Intelligent production equipment for soft porcelain insulation board

Abstract

The invention relates to the technical field of soft porcelain production, in particular to soft porcelain insulation board intelligent production equipment which comprises a supporting frame, gridding cloth and a production mechanism, the gridding cloth is installed on the production mechanism, and the production mechanism is installed on the supporting frame and used for smearing soft porcelain materials and laying the gridding cloth; the shaping mechanism is mounted in the supporting frame; and the exhaust mechanism is mounted in the support frame and is used for selecting an exhaust mode according to the thickness of the soft porcelain material. An electric vibration rod pushes gridding cloth on a soft porcelain material into the soft porcelain material at intervals along with rotation of a rotating roller, then due to the fact that the gridding cloth is separated, the pushed gridding cloth is located at the bottom of the soft porcelain material, and the gridding cloth which is not pushed is located at the top of the soft porcelain material, so that the gridding cloth is laid in the soft porcelain material in an S shape; the structural strength of the soft porcelain material is improved, and then the energy-saving building material is produced after drying is completed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of soft porcelain production, and particularly relates to a soft porcelain insulation board intelligent production equipment. BACKGROUND

[0002] Soft porcelain is a new type of energy-saving building material produced by crushing city construction waste clay and waste cement and other materials, and then combining with the production equipment to flatten, dry and combine with the insulation baseboard. Since the soft porcelain is made of waste clay and cement materials, it has the characteristics of energy saving and environmental protection.

[0003] The Chinese patent document with the authorized announcement number CN206840404U discloses a soft porcelain material distributing device, which comprises a hopper, and a uniform material roller is arranged downstream of the hopper. In the uniform material roller, along the axis of the roller body, one half is provided with left spiral blades, and the other half is provided with right spiral blades. One end of the left spiral blades and the right spiral blades is connected together, and the other end of the left spiral blades and the right spiral blades is close to the two ends of the roller body. The existing technology pushes the material from the hopper to the left and right sides from the middle through the uniform material roller provided with two spiral blades with opposite rotation directions, so as to uniformly spread the soft porcelain material.

[0004] In the process of distributing the soft porcelain material, a mesh cloth is also laid in the material to increase the structural strength of the soft porcelain. However, the laying method is usually to use a mesh cloth conveying roller to convey and lay the mesh cloth in the soft porcelain material. However, the laying of the mesh cloth may cause the soft porcelain in the soft porcelain insulation board to be layered in a humid environment, and the whole is only in plane contact, lacks three-dimensional anchoring, and has low structural strength. SUMMARY

[0005] The present application aims at the problems in the background art, and provides a soft porcelain insulation board intelligent production equipment.

[0006] The technical scheme of the present application: a soft ceramic insulation board intelligent production equipment, including support frame, mesh cloth and production mechanism, the mesh cloth is installed on the production mechanism, the production mechanism is installed on the support frame for the smearing of the soft ceramic material and the laying of the mesh cloth; it also includes: a shaping mechanism, which is installed in the support frame; an exhaust mechanism, which is installed in the support frame and is used to select the exhaust mode according to the thickness of the soft ceramic material; the shaping mechanism includes a driving mechanism, a rolling mechanism, a piston mechanism, a pushing mechanism, a lifting plate two and a rotating roller; the driving mechanism is installed on the support frame, and the lifting plate two is installed on the driving end of the driving mechanism; the rolling mechanism is installed on the lifting plate two and the driving end of the driving mechanism respectively and is used to lay the soft ceramic material flat; the piston mechanism is installed on the support frame, and the movable end is connected to the lifting plate two; the rotating roller is installed on the lifting plate two; the pushing mechanism is installed in the rotating roller and is used to lay the mesh cloth into an S shape; the production mechanism delivers the soft ceramic material and the mesh cloth to the lower side of the rotating roller, and the soft ceramic material is laid flat through the rolling mechanism, and then the pushing mechanism pushes the mesh cloth in an S shape into the soft ceramic material.

