Integral packing production line
By designing an integrated production line for fillers, the automation level of the workpiece in each process was achieved, solving the problem of low automation in existing technologies. This improved the automation level between processes, increased production efficiency and product quality, reduced safety hazards from manual operation, and adapted to the clamping and pressing forces of workpieces of different specifications, ensuring the continuity and consistency of the conveying and welding processes.
Patent Information
- Application Number
- CN202511613514.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2025-12-23
AI Technical Summary
Existing packing production lines have low levels of automation, poor process coordination, and heavy reliance on manual operation, resulting in low production efficiency, unstable product quality, poor equipment versatility, and safety hazards during processing.
An integrated production line for fillers was designed, including a fixing mechanism, a pressing mechanism, a stamping soundproof chamber, a limiting mechanism, a cutting machine, a rotating mechanism, a conveyor belt, a piano key-type spot welding machine, an integrated spot welding machine, a strapping machine, and a mobile robot. The automated processing flow is achieved through the linkage of these mechanisms, and the automatic flipping and positioning of the workpiece is achieved by using a base, gear ring, and gear meshing transmission structure.
It enables continuous flow of workpieces between processes, improves production cycle and product consistency, reduces safety hazards of manual operation, enhances production efficiency and processing quality, adapts to clamping and pressing forces of workpieces of different specifications, and ensures the continuity and consistency of the conveying and welding process.
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Figure CN121180656A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of packing block production technology, specifically to an integrated packing production line. Background Technology
[0002] As an industrial raw material widely used in chemical, construction, environmental protection, and advanced materials industries, the efficiency and automation level of packing processes directly affect the cost and product quality of downstream industries. Currently, many packing production lines are still in the traditional or semi-automated stage, which has many drawbacks.
[0003] Currently, most filler production processes utilize segmented or semi-automated production lines. In traditional processes, workpiece positioning, stamping, cutting, turning, and subsequent welding and binding are often isolated operations. Operators must manually move workpieces from one station to the next, or transfer them using simple conveyor devices. When workpieces need to be flipped for double-sided processing, this is also typically done manually. Furthermore, the mechanisms used to fix and clamp workpieces on the production line are mostly rigid or specialized fixtures designed for specific specifications, lacking the ability to automatically adjust for workpieces of different sizes.
[0004] This traditional production model, primarily reliant on manual operation and lacking seamless coordination between processes, has revealed numerous drawbacks in practical applications. First, its low level of automation and heavy reliance on manual labor not only directly leads to low production efficiency and high labor costs, but the inherent uncertainty of manual operation also makes it difficult to guarantee consistency between product batches. Second, interruptions in the flow between processes, especially when manual handling and flipping of workpieces, can easily affect the continuity and production rhythm of the entire production line due to positioning deviations and potential safety hazards. Finally, the equipment lacks versatility, requiring time-consuming and labor-intensive manual adjustments during production line changes. Furthermore, rigid clamping methods can easily cause workpiece slippage or displacement during processing, directly impacting the final product's quality and yield, failing to meet the demands of modern production for high efficiency, stability, and flexibility. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an integrated packing production line that solves the problems of low automation, poor process coordination, and heavy reliance on manual operation in existing packing production processes, which lead to low production efficiency and unstable product quality.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a packing assembly line, comprising: The production line consists of a fixed mechanism, a pressing mechanism, a stamping soundproof room, a limiting mechanism, a cutting machine, a rotating mechanism, a conveyor belt, a piano key type spot welding machine, an integrated spot welding machine, a strapping machine, a mobile robot, and a control machine, and is surrounded by guardrails. The rotating mechanism includes a base, with multiple sets of limiting plates fixedly connected to the top of the base. A rotating ring is slidably connected between each set of limiting plates. A toothed ring is fixedly connected to the side wall of the rotating ring. An inner frame is fixedly connected inside the rotating ring. A conveyor belt is arranged between the inner frames. A base is fixedly connected inside the base. A connecting shaft is rotatably connected inside the base. A second motor is fixedly connected to one side wall of the base. The output end of the second motor is fixedly connected to one end of the connecting shaft. A gear is fixedly connected to the side wall of the connecting shaft. The gear meshes with the toothed ring.
