Track chassis assembly of retired fan blade cutting robot

By designing the tracked chassis assembly and support structure, the problem of unstable operation of decommissioned wind turbine blade cutting equipment in remote areas was solved, and the stability and protection of the equipment were improved.

CN121158073APending Publication Date: 2025-12-19HUANENG HOHHOT WIND POWER CO LTD +1
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Patent Information

Application Number
CN202511496597.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2025-12-19

AI Technical Summary

Technical Problem

In existing technologies, decommissioned wind turbine blade cutting equipment has poor operational stability in remote areas, is prone to loosening of components due to obstacles and bumps, and its rubber tires are easily deformed or burned by cutting sparks.

Method used

It adopts a tracked chassis assembly, which contacts the ground through four track mounting seats to improve the friction coefficient and enhance operational stability. The base is reinforced with support components and stiffening plate structure, and the clearance design prevents damage during cutting.

Benefits of technology

This improved the operational stability and overall robustness of the decommissioned wind turbine blade cutting robot, preventing equipment damage caused by obstacles, bumps, and cutting sparks.

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Abstract

The crawler chassis assembly of the retired fan blade cutting robot comprises a base and crawler mounting seats, the center of the base is provided with a mounting hole used for mounting a rotary driving mechanism, and the two ends of the left side and the right side of the base are provided with mounting positions used for mounting the crawler mounting seats correspondingly; the four crawler belt mounting seats are fixedly connected to the four mounting positions correspondingly, and each crawler belt mounting seat is suitable for being connected with one crawler belt assembly. The four crawler belt mounting seats are arranged and used for mounting the four crawler belt assemblies, compared with a wheel set, the contact area between a crawler belt and the ground is larger, the friction coefficient between the crawler belt and the ground is increased, then the operation stability is improved, and slipping is prevented.
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Description

Technical Field

[0001] This invention relates to the field of wind turbine blade recycling and processing technology, and in particular to a tracked chassis assembly for a retired wind turbine blade cutting robot. Background Technology

[0002] Because wind power projects are mostly located in remote areas with long transportation distances, and the large size of retired wind turbine blades leads to high recycling costs, the current economic benefits of disposing of wind turbine blades are poor. Before physically recycling old wind turbines, the blades should be removed and cut into plates, blocks, strips, etc., of varying sizes according to their intended use. The main material of wind turbine blades is generally a composite material of glass fiber and epoxy resin, which has high strength and good mechanical properties, and can maintain good structural quality even after retirement.

[0003] In related technologies, the cutting of composite materials for wind turbine blades typically employs mechanical or water jet cutting, with drive wheels propelling the cutting equipment to the appropriate cutting position. However, the small contact area between the drive wheels and the ground results in poor operational stability. When encountering obstacles such as stones, the equipment experiences bumps, which can easily cause some components to loosen, affecting its use. Furthermore, while rubber tires are usually used to reduce bumps, the sparks flying outwards during cutting can easily deform or ignite the rubber tires. Summary of the Invention

[0004] This invention aims to at least partially solve one of the technical problems in related technologies. To this end, embodiments of this invention provide a tracked chassis assembly for a decommissioned wind turbine blade cutting robot, which can improve operational stability.

[0005] This invention provides a tracked chassis assembly for a decommissioned wind turbine blade cutting robot, comprising: a base and track mounting seats. The center of the base has a mounting hole for mounting a rotary drive mechanism, and the two ends of the left and right sides of the base have mounting positions for mounting the track mounting seats. There are four track mounting seats, which are fixedly connected to the four mounting positions respectively. Each track mounting seat is suitable for connecting a track assembly.

[0006] In some embodiments, the base includes an upper plate, a lower plate, and two side plates. The upper plate and the lower plate are arranged in parallel, and the two side plates are arranged in parallel. The side plates are perpendicular to the upper plate. The two side plates are fixedly connected to both sides between the upper plate and the lower plate. A cavity is formed between the upper plate, the lower plate, and the two side plates. Several support members are fixedly connected inside the cavity. The support members are fixedly connected between the upper plate and the lower plate.

[0007] In some embodiments, the upper plate, lower plate, and side plate are all of equal length.

