Energy-saving building support column processing equipment and processing method

Abstract

The application relates to an energy-saving building material production special equipment, in particular to an energy-saving building support column processing equipment and a processing method. The energy-saving building support column processing equipment comprises a bottom sheet, four corners of the upper side of the bottom sheet are fixed with round seats, the lower ends of four steels can be respectively inserted into the four round seats, the upper side of the bottom sheet is provided with a ring rib, and the lower end of a foam column is inserted into the ring rib. A plurality of convex rods are arranged on each steel rod from top to bottom, the plurality of convex rods are directed to the axis of the foam column, a positioning groove is arranged on the round seat, and the lowermost convex rod on the steel rod is inserted into the positioning groove. A plurality of rectangular frames are sleeved on the four steel rods from top to bottom, and a plurality of grooves are arranged on the outer side of each rectangular frame. The foam column and the steel rod can be conveniently positioned, and then concrete is poured on the foam column and the steel rod to form a building support column.

Description

Technical Field

[0001] This invention relates to a special equipment for the production of energy-saving building materials, and more specifically, to an energy-saving building support column processing equipment and processing method. Background Technology

[0002] In construction engineering, building support columns are core components that ensure structural stability and safety. Their processing quality directly determines the overall performance of the building. Currently, the mainstream processing of reinforced concrete support columns mostly adopts the method of tying up the reinforcing bars, fixing the mold, and then pouring concrete. However, with the application of foam columns in lightweight support columns, existing technologies have exposed obvious shortcomings. There is a lack of special devices that can accurately and stably position the foam columns and reinforcing bars at the same time. This leads to the foam columns being prone to displacement and the reinforcing bars being unevenly distributed during the processing, affecting the strength and density of the support columns and failing to meet the requirements for efficient and high-quality support column processing. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides an energy-saving building support column processing equipment and processing method, which has the advantage of facilitating the positioning of foam columns and steel bars, and then pouring concrete on the foam columns and steel bars to form building support columns.

[0004] An energy-saving building support column processing equipment includes a base plate, with round seats fixed at the four corners of the upper side of the base plate. The lower ends of four steel bars can be inserted into the four round seats respectively. A ring ridge is provided at the center of the upper side of the base plate, and the lower end of the foam column is inserted into the ring ridge.

[0005] Each of the steel bars has multiple protruding rods arranged from top to bottom, all pointing towards the axis of the foam column. The circular base is provided with a positioning groove, and the lowest protruding rod on the steel bar is inserted into the positioning groove.

[0006] Multiple rectangular frames are fitted over the four steel bars from top to bottom, and each rectangular frame has multiple grooves on its outer side.

[0007] Two protruding plates are fixed to the lower side of the substrate. The two protruding plates are inserted into the flat plate. A stop bar is inserted into the two protruding plates and is located on the lower side of the flat plate. Four support legs are fixed to the lower side of the flat plate.

[0008] The flat plate has uprights fixed on both the front and rear sides, and sliding frames are slidably connected to both uprights. Half boxes are fixed on opposite sides of the two sliding frames. The two half boxes are located on the front and rear sides of the bottom plate, respectively. Telescopic rods are fixed on both uprights, and the ends of the two telescopic rods are fixed to the two sliding frames, respectively.

[0009] Each of the two half-boxes has a half-ring fixed to its upper part, and the upper part of the foam column is inserted between the two half-rings.

[0010] The left side of the plate is provided with a track, and a slider is slidably connected to the track. A vertical column is fixed to the upper part of the slider. A telescopic rod is fixed to the plate, and the movable end of the telescopic rod is fixed to the slider. Multiple square seats are vertically slidably connected to the vertical column. Square columns are slidably connected to the square seats in the left and right directions. A baffle is fixed to the left end of the square column, and a slot seat is fixed to the right end of the square column. The slot seat presses on the left side of one of the rectangular frames. A compression spring is sleeved on the square column, and the compression spring is located between the square seat and the slot seat.

[0011] The rear of the square base is connected to a fastening screw via a thread, which presses against the vertical column. A slot is provided on the left side of the square base, through which the square base is slidably connected to the vertical column. A stop screw is connected to the square base via a thread, which blocks the left side of the vertical column.

[0012] Four support legs are vertically slidably connected to the base frame. Four support legs are fixed to the lower side of the base frame. Multiple vibration springs are installed between the base frame and the plate. Two telescopic rods are fixed on the base frame, and the upper parts of the two telescopic rods rest against the lower side of the plate.

