolley and the second assembling trolley are respectively used to assemble the side wall blocks, the intermediate columns, the longitudinal beams and the top plates in the two station areas. The two assembling trolleys can independently assemble or cooperate with each other.
[0033] The first assembling trolley and the second assembling trolley can have the same structure or slightly different structures according to needs.
[0034] The first assembling trolley includes a frame, a wheel track walking device, a side wall mounting device and an operation platform. The wheel track walking device is located at the bottom of the first assembling trolley and is arranged on the track in the area of one side of the bottom plate of the station (i.e. one station area) to walk along the track in the longitudinal direction. The side wall mounting device is used to carry the side wall blocks and sequentially splice the side wall blocks to form the side wall on one side of the station. In the construction process, the construction personnel can stand on the operation platform to assist in observation and cooperation.
[0035] The second assembling trolley comprises a trolley frame, a wheel-rail running device, a side wall mounting device and an operation platform. The wheel-rail running device is arranged at the bottom of the second assembling trolley and is arranged on the track in the other area of the station bottom plate, and can run longitudinally along the track. The side wall mounting device is used for carrying the side wall blocks and sequentially assembling the side wall blocks to the other side of the station to form a side wall. During the construction process, the construction personnel can stand on the operation platform to perform auxiliary observation and cooperation operation.
[0036] The gantry crane is used for hoisting the side wall blocks to the first assembling trolley or the second assembling trolley, and specifically to the side wall mounting device.
[0037] The technical scheme provided in the embodiment comprises the following steps: the first assembling trolley, the second assembling trolley and the gantry crane are used to assemble the side wall blocks of the station; the gantry crane is used for hoisting the side wall blocks to the first assembling trolley or the second assembling trolley; the first assembling trolley comprises a trolley frame, a wheel-rail running device, a side wall mounting device and an operation platform; the wheel-rail running device is arranged at the bottom of the first assembling trolley and is arranged on the track in the area of one side of the station bottom plate, and can run longitudinally along the track; the side wall mounting device is used for carrying the side wall blocks and sequentially assembling the side wall blocks to one side of the station to form a side wall; the second assembling trolley comprises a trolley frame, a wheel-rail running device, a side wall mounting device and an operation platform; the wheel-rail running device is arranged at the bottom of the second assembling trolley and is arranged on the track in the area of the other side of the station bottom plate, and can run longitudinally along the track; the side wall mounting device is used for carrying the side wall blocks and sequentially assembling the side wall blocks to the other side of the station to form a side wall; the above scheme realizes the assembly of the side wall of the superimposed station, and the first assembling trolley and the second assembling trolley are used to assemble the two station areas respectively, and work in parallel, so that the construction efficiency can be doubled.
[0038] The above scheme can be applied to the scene that there is no steel temporary beam on the top of the construction area, and the gantry crane can hoist the parts in the whole construction area.
[0039] On the basis of the above technical scheme, the gantry crane is also used for sequentially hoisting the middle columns to the target positions in the middle of the station, and the first assembling trolley or the second assembling trolley correspondingly runs to the target positions and adjusts the position of the operation platform to cooperate with the gantry crane to install the middle columns in the middle of the station bottom plate, and the middle columns are arranged in the longitudinal direction.
[0040] Further, the gantry crane is also used for sequentially hoisting the longitudinal beams to the target positions in the middle of the station, and the first assembling trolley or the second assembling trolley correspondingly runs to the target positions and adjusts the position of the operation platform to cooperate with the gantry crane to install the longitudinal beams between the adjacent two middle columns; the longitudinal beams extend in the longitudinal direction, and the longitudinal beams are sequentially arranged in the longitudinal direction.
[0041] Further, the gantry crane is also used to hoist the top plates to the target positions between the center column and the side wall one by one, and the first assembling trolley or the second assembling trolley is correspondingly moved to the target positions and the position of the operation platform is adjusted to cooperate with the gantry crane to overlap the top plates between the longitudinal beams and the side wall; the top plates are arranged in sequence along the longitudinal direction.
[0042] In the process of hoisting and assembling the center column, the longitudinal beam and the top plate, the construction personnel can observe and cooperate on the operation platform.
[0043] In the above scheme, the assembling trolley is only used for assembling the side wall blocks, and the structure design meets the requirements of carrying and assembling the side wall blocks, so the structure is relatively simple, and the installation and disassembly process is relatively simple and fast.
[0044] On the basis of the above technical scheme, in the embodiment, the first assembling trolley and the second assembling trolley can adopt the same structure, and the frame, the wheel rail running device, the side wall mounting device and the operation platform adopt the same structure. The embodiment also gives a specific implementation manner: As shown in Figures 4 to 11 The assembling trolley comprises a wheel rail running device 1, a frame 2 and a side wall mounting device 3. After the bottom plate 97 of the station is formed, temporary tracks are laid on both sides of the bottom longitudinal beam 98 on the bottom plate 97, and the tracks extend along the longitudinal direction. The wheel rail running device 1 can run along the tracks on the bottom plate 97, so that the trolley can move longitudinally to gradually assemble. The frame 2 is arranged above the wheel rail running device 1 and serves as the main frame structure of the trolley, and all components of the trolley are mounted on the frame 2.