[0007] Preferably, the rotating ring sidewall abuts against the base, and the gear is disposed between the bases.
[0008] Preferably, a fixed plate is fixedly connected between the rotating rings, a sliding rod is slidably connected inside the fixed plate, a side plate is fixedly connected to the side wall of the sliding rod, a third spring is sleeved on the outside of the sliding rod, an annular frame is slidably connected to the bottom of the sliding rod, and a pressure roller is rotatably connected to the side wall of the annular frame.
[0009] Preferably, one end of the third spring is fixedly connected to the side wall of the fixing plate, and the other end of the third spring is fixedly connected to the side wall of the side plate.
[0010] Preferably, the fixing mechanism includes a housing, a motor is fixedly connected to the side wall of the housing, a rotating shaft is fixedly connected to the output end of the motor, a sliding plate is fixedly connected to the side wall of the rotating shaft, a sleeve is fixedly connected to the center of the side wall of the sliding plate, a sliding sleeve is slidably connected to the side wall of the sleeve, a screw is rotatably connected inside the sliding sleeve, one end of the screw passes through the side wall of the sliding sleeve and is fixedly connected to a turntable, a sliding plate is slidably connected inside the sliding plate, a rubber pad is fixedly connected to the outer side wall of the sliding plate, and a hinge frame is fixedly connected to the opposite side of the sliding plate and the sliding sleeve, and a connecting plate is rotatably connected between them.
[0011] Preferably, the pressing mechanism is located at the bottom of the slide plate. The pressing mechanism includes a table, a telescopic rod is fixedly connected to the bottom of the table, a hydraulic cylinder is placed at the bottom of the table, the output end of the hydraulic cylinder is fixedly connected to the lower surface of the table, an mounting plate is provided at the top of the table, and a pressure roller is provided at the top of the mounting plate.
[0012] Preferably, a guide rod is fixedly connected inside the tabletop, and a slide block is slidably connected to the side wall of the guide rod. The slide block is slidably connected inside the tabletop, and a first spring is sleeved on the outside of the guide rod. One end of the first spring is fixedly connected to the inside of the tabletop, and the other end of the first spring is fixedly connected to the side wall of the slide block.
[0013] Preferably, the slide block is rotatably connected to the connecting plate two inside, and one side of the connecting plate two is rotatably connected to the bottom of the mounting plate.
[0014] Preferably, two stamped soundproof rooms are provided, and the limiting mechanism is located between the two stamped soundproof rooms. The limiting mechanism includes a fixed box, a fixed frame is fixedly connected to the top of the fixed box, two sets of limiting rods are provided inside the fixed frame, and a second limiting rod is provided at the top of the first limiting rod. A top plate is fixedly connected to the side wall of the fixed frame, and a sliding frame is slidably connected inside the top plate. The second limiting rod is rotatably connected to the side wall of the sliding frame. Limiting plates are fixedly connected to both ends of the sliding frame, and a second spring is sleeved on the outside of the sliding frame. One end of the second spring is fixedly connected to the side wall of the limiting plate, and the other end of the second spring is fixedly connected to the top of the top plate.
[0015] A method for producing an integrated packing production line includes the following steps: S1. Feeding and processing: The packing sheet is rolled and fixed by the fixing mechanism, and pressure is applied by the pressing mechanism to make the packing sheet pass through the limiting mechanism and two stamping soundproof chambers in sequence for stamping processing. Finally, the processed packing sheet is cut into sheets by the cutting machine. S2, Tilting Conveying: The sheet material cut in step S1 is intermittently tilted and conveyed using a rotating mechanism, so that the sheet material is arranged in an alternating pattern of positive and negative on the conveyor belt. S3. Welding and forming: Start the mobile robot arm, first clamp two adjacent sheets of material, one positive and one negative, on the conveyor belt and weld them into a piano key type spot welding machine to form a plate, then clamp multiple welded plates into an integrated spot welding machine to weld them into an integrated block. S4. Bundling and Packaging: Restart the mobile robotic arm to pick up the one-piece block welded in step S3 and place it on the bundling machine for bundling, thus completing the finished product packaging.