[0013] A processing method for an energy-saving building support column processing equipment is characterized by comprising the following steps:

[0014] S1: Insert the four steel bars into the base plate to position them;

[0015] S2: Insert the foam column into the base plate so that the foam column is positioned in the middle of the four steel bars;

[0016] S3: Fix multiple rectangular frames between four steel bars from top to bottom;

[0017] S4: Place the two half-boxes on the front and back sides of the film;

[0018] S5: Pour concrete between the two half-boxes to form the building support column.

[0019] The beneficial effects of this invention are:

[0020] This facilitates the positioning of foam columns and reinforcing bars, and then concrete is poured onto the foam columns and reinforcing bars to form building support columns. Attached Figure Description

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0022] Figure 1 A schematic diagram of the structure of an energy-saving building support column processing equipment. Figure 1 ;

[0023] Figure 2 A schematic diagram of the structure of an energy-saving building support column processing equipment. Figure 2 ;

[0024] Figure 3 A schematic diagram of the structure of an energy-saving building support column processing equipment. Figure 3 ;

[0025] Figure 4 A schematic diagram of the structure of an energy-saving building support column processing equipment. Figure 4 ;

[0026] Figure 5 Schematic diagram of the flat plate structure Figure 1 ;

[0027] Figure 6 Schematic diagram of the flat plate structure Figure 2 ;

[0028] Figure 7 This is a structural diagram of the reinforcing steel bars;

[0029] Figure 8 Schematic diagram of the square base Figure 1 ;

[0030] Figure 9 Schematic diagram of the square base Figure 2 ;

[0031] Figure 10 A schematic diagram of a half-box structure Figure 1 ;

[0032] Figure 11 A schematic diagram of a half-box structure Figure 2 ;

[0033] Figure 12 This is a structural diagram of the base frame.

[0034] In the figure: Flat plate 101; Round seat 102; Ring edge 103; Slider 104; Support leg 105; Track 106; Telescopic rod 107; Vertical column 108; Base plate 109; Positioning groove 110; Protruding plate 111; Stop bar 112;

[0035] 201 Rebar; 202 Rectangular frame; 203 Groove; 204 Foam column; 205 Protruding rod;

[0036] Square base 301; slot base 302; square column 303; fastening screw 304; stop screw 305; slot 306; baffle plate 307;

[0037] Half box 401; sliding frame 402; telescopic rod 2 403; semi-ring 404; upright 405;

[0038] Base frame 501; Vibration spring 502; Support leg 2 503; Telescopic rod 3 504. Detailed Implementation

[0039] An energy-saving building support column processing equipment includes a base plate 109, with round seats 102 fixed at the four corners of the upper side of the base plate 109. The lower ends of four steel bars 201 can be inserted into the four round seats 102 respectively. A ring ridge 103 is provided at the center of the upper side of the base plate 109, and the lower end of the foam column 204 is inserted into the ring ridge 103.

[0040] like Figure 5-7 As shown;

[0041] Using the base plate 109 as the basic load-bearing structure, the lower ends of the four steel bars 201 are initially inserted and positioned using the round bases 102 at the four corners. At the same time, the lower end of the foam column 204 is limited and inserted through the central ring 103, so that the foam column 204 is initially positioned in the middle of the four steel bars 201, providing a basic installation structure for subsequent processing. In addition, the foam column 204 provides a heat insulation effect for the building support column, making it difficult for heat inside the building to dissipate to the outside, thus achieving an energy-saving effect.

[0042] Each of the steel bars 201 has multiple protruding rods 205 arranged from top to bottom, and the multiple protruding rods 205 all point to the axis of the foam column 204. The round seat 102 is provided with a positioning groove 110, and the lowermost protruding rod 205 on the steel bar 201 is inserted into the positioning groove 110.

[0043] like Figure 5-7 As shown;

[0044] The protruding rod 205 on the reinforcing bar 201 points to the axis of the foam column 204, which can enhance the bonding force between the reinforcing bar and the concrete; the lowest protruding rod 205 is inserted into the positioning groove 110 of the round seat 102, which further restricts the rotation and radial displacement of the reinforcing bar 201 on the basis of the initial insertion, and improves the stability and accuracy of the reinforcing bar positioning.

[0045] Multiple rectangular frames 202 are fitted onto the four steel bars 201 from top to bottom, and multiple grooves 203 are provided on the outer side of each rectangular frame 202.

[0046] like Figure 7 As shown;

[0047] Multiple rectangular frames 202 are fitted onto four steel bars 201, connecting the four steel bars into an overall frame to prevent individual steel bars from swaying and to ensure that the relative positions of the steel bars are fixed; the grooves 203 on the outside of the rectangular frames can increase the contact area with the concrete and enhance the bonding strength of the overall structure.

[0048] Two protruding plates 111 are fixed on the lower side of the substrate 109. The two protruding plates 111 are inserted into the flat plate 101. A stop bar 112 is inserted into the two protruding plates 111. The stop bar 112 is located on the lower side of the flat plate 101. Four support legs 105 are fixed on the lower side of the flat plate 101.