[0007] Preferably, the driving mechanism has two, and the two driving mechanisms are respectively arranged on the two sides of the support frame; the driving mechanism includes a mounting frame, a driving device one, a lead screw, and a lifting ring; the mounting frame is installed outside the support frame, the driving device one is installed at the top end of the mounting frame, and the output end is connected to the lead screw; the lifting ring is threadedly connected to the lead screw and is sleeved in the mounting frame; the lifting plate two is connected to the lifting ring.

[0008] Preferably, the rolling mechanism includes a lifting plate one, a driving device two, a smearing roller, a driving device three, and a scraper; the lifting plate one is installed on the lifting end of the driving mechanism; the driving device two is installed on the lifting plate two, and the output shaft is connected to the smearing roller; the driving device three is installed on the lifting plate one, and the output shaft is connected to the rotating roller; the scraper is connected in the lifting plate one and the lifting plate two.

[0009] Preferably, the piston mechanism includes a piston cylinder one, a spring one, a piston shaft one, and an extension tube; the piston cylinder one is installed outside the support frame, and the two ends of the spring one are respectively connected to the large end of the piston shaft one and the piston cylinder one; the small end of the piston shaft one is connected to the lifting plate two; the extension tube is respectively connected to the pushing mechanism and the piston cylinder one.

[0010] Preferably, the pushing mechanism includes a communication tube, a piston cylinder two, an elastic piston piece, and an electric vibration rod; the communication tube communicates with the extension tube; the piston cylinder two is installed in the rotating roller and communicates with the communication tube; the large end of the elastic piston piece is connected in the piston cylinder two, and the small end is connected to the electric vibration rod.

[0011] Preferably, the exhaust mechanism includes a limiting component, a vibration component, a cylinder, a coil spring, a round rod, an extrusion curtain, and a connector; the cylinder is installed inside the rotating roller, and the coil spring is connected inside the cylinder; the round rod is connected at the center of the coil spring; the fixed end of the extrusion curtain is connected to the round rod, and its movable end passes through the rotating roller and is connected to the connector; the connector is connected to the movable end of the extrusion curtain; the limiting component is installed on the connector; and the vibration component is installed on the second lifting plate.

[0012] Preferably, the limiting component includes a sleeve, an elastic element, and a snap-fit ​​element; the sleeve is connected to the connector and sleeved on the elastic piston; the two ends of the elastic element are respectively connected to the sleeve and the snap-fit ​​element; the snap-fit ​​element is snapped into the elastic piston element.

[0013] Preferably, the vibration assembly includes a turntable, movable positive and negative electrode blocks, fixed positive and negative electrode blocks, positive and negative electrode rings, and positive and negative electrode rods; the turntable is mounted on the connecting pipe and rotates with the connecting pipe; the movable positive and negative electrode blocks are mounted on the turntable, the fixed positive and negative electrode blocks are mounted outside the second lifting plate and located at the bottom of the turntable; the positive and negative electrode rods are mounted on the second lifting plate and rise and fall with the second lifting plate, and the positive and negative electrode rings are mounted outside the support frame and located on the movement path of the positive and negative electrode rods.

[0014] Preferably, the production mechanism includes a drive assembly, a conveyor belt, an electric roller, a mesh fabric, and a material conveying device; the drive assembly is mounted outside the support frame, the conveyor belt is sleeved on the drive assembly and used to convey the soft ceramic material, the electric roller is mounted on the top of the support frame, the mesh fabric is mounted on the electric roller, and the material conveying device is mounted on the support frame and used to convey the soft ceramic material onto the conveyor belt.

