Titanium forge piece blank cleaning equipment
By combining bubble ultrasonic cleaning with a comprehensive cleaning mechanism for secondary cleaning, the problem of cleaning dead corners and re-adhesion of impurities in titanium forging blank cleaning equipment is solved, achieving a cleaner cleaning effect with no dead corners.
Patent Information
- Application Number
- CN202511738689.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2025-12-26
AI Technical Summary
Existing titanium forging blank cleaning equipment has blind spots during the cleaning process, and impurities can easily re-adhere to the outer wall of the titanium forging blank after cleaning, resulting in poor cleaning effect.
The system employs a combination of a bubble ultrasonic cleaning mechanism and a holistic cleaning mechanism and a secondary cleaning mechanism. The bubble ultrasonic cleaning mechanism generates microbubbles to dissolve stains, and the impact force of the bursting bubbles removes surface dirt. The holistic cleaning mechanism avoids cleaning dead spots, and the secondary cleaning mechanism ensures that no impurities adhere after cleaning.
It achieves all-around cleaning without dead angles, improves the cleaning effect, ensures a cleaner surface for titanium forging blanks, and avoids the re-adhesion of impurities after cleaning.
Smart Images

Figure CN121198675A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of titanium forging billet cleaning technology, and in particular to a titanium forging billet cleaning device. Background Technology
[0002] Titanium alloys are alloy metals made of titanium and various other metals. Titanium alloys have excellent properties such as high strength, good corrosion resistance, and high heat resistance. However, this also makes titanium alloys difficult to process and machine. Titanium alloy forgings often need to be oiled to reduce friction and lubricate during forging, and cooled to extend tool life. However, after the titanium alloy forgings are made, this part often gets dusty and oily, which affects the appearance and subsequent use.
[0003] Existing titanium forging blank cleaning equipment involves immersing the workpiece in a cleaning solution and cleaning it manually or ultrasonically. However, during the cleaning process, the bottom of the titanium forging blank comes into contact with the inner wall of the cleaning chamber, making it difficult for the tiny bubbles generated by the ultrasonic waves to clean the area where the bottom of the titanium forging blank is in contact with the inner wall. This results in cleaning dead zones. Furthermore, when removing the cleaned titanium forging blank, impurities in the cleaning solution can easily re-adhere to the outer wall of the titanium forging blank, making it inconvenient for users. Summary of the Invention
[0004] This invention provides a titanium forging blank cleaning device to solve the problems mentioned in the background art. In existing titanium forging blank cleaning devices, the workpiece is immersed in a cleaning solution and cleaned manually or ultrasonically. However, during the cleaning process, the bottom of the titanium forging blank comes into contact with the inner wall of the cleaning chamber, making it difficult for the micro-bubbles generated by ultrasonic waves to clean the area where the bottom of the titanium forging blank is in contact with the inner wall. This results in cleaning dead zones. Furthermore, during the removal of the cleaned titanium forging blank, impurities in the cleaning solution easily re-adhere to the outer wall of the titanium forging blank.
[0005] This invention provides a titanium forging blank cleaning device, comprising a first cleaning machine, a second cleaning machine at one end of the first cleaning machine, a bubble ultrasonic cleaning mechanism inside the first cleaning machine, a storage mechanism inside the first cleaning machine, a first adjusting frame installed on one side of the first cleaning machine, an all-around cleaning mechanism inside the first adjusting frame, a second adjusting frame at one end of the first adjusting frame, a secondary cleaning mechanism installed at the bottom of the first adjusting frame, a self-circulation mechanism installed at one end of both the first and second cleaning machines, a water baffle plate inside the first cleaning machine, a lifting plate installed at the top of the water baffle plate, a cleaning tank inside the first cleaning machine, a water passage hole at the bottom of the cleaning tank, a drain hole at one end of the water passage hole, an installation chamber at the top of the water passage hole, and a second ultrasonic transducer installed inside the installation chamber.
[0006] Preferably, the bubble ultrasonic cleaning mechanism includes a first ultrasonic transducer installed at the bottom of the first cleaning machine and the second cleaning machine, an air guide pipe installed at the top of the baffle plate, an air receiving pipe connected to one end of the air guide pipe, a positioning plate fixed to the outer wall of the air receiving pipe, and an air outlet opened at the top of the air guide pipe.
