A fully automatic magnet processing grinder and a method of using the same
By integrating a spray assembly and an electromagnet sorting system into the grinding machine, the problems of dust pollution and waste recycling during the grinding of magnets are solved, achieving efficient sorting and recycling and environmentally friendly processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-03-27
AI Technical Summary
Grinding machines generate a large amount of dust and debris when processing magnetic workpieces, polluting the environment and failing to effectively recover valuable magnetic metal debris.
A fully automatic magnetic grinding machine was designed, which uses a spray assembly to suppress dust, electromagnets to sort waste chips, and a linkage cleaning system to achieve classified recycling of waste chips. The system includes the combined use of a spray assembly, a cylinder, a collection box, and electromagnets.
It has achieved a fully automated, high-precision, and low-pollution magnet processing flow, which improves resource utilization, ensures the stable adsorption capacity of electromagnets, and effectively classifies and recycles magnetic and non-magnetic waste.
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Figure CN121199820B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of grinding machine, in particular to a magnet full-automatic processing grinding machine and a using method thereof. BACKGROUND
[0002] Grinding machine is a machine tool that uses grinding tools to grind the surface of workpieces. Most grinding machines use high-speed rotating grinding wheels for grinding, while a few use oil stones, abrasive belts, and other grinding tools and free abrasives for processing, such as honing machines, super-precision machine tools, abrasive belt grinding machines, lapping machines, and polishing machines.
[0003] In the prior art, a large amount of grinding dust is generated when the grinding machine grinds the magnet workpiece. The dust diffuses in the processing cavity of the grinding machine to form dust gas. When the workpiece is taken out, the dust gas will directly diffuse into the external environment, thereby polluting the air, water body, and soil. The waste generated during magnet polishing includes adsorbable metal waste, such as ferrite magnet waste, iron, cobalt, and other strong magnetic metals in neodymium iron boron magnets; and non-ferrous metals, such as aluminum, copper, zinc, and other non-magnetic metals or mixed abrasive particles. The waste generated by the magnet has high value. Therefore, the economic and environmental value of the waste after magnet polishing is reduced. SUMMARY
[0004] The purpose of the present application is to solve the problems existing in the prior art and provide a magnet full-automatic processing grinding machine and a using method thereof.
[0005] To solve the above technical problems, the present application adopts the following technical solutions:
[0006] A magnet full-automatic processing grinding machine, comprising a rack, a grinding machine box with a grinding machine body arranged inside is installed on the rack, further comprising:
[0007] A spraying assembly is arranged on the grinding machine box and used for spraying the waste generated during polishing in the grinding machine box;
[0008] A cylinder is provided with openings on the upper side and the lower side, the upper side opening of the cylinder is in communication with the discharge port of the grinding machine box, and an electromagnet is rotatably arranged in the cylinder;
[0009] A collecting box is fixedly arranged on the lower side of the cylinder, and the collecting box is provided with a first collecting groove and a second collecting groove;
[0010] The first collecting groove is used for collecting waste that cannot be adsorbed by the electromagnet, and the second collecting groove is used for collecting waste that can be adsorbed by the electromagnet.
[0011] Preferably, the cylinder comprises a cylinder body fixedly connected with the bottom of the grinding machine box, a rotating plate rotatably connected with one end of the cylinder body, an elastic element fixedly connected with the end of the cylinder body away from the rotating plate, and a movable plate slidably connected in the cylinder body.
[0012] Preferably, the electromagnet comprises a cylinder body fixedly connected with the rotating plate, and a plurality of push plates circumferentially and uniformly arranged on the cylinder body, and the collecting box is provided with a press switch for controlling the on-off of the electromagnet circuit.
[0013] Preferably, the arc-shaped bottom inner wall of the grinding machine box is slidably connected with an upper baffle, the bottom of the cylinder is fixedly provided with an arc-shaped plate, the arc-shaped plate is slidably connected with a lower baffle, the upper baffle and the lower baffle are both arc-shaped, and the central axes of the upper baffle and the lower baffle are in the same straight line.