[0016] This invention provides an integrated packing production line. It has the following beneficial effects: 1. This invention achieves an automated processing flow from workpiece positioning, stamping, cutting, and turning to welding and bundling through the sequential linkage of a fixing mechanism, a pressing mechanism, a stamping soundproof chamber, a limiting mechanism, a cutting machine, and a rotating mechanism. Each mechanism is centrally coordinated by a control unit, working in conjunction with a mobile robotic arm to automatically load and unload materials, significantly reducing manual operation, ensuring continuous flow of workpieces between processes, and improving production cycle time and product consistency.
[0017] 2. This invention achieves automatic workpiece flipping during transport by employing a base, gear ring, and gear meshing transmission structure in the rotating mechanism. Compared to existing technologies that require manual workpiece flipping, this invention enables forward and reverse switching via motor drive, ensuring stable and accurate transport of the workpiece to the next workstation during the turning process. This avoids safety hazards and alignment errors caused by manual operation, while simultaneously improving the automation level and work efficiency of the production line.
[0018] 3. By incorporating elastic and adaptive adjustment structures into the fixing and pressing mechanisms, this invention enables the equipment to automatically adjust the clamping and pressing force according to workpieces of different specifications, ensuring processing stability and adaptability. At the same time, the rotating mechanism uses springs to provide constant pressing force, keeping the conveyor belt and workpiece in contact at all times, preventing slippage or material drop, ensuring the continuity and consistency of the conveying and welding process, and improving the processing quality and yield of the products. Attached Figure Description
[0019] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the fixing mechanism and the pressing mechanism of the present invention; Figure 3 This is a schematic diagram of the fixing mechanism of the present invention; Figure 4 This is a schematic diagram of the pressing mechanism of the present invention; Figure 5 This is a schematic diagram of the limiting mechanism of the present invention; Figure 6 This is a schematic diagram of the rotating mechanism of the present invention; Figure 7 This is a side view of the rotating mechanism of the present invention; Figure 8 This is a schematic diagram of the bottom structure of the fixing plate of the present invention.
[0020] The components include: 1. Fixing mechanism; 101. Chassis; 102. Motor 1; 103. Rotating shaft; 104. Slide plate; 105. Sleeve; 106. Sliding sleeve; 107. Screw; 108. Turntable; 109. Slide plate; 110. Rubber pad; 111. Hinge frame; 112. Connecting plate 1; 2. Pressing mechanism; 201. Table; 202. Telescopic rod; 203. Hydraulic cylinder; 204. Guide rod; 205. Slide seat; 206. First spring; 207. Mounting plate; 208. Connecting plate 2; 209. Pressure roller 1; 3. Stamped soundproof room; 4. Limiting mechanism; 401. Fixing box; 402. Fixing frame; 403. Limiting roller 1; 404. Top plate. 405. Sliding frame; 406. Limiting roller II; 407. Limiting plate; 408. Second spring; 5. Cutting machine; 6. Rotating mechanism; 601. Base; 602. Limiting plate; 603. Rotating ring; 604. Inner frame; 605. Conveyor belt; 606. Gear ring; 607. Base; 608. Connecting shaft; 609. Motor II; 610. Gear; 611. Fixing plate; 612. Sliding rod; 613. Side plate; 614. Third spring; 615. Ring frame; 616. Pressure roller II; 7. Conveyor belt; 8. Piano key type spot welding machine; 9. Integrated spot welding machine; 10. Bundling machine; 11. Mobile robot arm; 12. Guardrail; 13. Control machine. Detailed Implementation
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Please see the appendix Figure 1 - Appendix Figure 8 This invention provides a complete packing production line, comprising: The production line consists of a fixed mechanism 1, a pressing mechanism 2, a stamping soundproof chamber 3, a limiting mechanism 4, a cutting machine 5, a rotating mechanism 6, a conveyor belt 7, a piano-key type spot welding machine 8, an integrated spot welding machine 9, a strapping machine 10, a mobile robotic arm 11, and a control unit 13. Each mechanism is arranged sequentially and interconnected through transmission or control signals to form a continuous automated processing flow. The fixed mechanism 1 is used for initial positioning and clamping of the workpieces entering the production line; the pressing mechanism 2 applies vertical pressure to the workpieces after positioning to prevent displacement; the stamping soundproof chamber 3 encloses and insulates the stamping station to reduce noise leakage; the limiting mechanism 4 achieves centering and guiding correction during workpiece transport; and the cutting machine 5 cuts the long