PVC decorative film semi-automatic appearance detection device based on intelligent sensor
By combining intelligent sensors and corresponding devices, the problem of contaminant interference in the detection of PVC decorative film has been solved, realizing a highly efficient and crease-free detection process, and improving detection efficiency and film surface quality.
Patent Information
- Application Number
- CN202511495832.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2045-10-20
AI Technical Summary
In existing PVC decorative film testing equipment, contaminants easily adhere to the surface of the decorative film during the testing process, causing visual interference, increasing the frequency of staff pauses, and reducing testing efficiency.
By employing intelligent sensors in conjunction with a cleaning roller, a smoothing roller, a negative pressure device, and a heating device, contaminants on the surface of the decorative film are removed to ensure a smooth film surface. Sensors detect defects in a timely manner, and the negative pressure device removes floating debris. The heating mechanism improves the adhesion of the film surface.
It effectively removes contaminants from the surface of the decorative film, prevents visual interference, reduces testing pauses, improves testing efficiency, ensures the flatness and cleanliness of the film surface, and avoids damage from creases.
Smart Images

Figure CN121164291A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of PVC decorative film, in particular to a PVC decorative film semi-automatic appearance detection device based on intelligent sensors. BACKGROUND
[0002] The decorative film is a new type of decorative material made of high molecular polymer, i.e. PVC, and various auxiliary agents after calendering and compounding. With the development of society and the innovation of materials, the application range of PVC decorative film is continuously expanding, and therefore the quality standard thereof is continuously improved.
[0003] The patent with patent announcement No. CN221303171U discloses a PVC decorative film semi-automatic appearance detection device, which comprises a rack, a detection table, a feeding and discharging device, and a pressing device. The detection table is fixedly arranged at the upper end of the rack, and the pressing device is symmetrically arranged with a group of pressing devices arranged on both sides of the detection table. The feeding and discharging device is arranged to re-open and collect the PVC decorative film roll, and then the workers perform inspection on the opened decorative film under the irradiation of the daylight lamp. When the decorative film is found to be damaged or defective but uncertain, the first switch is pressed to stop the collection, and then the first switch is pressed to press the decorative film, which facilitates the inspection personnel to carefully identify. At the same time, the tension adjusting device can adjust the tension of the PVC decorative film during feeding and discharging, so as to ensure the stability of the PVC decorative film during feeding and discharging, reduce the shaking, and facilitate the inspection personnel to perform inspection.
[0004] However, the device still has some deficiencies. The device can reduce shaking and facilitate the workers to perform inspection, but the surface of the decorative film is easy to attach some pollutants during the production process. At this time, the attached pollutants are easy to cause visual interference to the detection personnel, and are easy to increase the suspension frequency of the workers on the decorative film, which reduces the detection efficiency to some extent. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a PVC decorative film semi-automatic appearance detection device based on intelligent sensors, which solves the problems raised in the background art.
[0006] To achieve the above object, the present application is implemented by the following technical solutions: a PVC decorative film semi-automatic appearance detection device based on intelligent sensors, comprising a frame, the back of the frame is provided with an L-shaped plate, two U-shaped plates are symmetrically and fixedly installed at the top edge of the frame, a horizontal rod is rotatably installed through the inside of the U-shaped plate, a decontamination roller is fixedly installed on the outer wall of the horizontal rod, an electric rotating rod is rotatably installed on the top inner wall of the L-shaped plate, a hollow ladder plate is movably installed through the outer wall of the reciprocating spiral groove of the electric rotating rod, a flow device for accelerating the detection area gas flow rate is arranged on the outer periphery of the hollow ladder plate, a fitting device for slightly heating to ensure that the decorative film is tightly attached to the conveying and detection is arranged below the flow device, a round rod is fixedly installed on the side of the U-shaped plate close to the electric rotating rod, an inclined plate is slidably installed through the spring on the outer wall of the round rod, a transmission plate is hingedly connected to the bottom of the inclined plate through a torsion spring, the transmission plate is automatically reset after turning over through the torsion spring, and a smoothing roller is rotatably installed in the transmission plate.