[0014] Preferably, the L-shaped plate is fixedly arranged on the collecting box, a lead screw is rotatably connected with the L-shaped plate, a sleeve is threadedly connected with the lead screw, a rotating plate is rotatably connected with the sleeve, a connecting rod is fixedly arranged on the rotating plate, the end of the connecting rod away from the rotating plate penetrates through the rotating plate and is connected with a push plate, the push plate is slidably connected between the electromagnet and the inner wall of the cylinder, and a brush is arranged on the push plate.
[0015] Preferably, a jacking rod is fixedly arranged on the push plate, the jacking rod is in movable abutment with the movable plate, the lower side opening of the cylinder comprises a first material port and a second material port, the cylinder is in communication with the first collecting groove through the first material port, and the cylinder is in communication with the second collecting groove through the second material port.
[0016] Preferably, the central axis of the upper baffle is rotatably connected with a swing plate through a pin shaft, a torsion spring for driving the swing plate to rotate back is sleeved on the pin shaft, an upper arc plate and a lower arc plate are fixedly arranged on the swing plate, the upper arc plate is fixedly connected with the upper baffle through a connecting rod, the lower arc plate is fixedly connected with the lower baffle through a connecting rod, the lower arc plate is in movable abutment with the press switch, an arc-shaped rack is further fixedly arranged on the swing plate, and a movable gear meshing with the arc-shaped rack is arranged on the lead screw.
[0017] Preferably, the spraying assembly comprises a water tank fixedly arranged on the cylinder, a water pump fixedly arranged on the water tank, a drain pipe connected with the water outlet end of the water pump, and a rotating spray head arranged at the end of the drain pipe, the rotating spray head is arranged in the grinding machine box, and the water inlet end of the water pump is arranged in the water tank.
[0018] Preferably, a communication port in communication with the bottom of the water tank is arranged on the upper side of the cylinder, and the movable plate can block the communication port when it is not forced to move.
[0019] The application further discloses a use method of the magnet full-automatic processing grinding machine.
[0020] S1: the magnet to be polished is placed in the grinding machine box, the grinding machine box door is closed and the equipment is started;
[0021] S2: the water pump is started, water is sprayed into the grinding machine box through the rotating nozzle to suppress dust, the grinding machine body synchronously grinds the magnet, and the waste is carried by the water flow through the discharge port into the cylinder;
[0022] S3: the magnetic waste is attracted by the electromagnet, and the falling water body impacts the push plate, so that the electromagnet rotates and uniformly attracts the magnetic waste;
[0023] The non-magnetic waste falls into the first collecting groove through the first discharge port;
[0024] S4: after the magnet grinding is completed, the swing plate is pressed down, the upper baffle and the lower baffle respectively close the discharge port and the first discharge port, the electromagnet is powered off to release the attracted magnetic waste, the magnetic waste falls on the inner wall of the bottom of the cylinder and the lower baffle, so as to ensure the adsorption capacity of the electromagnet to the magnetic waste in the subsequent work;
[0025] The screw rod rotates, and then drives the push plate to push the magnetic waste to the second discharge port, the movable plate no longer blocks the second discharge port and the communication port, the magnetic waste falls into the second collecting groove, and the water in the water tank washes the residual waste through the communication port;
[0026] S5: finally, the swing plate is no longer applied with the force, and the swing plate is reset under the action of the torsional spring, ready for the next round of magnet processing and polishing operation.