strip-shaped workpieces to a fixed length after stamping. The rotating mechanism 6 is used to flip or adjust the angle of the cut workpiece to meet the subsequent welding angle requirements. The conveyor belt 7 is used to continuously transfer the workpiece between each station. The piano key type spot welding machine 8 is used to perform multi-point rapid welding on the area to be welded. The integrated spot welding machine 9 is used to weld the workpiece as a whole to strengthen and improve the structural strength. The strapping machine 10 is used to automatically pack and collect the finished products for easy transfer. The mobile robot 11 is used to perform automatic gripping, handling and loading / unloading operations between each station. The control machine 13 is used to perform centralized electrical control coordination of all the above mechanisms and monitor the operating status in real time. The external enclosure is equipped with a guardrail 12, which plays a safety protection role during the operation of the equipment, preventing operators from accidentally entering the dangerous area and improving production safety. The rotating mechanism 6 includes a base 601. Multiple sets of limiting plates 602 are fixedly connected to the top of the base 601. A rotating ring 603 is slidably connected between each set of limiting plates 602. A toothed ring 606 is fixedly connected to the side wall of the rotating ring 603. An inner frame 604 is fixedly connected inside the rotating ring 603. A conveyor belt 605 is arranged between the inner frames 604. The base 601 supports the overall structure of the rotating mechanism 6 and maintains its stability, thereby ensuring smooth operation of the equipment during work. The limiting plates 602 limit the rotation range of the rotating ring 603 to prevent deviation. The rotating ring 603 supports the conveyor belt 605 and the workpiece it carries for conveying. The inner frames 604 fix the conveyor belt 605, ensuring that the conveyor belt 605 remains taut during rotation. The conveyor belt 605 carries and transports the workpiece, realizing the cyclic conveying of the workpiece. A base 607 is fixedly connected inside the base 601. The internal structure 607 is rotatably connected to a connecting shaft 608. A second motor 609 is fixedly connected to the side wall of one side of the base 607. The output end of the second motor 609 is fixedly connected to one end of the connecting shaft 608. The base 607 is used to support the connecting shaft 608 and provide stable support. The connecting shaft 608 is used to transmit the rotational power of the second motor 609 to the gear 610. The second motor 609 is used to drive the connecting shaft 608 to rotate, realizing the power output of the rotating mechanism 6. The gear 610 is fixedly connected to the side wall of the connecting shaft 608. The gear 610 meshes with the gear ring 606. The side wall of the rotating ring 603 abuts against the base 607. The gear 610 is set between the bases 607. The gear 610 meshes with the gear ring 606 to drive the rotating ring 603 to rotate. The side wall of the rotating ring 603 abuts against the base 607 to provide support and limit, prevent deviation, and improve rotational stability. A fixed plate 611 is fixedly connected between the rotating rings 603. A slide rod 612 is slidably connected inside the fixed plate 611. A side plate 613 is fixedly connected to the side wall of the slide rod 612. The fixed plate 611 supports the slide rod 612 and limits its direction of movement. The slide rod 612 can slide along the fixed plate 611 to realize the reciprocating movement of the side plate 613. The side plate 613 is used to install and limit the lateral position of the ring frame 615, thereby ensuring that the pressure roller 616 is subjected to uniform force. A third spring 614 is sleeved on the outside of the slide rod 612. The ring frame 615 is slidably connected to the bottom of the slide rod 612. The pressure roller 616 is rotatably connected to the side wall of the ring frame 615. The third spring 614 is used to provide... The elastic rebound force allows the slide bar 612 to automatically return to its original position after being pressed, thereby achieving automatic pressure adjustment of the pressure roller 616. The ring frame 615 is used to install and guide the rotation of the pressure roller 616. The pressure roller 616 presses the conveyor belt 605 by rotating, keeping the conveyor belt 605 stable during operation and preventing the workpiece from slipping. One end of the third spring 614 is fixedly connected to the side wall of the fixed plate 611, and the other end of the third spring 614 is fixedly connected to the side wall of the side plate 613. The third spring 614 forms an elastic connection structure with the fixed plate 611 and the side plate 613. The third spring 614 cooperates with the slide bar 612 to perform telescopic movement, thereby realizing the automatic return function.
