An artificial intelligence-based adhesive tape production management system and method

Abstract

The application belongs to the technical field of adhesive tape management system, and particularly relates to an adhesive tape production management system and method based on artificial intelligence, which comprises a production line, a detection line and a storage line; the detection line comprises a structural main body, an optical imaging device, a signal triggering device, an image analysis device, a conveying and positioning device; a detection table is installed in the structural main body, and a transparent plate is arranged at the top center of the detection table; when the adhesive tape moves, it is limited by rolling of a rolling shaft, so that one side edge of the adhesive tape moves along a side guide strip according to a fixed path, and the other side of the adhesive tape passes through a wide detection strip; if the width is too long, it can be improved by trimming; if the width is too short, it represents that the width is not enough, and the start point and the end point of the short width are marked to remind workers to process the part with the short width, so that the detection efficiency is improved, and the efficiency of the adhesive tape production management system is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of adhesive tape management system, and particularly relates to an adhesive tape production management system and method based on artificial intelligence. BACKGROUND

[0002] The adhesive tape production management system is a digital management system integrating equipment control, data tracking and quality assurance around the whole process of raw materials, production, finished products and delivery, and the core goal is to realize production efficiency improvement and product quality stability; the system covers the whole production process through hardware and software cooperation, and mainly includes a production plan and scheduling module, an equipment management module, a quality detection module, a data tracking and analysis module.

[0003] The adhesive tape detection is an important way for the system to directly determine whether the product meets the standard, and in optical detection, dust is easy to be misidentified as a defect of the adhesive layer, such as a pinhole, impurities and the like, so that qualified adhesive tape is marked as unqualified, increasing the misremoval rate; on the contrary, if the dust covers a real defect such as a micro-bubble, it will also cause a missed detection, so that the problem product flows into the downstream; and the impurities attached to the surface of the adhesive layer will affect the adhesion test result, such as a decrease in adhesion at the impurity, resulting in a low overall test value and misjudgment of the adhesion not meeting the standard; if the impurities are embedded in the adhesive layer, they will also interfere with the thickness detection, such as a laser thickness gauge misjudging the thickness of the adhesive layer and the impurities as the actual thickness of the adhesive layer, which covers up the problem of uneven thickness; and if fine dust enters the lens, light source or sensor of the optical detection system, it will contaminate the optical components, cause imaging blur, and long-term accumulation may also cause equipment failure, affecting the stability and service life of the detection system. SUMMARY

[0004] In order to make up for the deficiencies of the prior art and solve the above technical problems, the application provides an adhesive tape production management system and method based on artificial intelligence.

[0005] The technical scheme adopted by the application to solve the technical problems is that the application provides an adhesive tape production management system based on artificial intelligence, which comprises a production line, a detection line and a storage line; the detection line comprises a structural main body, an optical imaging device, a signal triggering device, an image analysis device, a conveying and positioning device; a detection table is installed in the structural main body, a transparent plate is arranged at the center of the top of the detection table, a guide strip is arranged on the detection table, the guide strip passes through the top of the transparent plate, rolling shafts are arranged on the top of the guide strip, and the rolling shafts are rotatably connected with the guide strip; a wide detection strip is arranged on the transparent plate, and the wide detection strip is located between adjacent rolling shafts on the same guide strip.

[0006] A dust cover is installed on the testing platform. A detector is installed above the wide testing strip inside the dust cover. Air filter tubes are installed in the inner walls at both ends of the dust cover. One end of the air filter tube has a filter screen and is connected to the outside. The middle of the air filter tube is connected to an air pump installed on the testing platform. The other end of the air filter tube faces the top surface of the testing platform. A cleaning roller is installed on the guide strip. The cleaning roller is connected to a cleaning motor on the testing platform. A hollow cleaning brush is installed on the cleaning roller, and the inside of the cleaning brush is connected to the cleaning roller. The cleaning roller is connected to the air pump. A lifting rod is slidably connected to the guide strip. A take-up shaft is rotatably connected to the top of the lifting rod. The take-up shaft stores the bottom paper. The bottom of the lifting rod is connected to a lifter installed on the testing platform.

[0007] Preferably, a slide rod is slidably connected to the detection platform, the slide rod is connected to an electric push rod on the detection platform, a slider is slidably connected to the slide rod, a lifting push rod is provided between the slider and the slide rod, and a pressure groove is provided on the slider. A pressure block is slidably connected to the pressure groove by a spring. A pressure sensor is provided between the pressure block and the pressure groove. An adhesion roller is rotatably connected between adjacent pressure blocks. The adhesion roller is located above the tape and has an adhesion strip on it. The adhesion surface of the adhesion strip faces the transparent plate.

[0008] Preferably, the slider is provided with a storage box, and a drive shaft is rotatably connected inside the storage box. The adhesive tape is sleeved on the outer periphery of the adhesive roller and the drive shaft. One end of the drive shaft extends out of the storage box and is connected to a synchronous motor installed on the storage box.