[0027] From the above technical solution, the present application has the following beneficial effects:
[0028] 1. In the present application, through the three-stage design of dust suppression by spraying, electromagnetic separation and linkage cleaning, the pollution and recycling problems in magnet grinding are solved, a magnet processing process with full automation, high precision and low pollution is realized, and environmental protection and economic value are combined. By using the electromagnet to classify and recycle the waste (separating magnetic metal from non-metal), efficient classification and recycling are realized, resource utilization is improved, and the electromagnet automatically rotates under the impact of the falling water flow, effectively avoiding the saturation of the local adsorption capacity of the electromagnet and improving the adsorption stability of the electromagnet;
[0029] 2. In the present application, after the magnet grinding work is completed, the swing plate is pressed down, the upper baffle is closed to the discharge port at the bottom of the grinding machine box, so that the waste that slowly slides down with the water drops in the grinding machine box after the electromagnet is powered off does not directly fall without being separated by the electromagnet, and the lower baffle is closed to the first discharge port of the cylinder, so that the magnetic waste attracted by the electromagnet does not directly fall into the first collecting groove after the electromagnet is powered off, and the classification and collection effect of the magnetic waste is ensured;
[0030] 3. The application, after the upper baffle seals the discharge opening of the grinding machine box bottom, the lower baffle moving with the swing plate will make the arc-shaped rack mesh with the movable gear on the screw rod to drive the movable gear to rotate the screw rod, the sleeve drives the push plate to move along the cylindrical axis through the rotating plate and connecting rod, and the push plate pushes the magnetic scrap through the brush falling on the bottom wall of the cylinder and the lower baffle, realizes the classification and recycling of the scrap, and ensures the subsequent stable adsorption capacity of the electromagnet.
[0031] 4. In the application, when the push plate moves to the movable plate, the top rod on the push plate pushes the movable plate, so that the movable plate moves away from the push plate, and the elastic element is compressed. At this time, the movable plate no longer seals the second material port, and there is an interval between the movable plate and the push plate. The distance of the gap is the same as the distance of the top rod. The magnetic scrap falls from the gap and is pushed into the second collection groove through the second material port, so that the scrap cannot be effectively dropped between the movable plate and the push plate, and the pushing and collecting effect of the scrap is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 The overall schematic diagram of the application Figure 1 ;
[0033] Figure 2 The overall schematic diagram of the application Figure 2 ;
[0034] Figure 3 The external structure schematic diagram of the cylinder of the application Figure 1 ;
[0035] Figure 4 The external structure schematic diagram of the cylinder of the application Figure 2 ;
[0036] Figure 5 The structure schematic diagram of the cylinder of the application
[0037] Figure 6 The cross-sectional structure schematic diagram of the cylinder of the application
[0038] Figure 7 The structure schematic diagram of the collection box of the application
[0039] Figure 8 The partial cross-sectional structure schematic diagram of the cylinder and the grinding machine box of the application
[0040] Figure 9 The external structure schematic diagram of the L-shaped plate of the application
[0041] Figure 10 The external structure schematic diagram of the push plate of the cylinder of the application
[0042] Figure 11This is a schematic diagram of the external structure of the water tank of the present invention.
[0043] In the diagram: 1. Frame; 2. Grinding machine housing; 3. Cylinder; 301. Cylinder body; 302. Rotating plate; 303. Elastic element; 304. Movable plate; 4. Electromagnet; 401. Cylinder; 402. Pulley; 5. Collection box; 501. First collection trough; 502. Second collection trough; 6. Water tank; 601. Water pump; 602. Drain pipe; 603. Rotating nozzle; 7. Push switch; 8. Upper baffle; 9. Arc 10. Lower baffle; 11. L-shaped plate; 111. Lead screw; 1111. Movable gear; 112. Sleeve; 113. Rotating plate; 114. Connecting rod; 115. Push plate; 1151. Top rod; 1152. Brush; 12. Opening; 121. First feed port; 122. Second feed port; 13. Swing plate; 131. Upper arc plate; 132. Lower arc plate; 133. Arc-shaped rack; 14. Connecting port. Detailed Implementation
[0044] A preferred embodiment of the present invention will now be described in detail with reference to the accompanying drawings.