[0015] Compared with the prior art, the above-mentioned technical solution of the present invention has the following beneficial technical effects: The material conveying equipment transports the soft ceramic material, which is a mixture of waste clay and waste cement, onto the conveyor belt. Then, according to the required thickness of the soft ceramic to be processed, the drive equipment is started to rotate the lead screw, which in turn drives the lifting ring that is threaded to it to rise along the lead screw, thereby driving the coating roller to rise and fall, adjusting the distance between the coating roller and the conveyor belt. Then, the conveyor belt transports the soft ceramic material between the coating roller and the conveyor belt, and then the coating roller compresses and flattens the soft ceramic material, with the flattening thickness being the same as the distance between the coating roller and the conveyor belt, thus realizing the adjustment of the processing thickness according to production needs. The mesh fabric is conveyed from the electric roller to the surface of the flat soft ceramic material. As the lifting ring moves along the screw, it drives the piston shaft to rise and fall inside the piston cylinder. The thicker the soft ceramic to be processed, the longer the piston shaft rises inside the piston cylinder, and the more air is pushed into the telescopic tube inside the piston cylinder. The air enters the piston cylinder through the connecting pipe, thereby driving the elastic piston to push the electric vibrating rod. The electric vibrating rod pushes the mesh fabric on the soft ceramic material into the soft ceramic material at intervals as the rotating roller rotates. Subsequently, as the mesh fabric separates, the pushed mesh fabric is located at the bottom of the soft ceramic material, while the unpushed mesh fabric is located at the top of the soft ceramic material, so that the mesh fabric is laid in an S-shape inside the soft ceramic material, which increases the structural strength of the soft ceramic material. After drying, the production of energy-saving building materials is completed.

[0016] Furthermore, since the greater the movement amplitude of the electric vibrating rod driven by the elastic piston component, the thicker the soft ceramic material, it is possible to adjust the amplitude of the electric vibrating rod pushing the mesh cloth according to the thickness of the soft ceramic material. This ensures that the mesh cloth in soft ceramic materials of different thicknesses can cover the entire laid soft ceramic material, further ensuring the structural strength of the soft ceramic material after production. When a thinner layer of soft ceramic material is required, the snap-fit ​​component engages the elastic piston component. The elastic piston component then moves the connecting component, pulling the extrusion curtain outwards from the rotating roller. This creates a conical cross-section between the extrusion curtain and the rotating roller, which then extrudes the thinner layer of soft ceramic material, expelling air bubbles. However, when dealing with thicker soft ceramic material, the elastic piston component extends further out of the rotating roller, causing the extrusion curtain on the cylindrical rod to be fully pulled. The connecting component cannot move further, but the elastic piston component continues to move the electric vibrating rod, causing the elastic piston component to disengage from the snap-fit ​​component. The electric vibrating rod extends out separately from the connector, allowing it to penetrate into the soft ceramic material. At this point, the positive and negative electrodes are inserted into the positive and negative electrode rings. As the rotating roller drives the turntable to rotate, the movable positive and negative electrode blocks connect with the fixed positive and negative electrode blocks, thus activating the electric vibrating rod. This vibrates and vents the soft ceramic material, achieving venting through compression when dealing with thinner layers of soft ceramic material, preventing material splashing due to vibration. However, with thicker layers of soft ceramic material, compression is insufficient to cover the interior and may push away more material, resulting in uneven thickness. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the lifting plate proposed in this invention; Figure 3 This is a schematic diagram of the structure of the piston shaft proposed in this invention; Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the structure of the electric vibration rod proposed in this invention; Figure 6 For the present invention Figure 5 Enlarged view of point B in the middle; Figure 7 This is a schematic diagram of the piston cylinder II proposed in this invention; Figure 8 For the present invention Figure 7 Enlarged view of point C in the middle; Figure 9 This is a schematic diagram of the connecting tube proposed in this invention; Figure 10 This is a schematic diagram of the structure of the elastic piston component proposed in this invention; Figure 11 For the present invention Figure 10 Enlarged view of point D; Figure 12 This is a schematic diagram of the laying of 37 according to the present invention; Reference numerals: 1. Support frame; 2. Drive assembly; 3. Conveyor belt; 4. Lifting plate one; 5. Mounting frame; 6. Drive device one; 7. Lead screw; 8. Lifting ring; 9. Lifting plate two; 10. Drive device two; 11. Coating roller; 12. Drive device three; 13. Rotating roller; 14. Cylinder; 15. Coil spring; 16. Round rod; 17. Extrusion curtain; 18. Piston cylinder one; 19. Spring one; 20. Piston shaft one; 21. Telescopic tube; 22. Connecting tube; 23. Piston cylinder two; 24. Elastic piston component; 25. Electric vibrating rod; 26. Connecting component; 27. Sleeve rod; 28. Elastic component; 29. ​​Snap-fit ​​component; 30. Turntable; 31. Movable positive and negative electrode blocks; 32. Fixed positive and negative electrode blocks; 33. Positive and negative electrode rings; 34. Positive and negative electrode rods; 35. Scraper; 36. Electric rotating roller; 37. Mesh cloth; 38. Material conveying equipment. Detailed Implementation

