Automatic anchor cable cutting device

Abstract

The invention relates to the technical field of cutting devices, and discloses an automatic anchor cable cutting device which comprises an anchor cable disc and a base, an anchor cable body is wound on the anchor cable disc, a mounting frame is fixedly connected to the upper surface of the base, a feeding pulley is rotatably connected to the interior of the mounting frame, and a first supporting block is fixedly connected to the upper surface of the anchor cable disc; a positioning block is fixedly connected to the upper surface of the other side of the anchor cable disc, a clamping assembly is slidably connected to the interior of the base, a discharging assembly is fixedly connected to the exterior of the connecting rod, a cutting assembly is arranged in the clamping assembly, the discharging assembly comprises a connecting plate, the interior of the connecting plate is fixedly connected to the exterior of the connecting rod, and a cutting assembly is arranged in the clamping assembly. The upper surface of the connecting plate is fixedly connected with a second supporting block. And through mutual cooperation of a connecting rod and a protruding block, the second supporting block conveys the cut anchor cable to a designated area, automatic discharging is achieved, manual carrying is reduced, and the continuity and operation efficiency of the whole cutting process are improved.

Description

Technical Field

[0001] This invention relates to the field of cutting device technology, specifically to an automatic anchor cable cutting device. Background Technology

[0002] In engineering fields such as mining, construction, and bridges, anchor cables are widely used as important reinforcement and traction components for structural stability maintenance. To meet the dimensional requirements of different projects, anchor cables usually need to be cut and processed according to the design length before actual application. Therefore, anchor cable cutting equipment is an indispensable piece of equipment in related engineering construction.

[0003] Currently, the general workflow of existing anchor cable cutting devices is as follows: the anchor cable is fixed by the clamping mechanism, and after the cutting component completes the cutting, the operator needs to manually remove the cut anchor cable from the cutting station and move it to the designated collection area or the next process position. After the cutting action is completed, the cutting component is reset, and the operator needs to pause the continuous feed of the device, reach into the cutting area to remove the anchor cable, and then resume the subsequent operation of the device.

[0004] However, in the process of realizing the technical solution of this application, the inventors of this application discovered that the above-mentioned technology has at least the following technical problems: manual material feeding causes interruptions in the cutting process, making it impossible to achieve fully automated continuous operation from anchor cable fixing, cutting to material feeding. This not only reduces the overall cutting efficiency, but also increases the ineffective standby time of the equipment due to the non-continuity of the cutting and material feeding links, affecting the smoothness of the cutting operation. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an automatic anchor cable cutting device, which solves the problem that manual material handling in existing technologies leads to interruptions in the cutting process, making it impossible to achieve fully automated and continuous operation from anchor cable fixing and cutting to material handling.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic anchor cable cutting device, comprising an anchor cable disc and a base, wherein the anchor cable body is wound on the anchor cable disc, a mounting frame is fixedly connected to the upper surface of the base, a feeding pulley is rotatably connected inside the mounting frame, a support block is fixedly connected to the upper surface of the anchor cable disc, a sliding groove is formed inside the anchor cable disc, a positioning block is fixedly connected to the upper surface of the other side of the anchor cable disc, a clamping assembly is slidably connected inside the base, a connecting rod is rotatably connected inside the anchor cable disc, a feeding assembly is fixedly connected to the outside of the connecting rod, a dustproof plate is fixedly connected to the outside of the clamping assembly, a cutting assembly is provided inside the clamping assembly, the feeding assembly includes a connecting plate, the inside of the connecting plate is fixedly connected to the outside of the connecting rod, and a support block is fixedly connected to the upper surface of the connecting plate.

[0007] By adopting the above technical solution, the material feeding component is fixed to the connecting rod via the connecting plate. The second protrusion on the outside of the connecting rod, in conjunction with the second and third springs, can drive the connecting rod to rotate when the cutting component completes the cutting and is reset by the spring-loaded component. This causes the support block on the connecting plate to push the cut anchor cable to the designated area. This process does not require manual intervention, making the anchor cable from fixing and cutting to feeding a continuous automated process. It avoids equipment standby caused by manual material handling and significantly improves the continuity and overall efficiency of the cutting operation.