[0049] like Figure 5-6 As shown;

[0050] The film 109 is inserted into the plate 101 via the lower convex plate 111, and is limited from the lower side of the plate by the stop bar 112, so as to realize the quick assembly and disassembly of the film and the plate; the support leg 105 under the plate provides stable support for the entire equipment, ensuring the overall structure is stable during processing.

[0051] The front and rear sides of the plate 101 are fixed with vertical strips 405, and sliding frames 402 are slidably connected to the two vertical strips 405. Half boxes 401 are fixed on opposite sides of the two sliding frames 402. The two half boxes 401 are located on the front and rear sides of the base plate 109 respectively. Telescopic rods 403 are fixed on the two vertical strips 405, and the ends of the two telescopic rods 403 are fixed on the two sliding frames 402 respectively.

[0052] like Figure 10-11 As shown;

[0053] The sliding frame 402 on the upright bar 405 slides under the drive of the telescopic rod 403, causing the two half-boxes 401 to move closer or further apart. When closed, they form a pouring space that surrounds the foam column and the reinforcing steel, enabling the pouring mold to be quickly closed and opened, adapting to the needs of different processing stages.

[0054] Each of the two half-boxes 401 has a half-ring 404 fixed to its upper part, and the upper part of the foam column 204 is inserted between the two half-rings 404.

[0055] like Figure 10-11 As shown;

[0056] When the two semi-circles 404 on the upper part of the two semi-boxes 401 are closed, they form a ring-shaped limit on the upper part of the foam column 204. They cooperate with the bottom ring edge 103 to fix the upper and lower ends of the foam column, prevent the foam column from shifting during the pouring process, and ensure the stability of its center position.

[0057] A track 106 is provided on the left side of the plate 101. A slider 104 is slidably connected to the track 106. A vertical column 108 is fixed to the upper part of the slider 104. A telescopic rod 107 is fixed on the plate 101. The movable end of the telescopic rod 107 is fixed to the slider 104. A plurality of square seats 301 are vertically slidably connected to the vertical column 108. A square column 303 is slidably connected to the square seat 301 in the left and right directions. A baffle 307 is fixed to the left end of the square column 303. A slot seat 302 is fixed to the right end of the square column 303. The slot seat 302 presses on the left side of one of the rectangular frames 202. A compression spring is sleeved on the square column 303. The compression spring is located between the square seat 301 and the slot seat 302.

[0058] like Figure 5-6 As shown in Figures 8-9;

[0059] The slider 104 slides along the track 106, which can move the vertical column 108 closer to or away from the steel frame. The square base 301 slides vertically on the vertical column to adjust its height, thereby adjusting the height of the slot base 302 and the square column 303. The compression spring on the square column 303 gives the slot base 302 a rightward force, so that it presses on the rectangular frame 202 at different heights, thereby temporarily fixing the rectangular frame 202 at different heights on the four steel bars 201. Then, the rectangular frame 202 can be welded to the four steel bars 201 by manual welding, connecting the four steel bars 201 into an integral frame. The baffle 307 can prevent the square column 303 from detaching from the square base 301.

[0060] The rear part of the square base 301 is connected to a fastening screw 304 by a thread. The fastening screw 304 presses on the vertical column 108. A slot 306 is provided on the left side of the square base 301. The square base 301 is slidably connected to the vertical column 108 through the slot 306. A stop screw 305 is connected to the square base 301 by a thread. The stop screw 305 blocks the left side of the vertical column 108.

[0061] like Figure 8-9 As shown;

[0062] The fastening screw 304 can fix the square base 301 at any height of the vertical column 108, and thus fix the slot base 302 and the square column 303 at any height, temporarily fixing the rectangular frame 202 at any height; after removing the stop screw 305 on the square base 301, the square base 301 can be easily removed from the vertical column 108, thus facilitating the disassembly of the square base 301.

[0063] Four support legs 105 are vertically slidably connected to the base frame 501. Four support legs 203 are fixed on the lower side of the base frame 501. Multiple vibration springs 502 are provided between the base frame 501 and the plate 101. Two telescopic rods 304 are fixed on the base frame 501. The upper parts of the two telescopic rods 304 are both against the lower side of the plate 101.

[0064] like Figure 12 As shown;

[0065] Support leg 105 slides on the base frame 501. In conjunction with the vibration spring 502 and the telescopic rod 3 504, the telescopic rod can cause the plate 101 and the upper structure to vibrate slightly, which promotes the compaction of the poured concrete, reduces air bubbles and voids, and improves the forming quality of the support column. Support leg 2 503 provides stable bottom support for the entire equipment.