[0018] Example 1, as Figures 1-12As shown, the present invention proposes an intelligent production equipment for flexible ceramic insulation boards, comprising a support frame 1, a mesh cloth 37, and a production mechanism. The mesh cloth 37 is installed on the production mechanism, which is installed on the support frame 1 for applying flexible ceramic materials and laying the mesh cloth 37. It also includes: a shaping mechanism installed within the support frame 1; and an exhaust mechanism installed within the support frame 1, used to select the exhaust method according to the thickness of the flexible ceramic material. The shaping mechanism includes a drive mechanism, a roller pressing mechanism, a piston mechanism, a pushing mechanism, a lifting plate 9, and a rotating roller 13. The drive mechanism is installed on the support frame 1. Above, lifting plate 2 9 is installed on the drive end of the drive mechanism; roller pressing mechanism is installed on lifting plate 2 9 and the drive end of the drive mechanism respectively and is used to spread the soft porcelain material flat; piston mechanism is installed on support frame 1 and its movable end is connected to lifting plate 2 9; rotating roller 13 is installed on lifting plate 2 9; pushing mechanism is installed inside rotating roller 13 and is used to lay mesh cloth 37 in an S-shape; the production mechanism conveys soft porcelain material and mesh cloth 37 to the bottom of rotating roller 13, and spreads soft porcelain material flat through roller pressing mechanism, and then pushing mechanism pushes mesh cloth 37 in S-shape in soft porcelain material.

[0019] There are two drive mechanisms, which are respectively set on both sides of the support frame 1. The drive mechanism includes a mounting frame 5, a drive device 6, a lead screw 7, and a lifting ring 8. The mounting frame 5 is installed outside the support frame 1, and the drive device 6 is installed at the top of the mounting frame 5, with its output end connected to the lead screw 7. The lifting ring 8 is threaded onto the lead screw 7 and sleeved inside the mounting frame 5. The lifting plate 9 is connected to the lifting ring 8. By the lifting ring 8 being sleeved inside the mounting frame 5, the drive device 6 drives the lead screw 7 to rotate, thereby driving the lifting ring 8 to rise and fall. Then, by the lifting ring 8 being sleeved inside the mounting frame 5, the mounting frame 5 positions and guides the lifting ring 8, preventing the lifting ring 8 from shifting when the lead screw 7 rotates and drives the lifting ring 8 to rise and fall.

[0020] The roller pressing mechanism includes a lifting plate 4, a driving device 10, an applicator roller 11, a driving device 32, and a scraper 35. The lifting plate 4 is installed on the lifting end of the driving mechanism. The driving device 210 is installed on the lifting plate 9, and its output shaft is connected to the applicator roller 11. The driving device 312 is installed on the lifting plate 4 and its output shaft is connected to the rotating roller 13. The scraper 35 is connected inside the lifting plate 4 and the lifting plate 9. The lifting plate 4 and the lifting plate 9 are started and raised and lowered with the two lifting rings 8, thereby adjusting the processing thickness of the soft porcelain material. Then, the driving device 210 is started to drive the applicator roller 11 to rotate and spread the soft porcelain material conveyed on the conveyor belt 3.