[0007] According to the above technical solutions, the frame top two ends are provided with installation grooves, the frame installation groove is rotatably installed with a conveying roller, the frame inner wall back is provided with a transmission mechanism, the transmission mechanism conveys and winds the decorative film through an external motor, the frame inner wall bottom is symmetrically provided with a limiting mechanism, the limiting mechanism provides a certain tension for the decorative film during detection, the L-shaped plate is provided with a ventilation groove, the L-shaped plate top is provided with an inductor, and the L-shaped plate inner wall top is provided with a lamp group.
[0008] According to the technical scheme, the U-shaped plate top is provided with a sliding groove, the decontamination roller removes the attachments on the surface of the decorative film when the decontamination roller contacts the decorative film, the outer wall of the electric rotating rod is provided with a non-self-locking reciprocating spiral groove, the inclined plate is reset by the spring elastic force, the inclined plate top contacts the hollow ladder plate inclined surface, the smoothing roller acts on both ends of the smoothing decorative film, one end of the decorative film is wound on the outer wall of the transmission mechanism, the decorative film is pulled downward to pass through the limiting mechanism, the decorative film is pulled upward, the bottom of the decorative film contacts the outer wall top of the conveying roller, the other end is the same, the decorative film is detected by the other end transmission mechanism and is wound, at this time, the decorative film passes through the detection area on the top of the frame, the decorative film is irradiated by the lamp group, which is convenient for the staff to detect whether the decorative film has defects, and the sensor can receive signals in time to stop the transmission mechanism in motion, which is convenient for the operation of the detection personnel; and the top of the decorative film contacts the bottom of the decontamination roller, the decorative film in the transmission process promotes the rotating force of the decontamination roller, at this time, the decontamination roller drives the horizontal rod to rotate and starts to rotate inside the U-shaped plate, and the decontamination roller removes the attachments or dirt on the top of the decorative film; when the detection work starts, the electric rotating rod is started, the hollow ladder plate is driven to reciprocate downward and reset by the reciprocating spiral groove when the electric rotating rod rotates, the self-inclined surface of the hollow ladder plate abuts against the inclined plate, at this time, the inclined plate slides downward along the outer wall of the round rod, then the inclined plate is reset by the spring, the inclined plate drives the transmission plate to move synchronously, the transmission plate drives the smoothing roller to spread both ends of the top of the decorative film, and the transmission plate promotes the self-rotation of the transmission plate along the hinge shaft by the abutting force, the smoothing roller starts to rotate by the friction force in the movement process, at this time, the smoothing roller indirectly pushes both ends of the top of the decorative film.
[0009] According to the technical scheme, the flow device includes a cylinder, the cylinder is fixedly installed on the outer wall of the hollow ladder plate near one end of the electric rotating rod, the cylinder is fixedly installed with a sliding plate away from the hollow ladder plate, the sliding plate is fixedly installed with a negative pressure device inside, and the negative pressure device is fixedly installed with a collection mechanism at the bottom through a spiral hose.
[0010] According to the technical scheme, the sliding plate is slidably installed in the ventilation groove, the sliding plate is used for ventilating the back position during detection, the negative pressure device sucks the floating dirt in the detection range, the collection mechanism is fixedly installed on the back outer wall of the L-shaped plate, the collection mechanism provides power for the negative pressure device and concentrates the dirt, the hollow ladder plate drives the cylinder to move downward and reset, the cylinder pulls the sliding plate to slide downward and reset in the L-shaped plate, the sliding plate indirectly opens to accelerate the air flow speed of the detection area, and the sliding plate drives the negative pressure device to move synchronously in the movement process, the negative pressure device promotes the spiral hose to deform, and the suction force is generated by the power provided by the collection mechanism at this time, the negative pressure device absorbs the dirt floating in the decorative film detection area up and down.
[0011] According to the technical scheme, the L-shaped strip is fixedly installed through the cylindrical outer wall and is located between the transmission mechanism and the limiting mechanism, the fixed rod is fixedly installed at the front end of the L-shaped strip, and the pressing roller is rotatably installed through the outer wall of the fixed rod, the L-shaped strip drives the fixed rod to move synchronously when the cylinder moves downward and returns, the fixed rod drives the pressing roller to move toward the decorative film between the transmission mechanism and the limiting mechanism, and a certain friction force is generated when the pressing roller contacts the decorative film in the conveying process, so that the pressing roller rotates along the outer wall of the fixed rod, thereby pressing the decorative film without affecting the transmission of the decorative film.