[0009] Preferably, a detection plate is mounted on the top of the storage box, and the detection plate is used for image retesting of the detector.

[0010] Preferably, the storage box is provided with a cleaning rod on top, and a cleaning sponge is provided on top of the cleaning rod. The cleaning sponge is located on one side of the detector, and the cleaning rod is hollow inside and connected to the air pump.

[0011] Preferably, the take-up shaft is fitted with a cover, and a movable rod is slidably connected to one side of the cover. One end of the movable rod is located inside the cover and is slidably connected to a wiping block via a spring, while the other end is located outside the cover and is in contact with the inclined surface of the storage box via a ball bearing.

[0012] Preferably, the shield is provided with a scraper, and one side of the scraper contacts the bottom paper, while the bottom of the wiping block contacts the scraper.

[0013] Preferably, the baffle is provided with a heating mesh.

[0014] Preferably, a cutter is rotatably connected inside the guide strip, and the cutter is connected to a cutting motor installed in the testing station. A collection box is provided inside the guide strip, and one side of the collection box contacts the cutter.

[0015] An artificial intelligence-based method for managing tape production, comprising the following steps:

[0016] S1: The AI system first collects key data of the entire production chain through sensors and device interfaces to provide a basis for subsequent analysis; interfaces with the optical detection system to obtain image and numerical data of tape surface defects, dimensional deviations, and adhesion test results;

[0017] S2: The system inputs the collected data into the AI model, uses image recognition algorithms to compare real-time detected tape images with qualified templates, identifies minor defects, and labels defect types and locations; meanwhile, it predicts quality problems through machine learning of historical data;

[0018] S3: Based on the analysis results, automatically generate execution instructions and issue them to production equipment or workers; if the detector detects that the tape has a large area of contamination, the system automatically triggers the slitting machine instruction to cut off the contaminated section; if the defect is slight dust, the instruction activates the low-pressure dust collector of the cleaning device, and simultaneously marks the tape roll as pending re-inspection;

[0019] S4: After the execution of the instructions, the system collects real-time execution result data to verify the decision-making effect and form a feedback loop; after cutting off the contaminated section, the system re-inspects the remaining tape and confirms that there are no defects before instructing the conveyor belt to continue running; if the re-inspection after cleaning the dust is still not qualified, the instruction is upgraded to a label for scrap;

[0020] S5: The system periodically feeds the full-process data back into the AI model, adds data including misjudged as impurities, missed minor pinholes, and other data to the training set, updates the image recognition model, and reduces the misjudgment and omission rates.

[0021] The beneficial effects of the present application are as follows:

[0022] 1. The tape production management system and method based on artificial intelligence according to the present application, when the tape is moving, it is limited by the rolling of the rolling shaft, so that one side edge of the tape moves along a fixed path along a side guide strip, and the other side of the tape passes through a wide detection strip, which means that the side edge of the tape is fixed and the other side of the tape contacts the wide detection strip, if it is too long, it can be improved by trimming, if it is too short, it means that the width is not enough, mark the start and end points of the short width, remind the workers to handle the part of the short width, achieve the purpose of detecting the width of the tape while detecting the glue quality and impurities, thereby improving the detection efficiency, avoiding the risk of pollution caused by the tape passing through multiple detection boxes, and further improving the efficiency of the tape production management system.

[0023] 2. The adhesive tape production management system and method based on artificial intelligence, when the adhesive tape passes through the detection table, the adhesive tape is single-sided adhesive tape, the adhesive surface of the adhesive tape faces upward, the smooth surface of the adhesive tape contacts the detection table downward, the detection table wipes the smooth surface of the adhesive tape, removes the impurities on the smooth surface of the adhesive tape, improves the cleanliness of the smooth surface of the adhesive tape, improves the flatness of the adhesive tape on the transparent plate, avoids the impurities on the smooth surface of the adhesive tape causing the adhesive tape to have convex points and causing the adhesive tape to have a misjudgment of defects, improves the detection effect of the adhesive tape, and thereby improves the data collection accuracy of the adhesive tape production management. BRIEF DESCRIPTION OF DRAWINGS

[0024] The application will be further described below in conjunction with the drawings.

[0025] Figure 1 is an internal schematic view of the dust cover;

[0026] Figure 2 is a schematic view of the dust cover in the front view;

[0027] Figure 3 is a perspective view of the detection table;

[0028] Figure 4 is a schematic view of the detection table in the top view;

[0029] Figure 5 is a sectional view with the center of the adhesive roller as the section plane;

[0030] Figure 6 is an internal schematic view of the shield cover;

[0031] Figure 7 is an internal schematic view of the collection box.