[0021] The piston mechanism includes a piston cylinder 18, a spring 19, a piston shaft 20, and a telescopic tube 21. The piston cylinder 18 is installed outside the support frame 1. The two ends of the spring 19 are connected to the large end of the piston shaft 20 and the piston cylinder 18, respectively. The small end of the piston shaft 20 is connected to the lifting plate 29. The telescopic tube 21 is connected to the pushing mechanism and the piston cylinder 18, respectively. Then, the rotating screw 7 drives the lifting ring 8 to rise and fall. The lifting ring 8 drives the lifting plate 29 to rise and fall. The lifting plate 29 drives the piston shaft 20 to rise and fall inside the piston cylinder 18, thereby pushing the air in the inner cavity of the piston cylinder 18 into the telescopic tube 21, and then transporting it along the telescopic tube 21 to the piston cylinder 23, thereby pushing the elastic piston 24 to drive the electric vibration rod 25 to move.

[0022] The driving mechanism includes a connecting pipe 22, a piston cylinder 23, an elastic piston 24, and an electric vibration rod 25. The connecting pipe 22 connects to the telescopic pipe 21. The piston cylinder 23 is installed inside the rotating roller 13 and is connected to the connecting pipe 22. The large end of the elastic piston 24 is connected inside the piston cylinder 23, and its small end is connected to the electric vibration rod 25. The connecting pipe 22 is connected to the rotating roller 13, and the telescopic pipe 21 and the connecting pipe 22 are movably connected, allowing the connecting pipe 22 to rotate with the rotating roller 13. The air entering the inner cavity of the piston cylinder 23 pushes the elastic piston 24 to move the electric vibration rod 25. The elastic piston 24 consists of a piston shaft and a spring. The two ends of the spring are connected to the piston cylinder 23 and the piston shaft, respectively. The piston shaft is connected to the electric vibration rod 25. A micro electric motor is installed inside the electric vibration rod 25.

[0023] Example 2, as Figures 4-11 As shown, the intelligent production equipment for flexible ceramic insulation boards proposed in this invention, compared with Embodiment 2, has an exhaust mechanism that includes a limiting component, a vibration component, a cylinder 14, a coil spring 15, a round rod 16, an extrusion curtain 17, and a connecting piece 26. The cylinder 14 is installed inside the rotating roller 13, and the coil spring 15 is connected inside the cylinder 14. The round rod 16 is connected to the center of the coil spring 15. The fixed end of the extrusion curtain 17 is connected to the round rod 16, and its movable end passes through the rotating roller 13 and is connected to the connecting piece 26. The connecting piece 26 is connected to the movable end of the extrusion curtain 17. The upper limit assembly is installed on the connector 26; the vibration assembly is installed on the lifting plate 29; the elastic piston 24 drives the electric vibration rod 25 to move outward of the rotating roller 13, thereby pulling the extrusion curtain 17 to move outward of the rotating roller 13, and then pulling the round rod 16 to rotate. The rotating round rod 16 drives the coil spring 15 in the cylinder 14 to contract and store force. Then, through the combination of the extrusion curtain 17 and the electric vibration rod 25, the thinner soft porcelain material is extruded, thereby pushing out the air in the soft porcelain material; the extrusion curtain 17 can be made of engineering plastics, etc.

[0024] The limiting assembly includes a sleeve rod 27, an elastic element 28, and a locking element 29. The sleeve rod 27 is connected to the connecting element 26 and sleeved on the elastic piston element 24. The two ends of the elastic element 28 are respectively connected to the sleeve rod 27 and the locking element 29. The locking element 29 is locked inside the elastic piston element 24. When the elastic piston element 24 pushes the electric vibration rod 25 to move, the sleeve rod 27 is moved by the locking of the elastic piston element 24 and the locking element 29, and the sleeve rod 27 drives the connecting element 26 to move. When the connecting piece 26 moves, it pulls the extrusion curtain 17 to move, thereby pulling out the extrusion curtain 17 on the round rod 16. After the extrusion curtain 17 on the round rod 16 is exhausted, as the elastic piston 24 continues to move, the elastic piston 24 separates from the snap-fit ​​piece 29, thereby causing the sleeve rod 27 to stop moving. The elastic piston 24 has a snap-fit ​​groove, and the snap-fit ​​piece 29 snaps into the snap-fit ​​groove. The elastic element 28 is composed of a spring and a telescopic rod, with the spring sleeved on the outer periphery of the telescopic rod.