[0007] Preferably, the storage mechanism includes a through hole at the bottom of the cleaning tank, and a mounting bracket is fixed to the top of the cleaning tank.
[0008] Preferably, the all-around cleaning mechanism includes a fixed frame installed inside the first adjusting frame, and a driving hydraulic cylinder is installed inside the fixed frame. Limiting plates are installed on the inner walls of both the first cleaning machine and the second cleaning machine.
[0009] Preferably, the secondary cleaning mechanism includes a drive motor installed at one end of the first adjusting frame, a transmission screw installed at one end of the drive motor, a screw nut sleeved on the outer wall of the transmission screw, and a movable slider installed on the outer wall of the screw nut.
[0010] Preferably, the self-circulating mechanism includes a water pump installed at one end of the first cleaning machine, a water pump pipe installed at one end of the water pump, and a drain pipe installed at the end of the water pump away from the water pump pipe.
[0011] Preferably, one end of the drain pipe is connected to a filter box, and a filter plate is installed inside the filter box.
[0012] Preferably, a circulation pump is installed at one end of the filter box, a circulation pipe is installed at one end of the circulation pump, a water delivery pipe is installed at the end of the circulation pump away from the circulation pipe, and a fixing block is connected to the outer wall of the water delivery pipe.
[0013] Preferably, both the first and second adjusting frames have lifting grooves on one side, and the top of the lifting grooves has transverse sliding grooves.
[0014] Preferably, the interior of the cleaning chamber contains a titanium forging blank.
[0015] Beneficial effects:
[0016] Existing titanium forging blank cleaning equipment involves immersing the workpiece in a cleaning solution and cleaning it manually or ultrasonically. However, during the cleaning process, the bottom of the titanium forging blank comes into contact with the inner wall of the cleaning chamber, making it difficult for the tiny bubbles generated by the ultrasonic waves to clean the area where the bottom of the titanium forging blank is in contact with the inner wall. This results in cleaning dead zones. Furthermore, during the removal of the cleaned titanium forging blank, impurities in the cleaning solution can easily re-adhere to the outer wall of the titanium forging blank.
[0017] 1. When cleaning the titanium forging blank body, the present invention cleans the titanium forging blank body by placing it inside the storage mechanism, placing the titanium forging blank body to be cleaned inside the cleaning tank, placing the cleaning tank inside the first cleaning machine, and the cleaning liquid will flood the titanium forging blank body inside the cleaning tank through the through hole at the bottom of the cleaning tank, and then the titanium forging blank body is cleaned by the bubble ultrasonic cleaning mechanism.
[0018] 2. In cleaning titanium forging blanks, this invention utilizes a bubble ultrasonic cleaning mechanism. A suitable amount of cleaning fluid is poured into the first and second cleaning machines. During the cleaning process, the first ultrasonic transducer installed at the bottom of the first and second cleaning machines is activated. The high-frequency vibration of the transducer generates ultrasonic waves, causing microbubbles to form in the cleaning fluid within the machines. The impact force of these bursting bubbles dissolves and peels away dirt from the outer wall of the titanium forging blank. Simultaneously, by connecting the air inlet pipe to the air blower, air is injected into the air inlet pipe and the air guide pipe. The air inside the air guide pipe is ejected through the air outlet, further generating numerous bubbles in the cleaning fluid within the machines. The ultrasonic waves, through high-frequency vibration, create a cavitation effect, peeling away surface dirt. Bubble cleaning, with its continuous bubble impact, enhances the cleaning coverage of complex structures such as machine crevices and electronic components. The combination of these two methods more effectively decomposes oil stains, biofilms, and other dirt that are difficult to remove with traditional cleaning methods, resulting in superior cleaning performance.