[0032] In the drawings: detection table 1, transparent plate 11, guide strip 12, rolling shaft 13, wide detection strip 14, dust cover 15, detector 16, air filter pipe 17, air filter net 18, cleaning roller 19, cleaning motor 2, cleaning brush 21, lifting rod 22, winding shaft 23, base paper 24, lifter 25, sliding rod 26, electric push rod 27, sliding block 28, lifting push rod 29, pressure groove 3, pressure block 31, adhesive roller 32, storage box 33, driving shaft 34, synchronous motor 35, detection plate 36, cleaning rod 37, cleaning sponge 38, shield cover 39, moving rod 4, wiping block 41, scraping piece 42, cutter 43, cutting motor 44, collection box 45. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of the present application.

[0034] Embodiment one:

[0035] In order to effectively solve the above problems, as shown in the drawings Figures 1-7 of the specification, an artificial intelligence-based adhesive tape production management system includes a production line, a detection line, and a storage line; the detection line includes a structural main body, an optical imaging device, a signal triggering device, an image analysis device, a conveying and positioning device; the optical imaging device includes an industrial camera, a special lens, and a light source system, which is selected according to the color and material of the adhesive tape to ensure uniform illumination; the signal triggering device includes a photoelectric sensor for detecting the position of the adhesive tape, triggering the camera to take pictures at the specified time, and avoiding missing or repeated shooting; the image analysis device includes an industrial computer and visual inspection software, which is responsible for comparing the captured image with the standard template, identifying defects, and judging whether it is qualified; the conveying and positioning device includes a high-precision conveying belt and a deviation correction mechanism.

[0036] A detection table 1 is installed in the structural main body, and a transparent plate 11 is arranged at the top center of the detection table 1. A guide strip 12 is arranged on the detection table 1, and the guide strip 12 passes through the top of the transparent plate 11. Rollers 13 are arranged on the top of the guide strip 12, and the rollers 13 are rotatably connected to the guide strip 12. A wide detection strip 14 is arranged on the transparent plate 11, and the wide detection strip 14 is located between adjacent rollers 13 on the same guide strip 12.

[0037] A dust cover 15 is installed on the detection table 1, and a detector 16 is arranged above the wide detection strip 14 in the dust cover 15. Gas filter pipes 17 are arranged in the inner walls at both ends of the dust cover 15, one end of each gas filter pipe 17 is provided with a gas filter net 18 and is connected to the outside, the middle part of each gas filter pipe 17 is connected to a gas pump installed on the detection table 1, and the other end of each gas filter pipe 17 faces the top surface of the detection table 1. A cleaning roller 19 is arranged on the guide strip 12, the cleaning roller 19 is connected to a cleaning motor 2 on the detection table 1, and a hollow cleaning brush 21 is arranged on the cleaning roller 19. The inside of the cleaning brush 21 is connected to the cleaning roller 19, and the cleaning roller 19 is connected to the gas pump. A lifting rod 22 is slidably connected to the guide strip 12, and a winding shaft 23 is rotatably connected to the top of the lifting rod 22. A bottom paper 24 is stored on the winding shaft 23, the bottom of the lifting rod 22 is connected to a lifter 25 installed on the detection table 1, and the cleaning roller 19 and the winding shaft 23 are located on both sides of the detector 16, respectively.

[0038] The light source system in the optical imaging device, one part is above the adhesive tape, used to irradiate the glue surface of the opaque adhesive tape from top to bottom and detect, the other part is below the transparent plate 11 in the detection table 1, used to irradiate the transparent adhesive tape and detect; the guide strip 12 is smooth processed to avoid large friction or adhesion with the adhesive tape; the rolling shaft 13 is gear-shaped, the gear-shaped end of the outer periphery of the rolling shaft 13 contacts the glue surface of the adhesive tape, reduces the contact area of the rolling shaft 13 and the adhesive tape, and the adhesive tape is in a straight state due to the tension in the conveying process, preventing the adhesive tape from being adhered by the rolling shaft 13, and the inner wall of the guide strip 12 can be additionally provided with a cleaning cloth for cleaning the outer periphery of the rolling shaft 13 to avoid the glue on the adhesive tape for a long time running on the outer periphery of the rolling shaft 13; the detector 16 is a component for detection in the optical imaging device, and the air pump is a conventional air supply unit with the functions of air supply and air extraction; the glue layer in the adhesive tape is easy to adsorb dust and water vapor, or cause the adhesion to decrease due to friction, and the backing paper 24 can closely adhere to the glue surface to isolate air, dust and impurities, so that the glue layer maintains the initial adhesion during storage, and the backing paper 24 includes glassine paper or silicon oil paper etc.;