[0025] The vibration assembly includes a turntable 30, movable positive and negative electrode blocks 31, fixed positive and negative electrode blocks 32, positive and negative electrode rings 33, and positive and negative electrode rods 34. The turntable 30 is mounted on the connecting pipe 22 and rotates with the connecting pipe 22. The movable positive and negative electrode blocks 31 are mounted on the turntable 30, and the fixed positive and negative electrode blocks 32 are mounted outside the lifting plate 29 and located at the bottom of the turntable 30. The positive and negative electrode rods 34 are mounted on the lifting plate 29 and rise and fall with the lifting plate 29. The positive and negative electrode rings 33 are mounted outside the support frame 1 and located on the moving path of the positive and negative electrode rods 34. When the movable positive and negative electrode blocks 31 and the fixed positive and negative electrode blocks 32 are connected, and when the positive and negative electrode rings 33 and the positive and negative electrode rods 34 are connected, the positive and negative electrode rings 33 and 34 are connected. When connected, the electric vibrating rod 25 can vibrate, thereby enabling the electric vibrating rod 25 to vibrate and exhaust the soft ceramic material; the movable positive and negative electrode blocks 31 are on the same horizontal line and in the same direction as the electric vibrating rod 25. When the electric vibrating rod 25 rotates with the rotating roller 13, it will not vibrate when it is in shallow contact with the soft ceramic material. Only when it extends downward to the deep layer of the soft ceramic material will the movable positive and negative electrode blocks 31 and the fixed positive and negative electrode blocks 32 connect, vibrating the soft ceramic material; the positive and negative electrode rings 33 and the positive and negative electrode rods 34 are electrically connected to the electric vibrating rod 25; the movable positive and negative electrode blocks 31 and the fixed positive and negative electrode blocks 32 are electrically connected to the electric vibrating rod 25.

[0026] Drive device 1 (6), drive device 2 (10), and drive device 3 (12) can be motors; the surface of the conveyor belt 3 can be treated with an anti-stick coating, and a PET release film can be placed on the upper surface of the conveyor belt 3; a mold can also be placed on the conveyor belt 3. When the former two are used, an embossing device can be used in the subsequent process to press patterns on the surface of the soft ceramic material for building decoration.

[0027] Example 2, as Figures 1-3As shown, the intelligent production equipment for flexible ceramic insulation boards proposed in this invention, compared with Embodiment 3, includes a drive assembly 2, a conveyor belt 3, an electric roller 36, a mesh cloth 37, and a material conveying device 38. The drive assembly 2 is installed outside the support frame 1, the conveyor belt 3 is sleeved on the drive assembly 2 and used to convey flexible ceramic materials, the electric roller 36 is installed on the top of the support frame 1, the mesh cloth 37 is installed on the electric roller 36, and the material conveying device 38 is installed on the support frame 1 and used to convey the flexible ceramic materials onto the conveyor belt 3. A limiting rod is provided inside the support frame 1. When the electric roller 36 conveys the mesh cloth 37 onto the flexible ceramic materials, the limiting rod limits the mesh cloth 37 so that it can be laid flat on the surface of the flexible ceramic materials. Then, the electric vibration rod 25 pushes the mesh cloth 37 intermittently, so that the mesh cloth 37 is laid in an S-shape inside the flexible ceramic materials.