[0066] The processing method of the energy-saving building support column processing equipment includes the following steps:

[0067] S1: Insert the four steel bars 201 onto the base plate 109 to position the four steel bars 201;

[0068] S2: Insert the foam column 204 onto the base plate 109 so that the foam column 204 is positioned in the middle of the four steel bars 201;

[0069] S3: Fix multiple rectangular frames 202 from top to bottom between four steel bars 201;

[0070] S4: Attach the two half-boxes of 401 to the front and back sides of the negative 109;

[0071] S5: Pour concrete between the two half-boxes 401 to form a building support column.

[0072] By positioning the reinforcing bars and foam columns in stages, installing the rectangular frame to form a stable framework, closing the half-box to form the casting cavity, and finally pouring concrete, an orderly processing flow from component positioning to overall molding is achieved, ensuring that the position of each component is accurate and the connection is firm, ultimately forming an energy-saving building support column that meets the requirements.

Claims

1. An energy-saving building support column processing equipment, comprising a substrate (109), characterized in that: The bottom plate (109) has a round seat (102) fixed at each of the four corners on the upper side. The lower ends of the four steel bars (201) can be inserted into the four round seats (102) respectively. The bottom plate (109) has a ring ridge (103) at the center of the upper side. The lower end of the foam column (204) is inserted into the ring ridge (103). Each of the steel bars (201) is provided with multiple protruding rods (205) from top to bottom, and the multiple protruding rods (205) all point to the axis of the foam column (204). The round seat (102) is provided with a positioning groove (110), and the lowest protruding rod (205) on the steel bar (201) is inserted into the positioning groove (110). The four steel bars (201) are fitted with multiple rectangular frames (202) from top to bottom, and each rectangular frame (202) has multiple grooves (203) on its outer side. Two protruding plates (111) are fixed on the lower side of the substrate (109). The two protruding plates (111) are inserted into the flat plate (101). The stop bar (112) is inserted into the two protruding plates (111). The stop bar (112) is located on the lower side of the flat plate (101). Four support legs (105) are fixed on the lower side of the flat plate (101). The flat plate (101) has uprights (405) fixed on both the front and rear sides. Sliding frames (402) are slidably connected to the two uprights (405). Half boxes (401) are fixed on opposite sides of the two sliding frames (402). The two half boxes (401) are located on the front and rear sides of the bottom plate (109) respectively. Telescopic rods (403) are fixed on the two uprights (405). The ends of the two telescopic rods (403) are fixed on the two sliding frames (402) respectively. The upper part of each of the two half-boxes (401) is fixed with a half-ring (404), and the upper part of the foam column (204) is inserted between the two half-rings (404); The left side of the plate (101) is provided with a track (106), a slider (104) is slidably connected on the track (106), a vertical column (108) is fixed on the upper part of the slider (104), a telescopic rod (107) is fixed on the plate (101), the movable end of the telescopic rod (107) is fixed on the slider (104), a plurality of square seats (301) are vertically slidably connected on the vertical column (108), a square column (303) is slidably connected on the square seat (301) in the left and right directions, a baffle (307) is fixed on the left end of the square column (303), a slot seat (302) is fixed on the right end of the square column (303), the slot seat (302) presses on the left side of one of the rectangular frames (202), a compression spring is sleeved on the square column (303), the compression spring is located between the square seat (301) and the slot seat (302); The rear of the square base (301) is connected to a fastening screw (304) by a thread. The fastening screw (304) presses on the vertical column (108). A slot (306) is provided on the left side of the square base (301). The square base (301) is slidably connected to the vertical column (108) through the slot (306). A stop screw (305) is connected to the square base (301) by a thread. The stop screw (305) blocks the left side of the vertical column (108).

2. The energy-saving building support column processing equipment according to claim 1, characterized in that: Four support legs (105) are vertically slidably connected to the base frame (501). Four support legs (503) are fixed on the lower side of the base frame (501). Multiple vibration springs (502) are provided between the base frame (501) and the plate (101). Two telescopic rods (504) are fixed on the base frame (501). The upper parts of the two telescopic rods (504) are both against the lower side of the plate (101).

3. The processing method of the energy-saving building support column processing equipment according to claim 2, characterized in that, Includes the following steps: S1: Insert the four steel bars (201) into the base plate (109) to position the four steel bars (201); S2: Insert the foam column (204) onto the base plate (109) so that the foam column (204) is positioned in the middle of the four steel bars (201); S3: Fix multiple rectangular frames (202) from top to bottom between four steel bars (201); S4: Place the two half-boxes (401) on the front and back sides of the film (109); S5: Pour concrete between the two half-boxes (401) to form a building support column.

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