[0012] According to the technical scheme, the fitting device comprises a U-shaped telescopic frame, the bottom of the telescopic end of the U-shaped telescopic frame is fixedly installed at the top edge of the frame, the top of the inner wall of the U-shaped telescopic frame is fixedly installed with a heating mechanism, and the side away from the cylinder of the U-shaped telescopic frame is fixedly installed with a heat collecting plate.
[0013] According to the technical scheme, the top of the fixed end of the U-shaped telescopic frame is in contact with the top of the inner wall of the L-shaped strip, and the U-shaped telescopic frame is internally provided with a spring, the heating mechanism heats and softens the conveying end of the decorative film, the heat collecting plate collects the emitted heat through the arc surface thereof, the fixed end of the U-shaped telescopic frame is pressed to move downward when the L-shaped strip moves downward, and then the U-shaped telescopic frame returns through the spring, the U-shaped telescopic frame drives the heating mechanism to move toward the conveying roller, the heating mechanism heats the decorative film conveyed in the range of the conveying roller at this time, the heat softens the decorative film in the bending stage to a certain extent, meanwhile, the U-shaped telescopic frame drives the heat collecting plate to move synchronously, the heat collecting plate conducts the heat toward the conveying roller through the arc surface, and the heat loss is reduced.
[0014] According to the technical scheme, the L-shaped frame is fixedly installed on the side close to the cylinder of the U-shaped telescopic frame, the friction cotton block is fixedly installed through the inside of the U-shaped plate sliding groove, the U-shaped pressing plate is hingedly connected to the bottom of the L-shaped frame through the torsion spring, the U-shaped pressing plate is fixedly installed at the outer wall of the friction cotton block, the bottom of the U-shaped pressing plate is in contact with the top of the U-shaped plate, the bottom of the friction cotton block is in contact with the surface of the decontamination roller, the U-shaped telescopic frame drives the L-shaped frame to move downward and return, the L-shaped frame moves downward to generate a downward movement force to resist the U-shaped pressing plate, the bottom of the U-shaped pressing plate is limited by the top of the U-shaped plate, so that the hinged shaft of the U-shaped pressing plate generates a rotating force, at this time, the U-shaped pressing plate starts to overturn around the hinged shaft, and the U-shaped pressing plate pushes the friction cotton block in contact with the decontamination roller to deform, and then the U-shaped pressing plate reciprocates through the torsion spring.
[0015] The application provides a PVC decorative film semi-automatic appearance detection device based on an intelligent sensor.
[0016] (1) The application cooperates with the U-shaped plate, cross rod, stain removal roller, electric rotating rod, hollow ladder plate, round rod, inclined plate, transmission plate and smoothing roller, effectively removes the attachments on the surface of the decorative film in the production process through the rotation of the stain removal roller, avoids the attachments from causing visual interference to the detection personnel when the decorative film is collected and detected, avoids the increase of the suspension frequency of the workers in the detection process, and reduces the detection efficiency; through the movement and rotation of the transmission plate and the smoothing roller, the folding or wrinkling of the two ends of the decorative film in the detection conveying process is prevented, the decorative film always passes through the detection area of the frame in a flat and flat posture, and the two ends of the decorative film are prevented from being wound in a folded posture, so as to affect the use effect in the later period.
[0017] The lamp group irradiates the decorative film, which is convenient for the workers to detect whether the decorative film has defects, the inductor can timely receive the image detection signal, stop the moving transmission mechanism, and timely transmit the image detection signal to the external display mechanism, which is convenient for the operation of the detection personnel, and the external display image monitoring personnel synchronously observes the detection process of the decorative film, realizing double insurance.