[0045] The side wall mounting device 3 is arranged on the frame 2. The side wall block 91 is hoisted to the side wall mounting device 3 by the gantry crane, and the side wall mounting device 3 fixes and moves the side wall block 91 to the side wall mounting position for assembly. In the embodiment, the side wall of the station comprises a plurality of side wall blocks 91, which are arranged in sequence along the longitudinal direction to form the side wall of the station. During construction, the trolley runs longitudinally to assemble the side wall blocks 91 in sequence.
[0046] As shown in Figure 5 The side wall mounting device 3 comprises a side wall supporting mechanism 31, a side wall mounting mechanism 32 and a side wall fine adjustment mechanism 33. The side wall supporting mechanism 31 is arranged at the lower part of the frame 2 and extends to one side of the frame 2, specifically towards the direction of the side wall to be assembled. The side wall block 91 is hoisted to the side wall supporting mechanism 31 by the gantry crane, and the side wall supporting mechanism 31 is used to support the side wall block 91 from the bottom.
[0047] The side wall mounting mechanism 32 is arranged on the top of the frame 2. When the gantry crane hoists the side wall block 91 to the side wall supporting mechanism 31, the side wall mounting mechanism 32 is connected with the side wall block 91, and the side wall mounting mechanism 32 is used to apply a pushing force to the side wall block 91 to move the side wall block 91 to realize assembly.
[0048] The side wall fine adjustment mechanism 33 is arranged on the lower part of the frame 2, and is used to apply a force to the lower part of the side wall block 91 to finely adjust the pitch angle of the side wall block 91.
[0049] In the above scheme, the side wall supporting mechanism is arranged on the lower part of the frame, extends to one side of the frame from the bottom, and is used to support the side wall block from the bottom; the side wall mounting mechanism is arranged on the top of the frame, and is used to apply a pushing force to the side wall block to move the side wall block to realize assembly; and the side wall fine adjustment mechanism is arranged on the lower part of the frame, and is used to apply a force to the lower part of the side wall block to finely adjust the pitch angle of the side wall block, so as to realize assembly of the side wall of the station and solve the problems of low efficiency and poor quality in cast-in-place.
[0050] In addition, in the above scheme, the side wall block is supported by the side wall supporting mechanism, the side wall mounting mechanism applies a pushing force to the side wall block to move the side wall block to realize assembly, and the side wall fine adjustment mechanism is used to finely adjust the pitch angle of the side wall block, so as to ensure stable installation of the side wall block and improve accuracy, thereby improving assembly quality.
[0051] On the basis of the above technical scheme, the side wall mounting device 3 further includes a side wall clamping mechanism 34. The side wall clamping mechanism 34 is arranged on the middle part of the frame 2, extends to the side of the side wall block 91 away from the trolley from both sides of the side wall block 91, and applies a clamping force to the side wall block 91 to avoid tilting of the side wall block 91 during movement.
[0052] The embodiment provides an implementation manner: the side wall mounting device 3 is located on one side of the frame 2, specifically, the side close to the side wall to be assembled. The side wall block 91 is hoisted to the side wall mounting device 3 by the gantry crane, and is moved to the position by the side wall mounting mechanism 32 along the horizontal direction, the longitudinal direction and the vertical direction to realize assembly.
[0053] For the side wall supporting mechanism 31, the embodiment provides a specific example: as shown in Figure 7 The side wall supporting mechanism 31 includes at least two side wall supporting beams 311, and the side wall supporting beams 311 extend along the horizontal direction. The at least two side wall supporting beams 311 are arranged at intervals along the longitudinal direction. The side wall block 91 is placed on each side wall supporting beam 311, and each side wall supporting beam 311 supports the side wall block 91.
[0054] The side wall supporting beam 311 can be a steel beam with a cross section in the shape of a mouth, can be an I-shaped steel beam, or can be a steel beam with other shapes.
[0055] Further, the upper surface of the side wall supporting beam 311 is flat, and the upper surfaces of the side wall supporting beams 311 are at the same height to adapt to the shape of the bottom surface of the side wall block 91.
[0056] The above-mentioned scheme of spacing the side wall supporting beams 311 at intervals of at least two side wall supporting beams 311 leaves a gap between adjacent two side wall supporting beams 311, facilitating observation and operation. Of course, in addition to the above-mentioned scheme, a supporting plate can also be used instead of the above-mentioned side wall supporting beams 311.
[0057] For the side wall clamping mechanism 34, the embodiment provides a specific example: the side wall clamping mechanism comprises at least one pair of clamping claws 341 and at least one clamping claw driver 342, one clamping claw driver 342 corresponding to one clamping claw 341 is connected to drive the clamping claw 341 to act.