[0008] In some embodiments, the track mounting base includes an outer protective plate and a connecting plate. The outer protective plate is located outside the side plate and is parallel to the side plate. The connecting plate is fixedly connected between the outer protective plate and the side plate. The connecting plate and the outer protective plate are perpendicular to each other. Corresponding positions of the outer protective plate and the side plate have shaft holes for connecting the output shaft.

[0009] In some embodiments, the connecting plate is fixedly connected to the upper part of the outer protective plate, the upper end surface of the outer protective plate is higher than the connecting plate, and two first stiffening plates are fixedly connected between the outer protective plate, side plate, upper plate and connecting plate of each track mounting seat.

[0010] In some embodiments, two square tubes are fixedly connected between each outer protective plate and the side plate. The two square tubes are respectively connected to the front and rear sides of the outer protective plate, and the first stiffener is located between the two square tubes.

[0011] In some embodiments, the support member includes a plurality of second stiffeners, which are fixedly connected between the upper plate, the lower plate and the side plate and / or between the upper plate and the lower plate, and the second stiffeners are located around the mounting holes.

[0012] In some embodiments, the lower end face of the side plate is located below the lower plate, and a third stiffening plate is fixedly connected between the side plate and the lower plate.

[0013] In some embodiments, the base has clearance openings on both the front and rear sides. Attached Figure Description

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings. in: Figure 1 This is a schematic diagram of the tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to an embodiment of the present invention; Figure 2 for Figure 1 Top view; Figure 3 for Figure 2 Sectional view of plane AA in the middle; Figure 4 This is a schematic diagram of the tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to an embodiment of the present invention, viewed from below. Figure 5 This is a schematic diagram of the tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to an embodiment of the present invention after the track assembly is installed; Figure label: 1. Mounting hole; 2. Upper plate; 3. Side plate; 4. First stiffener; 5. Outer protective plate; 6. Connecting plate; 7. Square tube; 8. Second stiffener; 9. Lower plate; 10. Third stiffener; 11. Track assembly. Detailed Implementation

[0015] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0016] The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to an embodiment of the present invention is described below with reference to the accompanying drawings.

[0017] like Figure 1-5 As shown in the figure, an embodiment of the present invention proposes a tracked chassis assembly for a decommissioned wind turbine blade cutting robot, comprising: a base and track mounting seats. The center of the base has a mounting hole 1 for mounting a rotary drive mechanism, and the two ends of the left and right sides of the base have mounting positions for mounting track mounting seats. There are four track mounting seats, which are fixedly connected to the four mounting positions respectively. Each track mounting seat is suitable for connecting a track assembly 11.

[0018] In this embodiment of the invention, four track mounting seats are provided for mounting four track assemblies 11. Compared with wheel sets, the track has a larger contact area with the ground, which increases the coefficient of friction with the ground, thereby improving the stability of operation and preventing slippage.

[0019] In some embodiments, such as Figure 1 , 3 As shown, the base includes an upper plate 2, a lower plate 9, and two side plates 3. The upper plate 2 and the lower plate 9 are arranged in parallel, and the two side plates 3 are arranged in parallel. The side plates 3 are perpendicular to the upper plate 2. The two side plates 3 are fixedly connected to both sides between the upper plate 2 and the lower plate 9. A cavity is formed between the upper plate 2, the lower plate 9, and the two side plates 3. Several support members are fixedly connected inside the cavity. The support members are fixedly connected between the upper plate 2 and the lower plate 9.

[0020] The cavity houses the motor for driving the tracks, the rotary drive mechanism for rotating the central control panel, the controller, and related auxiliary devices. Supporting components are installed within the cavity to improve the stability of the base.

[0021] In some embodiments, the upper plate 2, the lower plate 9, and the side plate 3 are all of equal length.

[0022] In some embodiments, such as Figure 1-4 As shown, the track mounting base includes an outer protective plate 5 and a connecting plate 6. The outer protective plate 5 is located outside the side plate 3 and is parallel to the side plate 3. The connecting plate 6 is fixedly connected between the outer protective plate 5 and the side plate 3. The connecting plate 6 and the outer protective plate 5 are perpendicular to each other. The corresponding positions of the outer protective plate 5 and the side plate 3 have shaft holes for connecting the output shaft.