[0018] (2) Through the setting of the flow device, the hollow ladder plate, the cylinder, the sliding plate, the negative pressure device, the collection mechanism, the L-shaped strip, the fixed rod and the pressing roller are cooperated, the reciprocating up and down of the negative pressure device is improved, the absorption and separation effect of the detection area floating object is improved, the external dust is prevented from adhering to the surface of the decorative film in the detection process, the line of sight of the detection personnel is prevented from being easily confused, the detection difficulty is increased, and the cleanliness of the decorative film is affected, so as to reduce the quality of the decorative film; the pressing roller is indirectly pressed downward, the tightness of the decorative film and the two end transmission mechanisms in the transmission process is enhanced on the basis of not damaging the decorative film, and the decorative film is prevented from being too soft to closely adhere to the detection area at the top of the frame when being conveyed and detected.
[0019] (3) Through the setting of the fitting device, the L-shaped strip, the U-shaped telescopic support, the heating mechanism, the heat collecting plate, the L-shaped frame, the friction cotton block and the U-shaped pressing plate are cooperated, the heating effect of the heating mechanism makes the decorative film convey in a more soft form, the fitting degree between the decorative film and the conveying roller is improved, the decorative film is prevented from being damaged due to poor fitting in the conveying process, and the decorative film can closely adhere to the frame top for detection; the dirt attached to the surface of the stain removal roller is quickly removed through the friction cotton block which always contacts the outer wall of the stain removal roller, the stain removal roller always contacts the decorative film with a clean surface, the decorative film is prevented from being damaged, and the reciprocating deformation of the friction cotton block accelerates the air circulation in the internal part, the probability of water vapor breeding in the internal part is avoided under the radiation of heat, and the decorative film is prevented from being soaked by water vapor. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the whole application;
[0021] Figure 2 The back view of the whole application;
[0022] Figure 3 The structure of the decontamination roller of the application;
[0023] Figure 4 The bottom view of the structure of the decontamination roller of the application;
[0024] Figure 5 The circulation device of the application;
[0025] Figure 6 The right back view of the circulation device of the application;
[0026] Figure 7 The fitting device of the application;
[0027] Figure 8 The left view of the fitting device of the application.
[0028] In the figure: 1, frame; 2, conveying roller; 3, transmission mechanism; 4, limiting mechanism; 5, L-shaped plate; 6, inductor; 7, lamp group; 8, U-shaped plate; 9, crossbar; 10, decontamination roller; 11, electric rotating lever; 12, hollow ladder plate; 13, round rod; 14, inclined plate; 15, transmission plate; 16, smoothing roller; 17, circulation device; 171, cylinder; 172, sliding plate; 173, negative pressure device; 174, collecting mechanism; 175, L-shaped strip; 176, fixed rod; 177, pressing roller; 18, fitting device; 181, U-shaped telescopic frame; 182, heating mechanism; 183, heat collecting plate; 184, L-shaped frame; 185, friction cotton block; 186, U-shaped pressing plate. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application.
[0030] Please refer to Figures 1-8One embodiment of the present application is: a PVC decorative film based on intelligent sensor semi-automatic appearance detection device, including frame 1, frame 1 back is provided with L-shaped plate 5, frame 1 top edge is symmetrically and fixedly installed with two U-shaped plates 8, U-shaped plate 8 is rotatably installed with horizontal rod 9 inside, horizontal rod 9 is fixedly installed with decontamination roller 10 on the outer wall, L-shaped plate 5 is rotatably installed with electric rotary lever 11 on the inner wall top, electric rotary lever 11 is rotatably installed with hollow ladder plate 12 outside the reciprocating helical groove, hollow ladder plate 12 is provided with flow device 17 for accelerating the detection area gas flow rate, flow device 17 is provided with fitting device 18 for slightly heating to ensure that the decorative film is closely attached to the conveying and detection below, U-shaped plate 8 is fixedly installed with round rod 13 on the side close to electric rotary lever 11, round rod 13 is rotatably installed with inclined plate 14 outside through the spring, inclined plate 14 is hingedly connected with transmission plate 15 through torsional spring at the bottom, transmission plate 15 is automatically reset after overturning through torsional spring, transmission plate 15 is rotatably installed with smoothing roller 16 inside.