[0023] The fixing mechanism 1 includes a housing 101. A motor 102 is fixedly connected to the side wall of the housing 101. The motor 102 is bolted to the side wall of the housing 101 and provides driving force to drive the rotating shaft 103 to rotate, realizing the telescopic adjustment function of the fixing device. The output end of the motor 102 is fixedly connected to the rotating shaft 103. A slide plate 104 is fixedly connected to the side wall of the rotating shaft 103. The rotating shaft 103 is fixedly connected to the output end of the motor 102 via a coupling, which transmits the rotational power of the motor to the slide plate 104. A sleeve 105 is fixedly connected to the center of the side wall of the slide plate 104. A sliding sleeve 106 is slidably connected to the side wall of the sleeve 105. The sleeve 105 supports the sliding sleeve 106 and limits its sliding direction, ensuring its reciprocating motion in a linear direction. An internally rotating screw 107 is connected to a sliding sleeve 106, which reciprocates within the sleeve 105 to support and guide the screw 107, thereby driving the connected hinge structure to move synchronously. One end of the screw 107 passes through the side wall of the sliding sleeve 106 and is fixedly connected to a turntable 108. A sliding plate 109 is slidably connected inside the sliding groove plate 104. A rubber pad 110 is fixedly connected to the outer side wall of the sliding plate 109 to increase friction and ensure clamping reliability. A hinge frame 111 is fixedly connected to the opposite side of the sliding plate 109 and the sliding sleeve 106, and a connecting plate 112 is rotatably connected between them. The sliding sleeve 106 cooperates with the screw 107 to perform transmission motion, thereby driving the sliding plate 109 to reciprocate along the sliding groove plate 104, achieving the effect of clamping or releasing the workpiece.
[0024] The pressing mechanism 2 is located at the bottom of the slide plate 104. The pressing mechanism 2 is used to vertically press and position the workpiece after it has been clamped by the fixing mechanism 1. The pressing mechanism 2 includes a table 201, with a telescopic rod 202 fixedly connected to the bottom of the table 201. The telescopic rod 202 is used to support and adjust the height of the table 201 to accommodate workpieces of different specifications. A hydraulic cylinder 203 is placed at the bottom of the table 201, and the output end of the hydraulic cylinder 203 is fixedly connected to the lower surface of the table 201. Through the adjustment of the telescopic structure, the position of the pressure roller can be flexibly adjusted without changing the upper mounting structure, improving the adaptability of the equipment. A mounting plate 207 is provided at the top of the table 201. The mounting plate 207 is used to install the first pressure roller 209 and to link it with the second connecting plate 208, ensuring that the pressing force is uniformly transmitted vertically. The mounting plate 207 adopts a steel flat plate structure, and the first pressure roller 209 is provided at the top of the mounting plate 207. The first pressure roller 209 is used to press the workpiece in the hydraulic... Driven by the pressure cylinder 203, the workpiece surface is flexibly pressed, ensuring stable contact during processing. A guide rod 204 is fixedly connected inside the table 201, and a slide block 205 is slidably connected to the side wall of the guide rod 204. The slide block 205 is slidably connected inside the table 201. A first spring 206 is sleeved on the outside of the guide rod 204. One end of the first spring 206 is fixedly connected inside the table 201, and the other end is fixedly connected to the side wall of the slide block 205. The slide block 205 is rotatably connected to a connecting plate 208, which converts the up-and-down movement of the slide block 205 into the angle fine-tuning movement of the mounting plate 207, thereby achieving micro-angle adaptive adjustment of the pressure roller 209. One side of the connecting plate 208 is rotatably connected to the bottom of the mounting plate 207, allowing the mounting plate 207 to swing slightly when under force, thus enabling the pressure roller 209 to automatically adapt to the slight tilt of the workpiece surface and achieve a more uniform pressing effect.