[0045] To achieve the above objectives, the embodiments of the present invention adopt the following technical solutions:
[0046] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7 An automatic magnet grinding machine includes a frame 1, which supports the main body of the equipment. A grinding machine housing 2 is mounted on the frame 1 and houses the grinding machine body for magnet grinding operations. The grinding machine body is existing technology and will not be described in detail here. The machine also includes a spray assembly, a cylinder 3, and a collection box 5. The spray assembly is mounted on the grinding machine housing 2 and is used to spray the waste chips generated during grinding inside the grinding machine housing 2. The cylinder 3 has openings 12 on both its upper and lower sides. The upper opening 12 of the cylinder 3 is connected to the feed port of the grinding machine housing 2. An electromagnet 4 is rotatably mounted inside the cylinder 3 to attract magnetic waste chips. The collection box 5 is fixed to the lower side of the cylinder 3 and has a first collection groove 501 and a second collection groove 502. The first collection groove 501 is used to collect waste chips that cannot be attracted by the electromagnet 4, and the second collection groove 502 is used to collect waste chips that can be attracted by the electromagnet 4.
[0047] Specifically, the magnet is placed in the grinding machine box 2, and the dust generated during grinding will not overflow. Start the grinding machine body and the spray assembly, and the spray water body synchronously inhibits the dust and waste generated during grinding. The waste flows into the cylinder 3, the magnetic waste is attracted by the rotating electromagnet 4, the non-magnetic waste falls into the first collecting groove 501 through the lower opening 12 of the cylinder 3, and the second collecting groove 502 collects the magnetic waste attracted by the electromagnet 4 when the electromagnet 4 is powered off. Through the three-stage design of dust suppression, electromagnetic separation and linkage cleaning, the pollution and recycling problems in magnet grinding are solved, and the magnet processing process with full automation, high precision and low pollution is realized, which has environmental protection and economic value.
[0048] With reference to Figure 5 and Figure 6 , as the preferred technical solution of the embodiment, further, the cylinder 3 includes a cylinder body 301 fixedly connected with the bottom of the grinding machine box 2, a rotating plate 302 rotatably connected with one end of the cylinder body 301, an elastic element 303 fixedly connected with the end of the cylinder body 301 away from the rotating plate 302, and a movable plate 304 slidably connected in the cylinder body 301. The movable plate 304 can be made of stainless steel; the cylinder body 301 is fixedly connected with the bottom of the grinding machine box 2, serving as the main structure of the waste channel, and the upper and lower sides are provided with openings 12 to realize the entry and exit of the waste; the rotating plate 302 is rotatably connected with one end of the cylinder body 301 through a bearing and is fixedly connected with the electromagnet 4, and rotates with the electromagnet 4; the elastic element 303 is made of spring or rubber material and is fixed to the other end of the cylinder body 301 to provide a reset elastic force for the movable plate 304; the movable plate 304 is slidably connected with the inner wall of the cylinder body 301, and in the initial position, it closes the cylinder body 301 and the collecting box 5, and after being stressed, it slides to open the flushing channel, and together with the elastic element 303, it forms a dynamic sealing structure; a dynamic seal is arranged at the connection between the movable plate 304 and the cylinder body 301, such as a sealing ring and a wear-resistant bushing arranged on the side of the movable plate 304.
[0049] With reference to Figure 2 , Figure 4 and Figure 6 , as the preferred technical solution of the embodiment, further, the electromagnet 4 includes a cylindrical body 401 and a lever plate 402; the cylindrical body 401 is fixedly connected with the rotating plate 302 and serves as the core support structure of the electromagnet 4, and an electromagnetic coil is integrated in the inside; the lever plate 402 is uniformly distributed on the surface of the cylindrical body 401 in a circumferential direction, and the number is usually 4-6, which is used to receive the impact force of the waste water flow to drive rotation; the press switch 7 is installed on the side wall of the collecting box 5, and the on-off of the electromagnet 4 circuit is controlled by mechanical pressing; the falling water flow and waste impact the lever plate 402, and the lever plate 402 drives the cylindrical body 401 to rotate, effectively avoiding the saturation of the local adsorption capacity of the electromagnet 4, and improving the adsorption stability of the electromagnet 4.