[0031] Frame 1 top is provided with installation slot at both ends, frame 1 installation slot is rotatably installed with conveying roller 2 inside, frame 1 inner wall back is provided with transmission mechanism 3, transmission mechanism 3 is provided with conveying and winding decorative film through external motor, frame 1 inner wall bottom is symmetrically provided with limiting mechanism 4, limiting mechanism 4 provides certain tension for decorative film in the detection process, L-shaped plate 5 is provided with ventilation slot inside, L-shaped plate 5 top is provided with inductor 6, L-shaped plate 5 inner wall top is provided with lamp group 7, lamp group 7 irradiates decorative film to facilitate detection of whether there is defect.
[0032] U-shaped plate 8 top is provided with sliding slot, decontamination roller 10 removes the adherent on the surface of decorative film when contacting with the film, electric rotary lever 11 is provided with non-self-locking reciprocating helical groove on the outer wall, inclined plate 14 realizes movement reset through spring force, inclined plate 14 top contacts with inclined surface of hollow ladder plate 12, smoothing roller 16 acts on smoothing both ends of decorative film.
[0033] Through the rotation of decontamination roller 10, the adherent on the surface of decorative film in the production process is effectively removed, which avoids that the adherent easily causes visual interference to the detection personnel when the decorative film is detected, avoids that the detection efficiency is reduced due to the increase of the pause frequency of the staff in the detection process; through the movement and rotation of transmission plate 15 and smoothing roller 16, the folding or wrinkling phenomenon of both ends of decorative film in the detection conveying process is prevented, which ensures that the decorative film always passes through the detection area of frame 1 in the flat and flat posture, and avoids that both ends of the decorative film are wound in the folded posture, so as to affect the later use effect.
[0034] In use, one end of the decorative film is wound around the outer wall of the transmission mechanism 3, the decorative film is pulled down to pass the limiting mechanism 4, and then pulled up to contact the outer wall of the top of the conveying roller 2, and the other end is the same, and the decorative film is wound through the other end of the transmission mechanism 3 for detection. At this time, the decorative film passes through the detection area at the top of the frame 1, is irradiated by the lamp group 7, and is convenient for the worker to detect whether the decorative film has defects. The sensor 6 can timely receive the image detection signal, stop the moving transmission mechanism 3, and timely transmit the image detection signal to the external display mechanism, which is convenient for the operation of the detection personnel, and the external display image monitoring personnel synchronously observes the detection process of the decorative film, realizes double insurance, and the top of the decorative film contacts the bottom of the decontamination roller 10. The decorative film in the transmission process promotes the rotating force of the decontamination roller 10, at this time the decontamination roller 10 drives the horizontal rod 9 to rotate and starts to rotate inside the U-shaped plate 8, and the decontamination roller 10 removes the attachments or dirt on the top of the decorative film when rotating.
[0035] According to the above embodiment, the decontamination roller 10 is rotated to effectively remove the attachments on the surface of the decorative film in the production process, so that the attachments do not easily cause visual interference to the detection personnel during the winding and unwinding detection, and the frequency of the worker's pause during the detection process is reduced, thereby improving the detection efficiency.
[0036] Please refer to Figures 1-8 On the basis of the above embodiment, another embodiment of the present application further comprises a flow device 17.
[0037] The flow device 17 comprises a cylinder 171, which is fixedly installed on the outer wall of the hollow ladder plate 12 near one end of the electric rotating lever 11. The cylinder 171 is fixedly installed with a sliding plate 172 away from the other end of the hollow ladder plate 12. The inside of the sliding plate 172 penetrates and is fixedly installed with a negative pressure device 173. The bottom of the negative pressure device 173 is fixedly installed with a collection mechanism 174 through a spiral hose.
[0038] The sliding plate 172 is installed through and slides in the ventilation groove, and is used for ventilation of the back position when detecting. The negative pressure device 173 is used for sucking floating dirt in the detection range. The collecting mechanism 174 is fixedly installed on the back outer wall of the L-shaped plate 5, and provides power for the negative pressure device 173 and concentrates the dirt.
[0039] The L-shaped strip 175 is fixedly installed through the outer wall of the cylinder 171 and is located between the transmission mechanism 3 and the limiting mechanism 4. The fixed rod 176 is fixedly installed on the bottom end of the L-shaped strip 175. The pressing roller 177 is rotatably installed through the outer wall of the fixed rod 176.