[0019] 3. In the cleaning process of the titanium forging blank, to avoid dead corners at the contact points between the titanium forging blank and the cleaning chamber, the present invention uses an all-round cleaning mechanism to perform all-round cleaning without dead corners. After the titanium forging blank inside the cleaning chamber is cleaned by the bubble ultrasonic cleaning mechanism, since the titanium forging blank is in contact with the bottom of the cleaning chamber, the contact area between the titanium forging blank and the bottom of the cleaning chamber cannot be cleaned by the bubble ultrasonic cleaning mechanism. At this time, by opening the drive hydraulic cylinder inside the fixing frame, the drive hydraulic cylinder drives the mounting frame and the cleaning chamber to move downwards, and the cleaning chamber moves downwards. During the process, the lifting plate passes through the through hole at the bottom of the cleaning chamber to lift the titanium forging blank body. At this time, the bottom of the titanium forging blank body and the bottom of the cleaning chamber will be exposed. The air bubbles sprayed from the air outlet will be discharged from the drain hole through the water passage at the bottom of the cleaning chamber to clean the titanium forging blank body on the lifting plate. At the same time, the second ultrasonic transducer inside the installation chamber is turned on to perform a second ultrasonic bubble cleaning on the titanium forging blank body on the lifting plate. This can clean the hard-to-clean parts where the titanium forging blank body is in contact with the bottom of the cleaning chamber, so that the cleaning of the titanium forging blank body can be achieved without dead corners.
[0020] 4. To ensure that impurities re-adhere to the outer wall of the titanium forging blank after cleaning, this invention employs a secondary cleaning mechanism to clean the titanium forging blank again. After the first cleaning machine finishes cleaning the titanium forging blank, the drive hydraulic cylinder inside the fixed frame is reopened, causing the drive hydraulic cylinder to move the mounting frame and cleaning box upwards until the mounting frame reaches the transverse slide groove. At this point, the drive motor is activated, causing the transmission screw to rotate. The rotation of the transmission screw causes the screw nut on the outer wall of the transmission screw to move to the right along the outer wall of the transmission screw. The movement of the screw nut causes the moving slider, fixed frame, and cleaning box to move synchronously along the transverse slide groove until the cleaning box reaches the top of the second cleaning machine. At this point, the drive hydraulic cylinder is reopened, causing the drive hydraulic cylinder to move the fixed frame and cleaning box downwards along the inside of the lifting groove until the cleaning box is moved into the second cleaning machine. The second cleaning machine then cleans the titanium forging blank inside the cleaning box again, resulting in a more thorough cleaning of the titanium forging blank.
[0021] 5. In the process of cleaning the titanium forging blank body by the first cleaning machine and the second cleaning machine, the present invention uses a self-circulating mechanism to circulate and filter the cleaning liquid inside the first cleaning machine and the second cleaning machine. By turning on the water pump, the water pump pipe draws out the cleaning liquid inside the first cleaning machine, and then discharges the drawn cleaning liquid into the filter box through the drain pipe. The filter plate inside the filter box filters out impurities and oil in the cleaning liquid. Then, by turning on the circulation pump, the circulation pipe draws the filtered cleaning liquid from the filter box into the water supply pipe, and then the water supply pipe discharges the filtered cleaning liquid back into the first cleaning machine, thereby completing the circulation and filtration of the cleaning liquid inside the first cleaning machine.
[0022] The above description is merely an overview of the technical solutions of the embodiments of the present invention. In order to better understand the technical means of the embodiments of the present invention and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of the present invention more apparent and understandable, specific embodiments of the present invention are described below. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of a titanium forging blank cleaning device according to the present invention.
[0025] Figure 2 This is a top view schematic diagram of a titanium forging blank cleaning device according to the present invention.
[0026] Figure 3 This is a schematic diagram of the internal structure of the cleaning machine of a titanium forging blank cleaning equipment according to the present invention.
[0027] Figure 4 This is a schematic diagram of the bubble ultrasonic cleaning mechanism of a titanium forging blank cleaning equipment according to the present invention.
[0028] Figure 5 This is a schematic diagram of the storage mechanism of a titanium forging blank cleaning equipment according to the present invention.
[0029] Figure 6 This is a schematic diagram of the bottom structure of the cleaning tank in a titanium forging blank cleaning device according to the present invention.
[0030] Figure 7 This is a schematic diagram of the internal structure of the cleaning box in a titanium forging blank cleaning device according to the present invention.
[0031] Figure 8 This is a schematic diagram of the internal structure of the first adjusting frame of a titanium forging blank cleaning device according to the present invention.
[0032] Figure 9 This is a schematic diagram of the lifting plate structure of a titanium forging blank cleaning equipment according to the present invention.
[0033] Figure 10 This is a schematic diagram of the secondary cleaning mechanism of a titanium forging blank cleaning equipment according to the present invention.