[0050] With reference to Figures 1-10, as the preferred technical scheme of the embodiment, further, the arc-shaped bottom inner wall of the grinding machine box 2 is slidably connected with an upper baffle 8, the bottom of the cylinder 3 is fixedly provided with an arc-shaped plate 9, the arc-shaped plate 9 is slidably connected with a lower baffle 10, the upper baffle 8 and the lower baffle 10 are both arc-shaped, and the central axes of the upper baffle 8 and the lower baffle 10 are in the same straight line;
[0051] Further, the L-shaped plate 11 is fixedly arranged on the collecting box 5, the lead screw 111 is rotatably connected to the L-shaped plate 11, the other end of the lead screw 111 is not connected to the cylinder 3, the sleeve 112 is threadedly connected to the lead screw 111, the guide rod for limiting the movement direction of the sleeve 112 is fixedly connected to the L-shaped plate 11, the guide rod is a prior art and will not be described here, the rotating plate 113 is rotatably connected to the sleeve 112, the connecting rod 114 is fixedly arranged on the rotating plate 113, the end of the connecting rod 114 away from the rotating plate 113 penetrates through the rotating plate 302 and is connected with the push plate 115, the connecting rod 114 drives the rotating plate 113 to rotate with the rotating plate 302, so that the rotating plate 113 rotates relative to the sleeve 112, the push plate 115 is slidably connected between the electromagnet 4 and the inner wall of the cylinder 3, the brush 1152 is arranged on the push plate 115, the brush 1152 can adapt to the first material port 121 on the lower side of the cylinder 3, and can push the magnetic debris falling on the lower baffle 10 to the second material port 122;
[0052] Further, the top rod 1151 is fixedly arranged on the push plate 115 and abuts against the movable plate 304, the lower side opening 12 of the cylinder 3 includes the first material port 121 and the second material port 122, the cylinder 3 is in communication with the first collecting groove 501 through the first material port 121, and the cylinder 3 is in communication with the second collecting groove 502 through the second material port 122;
[0053] Further, the central axis of the upper baffle 8 is rotatably connected with the swing plate 13 through a pin shaft, the torsion spring for driving the swing plate 13 to rotate back is sleeved on the pin shaft, the upper arc plate 131 and the lower arc plate 132 are fixedly arranged on the swing plate 13, the upper arc plate 131 is fixedly connected to the upper baffle 8 through the connecting rod, the lower side of the grinding machine box 2 is provided with the arc-shaped groove matched with the connecting rod of the upper arc plate 131, the lower arc plate 132 is fixedly connected to the lower baffle 10 through the connecting rod, and the collecting box 5 is provided with the arc-shaped groove matched with the connecting rod of the lower arc plate 132; the upper arc plate 131 and the lower arc plate 132 can fully block and shield the arc-shaped groove during the rotation of the swing plate 13, the lower arc plate 132 abuts against the press switch 7, and the arc-shaped rack 133 is further fixedly arranged on the swing plate 13;
[0054] Specifically, when the magnet polishing work is finished, the staff takes out the polished magnet from the grinding box 2. In order to ensure the stable adsorption effect of the subsequent electromagnet 4, the staff presses down the swing plate 13, and the swing plate 13 swings around the pin shaft as the center. When the swing plate 13 swings, it drives the upper arc plate 131, the lower arc plate 132 and the arc-shaped rack 133 to move.
[0055] The upper arc plate 131 drives the upper baffle plate 8 to slide on the inner wall at the bottom of the grinding box 2, so that the upper baffle plate 8 blocks the discharge port of the grinding box 2, avoiding the waste material in the grinding box 2 from falling directly without being sorted by the electromagnet 4. The lower baffle plate 10 is driven by the connecting rod to slide on the bottom wall of the arc-shaped plate 9, so that the lower baffle plate 10 blocks the first material port 121 on the lower side of the cylinder 3, avoiding the magnetic waste material after the electromagnet 4 is powered off from falling directly into the first collecting groove 501.