[0058] Specifically, one pair of clamping claws 341, two pairs of clamping claws 341 or three pairs of clamping claws 341 can be used, when one pair of clamping claws 341 is used, the clamping claws 341 are located in the middle of the side wall block 91; when two pairs of clamping claws 341 or three pairs of clamping claws 341 are used, they are arranged at intervals along the vertical direction. The embodiment is only described by taking one pair of clamping claws 341 as an example.
[0059] The two clamping claws 341 in a pair are arranged at intervals along the longitudinal direction, and have the same height and leave a space for accommodating the side wall block 91. The inner side of the clamping claw 341 is provided with a groove for embedding the side surface of the side wall block 91.
[0060] One end of the clamping claw driver 342 is connected to one clamping claw 341, and the other end is fixed to the vehicle frame 2. The clamping claw driver 342 is used to drive the clamping claw 341 to swing, so that the two clamping claws 341 move close to or away from each other. When the two clamping claws 341 move close to each other, the side wall block 91 is clamped from both sides; when the two clamping claws 341 move away from each other, the side wall block 91 is released. The clamping claw driver 342 can be a driving mechanism such as a pneumatic cylinder, a hydraulic cylinder or a motor.
[0061] For the side wall fine adjustment mechanism 33, the embodiment provides an implementation: the side wall fine adjustment mechanism 33 comprises a fine adjustment connecting head 331 and a fine adjustment driver 332. One end of the fine adjustment driver 332 is connected to the vehicle frame 2, and the other end is connected to the fine adjustment connecting head 331. The fine adjustment connecting head 331 is connected to the side wall block 91. The fine adjustment driver 332 is used to drive the fine adjustment connecting head 331 to move along the transverse direction, and acts on the lower part of the side wall block 91, so as to finely adjust the pitch angle of the side wall block 91 to meet the needs of side wall assembly.
[0062] The fine adjustment driver 332 can be a pneumatic cylinder, a hydraulic cylinder or other driver. In this embodiment, the hydraulic cylinder is taken as an example, and the end of the fine adjustment connector 331 is connected and fastened to the side wall block 91 by bolts. Two side wall fine adjustment mechanisms 33 are arranged at intervals, and the side wall block 91 is fine adjusted in front and back and left and right under the cooperation of the two side wall fine adjustment mechanisms 33, so that the H-shaped steel at the bottom end of the side wall block 91 is aligned with the groove on the bottom plate block, and the side wall block 91 is then inserted into the groove after alignment.
[0063] On the basis of the above technical solutions, the side wall mounting device 3 further comprises a side wall mounting frame 35 arranged on one side of the vehicle frame 2. The side wall mounting frame 35 is a hollow structure, and is connected by vertical beams, longitudinal beams and transverse beams into a hollow frame structure.
[0064] The side wall fine adjustment mechanism 33 is located in the internal space of the side wall mounting frame 35, and the fine adjustment driver 332 in the side wall fine adjustment mechanism 33 can be fixed to the side wall mounting frame 35 or the vehicle frame 2. The side wall fine adjustment mechanism 33 extends in the transverse direction and can extend out of or retract into the internal space of the side wall mounting frame 35.
[0065] The side wall supporting mechanism 31 is located at the lower part of the side wall mounting frame 35 and extends out of the side wall mounting frame 35. One side surface of the side wall block 91 is attached to the side wall mounting frame 35. The side wall clamping mechanism 34 is located above the side wall mounting frame 35, and the clamping claws 341 extend out of the side wall mounting frame 35 to clamp the side wall block 91.
[0066] On the basis of the above technical solutions, this embodiment provides an implementation of the side wall mounting mechanism 32: as shown in Figure 8 the side wall mounting mechanism comprises a side wall longitudinal moving frame 321, a side wall lifting frame 322, a side wall transverse moving frame 323, a transverse moving arm 324, a longitudinal moving driver 325, a vertical driving driver 326 and a transverse moving driver 327.
[0067] The side wall longitudinal moving frame 321 is arranged on the vehicle frame 2 and extends in the longitudinal direction. The side wall lifting frame 322 is slidingly arranged on the side wall longitudinal moving frame 321 and can move relative to the side wall longitudinal moving frame 321 in the longitudinal direction. The longitudinal moving driver 325 is arranged on the side wall longitudinal moving frame and connected to the side wall lifting frame 322 to provide a longitudinal moving driving force to the side wall lifting frame 322.
[0068] The side wall transverse moving frame 323 is slidingly arranged on the side wall lifting frame 322 and can move relative to the side wall lifting frame 322 in the vertical direction. The vertical driving driver 326 is arranged on the side wall lifting frame 322 and connected to the side wall transverse moving frame 323 to provide a vertical driving force to the side wall transverse moving frame 323.