[0039] Specific working process: when the adhesive tape is detected, the adhesive tape enters the detection line from the opening of the dust cover 15, passes through the detection table 1 to the upper side of the transparent plate 11, and the worker sets the light source from below or from above according to the detection needs; when the adhesive tape passes through the detection table 1, since the adhesive tape is a single-side glue tape, the glue surface of the adhesive tape faces upward, and the smooth surface of the adhesive tape faces downward and contacts the detection table 1, the detection table 1 wipes the smooth surface of the adhesive tape to scrape off the impurities on the smooth surface of the adhesive tape, improve the cleanliness of the smooth surface of the adhesive tape, improve the flatness of the adhesive tape on the transparent plate 11, avoid the impurities on the smooth surface of the adhesive tape causing the adhesive tape to have convex points, causing the misjudgment of the adhesive tape defects, improve the detection effect of the adhesive tape, and thus improve the data collection accuracy of the adhesive tape production management;

[0040] Moreover, the worker can set a cleaning cloth at one end of the detection table 1 to improve the wiping effect of the smooth surface of the adhesive tape and increase the cleanliness, and can additionally install a conductive circuit on the detection table 1 to lead out the static electricity generated by the movement and friction of the adhesive tape, avoiding the adhesive tape from adsorbing dust due to static electricity in the movement process; moreover, the adhesive tape is limited by the rolling of the rolling shaft 13 when moving, so that one side edge of the adhesive tape moves along one side guide strip 12 according to a fixed path, and the other side of the adhesive tape passes through the wide detection strip 14, which means that one side edge of the adhesive tape is fixed and then the other side of the adhesive tape contacts the wide detection strip 14, if it exceeds, it means that the width is too long, which can be improved by trimming, and if it is too short, it means that the width is not enough, and the starting point and the end point of the short width are marked to remind the worker to handle the short width part, achieving the purpose of detecting the glue coating quality and impurities while detecting the width of the adhesive tape, thus improving the detection efficiency, avoiding the risk of being contaminated due to the adhesive tape passing through multiple detection boxes, and further improving the efficiency of the adhesive tape production management system;

[0041] In addition, the rolling shaft 13 is gear-shaped, the outer peripheral gear-shaped end of the rolling shaft 13 contacts the glue surface of the adhesive tape, the contact area of the rolling shaft 13 and the adhesive tape is reduced, and the adhesive tape is in a straightened state under the influence of tension during conveying, so that the adhesive tape is prevented from being adhered by the rolling shaft 13, the normal movement of the adhesive tape is affected, the movement fluency of the adhesive tape is improved, and the detection speed of the adhesive tape is further increased; and the inner wall of the guide strip 12 can be additionally provided with a cleaning cloth for cleaning the outer periphery of the rolling shaft 13, so that the glue on the adhesive tape after a long time of operation is prevented from being adhered to the outer periphery of the rolling shaft 13, and the mutual contamination between the rolling shaft 13 and the adhesive tape is avoided;

[0042] Further, when the adhesive tape is cleaned, a conventional negative pressure suction method is usually used, but during the suction process, the air around the adhesive tape carries suspended impurity particles to flow to the surface of the adhesive tape, so that the surface of the adhesive tape is increased in dust; therefore, before the adhesive tape enters the dust cover 15, the air pump extracts the external air through the air filter pipe 17 away from the center of the dust cover 15, filters the dust through the air filter net 18, and then blows the air to the detection table 1 through the air filter pipe 17 close to the center of the dust cover 15, and the negative pressure suction amount generated by the communication between the cleaning brush 21 and the air pump is less than the air amount sent into the dust cover 15 through the air filter pipe 17, so that the inside of the dust cover 15 can still be kept in a positive pressure state even when the cleaning brush 21 is in the negative pressure suction cleaning process, the excess clean air is sprayed out from the two end openings of the dust cover 15, the impurities are blown away from the vicinity of the dust cover 15 and the adhesive tape, the cleanliness of the environment around the dust cover 15 is improved, the influence of dust on the adhesive tape is reduced, and the detection accuracy is improved;

[0043] Further, the clean air blown out from the opening of the dust cover 15 passes through the surface of the adhesive tape about to enter, and the impurities attached to the surface of the adhesive tape are preliminarily removed, so that the purpose of pre-cleaning is achieved, and the cleaning efficiency is improved; in addition, the air flow in the dust cover 15 can reduce the working temperature of the detector 16 and other electrical appliances, so that the environmental temperature in the dust cover 15 is reduced, the temperature of the adhesive tape is prevented from being increased due to the high temperature, and the softening of the glue and other defects are avoided;

[0044] When the adhesive tape enters the inside of the dust cover 15, the detector 16 starts to shoot the surface of the adhesive tape, when impurities are shot, the cleaning motor 2 drives the cleaning roller 19 to rotate, the cleaning roller 19 drives the cleaning brush 21 to rotate to contact the glue surface of the adhesive tape, the air pump sucks the dust on the adhesive tape through the cleaning brush 21, and the cleaning work is completed; when no obvious dust is shot on the surface of the adhesive tape, the cleaning motor 2 drives the cleaning brush 21 to rotate to a position away from the adhesive tape through the cleaning roller 19, so as to avoid interference with the normal adhesive tape; by improving the cleanliness of the environment around the adhesive tape and cooperating with the negative pressure suction effect, the cleaning effect of the impurities on the adhesive tape is further improved, so that the detection accuracy is improved;