[0025] Two stamping soundproof chambers 3 are provided. These chambers enclose the stamping equipment, effectively isolating noise and vibration during stamping, ensuring a safe production environment and protecting workers' hearing. This is a mature existing structure and will not be elaborated upon here. A limiting mechanism 4 is located between the two chambers 3. It guides and centers the workpiece entering the stamping area, ensuring accurate alignment and preventing deviations that could lead to stamping accuracy errors. The limiting mechanism 4 includes a fixed box 401, with the top of the fixed box 401... A fixed frame 402 is fixedly connected, and two sets of limiting rollers 403 are set inside the fixed frame 402, forming the upper frame of the limiting area, which is used to guide and restrict the workpiece through the area. A second limiting roller 406 is set on the top of the first limiting roller 403. The second limiting roller 406 can be adapted to limit the workpiece as it is pressed in through the linkage with the sliding frame 405, thereby achieving a tighter fit and improving positioning accuracy. A top plate 404 is fixedly connected to the side wall of the fixed frame 402, and a sliding frame 405 is slidably connected inside the top plate 404. The sliding frame 405 is used to slide vertically, enabling the second limiting roller 406 to flexibly follow and hold the workpiece, keeping the workpiece stably clamped during passage. The second limiting roller 406 is rotatably connected to the side wall of the sliding frame 405, allowing it to rotate freely when the workpiece is pressed, reducing frictional resistance and workpiece surface wear, while also automatically adjusting its angle to fit the side of the workpiece. Limiting plates 407 are fixedly connected to both ends of the sliding frame 405, serving as the mounting ends for the second spring 408. The sliding frame 405 is provided with lateral stability support to ensure that its linear movement is not wobbled. A second spring 408 is sleeved on the outside of the sliding frame 405. One end of the second spring 408 is fixedly connected to the side wall of the limiting plate 407, and the other end of the second spring 408 is fixedly connected to the top of the top plate 404, forming an elastic guide structure. When the workpiece pushes the limiting roller 406, the second spring 408 is compressed to complete the buffering and limiting action. After the workpiece passes, the second spring 408 is released, pushing the sliding frame 405 to reset, achieving an automatic restoration effect.
[0026] This invention also provides a method for producing an integrated packing production line, comprising the following steps: S1. Feeding and processing: The packing sheet is rolled and fixed by the fixing mechanism 1, and pressure is applied by the pressing mechanism 2 to make the packing sheet pass through the limiting mechanism 4 and the two stamping soundproof chambers 3 in sequence for stamping processing. Finally, the processed packing sheet is cut into sheets by the cutting machine 5. S2, Tilting Conveying: The sheet material cut in step S1 is intermittently tilted and conveyed using the rotating mechanism 6, so that the sheet material is arranged alternately in front and behind on the conveyor belt 7. S3. Welding and forming: Start the mobile robot 11, first clamp the two adjacent sheets on the conveyor belt 7 (one positive and one negative) into the piano key type spot welding machine 8 to weld them into a plate, and then clamp the multiple welded plates into the integrated spot welding machine 9 to weld them into an integrated block. S4. Bundling and Packaging: Restart the mobile robotic arm 11 to clamp the integrated block welded in step S3 onto the bundling machine 10 for bundling, thus completing the finished product packaging.