[0040] The negative pressure device 173 reciprocatingly sucks up and down, improves the absorption and separation effect of the floating object in the detection area, prevents external dust from adhering to the surface of the decorative film during the detection process, easily confuses the line of sight of the detection personnel, increases the detection difficulty, and affects the cleanliness of the decorative film, thereby reducing the quality of the decorative film. The pressing roller 177 is indirectly pressed downward, without damaging the decorative film, and enhances the tightness of the decorative film during transmission with the two-end transmission mechanism 3, preventing the decorative film from being too soft to adhere to the detection area on the top of the frame 1 during transmission and detection.
[0041] In use, the hollow ladder plate 12 drives the cylinder 171 to move downward and reset. The cylinder 171 pulls the sliding plate 172 to slide downward and reset in the L-shaped plate 5. The sliding plate 172 indirectly opens and accelerates the air flow speed in the detection area. The sliding plate 172 drives the negative pressure device 173 to move synchronously during the movement process. The negative pressure device 173 promotes the deformation of the spiral hose, and generates suction force through the power provided by the collecting mechanism 174. At this time, the negative pressure device 173 absorbs the dirt floating in the detection area of the decorative film up and down. The cylinder 171 moves downward and resets to drive the L-shaped strip 175 to move synchronously. The L-shaped strip 175 drives the fixed rod 176 to move synchronously. The fixed rod 176 drives the pressing roller 177 to move toward the decorative film between the transmission mechanism 3 and the limiting mechanism 4. When the pressing roller 177 contacts the decorative film in the transmission process, a certain friction force is generated. At this time, the pressing roller 177 rotates along the outer wall of the fixed rod 176, so as to press the decorative film without affecting the transmission of the decorative film.
[0042] According to the above embodiment, by reciprocating the negative pressure device 173 up and down, the absorption and separation effect of the floating objects in the detection area is improved, preventing external dust from adhering to the surface of the decorative film during the detection process, which can easily confuse the line of sight of the detection personnel, increase the detection difficulty, and affect the cleanliness of the decorative film, thereby reducing the quality of the decorative film. By indirectly pressing down through the pressing roller 177, the tightness of the decorative film during transmission is enhanced without damaging the decorative film, preventing the decorative film from being too soft and difficult to adhere to the top of the detection area of the frame 1 during transmission and detection.
[0043] Please refer to Figures 1-8 On the basis of the above embodiment, another embodiment of the present application further comprises a fitting device 18.
[0044] The fitting device 18 comprises a U-shaped telescopic frame 181, the bottom of the telescopic end of the U-shaped telescopic frame 181 is fixedly installed at the top edge of the frame 1, the inner wall top of the U-shaped telescopic frame 181 is fixedly installed with a heating mechanism 182, and the side away from the cylinder 171 of the U-shaped telescopic frame 181 is fixedly installed with a heat gathering plate 183.
[0045] The top of the fixed end of the U-shaped telescopic frame 181 is in contact with the inner wall top of the L-shaped strip 175, and the U-shaped telescopic frame 181 is internally provided with a spring, the heating mechanism 182 heats and softens the conveying end of the decorative film, and the heat gathering plate 183 gathers the heat emitted through its arc surface.
[0046] The side close to the cylinder 171 of the U-shaped telescopic frame 181 is fixedly installed with an L-shaped frame 184, the inside of the sliding groove of the U-shaped plate 8 is fixedly installed with a friction cotton block 185, the bottom of the L-shaped frame 184 is hingedly connected with a U-shaped pressing plate 186 through a torsion spring, the inside of the U-shaped pressing plate 186 is fixedly installed at the outer wall of the friction cotton block 185, the bottom of the U-shaped pressing plate 186 is in contact with the top of the U-shaped plate 8, and the bottom of the friction cotton block 185 is in contact with the surface of the decontamination roller 10.
[0047] Through the heating effect of the heating mechanism 182, the decorative film is conveyed in a more soft state, improving the fit between the decorative film and the conveying roller 2, avoiding damage to the decorative film due to poor fit during transmission, and ensuring that the decorative film can be closely detected on the top of the frame 1; the outer wall of the decontamination roller 10 is always in contact with the friction cotton block 185, which quickly removes the dirt attached to the surface of the decontamination roller 10, ensuring that the decontamination roller 10 always contacts the decorative film with a clean surface, preventing the decorative film from being damaged, and the reciprocating friction cotton block 185 speeds up the air circulation in its interior, avoiding the increase of the probability of water vapor breeding in its interior due to heat radiation, and preventing the water vapor from wetting the decorative film.