[0045] After the tape has been inspected, the lifting device 25 is activated, causing the lifting rod 22 to descend. The lifting rod 22 then causes the take-up shaft 23 to descend. The backing paper 24 wound on the take-up shaft 23 contacts the tape and adheres to its surface, providing protection and preventing the tape from becoming dusty after inspection, which could lead to errors in the inspection results. This improves the consistency between the inspection results and the actual situation, thus increasing the accuracy of the inspection. If defects are detected, the tape moves normally, and the lifting device 25 drives the take-up shaft 23 to rise and fall rapidly once. The backing paper 24 is stretched during the adhesion process due to the sudden rise and fall, creating a raised edge on the flat backing paper 24, forming a marking point. This achieves the purpose of marking without damaging or contaminating the tape, making it easier for workers to spot and improving ease of use. Furthermore, the take-up shaft 23 can be replaced by an electric take-up machine, maintaining the adhesion between the backing paper 24 and the tape while avoiding affecting the movement of the tape.

[0046] Example 2:

[0047] Based on Embodiment 1, a slide rod 26 is slidably connected to the detection platform 1. The slide rod 26 is connected to an electric push rod 27 on the detection platform 1. A slider 28 is slidably connected to the slide rod 26. A lifting push rod 29 is provided between the slider 28 and the slide rod 26. A pressure groove 3 is provided on the slider 28. A pressure block 31 is slidably connected to the pressure groove 3 by a spring. A pressure sensor is provided between the pressure block 31 and the pressure groove 3. An adhesion roller 32 is rotatably connected between adjacent pressure blocks 31. The adhesion roller 32 is located above the adhesive tape. An adhesion tape is provided on the adhesion roller 32. The adhesion surface of the adhesion tape faces the transparent plate 11. The adhesion tape is a conventional elastic adhesive tape used for cleaning.

[0048] The slider 28 is provided with a storage box 33, and a drive shaft 34 is rotatably connected inside the storage box 33. The adhesive tape is sleeved on the outer periphery of the adhesive roller 32 and the drive shaft 34. One end of the drive shaft 34 is connected to the synchronous motor 35 installed on the storage box 33.

[0049] The storage box 33 is equipped with a detection plate 36 on its top, which is used for image retesting of the detector 16.

[0050] The storage box 33 is provided with a cleaning rod 37 on the top, and a cleaning sponge 38 is provided on the top of the cleaning rod 37. The cleaning sponge 38 is located on one side of the detector 16. The cleaning rod 37 is hollow inside and connected to the air pump.

[0051] Specific workflow: when the adhesive tape detects more dust, start the lifting push rod 29 to drive the sliding block 28 to descend along the slide rod 26, the sliding block 28 drives the adhesion roller 32 to descend through the pressure tank, the adhesion roller 32 contacts the adhesive surface of the adhesive tape through the adhesive tape, then the electric push rod 27 drives the slide rod 26 to reciprocate on the detection table 1, and the slide rod 26 drives the adhesion roller 32 to roll on the adhesive tape, because the adhesion force of the adhesive tape is less than the adhesion force of the adhesive tape, the impurities are removed from the adhesive tape by slight rolling adhesion, thereby improving the cleanliness of the adhesive tape; and the adhesion roller 32 is flattened by the rolling shaft 13 after the adhesion roller 32 is flattened, which can avoid the appearance of the adhesive tape and the appearance of the adhesive tape due to the wrinkles and the appearance of the adhesive tape, thereby improving the cleaning quality of the adhesive tape; moreover, after the adhesion roller 32 contacts the adhesive tape, the sliding block 28 continues to approach the slide rod 26, the pressure block 31 slides in the pressure groove 3, the conventional pressure sensor detects the extrusion force between the adhesion roller 32 and the adhesive tape, until the preset adhesion pressure is reached, to avoid uneven adhesion pressure, which may cause the adhesive tape to be excessively extruded during cleaning and more defects, thereby further improving the cleaning quality of the adhesive tape;

[0052] If the adhesive layer of the adhesive tape is uneven, such as local thin coating, the adhesion tape will appear up and down when rolling through the thin coated part, the pressure sensor will notify the worker of the monitoring result, reminding the worker of the abnormal part of the adhesive tape, and improving the use convenience; moreover, when the adhesion roller 32 returns, the adhesion roller 32 passes through the cleaned area, if the up and down occurs, the cleaning may have defects, through this way of rechecking the adhesive layer of the cleaned adhesive tape, cooperating with the rechecking of the detector 16, improving the cleaning effect and the detection accuracy;