[0034] Figure 11 This is a schematic diagram of the moving slider installation structure of a titanium forging blank cleaning device according to the present invention.
[0035] Figure 12 This is a schematic diagram of the self-circulation mechanism of a titanium forging blank cleaning device according to the present invention.
[0036] Explanation of reference numerals in the attached figures: 1. First cleaning machine; 2. Second cleaning machine; 3. Bubble ultrasonic cleaning mechanism; 301. First ultrasonic transducer; 302. Water baffle; 303. Air inlet pipe; 304. Positioning plate; 305. Air guide pipe; 306. Air outlet; 4. Storage mechanism; 401. Cleaning box; 402. Through hole; 403. Mounting bracket; 5. Titanium forging blank body; 6. First adjusting bracket; 7. All-around cleaning mechanism; 701. Fixing bracket; 702. Drive hydraulic cylinder; 703. Lifting groove; 704. Limiting plate; 705. Lifting plate; 706. 707. Water passage hole; 708. Drain hole; 709. Mounting chamber; 7000. Second ultrasonic transducer; 801. Secondary cleaning mechanism; 802. Drive motor; 803. Transmission screw; 804. Screw nut; 805. Moving slider; 806. Transverse slide groove; 9. Second adjusting frame; 10. Self-circulation mechanism; 1001. Water pump; 1002. Water pumping pipe; 1003. Drain pipe; 1004. Filter box; 1005. Filter plate; 1006. Circulation pump; 1007. Circulation pipe; 1008. Water delivery pipe; 1009. Fixing block. Detailed Implementation
[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the terms “comprising” and “having”, and any variations thereof, in the description, claims and drawings of this invention are intended to cover non-exclusive inclusion.
[0039] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the invention. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0040] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of the present invention. For example, in the description of the present invention, terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" of a mechanical structure can refer to a physical connection. A physical connection can be a fixed connection, such as a connection secured by fasteners, such as screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0042] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0043] This invention provides, for example Figure 1-12The illustrated titanium forging blank cleaning equipment includes a first cleaning machine 1, a second cleaning machine 2 at one end of the first cleaning machine 1, a bubble ultrasonic cleaning mechanism 3 inside the first cleaning machine 1, a storage mechanism 4 inside the first cleaning machine 1, a first adjusting frame 6 installed on one side of the first cleaning machine 1, an all-around cleaning mechanism 7 inside the first adjusting frame 6, a second adjusting frame 9 at one end of the first adjusting frame 6, a secondary cleaning mechanism 8 installed at the bottom of the first adjusting frame 6, a self-circulation mechanism 10 installed at one end of both the first cleaning machine 1 and the second cleaning machine 2, a baffle plate 302 inside the first cleaning machine 1, a lifting plate 705 installed at the top of the baffle plate 302, and a cleaning tank 4 inside the first cleaning machine 1. 01. A water passage hole 706 is provided at the bottom of the cleaning tank 401, and a drain hole 707 is provided at one end of the water passage hole 706. An installation chamber 708 is provided at the top of the water passage hole 706, and a second ultrasonic transducer 709 is installed inside the installation chamber 708. In use, the titanium forging blank body 5 to be cleaned is placed inside the cleaning tank 401, and the cleaning tank 401 is placed inside the first cleaning machine 1. The cleaning liquid will flood the titanium forging blank body 5 inside the cleaning tank 401 through the through hole 402 at the bottom of the cleaning tank 401. Then, the titanium forging blank body 5 is cleaned by the bubble ultrasonic cleaning mechanism 3. By pouring an appropriate amount of cleaning liquid into the first cleaning machine 1 and the second cleaning machine 2, during the cleaning process... In the process, by turning on the first ultrasonic transducer 301 installed at the bottom of the first cleaning machine 1 and the second cleaning machine 2, the high-frequency vibration of the first ultrasonic transducer 301 generates ultrasonic waves, causing microbubbles to be generated in the cleaning fluid inside the first cleaning machine 1 and the second cleaning machine 2. The impact force of the bursting bubbles dissolves and peels off the stains on the outer wall of the titanium forging blank body 5. At the same time, by connecting the air