[0069] The transverse moving arm 324 is arranged on the side wall transverse moving frame 323 and can slide relative to the side wall transverse moving frame 323 in the transverse direction. The transverse moving driver 327 is arranged on the side wall transverse moving frame 323 and connected with the transverse moving arm 324 to provide a transverse driving force for the transverse moving arm 324. The end of the transverse moving arm 324 is connected with the side wall block 91, and through the cooperation of the above components, the side wall block 91 can be moved in the longitudinal direction, the transverse direction and the vertical direction.
[0070] The side wall block 91 is placed on the side wall supporting mechanism 31, the side wall block 91 is clamped by the side wall clamping mechanism 34, and the trolley can drive the side wall block 91 to move in the longitudinal direction to realize the carrying operation. After moving to the position, the side wall block 91 is released by the side wall clamping mechanism 34, and the side wall block 91 is driven by the side wall mounting mechanism 32 to move in the transverse direction, the longitudinal direction and the vertical direction to the assembling position for assembling. In this process, the position of the side wall block 91 can be finely adjusted by the side wall fine adjustment mechanism 33, so that the bottom end of the side wall block 91 is aligned with the assembling interface 20 (for example Figure 12 ).
[0071] After the side wall block 91 is installed, the adjusting pull rod connected with the diaphragm wall is installed on the top of the side wall block 91 to connect and fix with the diaphragm wall. Subsequently, concrete can be poured between the side wall block 91 and the diaphragm wall.
[0072] Based on the above scheme, the side wall lifting frame 322 can specifically include a lifting top plate 3221 and lifting legs 3222 arranged at the bottom of the lifting top plate 3221. The number of the lifting legs 3222 is four, wherein two lifting legs 3222 form a group, and the two groups of lifting legs 3222 leave a gap that can accommodate the side wall longitudinal moving frame 321, and the two groups of lifting legs 3222 are arranged on both sides of the side wall longitudinal moving frame 321. The gap between the lifting legs 3222 and the side wall longitudinal moving frame 321 can only satisfy the relative sliding of the two. The above scheme can improve the stability of the side wall mounting mechanism 32 and avoid tilting.
[0073] For the side wall transverse moving frame 323, it specifically can include lifting sliding beams 3231 and a transverse moving beam 3232. The lifting sliding beams 3231 extend in the vertical direction, and one lifting sliding beam 3231 is telescopically arranged in the inner space of one lifting leg 3222. The transverse moving beam 3232 is connected to the top of each lifting sliding beam 3231, and the transverse moving beam 3232 extends in the transverse direction. The transverse moving arm 324 is telescopically arranged in the inner space of the transverse moving beam 3232.
[0074] For the structure that the side wall is provided with a steel enclosing purlin or a concrete waist beam, the gantry crane cannot directly hoist the side wall block 91 vertically downward to the trolley due to the obstruction of the steel enclosing purlin or the concrete waist beam. To solve this problem, the trolley is further optimized in this embodiment. The vehicle frame 2 can move relative to the wheel rail running device 1 in the transverse direction, which can compensate for the transverse travel of the side wall block 91.
[0075] Figure 13 Two assembling trolleys are shown to assemble the side wall blocks on both sides of the platform. In this embodiment, the two trolleys are used to assemble the side wall blocks with the concrete waist beam. Specifically, as shown in Figure 13 , the trolley frame 2 is moved about 1.5m away from the side wall in the transverse direction, and the side wall block 91 is hoisted down by the gantry crane to the trolley (e.g. the right trolley in Figure 13 ). During this process, the side wall block 91 can avoid the concrete waist beam 30. Specifically, the side wall block 91 is placed on the side wall supporting mechanism 31, and the side wall block 91 is clamped by the side wall clamping mechanism 34. At this time, the height of the side wall block 91 is lower than the concrete waist beam 30, and the gantry crane is removed. Then the trolley frame 2 is moved about 1.5m in the transverse direction relative to the wheel rail running device, and approaches the side wall (e.g. the right trolley in Figure 13 continues to move about 1m to the right, and then the side wall block 91 is assembled by the side wall mounting mechanism 32, which can solve the problem of obstruction by the concrete waist beam. The left trolley is in the state of completing the assembly of a side wall block.
[0076] If it is a steel surrounding purlin, the trolley frame is moved 1m in the transverse direction, so that the hoisting process of the side wall block 91 can avoid the steel surrounding purlin.
[0077] Based on the above scheme, two trolleys can be used to assemble the side walls on both sides of the bottom longitudinal beam 98 simultaneously. After the assembly at the lower station is completed, the trolleys are moved upward to assemble the upper station.
[0078] The above operation platform can be located at the top of the trolley frame 2, and the operation platform includes an operation base plate and a fence surrounding the operation base plate. One side of the fence is provided with an access door. The trolley frame 2 is provided with a ladder, and the top end of the ladder corresponds to the position of the access door. Construction personnel can climb up from the ladder and enter the operation platform through the access door to observe and cooperate. The access door needs to be closed and locked during the construction process.