[0053] If the adhesive layer of the adhesive tape has micro cracks, pinholes or local coating, the adhesion tape will appear obvious jamming when rolling due to uneven stress, or leave different adhesion marks at the corresponding position, such as no impurities but concave at the pinhole, the adhesion roller 32 passes through by up and down to make the pressure sensor monitor this situation, which is helpful to assist the optical detection system to find some subtle adhesive layer defects that are difficult to capture by naked eye or ordinary image recognition, and improve the detection coverage; moreover, the adhesion roller 32 is monitored by the detector 16 during movement, which can show the cleaning process and result to the worker at any time, reduce the worker's intervention, and improve the automation efficiency of artificial intelligence;

[0054] Further, the slider 28 is lowered to drive the storage box 33 to be lowered, the storage box 33 drives the drive shaft 34 to be lowered, and the synchronous motor 35 drives the drive shaft 34 to rotate, so that the adhesive tape moves synchronously with the slide rod 26, for example: the slide rod 26 moves 5 cm on the adhesive tape for 10 seconds, and the synchronous motor 35 controls the adhesive tape to move 5 cm for 10 seconds at the same time, avoiding the situation that the adhesive tape is torn due to excessive force caused by adhesion or related force during the dusting process, thereby improving the cleaning effect and further improving the detection accuracy; and the adhesive roller 32 and the drive shaft 34 are connected by the elastic adhesive tape, so that the up-down movement of the adhesive roller 32 will not be affected by the drive shaft 34, and the monitoring effect of the pressure sensor is maintained.

[0055] By setting the detection plate 36, the white detection plate 36 can be moved back and forth in the shooting range of the detector 16 when the storage box 33 moves back and forth, if dust adheres to the lens of the detector 16, black spots and other phenomena will appear in the shooting image, which can assist workers to check the cleanliness of the lens of the detector 16, avoid the situation that the adhesive tape detection is misjudged due to impurities on the lens, thereby improving the detection accuracy; and the lens inspection of the detector 16 is completed during the adhesive tape cleaning process, reducing additional detection steps and improving detection efficiency.

[0056] When dust adheres to the lens of the detector 16, the storage box 33 drives the cleaning rod 37 and the cleaning sponge 38 to wipe the lens of the detector 16, and after the dust is wiped, the dust is sucked into the cleaning sponge 38 for collection due to the suction force generated by the air pump through the cleaning rod 37, avoiding the dust generated during cleaning from floating in the dust cover 15, causing the adhesive tape to be contaminated, improving the environmental cleanliness around the adhesive tape detection, thereby improving the detection accuracy; and when maintaining the dust cover 15, only the cleaning sponge 38 needs to be replaced to remove impurities, which is simple and convenient.

[0057] Example three:

[0058] On the basis of example two, the winding shaft 23 is provided with a cover 39, and the cover 39 is slidably connected with a moving rod 4 on one side, one end of the moving rod 4 is located inside the cover 39 and is slidably connected with a wiping block 41 through a spring, and the other end is located outside the cover 39 and is in contact with a side slope of the storage box 33 through a ball;

[0059] The cover 39 is provided with a scraping piece 42, and the scraping piece 42 is in contact with the bottom paper 24 on one side, and the wiping block 41 is in contact with the scraping piece 42 at the bottom;

[0060] Specific workflow: By setting the shield 39, the backing paper 24 is stored in the shield 39, so that the paper dust and other impurities generated during the unwinding process are gathered inside the shield 39, avoiding floating out to affect the cleanliness of the tape; when the adhesive roller 32 is cleaned, the sliding rod 26 drives the storage box 33 to approach the shield 39, until the storage box 33 side slope extrudes the moving rod 4, the moving rod 4 is extruded along the storage box 33 side slope from one side of the shield 39 to the other side, the moving rod 4 drives the wiping block 41 to reciprocate in the shield 39 to wipe the backing paper 24, wiping the backing paper 24 to be pasted in advance, achieving the purpose of cleaning, keeping the cleanliness of the backing paper 24, thereby improving the cleanliness of the tape;

[0061] Moreover, the inside of the shield 39 can be communicated with the air pump, during the sliding wiping process of the wiping block 41, paper dust may be raised, at this time the shield 39 uses the air pump to realize the suction effect to remove the impurities, ensuring the cleanliness of the backing paper 24 while reducing the pollution inside the dust cover 15; Moreover, the shield 39 can also be made of transparent material, so that the inside of the shield 39, such as cleanliness, backing paper 24 inventory, etc. The situation is photographed to the worker, improving the use convenience; By setting the scraper 42, when the backing paper 24 rotates, the scraper 42 gently scrapes the backing paper 24, scraping the impurities on the backing paper 24 into the shield 39, improving the cleanliness of the backing paper 24 while reducing the risk of impurities floating out to pollute the tape.