inlet pipe 303 to the air blowing pipe of the air pump, air is injected into the air inlet pipe 303 and the air guide pipe 305 through the air blowing pump. The air inside the air guide pipe 305 is ejected through the air outlet 306, thereby causing a large number of bubbles to be generated in the cleaning fluid inside the first cleaning machine 1 and the second cleaning machine 2. The ultrasonic waves generate a cavitation effect through high-frequency vibration, peeling off the surface dirt; the bubbles The cleaning process utilizes continuous bubble impact to enhance the cleaning coverage of complex structures such as instrument crevices and electronic components. The combination of these two methods more effectively breaks down stains that are difficult to remove with traditional cleaning methods, such as oil and biofilm, resulting in superior cleaning performance. After the titanium forging blank 5 inside the cleaning chamber 401 has been cleaned by the bubble ultrasonic cleaning mechanism 3, since the titanium forging blank 5 is in contact with the bottom of the cleaning chamber 401, the contact area between the titanium forging blank 5 and the bottom of the cleaning chamber 401 cannot be cleaned by the bubble ultrasonic cleaning mechanism 3. At this point, by opening the drive hydraulic cylinder 702 inside the fixing frame 701, the drive hydraulic cylinder 702 moves the mounting frame 403 and the cleaning chamber 401 downwards. During the downward movement of the cleaning chamber 401...The lifting plate 705 passes through the through hole 402 at the bottom of the cleaning chamber 401 to lift the titanium forging blank body 5. At this time, the bottom of the titanium forging blank body 5 and the bottom of the cleaning chamber 401 will be exposed. The air bubbles ejected from the air outlet 306 will be discharged from the drain hole 707 through the water passage 706 at the bottom of the cleaning chamber 401, cleaning the titanium forging blank body 5 on the lifting plate 705. At the same time, the second ultrasonic transducer 709 inside the installation chamber 708 is opened, thereby performing a second ultrasonic bubble cleaning on the titanium forging blank body 5 on the lifting plate 705. This can clean the parts of the titanium forging blank body 5 that are difficult to clean at the bottom of the cleaning chamber 401. The cleaning process is carried out in a specific position, ensuring thorough cleaning of the titanium forging blank body 5 without any blind spots. After the first cleaning machine 1 completes the cleaning of the titanium forging blank body 5, the drive hydraulic cylinder 702 inside the fixed frame 701 is opened again, causing the drive hydraulic cylinder 702 to move the mounting frame 403 and the cleaning box 401 upwards until the mounting frame 403 moves to the transverse slide groove 805. At this time, the drive motor 801 is turned on, causing the transmission screw 802 to rotate. The rotation of the transmission screw 802 will cause the screw nut 803 on the outer wall of the transmission screw 802 to move to the right along the outer wall of the transmission screw 802. The movement of the screw nut 803 will drive the moving part to move to the right. The slider 804, the fixed frame 701, and the cleaning tank 401 move synchronously along the transverse slide 805 until the cleaning tank 401 reaches the top of the second cleaning machine 2. At this point, the drive hydraulic cylinder 702 is opened again, causing it to move the fixed frame 701 and the cleaning tank 401 downwards along the inside of the lifting groove 703 until the cleaning tank 401 is moved into the second cleaning machine 2. The second cleaning machine 2 then cleans the titanium forging blank body 5 inside the cleaning tank 401 again, making the titanium forging blank body 5 cleaner. Simultaneously, the cleaning fluid inside the first cleaning machine 1 and the second cleaning machine 2 can be further cleaned. The cleaning solution is circulated and filtered. By activating the water pump 1001, the water pump 1002 draws out the cleaning solution from inside the first cleaning machine 1. The solution is then discharged through the drain pipe 1003 into the filter box 1004. Inside the filter box 1004, the filter plates 1005 filter out impurities and oil. Then, by activating the circulation pump 1006, the circulation pipe 1007 draws the filtered cleaning solution from the filter box 1004 into the water supply pipe 1008. Finally, the water supply pipe 1008 discharges the filtered cleaning solution back into the first cleaning machine 1, thus completing the circulation and filtration of the cleaning solution inside the first cleaning machine 1.