[0008] Preferably, the clamping assembly includes a clamping disk, the lower surface of which is slidably connected to the upper surface of the base, a threaded rod is threadedly connected to one side of the clamping disk, a limit plate is fixedly connected to the other side of the clamping disk, and a gripping rod is fixedly connected to one end of the threaded rod.

[0009] Preferably, the other end of the threaded rod is rotatably connected to a clamping block, the inside of the clamping block is slidably connected to the outside of the clamping disk, the lower surface of the clamping disk is fixedly connected to a sliding column, and a limit component is provided on the outside of the sliding column.

[0010] Preferably, the cutting assembly includes a fixing plate, which is externally fixedly connected to the outside of the clamping block, and an electric push rod is internally fixedly connected to the fixing plate, with a motor connected to the output end of the electric push rod.

[0011] Preferably, the output end of the motor is connected to a cutting blade, the bottom end of the motor is fixedly connected to a connecting post, and a spring-loaded component is provided on the lower outer side of the connecting post.

[0012] Preferably, a second protrusion is fixedly connected to the outside of the connecting rod, and a second spring and a third spring are provided on one side of the outer side of the second protrusion, with one end of the second spring and the third spring being located inside the base.

[0013] Preferably, the rebound assembly includes a protrusion, and a spring is disposed inside the protrusion. The protrusion is slidably connected to the lower outside of the connecting post by the spring.

[0014] Preferably, a limiting groove is formed inside the lower side of the base.

[0015] Preferably, the limiting component includes a locking plate, the interior of which is installed on the exterior of the sliding column, and a spring is provided at the bottom end of the locking plate.

[0016] Preferably, the bottom end of the spring four is provided with a support plate, the inside of the support plate is fixedly connected to the outside of the sliding column, and the upper surface of the spring four is fixedly connected with a locking post, the outside of the locking post is locked into the inside of the limiting groove.

[0017] This invention provides an automatic anchor cable cutting device. It has the following beneficial effects:

[0018] 1. The material feeding component of this invention uses a connecting rod and a protrusion to cooperate with each other. After cutting, the connecting rod is rotated by the spring component, so that the support block two sends the cut anchor cable to the designated area, realizing automated material feeding, reducing manual handling, and improving the continuity and efficiency of the entire cutting process.

[0019] 2. The present invention achieves stable clamping of anchor cables through clamping components. The threaded rod drives the clamping block to cooperate with the limiting plate, which can adapt to anchor cables of different thicknesses, avoid displacement during cutting, and ensure accurate cutting position.

[0020] 3. The limiting component of this invention works in conjunction with the sliding column to facilitate quick adjustment and disassembly of the clamping component, thereby improving operational flexibility and maintenance convenience, and enhancing the adaptability of the device. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a partial structural diagram of the clamping block of the present invention;

[0023] Figure 3 This is a partial structural diagram of the threaded rod of the present invention;

[0024] Figure 4 This is a partial structural diagram of the cutting component of the present invention;

[0025] Figure 5 This is a schematic diagram of a partial structure of the spring of the present invention;

[0026] Figure 6 This is a partial structural diagram of the springback assembly of the present invention;

[0027] Figure 7 This is a partial structural diagram of the sliding column of the present invention;

[0028] Figure 8 This is a partial structural diagram of the support plate of the present invention.

[0029] The components include: 1. Anchor cable disc; 2. Anchor cable body; 3. Base; 4. Mounting frame; 5. Feed pulley; 6. Support block one; 7. Slide groove; 8. Positioning block; 9. Clamping assembly; 91. Clamping disc; 92. Limiting plate; 93. Threaded rod; 94. Handle; 95. Clamping block; 96. Sliding column; 97. Limiting assembly; 971. Card plate; 972. Spring four; 973. Support plate; 974. Card post. 10. Connecting rod; 11. Feeding assembly; 111. Connecting plate; 112. Support block two; 12. Dustproof plate; 13. Cutting assembly; 131. Fixing plate; 132. Electric push rod; 133. Motor; 134. Cutting blade; 14. Connecting column; 15. Spring-rebound assembly; 151. Protrusion one; 152. Spring one; 16. Protrusion two; 17. Spring two; 18. Spring three; 19. Limiting groove. Detailed Implementation