[0048] In use, when the L-shaped strip 175 moves downward, the fixed end of the U-shaped telescopic frame 181 is pressed to move downward, and then the U-shaped telescopic frame 181 is reset by the spring. The U-shaped telescopic frame 181 drives the heating mechanism 182 to move in the direction of the conveying roller 2. At this time, the heating mechanism 182 performs heating treatment on the decorative film conveyed in the range of the conveying roller 2. Through heat, the decorative film in the bending stage is softened to a certain extent. At the same time, the U-shaped telescopic frame 181 drives the heat collecting plate 183 to move synchronously. The heat collecting plate 183 guides the heat to the direction close to the conveying roller 2 through the curved surface, reducing the heat dissipation loss. The U-shaped telescopic frame 181 drives the L-shaped frame 184 to move downward and reset. When the L-shaped frame 184 moves downward, it touches the U-shaped pressing plate 186 to generate a downward movement force. The bottom of the U-shaped pressing plate 186 is limited by the top of the U-shaped plate 8, so that the hinge shaft of the U-shaped pressing plate 186 generates a rotating force. At this time, the U-shaped pressing plate 186 starts to overturn around the hinge shaft, and the U-shaped pressing plate 186 pushes the friction cotton block 185 in contact with the dirt roller 10 to deform. Then the U-shaped pressing plate 186 is reset by the torsional spring, and the process is repeated.
[0049] According to the above embodiment, the heating effect of the heating mechanism 182 makes the decorative film be conveyed in a more soft form, improves the adhesion between the decorative film and the conveying roller 2, avoids damage to the decorative film due to poor adhesion during conveying, and ensures that the decorative film can be closely attached to the top of the frame 1 for detection. The friction cotton block 185 is always in contact with the outer wall of the dirt roller 10, which quickly removes the dirt attached to the surface of the dirt roller 10, so that the dirt roller 10 always contacts the decorative film with a clean surface, preventing the decorative film from being damaged. At the same time, the reciprocating deformation of the friction cotton block 185 accelerates the air circulation in the interior of the friction cotton block 185, avoids increasing the probability of water vapor breeding in the interior under heat radiation, and prevents the water vapor from wetting the decorative film.
[0050] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A PVC decorative film semi-automatic appearance detection device based on intelligent sensor, comprising a frame (1), characterized in that: The frame (1) back is provided with an L-shaped plate (5), the frame (1) top edge is symmetrically and fixedly provided with two U-shaped plates (8), the U-shaped plate (8) is rotatably provided with a horizontal rod (9) penetrating through the inside, the horizontal rod (9) is fixedly provided with a decontamination roller (10) on the outer wall, the L-shaped plate (5) is rotatably provided with an electric rotary lever (11) on the inner wall top, the electric rotary lever (11) is rotatably provided with a hollow ladder plate (12) penetrating through the outer wall of the reciprocating screw groove, the hollow ladder plate (12) is provided with a flow device (17) for accelerating the detection area gas flow rate on the periphery, the flow device (17) is provided with a slight heating guaranteeing decoration film close to the conveying and detection of the fitting device (18) below, the U-shaped plate (8) is fixedly provided with a round rod (13) on the side close to the electric rotary lever (11), the round rod (13) is rotatably provided with an inclined plate (14) penetrating through the outer wall by a spring, the inclined plate (14) is hingedly provided with a transmission plate (15) on the bottom by a torsion spring, the transmission plate (15) is automatically reset after turning over by a torsion spring, the transmission plate (15) is rotatably provided with a smoothing roller (16) in the inside, and the L-shaped plate (5) is provided with an inductor (6) on the top.