[0044] In this solution, the titanium forging blank body 5 is cleaned using a bubble ultrasonic cleaning mechanism 3. The bubble ultrasonic cleaning mechanism 3 includes a first ultrasonic transducer 301 installed at the bottom of the first cleaning machine 1 and the second cleaning machine 2. A duct pipe 305 is installed at the top of the baffle plate 302, and one end of the duct pipe 305 is connected to an air inlet pipe 303. A positioning plate 304 is fixed to the outer wall of the air inlet pipe 303, and an air outlet 306 is opened at the top of the duct pipe 305. An appropriate amount of cleaning fluid is poured into the first cleaning machine 1 and the second cleaning machine 2. During the cleaning process, the first ultrasonic transducer 301 installed at the bottom of the first cleaning machine 1 and the second cleaning machine 2 is turned on. The high-frequency vibration of the first ultrasonic transducer 301 emits ultrasonic waves, causing the first cleaning fluid to be used for cleaning. The cleaning fluid inside the first cleaning machine 1 and the second cleaning machine 2 generates microbubbles. The impact force of the bursting bubbles dissolves and peels off the stains on the outer wall of the titanium forging blank body 5. At the same time, by connecting the air inlet pipe 303 to the air blowing pipe of the air pump, air is injected into the air inlet pipe 303 and the air guide pipe 305 through the air blowing pump. The air inside the air guide pipe 305 is ejected through the air outlet 306, thereby causing a large number of bubbles to be generated in the cleaning fluid inside the first cleaning machine 1 and the second cleaning machine 2. The ultrasonic waves generate a cavitation effect through high-frequency vibration, peeling off surface dirt. Bubble cleaning enhances the cleaning coverage of complex structures such as instrument gaps and electronic components through continuous bubble impact force. The combination of the two can more effectively decompose stains such as oil stains and biofilms that are difficult to remove by traditional cleaning, resulting in better cleaning effect.
[0045] When cleaning the titanium forging blank body 5, the titanium forging blank body 5 is placed inside the storage mechanism 4 for cleaning. The storage mechanism 4 includes a through hole 402 at the bottom of the cleaning box 401 and a mounting bracket 403 fixed on the top of the cleaning box 401. The titanium forging blank body 5 to be cleaned is placed inside the cleaning box 401 and the cleaning box 401 is placed inside the first cleaning machine 1. The cleaning liquid will flood the titanium forging blank body 5 inside the cleaning box 401 through the through hole 402 at the bottom of the cleaning box 401. Then, the titanium forging blank body 5 is cleaned by the bubble ultrasonic cleaning mechanism 3.
[0046] In this solution, to avoid dead angles at the contact points between the titanium forging blank 5 and the cleaning chamber 401 during the cleaning process, an all-around cleaning mechanism 7 is used for comprehensive cleaning without dead angles. The all-around cleaning mechanism 7 includes a fixed frame 701 installed inside the first adjusting frame 6, and a driving hydraulic cylinder 702 installed inside the fixed frame 701. Limit plates 704 are installed on the inner walls of both the first cleaning machine 1 and the second cleaning machine 2. After the titanium forging blank 5 inside the cleaning chamber 401 is cleaned by the bubble ultrasonic cleaning mechanism 3, since the titanium forging blank 5 is in contact with the bottom of the cleaning chamber 401, the contact area between the titanium forging blank 5 and the bottom of the cleaning chamber 401 cannot be cleaned by the bubble ultrasonic cleaning mechanism 3. At this time, the driving hydraulic cylinder 702 inside the fixed frame 701 is opened, so that the driving hydraulic cylinder... 702 drives the mounting frame 403 and the cleaning box 401 to move downwards. During the downward movement of the cleaning box 401, the lifting plate 705 passes through the through hole 402 at the bottom of the cleaning box 401 and lifts the titanium forging blank body 5. At this time, the bottom of the titanium forging blank body 5 and the bottom of the cleaning box 401 will be exposed. At this time, the air bubbles ejected from the air outlet 306 will be discharged from the drain hole 707 through the water passage 706 at the bottom of the cleaning box 401, cleaning the titanium forging blank body 5 on the lifting plate 705. At the same time, the second ultrasonic transducer 709 inside the mounting chamber 708 is opened, thereby performing secondary ultrasonic bubble cleaning on the titanium forging blank body 5 on the lifting plate 705. This allows for cleaning of the hard-to-clean parts where the titanium forging blank body 5 and the bottom of the cleaning box 401 are in contact, ensuring that the cleaning of the titanium forging blank body 5 is thorough.