[0023] Understandably, the output shaft is used to connect to the motor that drives the tracks.

[0024] In some embodiments, such as Figure 1 , 4 As shown, the connecting plate 6 is fixedly connected to the upper part of the outer protective plate 5. The upper surface of the outer protective plate 5 is higher than the connecting plate 6. Two first stiffening plates 4 are fixedly connected between the outer protective plate 5, side plate 3, upper plate 2 and connecting plate 6 of each track mounting seat. This can improve the connection stability between the track mounting seat and the base.

[0025] In some embodiments, such as Figure 1 As shown, two square tubes 7 are fixedly connected between each outer protective plate 5 and the side plate 3. The two square tubes 7 are respectively connected to the front and rear sides of the outer protective plate 5, and the first stiffening plate 4 is located between the two square tubes 7. This can further improve the connection stability between the track mounting base and the base.

[0026] In some embodiments, such as Figure 2 As shown, the support includes several second stiffeners 8, which are fixedly connected between the upper plate 2, the lower plate 9 and the side plate 3 and / or between the upper plate 2 and the lower plate 9. The second stiffeners 8 are located around the mounting holes 1.

[0027] In some embodiments, such as Figure 4 As shown, the lower end face of the side plate 3 is located below the lower plate 9, and a third stiffening plate 10 is fixedly connected between the side plate 3 and the lower plate 9. This can further improve the stability of the base.

[0028] In some embodiments, the base has clearance openings on both the front and rear sides.

[0029] Understandably, since a cutting device is installed above the base, including a rotating or movable cutting saw, a clearance opening is provided to prevent damage to the base during cutting.

[0030] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0032] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0034] In this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0035] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A tracked chassis assembly for a decommissioned wind turbine blade cutting robot, characterized in that, include: The base has a mounting hole at its center for mounting a rotary drive mechanism, and mounting positions at both ends of the left and right sides for mounting track mounting seats. The track mounting base has four sections, each fixedly connected to one of the four mounting positions, and each track mounting base is adapted to connect to a track assembly.

2. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 1, characterized in that, The base includes an upper plate, a lower plate, and two side plates. The upper plate and the lower plate are arranged parallel to each other, and the two side plates are arranged parallel to each other. The side plates are perpendicular to the upper plate. The two side plates are respectively fixedly connected to both sides between the upper plate and the lower plate. A cavity is formed between the upper plate, the lower plate, and the two side plates. Several support members are fixedly connected inside the cavity. The support members are fixedly connected between the upper plate and the lower plate.

3. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 2, characterized in that, The upper plate, the lower plate, and the side plate are all of equal length.

4. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 2, characterized in that, The track mounting base includes an outer protective plate and a connecting plate. The outer protective plate is located outside the side plate and is parallel to the side plate. The connecting plate is fixedly connected between the outer protective plate and the side plate. The connecting plate is perpendicular to the outer protective plate. The corresponding positions of the outer protective plate and the side plate have shaft holes for connecting the output shaft.

5. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 4, characterized in that, The connecting plate is fixedly connected to the upper part of the outer protective plate. The upper surface of the outer protective plate is higher than the connecting plate. Two first stiffening plates are fixedly connected between the outer protective plate, the side plate, the upper plate and the connecting plate of each track mounting seat.

6. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 5, characterized in that, Two square tubes are fixedly connected between each outer protective plate and the side plate. The two square tubes are respectively connected to the front and rear sides of the outer protective plate, and the first stiffening plate is located between the two square tubes.

7. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 2, characterized in that, The support member includes a plurality of second stiffeners, which are fixedly connected between the upper plate, the lower plate and the side plate and / or between the upper plate and the lower plate, and are located around the mounting holes.

8. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 2, characterized in that, The lower end face of the side plate is located below the lower plate, and a third stiffening plate is fixedly connected between the side plate and the lower plate.

9. The tracked chassis assembly of the decommissioned wind turbine blade cutting robot according to claim 1, characterized in that, The base has clearance openings on both the front and rear sides.