[0027] Working principle: Before operation, the operator first places the packing sheet roll around the rubber pad 110. Then, the turntable 108 twists the screw 107, causing it to move inside the sleeve 105. This causes the sliding sleeve 106 to slide outside the sleeve 105. Simultaneously, the connecting plate 112 deflects between the hinge frames 111, and the slide plate 109 slides in the slide groove plate 104, ensuring the rubber pad 110 fully contacts the inner cylinder of the packing sheet, thus supporting the inner diameter of the packing sheet. After supporting the packing sheet, the hydraulic cylinder 203 moves the table 201, causing the pressure roller 209 to fully contact the outer layer of the packing sheet. The pressure generated by this compression causes one side of the connecting plate 208 to deflect on the mounting plate 207, and the other side to deflect on the slide block 205, further pushing it forward and further processing the first... Spring 206 applies pressure and deforms it. During the release of the packing sheet, its diameter gradually decreases. At this time, the pressure on the first spring 206 also gradually decreases, which causes the slide 205 to move. The connecting plate 208 pushes the mounting plate 207 to ensure that the pressure roller 209 is always in contact with the outer surface of the packing sheet to prevent it from loosening during release. After the packing sheet is restricted, one end of the packing sheet is inserted into the feed port of the stamping soundproof room 3 and processed by the internal stamping machine. Then, the roll material that has been stamped for the first time passes between the limiting roller 2 406 and the limiting roller 1 403. The limiting roller 2 406 will move up and down automatically according to the thickness of the roll material to adapt to roll materials of different thicknesses. Then, the roll material is put into another stamping soundproof room 3 for stamping again. Then, it is cut by the cutting machine 5. Then, the cut roll material is conveyed by the rotating mechanism 6. When the rotating mechanism 6 is conveying the roll material, it will reverse intermittently to achieve the effect of conveying the roll material in both directions. Before the rotating mechanism 6 reverses, the roll material will move to the surface of the conveyor belt 605. Its own thickness will push the pressure roller 616 upward. At this time, the slide bar 612 will slide in the fixed plate 611 and cause the third spring 614 to deform under force. At the same time, the reaction force generated by the third spring 614 will ensure that the pressure roller 616 always adheres to the surface of the roll material, preventing the roll material from falling off during the subsequent reversal. When it is necessary to reverse the conveyor belt 605, the motor 609 is started to drive the connecting shaft 608 to rotate, which in turn drives the gear 610 to rotate, thereby driving the gear ring 606 to move. Finally, the rotating ring 603 drives the conveyor belt 605 to reverse, thus completing the intermittent feeding in both directions. After being conveyed by the rotating mechanism 6, the sheet material moves onto the conveyor belt 7, where it is gripped by the mobile robot 11 and placed into the piano key spot welding machine 8. The piano key spot welding machine 8 is then started to weld the two sheets, one in front and one behind, into a single plate. The mobile robot 11 then grabs multiple plates onto the integrated spot welding machine 9, which welds them together. Finally, the mobile robot 11 grabs the welded block onto the strapping machine 10 for strapping.
Claims
1. A complete packing production line, characterized in that, include: The production line consists of a fixed mechanism (1), a pressing mechanism (2), a stamping soundproof room (3), a limiting mechanism (4), a cutting machine (5), a rotating mechanism (6), a conveyor belt (7), a piano key type spot welding machine (8), an integrated spot welding machine (9), a strapping machine (10), a mobile robot (11), and a control machine (13), and is surrounded by guardrails (12). The rotating mechanism (6) includes a base (601), a plurality of limiting plates (602) are fixedly connected to the top of the base (601), a rotating ring (603) is slidably connected between each set of limiting plates (602), a toothed ring (606) is fixedly connected to the side wall of the rotating ring (603), an inner frame (604) is fixedly connected inside the rotating ring (603), a conveyor belt (605) is provided between the inner frames (604), a base (607) is fixedly connected inside the base (601), a connecting shaft (608) is rotatably connected inside the base (607), a second motor (609) is fixedly connected to one side wall of the base (607), the output end of the second motor (609) is fixedly connected to one end of the connecting shaft (608), a gear (610) is fixedly connected to the side wall of the connecting shaft (608), and the gear (610) meshes with the toothed ring (606).
2. The packing integrated production line according to claim 1, characterized in that, The sidewall of the rotating ring (603) abuts against the base (607), and the gear (610) is disposed between the bases (607).
3. The integrated packing production line according to claim 2, characterized in that, A fixed plate (611) is fixedly connected between the rotating rings (603). A slide rod (612) is slidably connected inside the fixed plate (611). A side plate (613) is fixedly connected to the side wall of the slide rod (612). A third spring (614) is sleeved on the outside of the slide rod (612). A ring frame (615) is slidably connected to the bottom of the slide rod (612). A pressure roller (616) is rotatably connected to the side wall of the ring frame (615).
4. The integrated packing production line according to claim 3, characterized in that, One end of the third spring (614) is fixedly connected to the side wall of the fixed plate (611), and the other end of the third spring (614) is fixedly connected to the side wall of the side plate (613).