[0047] To ensure that impurities re-adhere to the outer wall of the titanium forging blank 5 after cleaning, a secondary cleaning mechanism 8 is used to clean the titanium forging blank 5 again when it is removed after cleaning. The secondary cleaning mechanism 8 includes a drive motor 801 installed at one end of the first adjusting frame 6, a transmission screw 802 installed at one end of the drive motor 801, a screw nut 803 sleeved on the outer wall of the transmission screw 802, and a movable slider 804 installed on the outer wall of the screw nut 803. After the first cleaning machine 1 cleans the titanium forging blank 5, the drive hydraulic cylinder 702 inside the fixed frame 701 is opened again, causing the drive hydraulic cylinder 702 to move the mounting frame 403 and the cleaning box 401 upwards until the mounting frame 403 moves to the transverse slide groove 805. At this time, the drive motor 801 is opened again. 1. This causes the transmission screw 802 to rotate. The rotation of the transmission screw 802 will drive the screw nut 803 on the outer wall of the transmission screw 802 to move to the right along the outer wall of the transmission screw 802. The movement of the screw nut 803 will drive the moving slider 804, the fixed frame 701 and the cleaning box 401 to move synchronously along the transverse slide 805 until the cleaning box 401 moves to the top of the second cleaning machine 2. At this time, by opening the drive hydraulic cylinder 702 again, the drive hydraulic cylinder 702 will drive the fixed frame 701 and the cleaning box 401 to move downward along the inside of the lifting groove 703 until the cleaning box 401 is moved downward into the inside of the second cleaning machine 2. The second cleaning machine 2 will then clean the titanium forging blank body 5 inside the cleaning box 401 again, making the titanium forging blank body 5 cleaner.
[0048] In this scheme, during the cleaning process of the titanium forging blank body 5 by the first cleaning machine 1 and the second cleaning machine 2, the cleaning liquid inside the first cleaning machine 1 and the second cleaning machine 2 is circulated and filtered by a self-circulation mechanism 10. The self-circulation mechanism 10 includes a water pump 1001 installed at one end of the first cleaning machine 1, a water pump pipe 1002 installed at one end of the water pump 1001, a drain pipe 1003 installed at the end of the water pump 1001 away from the water pump pipe 1002, a filter box 1004 connected to one end of the drain pipe 1003, a filter plate 1005 installed inside the filter box 1004, a circulation pump 1006 installed at one end of the filter box 1004, a circulation pipe 1007 installed at one end of the circulation pump 1006, and a circulation pump 1007 installed at the other end of the circulation pump 1006 away from the circulation pipe 1007. One end of the 7 is equipped with a water supply pipe 1008, and a fixing block 1009 is connected to the outer wall of the water supply pipe 1008. By turning on the water pump 1001, the water pump 1002 draws out the cleaning liquid inside the first cleaning machine 1. Then, the drawn-out cleaning liquid is discharged into the filter box 1004 through the drain pipe 1003. The filter plate 1005 inside the filter box 1004 filters out impurities and oil in the cleaning liquid. Then, by turning on the circulation pump 1006, the circulation pipe 1007 draws out the cleaning liquid filtered by the filter box 1004 into the water supply pipe 1008. The water supply pipe 1008 then discharges the filtered cleaning liquid back into the first cleaning machine 1, thereby completing the circulation filtration of the cleaning liquid inside the first cleaning machine 1.
[0049] In this design, when the cleaning tank 401 and the mounting frame 403 are moved and adjusted, the movement of the mounting frame 403 is limited by the lifting groove 703 and the transverse sliding groove 805. The first adjusting frame 6 and the second adjusting frame 9 are provided with a lifting groove 703 on one side, and a transverse sliding groove 805 is provided at the top of the lifting groove 703. When the mounting frame 403 moves up and down by the drive hydraulic cylinder 702, the mounting frame 403 will move along the inside of the lifting groove 703 to prevent the movement of the mounting frame 403 and the cleaning tank 401 from deviating. At the same time, when the mounting frame 403 moves laterally by the drive motor 801, it will slide along the inside of the transverse sliding groove 805, and the transverse sliding groove 805 limits the lateral movement of the mounting frame 403 and the cleaning tank 401.