[0079] The bottom of the operation platform is provided with a lifting fork arm, which can be driven by a hydraulic mechanism to actuate the lifting fork arm to lift the operation platform, thereby cooperating with the construction process.
[0080] On the basis of the above technical scheme, the trolley is further optimized in this embodiment, so that the trolley can also carry and assemble longitudinal beams. Specifically, the longitudinal beam mounting device 4 can carry and assemble the middle longitudinal beam 95 and the top longitudinal beam 96. In this embodiment, the longitudinal beams appearing below are taken as examples of the middle longitudinal beam 95, and those skilled in the art can apply the scheme of this embodiment to the assembly of the top longitudinal beam 96.
[0081] As shown in Figures 14 to 16 , the longitudinal beam mounting device 4 includes a moving platform 41 and a hoisting frame 42. The moving platform 41 is arranged at the top of the trolley frame 2 and can move transversely relative to the trolley frame.
[0082] The hoisting frame 42 is arranged above the moving platform 41, and a space for accommodating the longitudinal beam is left between the hoisting frame 42 and the moving platform 41. The outer side end of the hoisting frame 42 is provided with at least two connecting portions for temporarily connecting the longitudinal beam. At the open-air opening, the gantry crane hoists the longitudinal beam (for example, the middle longitudinal beam 95) and moves it to the area between the moving platform 41 and the hoisting frame 42, and then connects the connecting portions on the hoisting frame 42 with the middle longitudinal beam 95, and after the connection is completed, the gantry crane is withdrawn. The trolley can walk along the rail track walking device to carry the middle longitudinal beam 95.
[0083] When moving to the target position, the moving platform 41 extends in the transverse direction towards the direction of assembling the middle longitudinal beam 95, and after reaching the accurate position, the middle longitudinal beam 95 is lowered and overlapped between the two adjacent middle upright columns 92, the connection between the connecting portions in the hoisting frame 42 and the middle longitudinal beam 95 is disassembled, and the assembly of the middle longitudinal beam 95 is completed.
[0084] The technical scheme provided by the embodiment is that the trolley is provided with a rail track walking device, a frame and a longitudinal beam mounting device; the rail track walking device is arranged at the bottom of the frame and can walk along the track on the platform bottom plate; the longitudinal beam mounting device is arranged on the frame and is used for fixing the longitudinal beam and moving the longitudinal beam to the target position for assembly; the longitudinal beam mounting device comprises a moving platform arranged at the top of the frame and capable of moving the frame in the transverse direction; and a hoisting frame arranged above the moving platform and leaving a space for accommodating the longitudinal beam between the hoisting frame and the moving platform; the outer side end of the hoisting frame is provided with at least two connecting portions for temporarily connecting the longitudinal beam, which can realize the assembly of the longitudinal beam of the station in the application scene where the gantry crane cannot be applied, and has high work efficiency.
[0085] On the basis of the above technical scheme, the longitudinal beam mounting device 4 further comprises a longitudinal beam support frame 43. The longitudinal beam support frame 43 is arranged above the moving platform 41 and extends in the vertical direction, and a space for accommodating the longitudinal beam is left between the top of the longitudinal beam support frame 43 and the connecting portions on the hoisting frame 42.
[0086] Considering that the distance walked by the trolley is long, in order to reduce the risk existing in the hoisting and walking process, the longitudinal beam can be placed on the longitudinal beam support frame 43, and the longitudinal beam is supported by the longitudinal beam support frame 43.
[0087] The longitudinal beam support frame 43 can adopt a plurality of rod-shaped mechanisms arranged along the vertical direction, the transverse direction and the longitudinal direction and connected with each other, which can support the weight of the longitudinal beam and ensure the stability of the longitudinal beam during the walking process of the trolley.
[0088] Further, the hoisting frame 42 can move in the transverse direction relative to the moving platform 41. When the stroke of the moving platform 41 moving in the transverse direction is limited, the hoisting frame 42 can be further moved in the transverse direction to increase the stroke of the longitudinal beam, thereby meeting the assembly needs of the longitudinal beam.
[0089] The lifting frame 42 can also move vertically relative to the moving platform 41 to meet the needs of longitudinal beams of different thicknesses. For example, a vertical support 44 is arranged vertically on the moving platform 41 or on the vehicle frame 2, and the lifting frame 42 is arranged at the top end of the vertical support 44. The lifting frame 42 can move up and down relative to the vertical support 44.
[0090] For the lifting frame 42, the embodiment provides an implementation: the lifting frame 42 includes a lifting arm 421 and two auxiliary arms 422 arranged in parallel and side by side, the auxiliary arms 422 extend in the transverse direction, and the two auxiliary arms 422 are arranged in the longitudinal direction. The lifting arm 421 is connected between the outer ends of the two auxiliary arms 422, and the lifting arm 421 is provided with a connecting portion 423 for connecting the longitudinal beam. Specifically, the lifting arm 421 and the two auxiliary arms 422 are connected into an open rectangular frame, and the open end is away from the position where the longitudinal beam is to be assembled. The lifting arm 421 is close to the position where the longitudinal beam is to be assembled.