2. The PVC decorative film semi-automatic appearance detection device based on intelligent sensors according to claim 1, characterized in that: The frame (1) top is provided with a mounting groove at both ends, the frame (1) mounting groove is rotatably provided with a conveying roller (2) in the inside, the frame (1) inner wall back is provided with a transmission mechanism (3), the transmission mechanism (3) conveys and winds the decoration film by an external motor, the frame (1) inner wall bottom is symmetrically provided with a limiting mechanism (4), the limiting mechanism (4) provides a certain tension for the decoration film in the detection process, the L-shaped plate (5) is provided with a ventilation groove in the inside, the L-shaped plate (5) inner wall top is provided with a lamp group (7), the lamp group (7) irradiates the decoration film to facilitate the detection of whether there is a defect.
3. The PVC decorative film semi-automatic appearance detection device based on intelligent sensor according to claim 2, characterized in that: The U-shaped plate (8) top is provided with a sliding groove, the decontamination roller (10) removes the adhering matter carried on the surface of the decoration film when it contacts the decoration film, the electric rotary lever (11) is provided with a non-self-locking reciprocating screw groove on the outer wall, the inclined plate (14) realizes motion reset by the spring force, the inclined plate (14) top contacts the inclined surface of the hollow ladder plate (12), and the smoothing roller (16) acts on the two ends of the smoothing decoration film.
4. The PVC decorative film semi-automatic appearance detection device based on intelligent sensors according to claim 3, characterized in that: The flow device (17) comprises a cylinder (171), the cylinder (171) is fixedly installed on the outer wall of the hollow ladder plate (12) at one end close to the electric rotary lever (11), the cylinder (171) is fixedly provided with a sliding plate (172) at the other end away from the hollow ladder plate (12), the sliding plate (172) is rotatably provided with a negative pressure device (173) in the inside, and the negative pressure device (173) is fixedly provided with a collection mechanism (174) on the bottom through a spiral hose.
5. The smart sensor-based PVC decorative film semi-automatic appearance detection device according to claim 4, characterized in that: The sliding plate (172) is installed through and slides on the inner wall of the ventilation slot, and is used for ventilation on the back side during detection; the negative pressure device (173) is used for sucking floating dirt in the detection range; and the collecting mechanism (174) is fixedly installed on the back outer wall of the L-shaped plate (5) and provides power for the negative pressure device (173) and concentrates the dirt.
6. The smart sensor-based PVC decorative film semi-automatic appearance detection device according to claim 5, characterized in that: The L-shaped strip (175) is fixedly installed on the outer wall of the cylinder (171) and is located between the transmission mechanism (3) and the limiting mechanism (4); the fixed rod (176) is fixedly installed on the bottom end of the L-shaped strip (175); and the pressing roller (177) is rotatably installed on the outer wall of the fixed rod (176).
7. The smart sensor-based PVC decorative film semi-automatic appearance detection device according to claim 6, characterized in that: The fitting device (18) comprises a U-shaped telescopic frame (181), which is fixedly installed at the top edge of the frame (1) at the telescopic end; the heating mechanism (182) is fixedly installed on the inner wall top of the U-shaped telescopic frame (181); and the heat collecting plate (183) is fixedly installed on the side, away from the cylinder (171), of the U-shaped telescopic frame (181). 8.The PVC decorative film appearance semi-automatic detection device based on intelligent sensor of claim 7, characterized in that: The top of the fixed end of the U-shaped telescopic frame (181) is in contact with the inner wall top of the L-shaped strip (175), and the U-shaped telescopic frame (181) is internally provided with a spring; the heating mechanism (182) is used for heating and softening the conveying end of the decorative film; and the heat collecting plate (183) is used for collecting the emitted heat through the arc surface thereof. 9.The PVC decorative film appearance semi-automatic detection device based on intelligent sensor of claim 8, characterized in that: The L-shaped frame (184) is fixedly installed on the side, close to the cylinder (171), of the U-shaped telescopic frame (181); the friction cotton block (185) is fixedly installed through the sliding slot of the U-shaped plate (8); the U-shaped pressing plate (186) is hingedly connected to the bottom of the L-shaped frame (184) through a torsion spring; the U-shaped pressing plate (186) is fixedly installed on the outer wall of the friction cotton block (185); the bottom of the U-shaped pressing plate (186) is in contact with the top of the U-shaped plate (8); and the bottom of the friction cotton block (185) is in contact with the surface of the dirt removing roller (10).
Citation Information
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