[0030] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see the appendix Figure 1 -Appendix Figure 3 This invention provides an automatic anchor cable cutting device, including an anchor cable disc 1 and a base 3. An anchor cable body 2 is wound on the anchor cable disc 1. An installation frame 4 is fixedly connected to the upper surface of the base 3. A feeding pulley 5 is rotatably connected inside the installation frame 4. A support block 6 is fixedly connected to the upper surface of the anchor cable disc 1. A sliding groove 7 is opened inside the anchor cable disc 1. A positioning block 8 is fixedly connected to the upper surface of the other side of the anchor cable disc 1. A clamping assembly 9 is slidably connected inside the base 3. A connecting rod 10 is rotatably connected inside the anchor cable disc 1. A feeding assembly 11 is fixedly connected to the outside of the connecting rod 10. A dustproof plate 12 is fixedly connected to the outside of the clamping assembly 9. A cutting assembly 13 is provided inside the clamping assembly 9.

[0032] Specifically, the anchor cable body 2 to be cut is wound on the anchor cable disc 1. The anchor cable is guided and transported by the feed pulley 5 in the mounting frame 4. The feed pulley 5 is driven by a motor. The support block 6 is used to support the anchor cable body 2. The positioning block 8 is used to position the cutting point of the anchor cable body 2 to ensure the accuracy of the cutting position. The clamping assembly 9 is used to firmly clamp the anchor cable body 2 to ensure that the anchor cable does not shift during the cutting process. The dustproof plate 12 on the outside of the clamping assembly 9 effectively blocks the debris generated during cutting. The cutting assembly 13 is used to cut anchor cable bodies 2 of different thicknesses and can also fix the anchor cable body 2.

[0033] Please see the appendix Figure 4 and attached Figure 5 The cutting assembly 13 includes a fixing plate 131, which is externally fixedly connected to the outside of the clamping block 95. An electric push rod 132 is fixedly connected inside the fixing plate 131. A motor 133 is connected to the output end of the electric push rod 132. A cutting blade 134 is connected to the output end of the motor 133. A connecting post 14 is fixedly connected to the bottom end of the motor 133. A spring-loaded assembly 15 is provided on the lower side of the connecting post 14. A second protrusion 16 is fixedly connected to the outside of the connecting rod 10. A second spring 17 and a third spring 18 are provided on one side of the second protrusion 16. One end of the second spring 17 and the third spring 18 are both located inside the base 3.

[0034] Specifically, motor 133 drives the cutting blade 134 to rotate and cut the anchor cable body 2 that is clamped and fixed. Electric push rod 132 drives motor 133 to slide inside clamping block 95. When motor 133 moves, it will drive the connecting post 14 at the bottom and the spring-loaded assembly 15 to move. After cutting is completed, electric push rod 132 retracts, driving motor 133, cutting blade 134 and connecting post 14 to reset. Spring-loaded assembly 15 will drive connecting rod 10 and unloading assembly 11 to rotate, achieving automatic unloading effect.

[0035] Please see the appendix Figure 4 -Appendix Figure 6 The feeding assembly 11 includes a connecting plate 111, which is fixedly connected to the outside of the connecting rod 10. A support block 112 is fixedly connected to the upper surface of the connecting plate 111. The spring-loaded assembly 15 includes a protrusion 151, which is provided with a spring 152. The protrusion 151 is slidably connected to the lower outside of the connecting column 14 through the spring 152.

[0036] Specifically, during the cutting process, the electric push rod 132 drives the motor 133 and the connecting column 14 to move. The first protrusion 151 contacts the second protrusion 16 on the connecting rod 10 and is compressed by the first spring 152. After sliding past the second protrusion 16, it is ejected by the first spring 152. After the cutting is completed, the electric push rod 132 retracts, driving the connecting column 14 to reset. The first protrusion 151 compresses the second protrusion 16 again, pushing the connecting rod 10 to rotate, thereby driving the unloading assembly 11 to rotate. The first spring 152 is used to drive the unloading assembly 11 to reset, thus achieving automatic conveying of the anchor cable after cutting and significantly improving the unloading efficiency.