[0056] When the upper baffle plate 8 completes the blocking of the discharge port and the lower baffle plate 10 completes the blocking of the first material port 121, the lower baffle plate 10 will press the push switch 7, so that the electromagnet 4 is powered off. The magnetic waste material adsorbed on the electromagnet 4 automatically falls. The lower baffle plate 10 which continues to move with the swing plate 13 will make the arc-shaped rack 133 mesh with the movable gear 1111 on the lead screw 111 to drive the movable gear 1111 to rotate the lead screw 111. The sleeve 112 drives the push plate 115 to move along the axis of the cylinder 3 through the rotating plate 113 and the connecting rod 114, so that the push plate 115 pushes the magnetic waste material falling on the bottom wall of the cylinder 3 and the lower baffle plate 10 through the brush 1152.
[0057] When the push plate 115 moves to the movable plate 304, the top rod 1151 on the push plate 115 pushes the movable plate 304, so that the movable plate 304 moves away from the push plate 115. The elastic element 303 is compressed. At this time, the movable plate 304 no longer blocks the second material port 122. There is an interval between the movable plate 304 and the push plate 115. The interval distance is the same as the distance of the top rod 1151. The magnetic waste material falls from the interval. The pushed magnetic waste material falls from the second material port 122 and falls into the second collecting groove 502.
[0058] Then reset the swing plate 13. The push switch 7 is no longer squeezed. The electromagnet 4 is powered on again to prepare for the subsequent processing and polishing of other magnets.
[0059] Referring to Figure 1 and Figure 11As the preferred technical scheme of the embodiment, further, the spraying assembly comprises a water tank 6 fixed on the cylinder 3, a water pump 601 fixed on the water tank 6, a drain pipe 602 connected with the water outlet end of the water pump 601, and a rotating spray head 603 arranged at the end of the drain pipe 602, and the rotating spray head 603 is arranged in the grinding machine box 2; a filter screen should be arranged in the water tank 6 to prevent impurities from blocking the water pump 601; the water pump 601 can adopt a miniature centrifugal pump, is fixed on the top of the water tank 6, and the water suction end penetrates into the bottom of the water tank 6 through a hose to ensure efficient water suction; the drain pipe 602 can adopt a high-pressure-resistant rubber pipe, is threadedly connected with the water outlet end of the water pump 601, and is arranged along the inner wall of the grinding machine box 2 to above the machining area; the rotating spray head 603 adopts a turbine-driven spray head, is fixed through a flange at the end of the drain pipe 602, the spray holes are distributed in a fan shape, and cover the whole range inside the grinding machine box 2; specifically, the water pump 601 is started, the water in the water tank 6 is conveyed to the rotating spray head 603 through the drain pipe 602, the spray head is rotated under the impact of the water flow, a 360°-covering water curtain is formed, and the inner wall of the grinding machine box 2 is impacted to suppress dust generated during grinding in the grinding machine box 2.
[0060] It should be noted that, in order to avoid magnetic debris remaining on the push plate 115, the brush 1152 and the movable plate 304, a communication port 14 is formed in the upper side of the cylinder 3 and is communicated with the bottom of the water tank 6, and the movable plate 304 can block the communication port 14 when it is not forced to move; the top rod 1151 on the push plate 115 pushes the movable plate 304, so that the movable plate 304 moves away from the push plate 115, and the elastic element 303 is compressed; at this time, the movable plate 304 no longer blocks the second material port 122, the magnetic debris that is pushed falls into the second collecting groove 502 through the second material port 122, and the movable plate 304 after moving no longer blocks the communication port 14, so that the water in the water tank 6 falls from the communication port 14, and the water washes the magnetic debris remaining on the push plate 115, the movable plate 304 and the brush 1152.
[0061] The application further discloses a use method of the magnet full-automatic machining grinding machine.