5. The integrated packing production line according to claim 1, characterized in that, The fixing mechanism (1) includes a housing (101), a motor (102) is fixedly connected to the side wall of the housing (101), a rotating shaft (103) is fixedly connected to the output end of the motor (102), a sliding plate (104) is fixedly connected to the side wall of the rotating shaft (103), a sleeve (105) is fixedly connected to the center of the side wall of the sliding plate (104), and a sliding sleeve (106) is slidably connected to the side wall of the sleeve (105). A screw (107) is rotatably connected inside. One end of the screw (107) passes through the side wall of the sliding sleeve (106) and is fixedly connected to a turntable (108). A slide plate (109) is slidably connected inside the slide plate (104). A rubber pad (110) is fixedly connected to the outer side wall of the slide plate (109). A hinge frame (111) is fixedly connected to the opposite side of the slide plate (109) and the sliding sleeve (106), and a connecting plate (112) is rotatably connected between them.
6. The integrated packing production line according to claim 1, characterized in that, The pressing mechanism (2) is located at the bottom of the slide plate (104). The pressing mechanism (2) includes a table (201). A telescopic rod (202) is fixedly connected to the bottom of the table (201). A hydraulic cylinder (203) is placed at the bottom of the table (201). The output end of the hydraulic cylinder (203) is fixedly connected to the lower surface of the table (201). An installation plate (207) is provided on the top of the table (201). A pressure roller (209) is provided on the top of the installation plate (207).
7. The packing integrated production line according to claim 6, characterized in that, A guide rod (204) is fixedly connected inside the tabletop (201). A slide block (205) is slidably connected to the side wall of the guide rod (204). The slide block (205) is slidably connected inside the tabletop (201). A first spring (206) is sleeved on the outside of the guide rod (204). One end of the first spring (206) is fixedly connected inside the tabletop (201), and the other end of the first spring (206) is fixedly connected to the side wall of the slide block (205).
8. The integrated packing production line according to claim 7, characterized in that, The slide block (205) is rotatably connected to the connecting plate two (208) inside, and the connecting plate two (208) is rotatably connected to the bottom of the mounting plate (207) on one side.
9. The packing integrated production line according to claim 1, characterized in that, Two stamped soundproof rooms (3) are provided, and the limiting mechanism (4) is provided between the two stamped soundproof rooms (3). The limiting mechanism (4) includes a fixed box (401), and a fixed frame (402) is fixedly connected to the top of the fixed box (401). Two sets of limiting rods (403) are provided inside the fixed frame (402). A limiting rod (406) is provided on the top of the limiting rods (403). A top plate (404) is fixedly connected to the side wall of the fixed frame (402). The top plate (404) is slidably connected to a sliding frame (405). The second limiting rod (406) is rotatably connected to the side wall of the sliding frame (405). Both ends of the sliding frame (405) are fixedly connected to limiting plates (407). A second spring (408) is sleeved on the outside of the sliding frame (405). One end of the second spring (408) is fixedly connected to the side wall of the limiting plate (407), and the other end of the second spring (408) is fixedly connected to the top of the top plate (404).
10. A method for producing an integral packing production line, applicable to the integral packing production line described in any one of claims 1-9, characterized in that, Includes the following steps: S1. Loading and processing: The packing sheet is rolled and fixed by the fixing mechanism (1), and pressure is applied by the pressing mechanism (2) to pass the packing sheet through the limiting mechanism (4) and two stamping soundproof chambers (3) in sequence for stamping processing. Finally, the processed packing sheet is cut into sheets by the cutting machine (5). S2, Tilting Conveying: The sheet material cut in step S1 is intermittently tilted and conveyed using a rotating mechanism (6), so that the sheet material forms an alternating arrangement of positive and negative sides on the conveyor belt (7); S3, Welding and forming: Start the mobile robot (11), first clamp the two adjacent positive and negative sheets on the conveyor belt (7) into the piano key type spot welding machine (8) to weld them into a plate, and then clamp the multiple welded plates into the integrated spot welding machine (9) to weld them into an integrated block. S4. Bundling and Packaging: Restart the mobile robotic arm (11) to clamp the integrated block welded in step S3 onto the bundling machine (10) for bundling, and complete the finished product packaging.