[0050] This solution uses a cleaning box 401 to clean the titanium forging blank body 5. The titanium forging blank body 5 is placed inside the cleaning box 401. The cleaning box 401 is placed inside the first cleaning machine 1, thereby cleaning the titanium forging blank body 5.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A titanium forging blank cleaning device, comprising a first cleaning machine (1), characterized in that: A second cleaning machine (2) is provided at one end of the first cleaning machine (1). A bubble ultrasonic cleaning mechanism (3) is provided inside the first cleaning machine (1). A storage mechanism (4) is placed inside the first cleaning machine (1). A first adjusting frame (6) is installed on one side of the first cleaning machine (1). An all-round cleaning mechanism (7) is provided inside the first adjusting frame (6). A second adjusting frame (9) is provided at one end of the first adjusting frame (6). A secondary cleaning mechanism (8) is installed at the bottom of the first adjusting frame (6). The first cleaning machine (1) and the second cleaning machine (2) are connected. 2) One end is equipped with a self-circulation mechanism (10). The first cleaning machine (1) is equipped with a baffle plate (302) inside. The top of the baffle plate (302) is equipped with a lifting plate (705). The first cleaning machine (1) is equipped with a cleaning tank (401) inside. The bottom of the cleaning tank (401) is provided with a water passage hole (706). One end of the water passage hole (706) is provided with a drain hole (707). The top of the water passage hole (706) is provided with an installation chamber (708). The second ultrasonic transducer (709) is installed inside the installation chamber (708).
2. The titanium forging billet cleaning equipment according to claim 1, characterized in that: The bubble ultrasonic cleaning mechanism (3) includes a first ultrasonic transducer (301) installed at the bottom of the first cleaning machine (1) and the second cleaning machine (2), a duct pipe (305) is installed at the top of the baffle plate (302), one end of the duct pipe (305) is connected to an air inlet pipe (303), a positioning plate (304) is fixed on the outer wall of the air inlet pipe (303), and an air outlet (306) is opened at the top of the duct pipe (305).
3. The titanium forging billet cleaning equipment according to claim 2, characterized in that: The storage mechanism (4) includes a through hole (402) at the bottom of the cleaning tank (401), and a mounting bracket (403) is fixed on the top of the cleaning tank (401).
4. The titanium forging billet cleaning equipment according to claim 1, characterized in that: The all-around cleaning mechanism (7) includes a fixed frame (701) installed inside the first adjusting frame (6), and a driving hydraulic cylinder (702) is installed inside the fixed frame (701). Limiting plates (704) are installed on the inner walls of the first cleaning machine (1) and the second cleaning machine (2).
5. The titanium forging billet cleaning equipment according to claim 1, characterized in that: The secondary cleaning mechanism (8) includes a drive motor (801) installed at one end of the first adjusting frame (6), a transmission screw (802) is installed at one end of the drive motor (801), a screw nut (803) is sleeved on the outer wall of the transmission screw (802), and a movable slider (804) is installed on the outer wall of the screw nut (803).
6. The titanium forging billet cleaning equipment according to claim 1, characterized in that: The self-circulating mechanism (10) includes a water pump (1001) installed at one end of the first cleaning machine (1), a water pump pipe (1002) installed at one end of the water pump (1001), and a drain pipe (1003) installed at the end of the water pump (1001) away from the water pump pipe (1002).
7. The titanium forging billet cleaning equipment according to claim 6, characterized in that: One end of the drain pipe (1003) is connected to a filter box (1004), and a filter plate (1005) is installed inside the filter box (1004).
8. The titanium forging billet cleaning equipment according to claim 7, characterized in that: A circulation pump (1006) is installed at one end of the filter box (1004), a circulation pipe (1007) is installed at one end of the circulation pump (1006), a water delivery pipe (1008) is installed at the end of the circulation pump (1006) away from the circulation pipe (1007), and a fixing block (1009) is connected to the outer wall of the water delivery pipe (1008).
9. The titanium forging billet cleaning equipment according to claim 1, characterized in that: The first adjustment frame (6) and the second adjustment frame (9) are provided with a lifting groove (703) on one side, and a transverse sliding groove (805) is provided at the top of the lifting groove (703).
10. A titanium forging billet cleaning device according to claim 1, characterized in that: The cleaning box (401) contains a titanium forging blank body (5).
Citation Information
Patent Citations
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