[0062] S1: placing the magnet to be ground in the grinding machine box 2, closing the door of the grinding machine box 2 and starting the equipment;
[0063] S2: starting the water pump 601, spraying water into the grinding machine box 2 through the rotating spray head 603 to suppress dust, and synchronously grinding the magnet by the grinding machine body, so that the waste debris enters the cylinder 3 along with the water flow through the discharge port;
[0064] S3: the magnetic debris is adsorbed by the electromagnet 4, and the falling water impacts the push plate 402, so that the electromagnet 4 rotates and uniformly adsorbs the magnetic debris;
[0065] The non-magnetic debris falls into the first collecting groove 501 through the first material port 121.
[0066] S4: After the magnet polishing is finished, the swing plate 13 is pressed down, the lower stop plate 10 and the upper stop plate 8 respectively close the lower material port and the first material port 121, the electromagnet 4 is powered off to release the adsorbed magnetic debris, the magnetic debris falls on the inner wall of the bottom of the cylinder 3 and the lower stop plate 10, and the adsorption capacity of the electromagnet 4 to the magnetic debris in the subsequent work is ensured;
[0067] The screw rod 111 rotates, and then drives the push plate 115 to push the magnetic debris to the second material port 122, the movable plate 304 no longer blocks the second material port 122 and the communication port 14, the magnetic debris falls into the second collecting groove 502, and the water body in the water tank 6 flushes the residual debris through the communication port 14;
[0068] S5: Finally, the swing plate 13 is no longer applied with the force, and the swing plate 13 is reset under the action of the torsion spring, and is prepared for the next round of magnet polishing work.
[0069] The above-described embodiments only describe the preferred embodiments of the present application, and do not limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements of the technical solutions of the present application made by those skilled in the art shall fall within the protection scope determined by the claims of the present application.
Claims
1. A fully automatic magnet grinding machine, comprising a frame (1), wherein a grinding machine housing (2) containing the grinding machine body is mounted on the frame (1), characterized in that, Also includes: A spray assembly is installed on the grinding machine box (2) and is used to spray the waste chips generated during grinding inside the grinding machine box (2); A cylinder (3) has openings (12) on both its upper and lower sides. The upper opening (12) of the cylinder (3) is connected to the feed port of the grinding machine box (2). An electromagnet (4) is rotatably installed inside the cylinder (3). Collection box (5), the collection box (5) is fixed on the lower side of cylinder (3), and the collection box (5) is provided with a first collection groove (501) and a second collection groove (502). The first collection tank (501) is used to collect waste that cannot be attracted by the electromagnet (4), and the second collection tank (502) is used to collect waste that can be attracted by the electromagnet (4). An L-shaped plate (11) is fixedly mounted on the collection box (5). A lead screw (111) is rotatably connected to the L-shaped plate (11). A sleeve (112) is threadedly connected to the lead screw (111). A rotating plate (113) is rotatably connected to the sleeve (112). A connecting rod (114) is fixedly mounted on the rotating plate (113). One end of the connecting rod (114) away from the rotating plate (113) passes through the rotating plate (302) and is connected to a push plate (115). The push plate (115) is slidably connected between the electromagnet (4) and the inner wall of the cylinder (3). A brush (1152) is provided on the push plate (115). The inner wall of the arc-shaped bottom of the grinding machine box (2) is slidably connected to an upper baffle (8), and the bottom of the cylinder (3) is fixedly provided with an arc-shaped plate (9). A lower baffle (10) is slidably connected to the arc-shaped plate (9). Both the upper baffle (8) and the lower baffle (10) are arc-shaped, and the central axes of the upper baffle (8) and the lower baffle (10) are on the same straight line. A swing plate (13) is rotatably connected to the central axis of the upper baffle (8) via a pin. A torsion spring for driving the swing plate (13) to reset and rotate is sleeved on the pin. An upper arc plate (131) and a lower arc plate (132) are fixed on the swing plate (13). The upper arc plate (131) is fixedly connected to the upper baffle (8) via a connecting rod. The lower arc plate (132) is fixedly connected to the lower baffle (10) via a connecting rod. The lower arc plate (132) moves against the push switch (7). An arc-shaped rack (133) is also fixed on the swing plate (13). A movable gear (1111) that meshes with the arc-shaped rack (133) is provided on the lead screw (111).