[0091] Based on the above scheme, a sliding guide structure is provided between the auxiliary arm 422 and the top of the moving platform 41, and the auxiliary arm 422 moves in the transverse direction relative to the moving platform 41 through the sliding guide structure. The sliding guide structure can be arranged at the top end of the vertical support 44, which can be a sliding block and a sliding rail, or a sliding block and a sliding groove. A hydraulic cylinder or other driving mechanism is used to provide a transverse driving force to the auxiliary arm 422.
[0092] For the connecting portion 423 on the lifting frame 42, it can be a lifting ring, and at least two lifting rings are arranged in the length direction of the lifting arm 421 (i.e., in the longitudinal direction), which can meet the needs of lifting the longitudinal beam. The lifting ring can connect the longitudinal beam through a rope.
[0093] Alternatively, the connecting portion 423 can also be a lifting hook that hooks the lifting ring at the top of the longitudinal beam.
[0094] The above technical scheme can realize the lifting of the longitudinal beam. In the construction process, the trolley is used to assemble the intermediate columns 92 in the middle of the station, and the intermediate columns 92 are arranged in the longitudinal direction in sequence and at intervals. Then the trolley is used to carry the intermediate longitudinal beam 95 to the position between the two adjacent intermediate columns 92. The intermediate longitudinal beam 95 is lifted by the lifting frame 42, moved transversely to the position between the two intermediate columns 92 and above the two intermediate columns 92, and then placed on the two intermediate columns 92 after moving into position. Then the intermediate longitudinal beam 95 can be longitudinally clamped by applying a longitudinal clamping force to the intermediate columns 92, and the longitudinal beam assembly is completed.
[0095] In the above scheme, all the intermediate columns can be installed first, and then the intermediate longitudinal beams are assembled; or one intermediate longitudinal beam can be assembled after every two adjacent intermediate columns are completed.
[0096] On the basis of the above technical solutions, the longitudinal beam mounting device 4 can also be used for hoisting, carrying and mounting the center pillar 92. Specifically, a lifting ring or the like structure can be arranged on the top of the center pillar 92 and connected with the connecting portion on the hoisting frame 42, so as to realize hoisting of the center pillar 92.
[0097] Further, the mobile platform 41 is optimized so as to be capable of supporting and fixing the center pillar 92. As shown in Figure 9 the mobile platform 41 comprises two mobile platforms 411 which are parallel and arranged side by side and extend in the transverse direction. The two mobile platforms 411 are spaced apart to accommodate the center pillar 92, and the center pillar 92 is placed between the two mobile platforms 411, and the mobile platforms 411 are used for temporarily fixing and carrying the center pillar 92.
[0098] A specific embodiment is that the cross section of the middle part of the center pillar 92 and the cross section of the top end of the center pillar 92 are both rectangular, and the length of the cross section of the middle part of the center pillar 92 is less than the length of the cross section of the top end of the center pillar 92. The distance between the two mobile platforms 411 is less than the length of the cross section of the top end of the center pillar 92 and greater than the length of the cross section of the middle part of the center pillar 92. Then, the middle part of the center pillar 92 enters the gap between the two mobile platforms 411 and is clamped between the two mobile platforms 411 and cannot fall downward, so that the two mobile platforms 411 realize fixing and supporting of the center pillar 92.
[0099] Further, the outer end of the mobile platform 411 is provided with a locking member 412. A locking rod 413 with a length greater than the distance between the two mobile platforms is used, and the two ends of the locking rod 413 are detachably connected with the locking members 412 on the two mobile platforms 411. The locking rod 413 is used for preventing the center pillar 92 from moving outward, and further improves the reliability during carrying and avoids the center pillar 92 from falling out of the gap between the two mobile platforms 411.
[0100] In addition, a center pillar supporting surface can also be arranged on the end upper surface of the wheel-rail running device 1 corresponding to the longitudinal beam mounting device 4, and the bottom end of the center pillar 92 abuts against the center pillar supporting surface. The center pillar supporting surface can be a concave surface, so as to position the center pillar 92 and improve the stability thereof.
[0101] On the basis of the above technical solutions, the trolley provided in the embodiment also uses a top plate mounting device 5 for realizing self-carrying and assembling of the top plate.
[0102] As shown in Figures 17 to 21 the top plate mounting device 5 comprises a top plate lifting frame 51, a top plate supporting frame 52 and a top plate lifting driving mechanism 53.
[0103] The top plate lifting frame 51 is arranged at the top end of the vehicle frame 2, and can be arranged in a hollow frame structure by a plurality of strip beams arranged along the transverse direction, longitudinal direction and vertical direction, and can be welded at the top end of the vehicle frame 2.