[0028] In summary, in this invention, waste clay and waste cement are crushed and mixed. Then, the conveying device 38 conveys the soft ceramic material to the surface of the conveyor belt 3. Then, the drive device 6 is started to drive the lead screw 7 to rotate. The rotation of the lead screw 7 drives the lifting ring 8, which is threaded with it, to move along the axis of the mounting frame 5, thereby driving the lifting plate 9 and the lifting plate 4 to rise and fall. This adjusts the interval between the rotating roller 13 and the coating roller 11 and the conveyor belt 3 according to the thickness of the soft ceramic material to be processed. Then, the drive device 10 is started to drive the coating roller 11 to rotate and push the soft ceramic material falling on the surface of the conveyor belt 3 flat. Then, the electric rotating roller 36 conveys the mesh cloth 37 and lays it flat on top of the soft ceramic material. Furthermore, the lifting plate 29 drives the piston shaft 20 to rise and fall within the piston cylinder 18. The piston shaft 20 then pushes the air inside the piston cylinder 18 to the telescopic tube 21, which then transports it along the telescopic tube 21 to the connecting tube 22, and finally into the piston cylinder 23. This pushes the elastic piston 24, causing the electric vibrating rod 25 to move outwards from the rotating roller 13. Then, the drive device 3 12 is activated, causing the rotating roller 13 to rotate. This allows the protruding electric vibrating rod 25 to periodically push the soft ceramic material to the soft ceramic material. In the process, the electric vibrating rod 25 then separates from the soft ceramic material, so that the mesh cloth 37 is laid in the soft ceramic material in an S-shape. When the lifting ring 8 rises and falls according to the thickness of the soft ceramic material to be processed, it drives the piston shaft 20 on the lifting plate 29 to rise and fall in the piston cylinder 18. The thicker the soft ceramic material, the greater the rise of the lifting ring 8 and the piston shaft 20. Thus, the S-shape of the mesh cloth 37 can be adjusted according to the thickness of the soft ceramic material, so that the mesh cloth 37 can be evenly laid in an S-shape in the soft ceramic material. When dealing with thinner soft ceramic materials, the positive and negative poles 34 are not connected to the positive and negative pole rings 33. At this time, the elastic piston 24 drives the electric vibration rod 25 to move a short distance. Then, the electric vibration rod 25 is pulled to move the connecting piece 26 to the outside of the rotating roller 13. At this time, the extrusion curtain 17 on the round rod 16 is pulled to move. The rotating roller 13 drives the extrusion curtain 17 to rotate, and the thin soft ceramic material is extruded and degassed. When facing thicker soft ceramic materials, the greater the rise of the lifting plate 29, the more the lifting plate 29 drives the positive and negative poles 34 to insert into the positive and negative pole rings 33, so that the positive and negative pole rings 33 are connected to the positive and negative poles 34. Meanwhile, the electric vibrating rod 25 moves to the outside of the rotating roller 13 with a larger amplitude. At this time, the extrusion curtain 17 on the round rod 16 is completely pulled, so the connecting piece 26 cannot continue to move. At this time, the elastic piston piece 24 continues to move, so that the snap-fit ​​piece 29 separates from the snap-fit ​​groove on the elastic piston piece 24. Then, the electric vibrating rod 25 extends out alone. Then, the movable positive and negative pole block 31 rotates with the electric vibrating rod 25. When the movable positive and negative pole block 31 is connected to the fixed positive and negative pole block 32, the electric vibrating rod 25 vibrates. The electric vibrating rod 25 that extends into the soft ceramic material vibrates, thereby expelling the air bubbles in the thicker soft ceramic material. Next, the soft ceramic material is scraped flat by scraper 35. Then, the soft ceramic material is fed into the drying device for drying and combined with the insulation board to produce the soft ceramic insulation board.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A smart production equipment for flexible ceramic insulation boards, comprising a support frame (1), a mesh cloth (37), and a production mechanism, wherein the mesh cloth (37) is installed on the production mechanism, and the production mechanism is installed on the support frame (1) for applying flexible ceramic materials and laying the mesh cloth (37); characterized in that, Also includes: A shaping mechanism, which is installed inside the support frame (1); The exhaust mechanism is installed in the support frame (1) and is used to select the exhaust method according to the thickness of the soft ceramic material; The shaping mechanism includes a drive mechanism, a roller pressing mechanism, a piston mechanism, a push mechanism, a second lifting plate (9), and a rotating roller (13). The drive mechanism is mounted on the support frame (1), and the second lifting plate (9) is mounted on the drive end of the drive mechanism. The roller pressing mechanism is mounted on the second lifting plate (9) and the drive end of the drive mechanism respectively and is used to spread the soft porcelain material flat. The piston mechanism is mounted on the support frame (1), and its movable end is connected to the second lifting plate (9). The rotating roller (13) is mounted on the second lifting plate (9). The push mechanism is mounted inside the rotating roller (13) and is used to lay the mesh cloth (37) in an S-shape. The production mechanism conveys the soft porcelain material and the mesh cloth (37) to the bottom of the rotating roller (13), and spreads the soft porcelain material flat through the roller pressing mechanism. Then the push mechanism pushes the mesh cloth (37) in an S-shape in the soft porcelain material.