2. The fully automatic magnet grinding machine according to claim 1, characterized in that, The cylinder (3) includes a cylinder body (301) fixedly connected to the bottom of the grinding machine box (2), a rotating plate (302) rotatably connected to one end of the cylinder body (301), an elastic element (303) fixedly connected to the end of the cylinder body (301) away from the rotating plate (302), and a movable plate (304) slidably connected inside the cylinder body (301).
3. The fully automatic magnet grinding machine according to claim 2, characterized in that, The electromagnet (4) includes a cylinder (401) fixedly connected to the rotating plate (302) and a dial plate (402) evenly arranged on the cylinder (401) in a circular pattern. The collection box (5) is provided with a push switch (7) for controlling the on and off of the electromagnet (4) circuit.
4. The fully automatic magnet grinding machine according to claim 3, characterized in that, A push rod (1151) is fixed on the push plate (115). The push rod (1151) moves against the movable plate (304). The lower opening (12) of the cylinder (3) includes a first material inlet (121) and a second material inlet (122). The cylinder (3) is connected to the first collection trough (501) through the first material inlet (121) and to the second collection trough (502) through the second material inlet (122).
5. The fully automatic magnet grinding machine according to claim 4, characterized in that, The spray assembly includes a water tank (6) fixed on a cylinder (3), a water pump (601) fixed on the water tank (6), a drain pipe (602) connected to the water outlet of the water pump (601), and a rotating nozzle (603) set at the end of the drain pipe (602). The rotating nozzle (603) is set inside the grinding machine box (2), and the water pump (601) is placed inside the water tank (6).
6. The fully automatic magnet grinding machine according to claim 5, characterized in that, The upper side of the cylinder (3) is provided with a communication port (14) that is connected to the bottom of the water tank (6). The movable plate (304) can block the communication port (14) when it is not moved by force.
7. A method of using the fully automatic magnet grinding machine according to claim 6, characterized in that, Includes the following steps: S1: Place the magnet to be polished inside the grinding machine box (2), close the door of the grinding machine box (2) and start the equipment; S2: The water pump (601) is started and water is sprayed into the grinding machine box (2) through the rotating nozzle (603) to suppress dust. The grinding machine body grinds the magnet simultaneously, and the waste chips flow into the cylinder (3) through the feed port with the water. S3: Magnetic waste is attracted by electromagnet (4), and the falling water impacts the deflector (402), causing electromagnet (4) to rotate and evenly attract magnetic waste. Non-magnetic waste falls into the first collection tank (501) through the first feed port (121); S4: After the magnet is polished, the swing plate (13) is pressed down, the upper baffle (8) and the lower baffle (10) are closed respectively to the feed port and the first feed port (121), the electromagnet (4) is de-energized and releases the magnetic waste, the magnetic waste falls on the inner wall of the bottom of the cylinder (3) and the lower baffle (10), ensuring the electromagnet (4)'s ability to adsorb magnetic waste during subsequent work; The lead screw (111) rotates, thereby driving the push plate (115) to push the magnetic waste to the second feed port (122). The movable plate (304) no longer blocks the second feed port (122) and the connecting port (14). The magnetic waste falls into the second collection tank (502), and the water in the water tank (6) washes away the residual waste through the connecting port (14). S5: Finally, the force applied to the swing plate (13) is released, and the swing plate (13) is reset under the action of the torsion spring, ready for the next round of magnet processing and polishing.
Citation Information
Patent Citations
Metal part polishing equipment
CN116922242A
Grinding equipment for sintered neodymium-iron-boron magnet
CN120962486A