[0104] The top plate supporting frame 52 is arranged at the top end of the top plate lifting frame 51 and can move relative to the top plate lifting frame 51 along the vertical direction, and the top plate supporting frame 52 is used for supporting the top plate. The top plate mentioned below takes the middle top plate 93 as an example for description, and those skilled in the art can apply the technical solutions provided in the embodiment to the assembly of the top plate 94.
[0105] The top plate lifting driving mechanism 53 is arranged between the top plate lifting frame 51 and the top plate supporting frame 52, and is used for providing driving force for vertical movement of the top plate.
[0106] During the construction process, the middle top plate 93 is hoisted by the gantry crane to the top plate supporting frame 52 at the open end of the steel temporary beam, and the top plate supporting frame 52 supports the middle top plate 93. Then the trolley walks to the installation position along the track, adjusts the height of the top plate supporting frame 52 through the top plate lifting driving mechanism 53, so that the middle top plate 93 above the top plate supporting frame 52 is higher than the side wall block 91 and the middle longitudinal beam 95 on both sides. Then the trolley continues to walk towards the direction of the installed middle top plate 93 until it reaches the target position, and the top plate supporting frame 52 and the middle top plate 93 are lowered to the ends of the middle top plate 93 through the action of the top plate lifting driving mechanism 53 to complete the assembly of the middle top plate 93.
[0107] On the basis of the above technical solutions, the embodiment provides an implementation of the top plate supporting frame 52: the top plate supporting frame 52 includes two top plate supporting beams 521, which are arranged in parallel and side by side and are arranged on both sides of the top plate lifting frame 51. The distance between the two top plate supporting beams 521 is less than the length of the top plate. The top plate is placed on the two top plate supporting beams 521 along the direction perpendicular to the top plate supporting beams 521.
[0108] Further, the top plate lifting frame 51 can also move relative to the vehicle frame 2 along the transverse direction, and during the assembly process, the top plate lifting frame 51 moves transversely to adjust the transverse position of the middle top plate 93.
[0109] Further, the extrusion tool 54 is arranged on the upper surface of the middle part of the roof supporting beam 521, and the extrusion tool 54 is movable relative to the roof supporting beam 521. An extrusion driving element is arranged on the roof supporting beam 521 and connected with the extrusion tool 54 for applying a longitudinal driving force to the extrusion tool 54. During the carrying process, the middle roof 93 is placed on the extrusion tool 54. After the middle roof 93 is overlapped on the side wall block 91 and the middle longitudinal beam 95 during the assembling process, the extrusion driving element is actuated to drive the extrusion tool 54 to apply a longitudinal extrusion force to the middle roof 93, so as to press the newly assembled middle roof 93.
[0110] The side surface of the middle roof 93 is embedded with a sealing strip, and when the longitudinal extrusion force is applied to the middle roof 93, the sealing strip is tightly pressed between the adjacent middle roofs 93, thereby improving the waterproof effect.
[0111] The above trolley can also carry and assemble the longitudinal beam, the middle column and the roof, thereby reducing the dependence on the portal crane, greatly improving the construction efficiency and shortening the construction period.
[0112] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0113] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0114] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected or can communicate with each other; can be directly connected, or can be indirectly connected through an intermediate medium; can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0115] While the preferred embodiments of the application have been described, additional variations and modifications can be made to these embodiments by those skilled in the art once they have the benefit of the present disclosure without departing from the spirit and scope of the application. Accordingly, it is intended that the appended claims include all such modifications and variations as fall within the scope of the present application.
[0116] Obviously, numerous modifications and variations of the present application are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims and their equivalents, the application can be practiced otherwise than as specifically described.
Claims
1. A composite station construction system, characterized in that, This system is used for assembling composite railway stations, which include: side wall blocks, central columns, longitudinal beams, and a roof slab; the construction system includes: a first assembly trolley, a second assembly trolley, and a gantry crane. The first assembly trolley includes: a frame, a wheel-rail traveling device, a side wall mounting device, and an operating platform; the wheel-rail traveling device is located at the bottom of the first assembly trolley and is set on the track in one side area of the station floor, and can travel longitudinally along the track; the side wall mounting device is used to carry the side wall blocks and sequentially assemble the side wall blocks to one side of the station to form a side wall. The second assembly trolley includes: a frame, a wheel-rail running device, a side wall mounting device, and an operating platform; the wheel-rail running device is located at the bottom of the second assembly trolley and is set on the track on the other side of the station floor, and can travel longitudinally along the track; the side wall mounting device is used to carry the side wall blocks and sequentially assemble the side wall blocks to the other side of the station to form a side wall. Gantry cranes are used to lift side wall blocks onto the first or second assembly trolley.
2. The composite station construction system according to claim 1, characterized in that, The gantry crane is also used to sequentially lift the central columns to the target position in the middle of the station. The first or second assembly trolley moves to the target position and adjusts the position of the operating platform to cooperate with the gantry crane to install the central columns in the middle of the station floor. The central columns are arranged at intervals along the longitudinal direction.