[0037] Please see the appendix Figure 7 and attached Figure 8The clamping assembly 9 includes a clamping disk 91, the lower surface of which is slidably connected to the upper surface of the base 3. A threaded rod 93 is threadedly connected to one side of the clamping disk 91, and a limit plate 92 is fixedly connected to the other side of the clamping disk 91. A gripping rod 94 is fixedly connected to one end of the threaded rod 93, and a clamping block 95 is rotatably connected to the other end of the threaded rod 93. The clamping block 95 is slidably connected to the outside of the clamping disk 91. A sliding post 96 is fixedly connected to the lower surface of the clamping disk 91. The external part is provided with a limiting component 97; the lower side of the base 3 is provided with a limiting groove 19; the limiting component 97 includes a locking plate 971, the inside of the locking plate 971 is installed on the outside of the sliding column 96, and a spring 972 is provided at the bottom end of the locking plate 971; a support plate 973 is provided at the bottom end of the spring 972, the inside of the support plate 973 is fixedly connected to the outside of the sliding column 96, and a locking post 974 is fixedly connected to the upper surface of the spring 972, and the outside of the locking post 974 is locked in the inside of the limiting groove 19.

[0038] Specifically, the operator rotates the lever 94 to drive the threaded rod 93 to rotate, causing the clamping block 95 to slide along the outside of the clamping disk 91 and move closer to the limiting plate 92 fixed on the other side of the clamping disk 91, thereby firmly clamping the anchor cable body 2 between the clamping block 95 and the limiting plate 92, ensuring that the anchor cable does not shift during the cutting process. The sliding column 96 fixedly connected to the lower surface of the clamping disk 91 cooperates with the limiting component 97 to fix and remove the clamping component 9.

[0039] When the position of the clamping assembly 9 needs to be adjusted, manually pull the clamping plate 971 to compress the spring 972, causing the clamping post 974 to disengage from the limiting groove 19. The sliding post 96 can then drive the clamping plate 91 to slide on the base 3 to the target position. After releasing the clamping plate 971, the spring 972 pushes the clamping post 974 back into the limiting groove 19, completing the position fixation. Through the adjustment of the threaded rod 93 and the clamping block 95, stable clamping of the anchor cable body 2 is achieved. The limiting plate 92 ensures uniform clamping force, preventing the anchor cable from sliding or deforming, while improving the adaptability and ease of operation of the device.

[0040] When the internal rotational connection of the clamping plate 971 to the external connection of the sliding post 96 is established, first, manually pull the clamping plate 971. The clamping plate 971 compresses the spring 972, causing the clamping post 974 to disengage from the limiting groove 19 of the base 3, thus releasing the sliding post 96 and the limiting assembly 97 from the base 3. Then, by rotating the clamping plate 971, it disengages from the sliding groove 7. Finally, by pulling the clamping assembly 9 upward, the clamping assembly 9 can be disassembled.

[0041] Working principle: First, after the anchor cable body 2 is released from the anchor cable disc 1, it is guided by the feed pulley 5 on the mounting frame 4 and transported to the clamping assembly 9. At this time, the gripping rod 94 is rotated, which drives the threaded rod 93 to rotate in the clamping disc 91, so that the clamping block 95 moves to the side of the limiting plate 92, and the limiting plate 92 clamps and fixes the anchor cable body 2.

[0042] When one end of the anchor cable body 2 abuts against the outside of the positioning block 8, the cutting assembly 13 is activated, the electric push rod 132 on the fixing plate 131 is activated and pushes the motor 133 to move. The motor 133 drives the cutting blade 134 to rotate, cutting the clamped and fixed anchor cable body 2. During this process, the connecting post 14 at the bottom of the motor 133 moves with the motor 133. The connecting post 14 drives the spring assembly 15 to move. When the inclined surface of the first protrusion 151 contacts the inclined surface of the second protrusion 16, the first protrusion 151 is squeezed by the second protrusion 16, causing the first protrusion 151 to compress the spring 152 and pass over the upper surface of the second protrusion 16. When the upper surface of the second protrusion 16 is exposed, the first protrusion 151 will be ejected by the first spring 152. After the cutting is completed, the electric push rod 132 retracts, driving the motor 133 and the cutting blade 134 to reset, and at the same time driving the connecting column 14 and the spring-loaded assembly 15 to reset. When the first protrusion 151 contacts the second protrusion 16 again, the first protrusion 151 will squeeze the second protrusion 16 and rotate it. The rotation of the second protrusion 16 will drive the connecting rod 10 to rotate. When the connecting rod 10 rotates, it will drive the feeding assembly 11 to rotate, sending the cut anchor cable to the designated area and completing the entire cutting process. At the same time, the dustproof plate 12 on the outside of the clamping assembly 9 can block the debris generated during the cutting process.