[0062] Example four:

[0063] On the basis of example three, the shield 39 is provided with a heating net; the heating net is a conventional power heating component;

[0064] The cutting knife 43 is rotatably connected in the guide strip 12, and the cutting knife 43 is connected with the cutting motor 44 installed in the detection table 1. The guide strip 12 is provided with a collection box 45, one side of the collection box 45 contacts the cutting knife 43; the cutting knife 43 is located between the adjacent rolling shafts 13;

[0065] Specific workflow: By setting the heating net, starting the heating net to heat the backing paper 24, softening the backing paper 24 in advance, so that the softness of the backing paper 24 is improved, the adhesion effect of the backing paper 24 is improved, thereby improving the protection effect of the backing paper 24;

[0066] By setting the cutter 43, when detecting the adhesive tape, the position of the cutter 43 is fixed according to the width specification of the adhesive tape. When detecting the adhesive tape, the cutting motor 44 is started to drive the cutter 43 to rotate. The cutter 43 rolls and cuts the edge of the adhesive tape, and the excess part of the edge of the adhesive tape is cut off. In cooperation with the rolling and fixing of the rolling shaft 13, the stability during cutting of the adhesive tape is increased, the cutting precision is improved, and the detection accuracy is further improved. The neatness of the edge of the adhesive tape is avoided to affect the movement or detection of the adhesive tape, so as to improve the efficiency of the adhesive tape production management system. Moreover, after cutting, the collection box 45 scrapes one side of the cutter 43 to scrape off the debris that may be stuck on the cutter 43.

[0067] Example five:

[0068] A tape production management method based on artificial intelligence, comprising the following steps:

[0069] S1: The AI system first collects key data of the whole production chain through sensors and device interfaces to provide a basis for subsequent analysis; interfaces with the optical detection system to obtain image and numerical data of tape surface defects, size deviation, and adhesion test results;

[0070] S2: The system inputs the collected data into the AI model, uses image recognition algorithms to compare real-time detected tape images with qualified templates, identifies minor defects, and labels defect types and positions; at the same time, it predicts quality problems through machine learning of historical data;

[0071] S3: According to the analysis results, automatically generate execution instructions and issue them to production equipment or workers. If the detector 16 detects that the adhesive tape has a large area of pollution, the system automatically triggers the slitting machine instruction to cut off the contaminated section. If the defect is slight dust, the instruction activates the low-pressure dust collector of the cleaning device, and simultaneously marks the roll of adhesive tape as pending re-inspection;

[0072] S4: After the execution of the instruction, the system collects real-time execution result data to verify the decision effect and form a feedback loop. After cutting the contaminated section, the system re-detects the remaining adhesive tape and confirms that there is no defect. The instruction then instructs the conveyor belt to continue running. If the re-inspection after cleaning the dust is still not qualified, the instruction is upgraded to a label for scrap;

[0073] S5: The system periodically feeds the whole process data back to the AI model, adds data including misjudged adhesive layer texture and missed minor pinholes to the training set, updates the image recognition model, and reduces the misjudgment and omission rate.

[0074] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An AI-based tape production management system, comprising a production line, an inspection line, and a storage line; the inspection line includes a main structure, an optical imaging device, a signal triggering device, an image analysis device, and a conveying and positioning device; characterized in that: The main body of the structure is equipped with a testing platform (1), and a transparent plate (11) is provided at the top center of the testing platform (1). A guide strip (12) is provided on the testing platform (1), and a rolling shaft (13) is distributed on the top of the guide strip (12). The rolling shaft (13) is rotatably connected to the guide strip (12). A wide testing strip (14) is provided on the transparent plate (11). A dust cover (15) is installed on the testing platform (1). A detector (16) is provided above the wide testing strip (14) inside the dust cover (15). A filter pipe (17) is provided in the inner wall of both ends of the dust cover (15). A filter screen (18) is provided at one end of the filter pipe (17) and it is connected to the outside. The middle part of the filter pipe (17) is connected to the air pump installed on the testing platform (1). The other end of the filter pipe (17) faces the top surface of the testing platform (1). A cleaning roller (19) is provided on the guide strip (12). The cleaning roller (19) is connected to the cleaning motor (2) on the testing platform (1). A hollow cleaning brush (21) is provided on the cleaning roller (19). The cleaning motor (2) drives the cleaning roller (19) to rotate, and the cleaning roller (19) drives the cleaning brush (21) to rotate to the adhesive surface of the tape. The air pump sucks up the dust on the tape through the cleaning brush (21). The air pump draws in outside air through the part of the filter tube (17) away from the center of the dust cover (15), filters the dust through the filter screen (18), and then blows the air through the part of the filter tube (17) close to the center of the dust cover (15) towards the test table (1). The negative pressure suction generated by the cleaning brush (21) connected to the air pump is less than the amount of air sent into the dust cover (15) by the filter tube (17), so that even when the cleaning brush (21) is suctioning the tape under negative pressure, the inside of the dust cover (15) can still be kept in a positive pressure state. The excess clean air is sprayed out from the openings at both ends of the dust cover (15) to blow the impurities away from the dust cover (15) and the vicinity of the tape. A lifting rod (22) is slidably connected to the guide bar (12), and a take-up shaft (23) is rotatably connected to the top of the lifting rod (22). The take-up shaft (23) stores the bottom paper (24), and the bottom of the lifting rod (22) is connected to the lifting device (25) installed on the testing table (1).