3. The composite station construction system according to claim 2, characterized in that, The gantry crane is also used to sequentially lift longitudinal beams to the target position in the middle of the station. The first or second assembly trolley moves to the target position and adjusts the position of the operating platform to cooperate with the gantry crane to install the longitudinal beams between two adjacent central columns. The longitudinal beams extend longitudinally and are arranged sequentially along the longitudinal direction.
4. The composite station construction system according to claim 3, characterized in that, The gantry crane is also used to sequentially lift the top slabs to the target position between the central column and one side wall. The first or second assembly trolley moves to the target position and adjusts the position of the operating platform to cooperate with the gantry crane to connect the top slabs between the longitudinal beam and the side wall; each top slab is set sequentially along the longitudinal direction.
5. The composite station construction system according to claim 1, characterized in that, Sidewall mounting devices include: The side wall support mechanism is located at the bottom of the frame and extends to one side of the frame to support the side wall block from the bottom. The side wall mounting mechanism, located on the top of the frame, is used to apply a pushing force to the side wall blocks to move them and achieve assembly. The sidewall fine-tuning mechanism, located at the lower part of the frame, is used to apply force to the lower part of the sidewall block to finely adjust the pitch angle of the sidewall block.
6. The composite station construction system according to claim 5, characterized in that, The sidewall mounting device also includes: The side wall clamping mechanism is located in the middle of the frame; the side wall clamping mechanism extends from both sides of the side wall block to the side of the side wall block away from the trolley and applies clamping force to the side wall block.
7. The composite station construction system according to claim 6, characterized in that, The side wall support mechanism includes: at least two side wall support beams, which extend laterally along the trolley; and at least two side wall support beams are arranged at intervals along the longitudinal direction.
8. The composite station construction system according to claim 7, characterized in that, The upper surface of the side wall support beams is flat, and the upper surfaces of all side wall support beams are at the same height.
9. The composite station construction system according to claim 6, characterized in that, The side wall clamping mechanism includes: At least one pair of grippers; the two grippers in the pair are spaced apart longitudinally, with space between them to accommodate the side wall block; the inner side of the grippers is provided with a groove for the side wall block to be inserted. The gripper driver has one end connected to a gripper and the other end fixed to the frame; the gripper driver is used to drive the gripper to swing so that the two grippers move closer or further apart.
10. The composite station construction system according to claim 6, characterized in that, The sidewall fine-tuning mechanism includes: Fine-tuning connectors are used to connect sidewall blocks; The fine-tuning drive is connected at one end to the fine-tuning connector and at the other end to the frame.
11. The composite station construction system according to claim 10, characterized in that, The sidewall mounting device also includes: Side wall mounting bracket, located on one side of the vehicle frame; the side wall mounting bracket has a hollow structure; The side wall fine-tuning mechanism is located inside the side wall mounting bracket and can extend or retract from the internal space; The side wall clamping mechanism is located above the side wall mounting bracket; The side wall support mechanism is located at the bottom of the side wall mounting bracket and extends out of the side wall mounting bracket.
12. The composite station construction system according to claim 6, characterized in that, The sidewall mounting mechanism includes: The side wall longitudinal shift frame is mounted on the vehicle frame; The longitudinal movement drive is mounted on the longitudinal movement frame on the side wall; The side wall lifting frame is slidably mounted on the side wall longitudinal moving frame and connected to the longitudinal moving drive. The longitudinal moving drive provides longitudinal moving driving force to the side wall lifting frame. Vertical actuator, mounted on the side wall lifting frame; The side wall transverse frame is slidably mounted on the side wall lifting frame and connected to the vertical drive, which provides vertical driving force to the side wall transverse frame. The transverse drive is mounted on the transverse frame on the side wall; The lateral arm is mounted on the side wall lateral frame and connected to the lateral drive, which provides lateral driving force to the lateral arm; the end of the lateral arm is used to connect to the side wall block.
13. The composite station construction system according to claim 12, characterized in that, The side wall lifting frame includes: a lifting top plate and lifting legs set at the bottom of the lifting top plate; a gap is left between the two sets of lifting legs to accommodate the side wall longitudinal moving frame, and the two sets of lifting legs are arranged on both sides of the side wall longitudinal moving frame.
14. The composite station construction system according to claim 13, characterized in that, The sidewall transverse sliding frame includes: a lifting slide beam and a transverse sliding beam; the lifting slide beam extends vertically, and one lifting slide beam is telescopically installed in the internal space of one lifting support leg; the transverse sliding beam is connected to the top of each lifting slide beam; the transverse sliding beam extends laterally, and the transverse sliding arm is telescopically installed in the internal space of the transverse sliding beam.
15. The composite station construction system according to claim 5, characterized in that, The operating platform is located on the top of the vehicle frame; a lifting fork arm is provided at the bottom of the operating platform; a fence is provided around the operating platform, and an entrance / exit is provided on one side of the fence.
Citation Information
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