[0043] When the position of the clamping component 9 needs to be adjusted, manually pull the clamping plate 971. The clamping plate 971 will compress the spring 972. At the same time, the clamping plate 971 will bring the clamping post 974 out from the inside of the limiting groove 19, so that the sliding post 96 and the limiting component 97 are separated from the base 3, thereby achieving position adjustment on the upper surface of the base 3. When the clamping component 9 needs to be fixed, align the clamping post 974 with the limiting groove 19. The spring 972 in the limiting component 97 pushes the clamping post 974 into the limiting groove 19 of the base 3, thereby fixing the position of the clamping component 9.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic cutting device for an anchor cable, comprising an anchor cable reel (1) and a base (3), characterized in that, Anchoring cable disc (1) is wound with anchoring cable body (2), the upper surface of base (3) is fixedly connected with mounting rack (4), the inside of mounting rack (4) is rotatably connected with feeding pulley (5), the upper surface of anchoring cable disc (1) is fixedly connected with support block one (6), the inside of anchoring cable disc (1) is provided with sliding groove (7), the upper surface of the other side of anchoring cable disc (1) is fixedly connected with positioning block (8), the inside of base (3) is slidably connected with clamping assembly (9), the inside of anchoring cable disc (1) is rotatably connected with connecting rod (10), the outside of connecting rod (10) is fixedly connected with blanking assembly (11), the outside of clamping assembly (9) is fixedly connected with dustproof plate (12), the inside of clamping assembly (9) is provided with cutting assembly (13), blanking assembly (11) includes connecting plate (111), the inside of connecting plate (111) is fixedly connected with the outside of connecting rod (10), the upper surface of connecting plate (111) is fixedly connected with support block two (112).

2. An anchor line automatic cutting device according to claim 1, characterized in that, Clamping assembly (9) includes clamping disc (91), the lower surface of clamping disc (91) is slidably connected on the upper surface of base (3), one side inside of clamping disc (91) is threadedly connected with threaded rod (93), the other side outside of clamping disc (91) is fixedly connected with limiting plate (92), one end of threaded rod (93) is fixedly connected with handle rod (94).

3. An anchor line automatic cutting device according to claim 2, characterised in that, The other end of threaded rod (93) is rotatably connected with clamping block (95), the inside of clamping block (95) is slidably connected on the outside of clamping disc (91), the lower surface of clamping disc (91) is fixedly connected with sliding column (96), the outside of sliding column (96) is provided with limiting assembly (97).

4. An anchor line automatic cutting device according to claim 3, characterised in that, Cutting assembly (13) includes fixed plate (131), the outside of fixed plate (131) is fixedly connected on the outside of clamping block (95), the inside of fixed plate (131) is fixedly connected with electric push rod (132), the output end of electric push rod (132) is connected with motor (133).

5. An anchor line automatic cutting device according to claim 4, characterised in that, The output end of motor (133) is connected with cutting blade (134), the bottom end of motor (133) is fixedly connected with connecting column (14), the downside outside of connecting column (14) is provided with rebound assembly (15).

6. The mooring line automatic cutting device of claim 1, wherein, The outside of connecting rod (10) is fixedly connected with convex block two (16), the outside of one side of convex block two (16) is provided with spring two (17) and spring three (18), one end of spring two (17) and spring three (18) is arranged in the inside of base (3).

7. The mooring line automatic cutting device of claim 5, wherein, Rebound assembly (15) includes convex block one (151), the inside of convex block one (151) is provided with spring one (152), convex block one (151) is slidably connected on the downside outside of connecting column (14) through spring one (152).

8. The mooring line automatic cutting device of claim 3, wherein, The downside inside of base (3) is provided with limiting groove (19).

9. An anchor line automatic cutting device according to claim 8, characterised in that, The limiting component (97) includes a locking plate (971), the interior of which is installed on the exterior of the sliding column (96), and a spring (972) is provided at the bottom end of the locking plate (971).

10. An anchor line automatic cutting device according to claim 9, characterised in that, The bottom end of the spring four (972) is provided with a support plate (973), the inside of the support plate (973) is fixedly connected to the outside of the sliding column (96), and the upper surface of the spring four (972) is fixedly connected with a locking post (974), the outside of the locking post (974) is locked into the inside of the limiting groove (19).

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