2. The tape production management system based on artificial intelligence according to claim 1, characterized in that: A slide rod (26) is slidably connected to the detection platform (1). The slide rod (26) is connected to an electric push rod (27) on the detection platform (1). A slider (28) is slidably connected to the slide rod (26). A lifting push rod (29) is provided between the slider (28) and the slide rod (26). A pressure groove (3) is provided on the slider (28). A pressure block (31) is slidably connected to the pressure groove (3) by a spring. A pressure sensor is provided between the pressure block (31) and the pressure groove (3). An adhesive roller (32) is rotatably connected between adjacent pressure blocks (31). The adhesive roller (32) is located above the tape. An adhesive tape is provided on the adhesive roller (32). The adhesive surface of the adhesive tape faces the transparent plate (11).

3. The tape production management system based on artificial intelligence according to claim 2, characterized in that: The slider (28) is provided with a storage box (33), and a drive shaft (34) is rotatably connected inside the storage box (33). The adhesive tape is sleeved on the outer periphery of the adhesive roller (32) and the drive shaft (34). One end of the drive shaft (34) is connected to a synchronous motor (35) installed on the storage box (33).

4. The tape production management system based on artificial intelligence according to claim 3, characterized in that: The storage box (33) is equipped with a detection plate (36) on top, which is used for image retesting of the detector (16).

5. The tape production management system based on artificial intelligence according to claim 4, characterized in that: The storage box (33) is provided with a cleaning rod (37) on the top, and a cleaning sponge (38) is provided on the top of the cleaning rod (37). The cleaning sponge (38) is located on one side of the detector (16). The cleaning rod (37) is hollow inside and connected to the air pump.

6. The tape production management system based on artificial intelligence according to claim 5, characterized in that: The take-up shaft (23) is covered with a cover (39), and a moving rod (4) is slidably connected to one side of the cover (39). One end of the moving rod (4) is located inside the cover (39) and is slidably connected to a wiping block (41) by a spring. The other end is located outside the cover (39) and is in contact with the inclined surface of the storage box (33) by a ball bearing.

7. The tape production management system based on artificial intelligence according to claim 6, characterized in that: The shield (39) is provided with a scraper (42), and one side of the scraper (42) contacts the bottom paper (24), and the bottom of the wiping block (41) contacts the scraper (42).

8. The tape production management system based on artificial intelligence according to claim 7, characterized in that: The baffle (39) is provided with a heating mesh.

9. The tape production management system based on artificial intelligence according to claim 1, characterized in that: A cutter (43) is rotatably connected inside the guide strip (12), and the cutter (43) is connected to a cutting motor (44) installed in the detection table (1). A collection box (45) is provided inside the guide strip (12), and one side of the collection box (45) contacts the cutter (43).

10. An artificial intelligence-based method for managing tape production, wherein the method utilizes the tape production management system described in any one of claims 1-9, characterized in that, This management method Includes the following steps: S1: The AI ​​system first collects key data from the entire production chain through sensor and equipment interfaces to provide a foundation for subsequent analysis; it then connects with the optical inspection system to acquire image and numerical data such as tape surface defects, dimensional deviations, and adhesion test results. S2: The system inputs the collected data into the AI ​​model, uses image recognition algorithms to compare the real-time detected tape images with qualified templates, identifies minor defects, and marks the defect type and location; at the same time, it uses machine learning historical data to predict potential quality problems. S3: Based on the analysis results, an execution instruction is automatically generated and sent to the production equipment or staff. When the tape enters the inspection line, if the detector (16) detects that the tape has a large area of ​​contamination, the system automatically triggers the slitting machine instruction to cut off the contaminated section; if the defect is slight dust, the cleaning device is instructed to start low-pressure dust collection and simultaneously mark the roll of tape as to be re-inspected. S4: After the instruction is executed, the system collects the execution result data in real time to verify the decision effect and form a feedback loop; after the contaminated section is cut off, the system re-inspects the remaining tape, and after confirming that there are no defects, it instructs the conveyor belt to continue running; if the re-inspection after cleaning the floating dust is still unqualified, the instruction is upgraded to mark it as scrap. S5: The system periodically feeds back the entire process data into the AI ​​model, adding data such as adhesive layer textures that are misjudged as impurities and tiny pinholes that are missed to the training set, updating the image recognition model, and reducing the misjudgment and missed judgment rates.

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