2. The intelligent production equipment for flexible ceramic insulation boards according to claim 1, characterized in that, There are two drive mechanisms, which are respectively set on both sides of the support frame (1); the drive mechanism includes a mounting frame (5), a drive device (6), a lead screw (7), and a lifting ring (8); the mounting frame (5) is installed outside the support frame (1), the drive device (6) is installed at the top of the mounting frame (5) and its output end is connected to the lead screw (7); the lifting ring (8) is threaded onto the lead screw (7) and sleeved inside the mounting frame (5); the second lifting plate (9) is connected to the lifting ring (8).

3. The intelligent production equipment for flexible ceramic insulation boards according to claim 1, characterized in that, The roller pressing mechanism includes a lifting plate (4), a driving device (10), an application roller (11), a driving device (12), and a scraper (35); the lifting plate (4) is installed on the lifting end of the driving mechanism; the driving device (10) is installed on the lifting plate (9), and its output shaft is connected to the application roller (11); the driving device (12) is installed on the lifting plate (4) and its output shaft is connected to the rotating roller (13); the scraper (35) is connected inside the lifting plate (4) and the lifting plate (9).

4. The intelligent production equipment for flexible ceramic insulation boards according to claim 1, characterized in that, The piston mechanism includes piston cylinder one (18), spring one (19), piston shaft one (20) and telescopic tube (21); piston cylinder one (18) is installed outside the support frame (1), and the two ends of spring one (19) are respectively connected to the large end of piston shaft one (20) and piston cylinder one (18); the small end of piston shaft one (20) is connected to lifting plate two (9); the telescopic tube (21) is respectively connected to the pushing mechanism and piston cylinder one (18).

5. The intelligent production equipment for flexible ceramic insulation boards according to claim 4, characterized in that, The driving mechanism includes a connecting pipe (22), piston cylinder two (23), elastic piston (24) and electric vibration rod (25); the connecting pipe (22) is connected to the telescopic pipe (21); piston cylinder two (23) is installed in the rotating roller (13) and is connected to the connecting pipe (22); the large end of the elastic piston (24) is connected in the piston cylinder two (23) and its small end is connected to the electric vibration rod (25).

6. The intelligent production equipment for flexible ceramic insulation boards according to claim 5, characterized in that, The exhaust mechanism includes a limiting component, a vibration component, a cylinder (14), a coil spring (15), a round rod (16), an extrusion curtain (17), and a connector (26); the cylinder (14) is installed inside the rotating roller (13), and the coil spring (15) is connected inside the cylinder (14); the round rod (16) is connected at the center of the coil spring (15); the fixed end of the extrusion curtain (17) is connected to the round rod (16), and its movable end passes through the rotating roller (13) and is connected to the connector (26); the connector (26) is connected to the movable end of the extrusion curtain (17); the limiting component is installed on the connector (26); the vibration component is installed on the lifting plate (9).

7. The intelligent production equipment for flexible ceramic insulation boards according to claim 6, characterized in that, The limiting assembly includes a sleeve (27), an elastic element (28), and a snap-fit ​​element (29); the sleeve (27) is connected to the connector (26) and sleeved on the elastic piston element (24); the two ends of the elastic element (28) are connected to the sleeve (27) and the snap-fit ​​element (29) respectively; the snap-fit ​​element (29) is snapped into the elastic piston element (24).

8. The intelligent production equipment for flexible ceramic insulation boards according to claim 6, characterized in that, The vibration assembly includes a turntable (30), movable positive and negative electrode blocks (31), fixed positive and negative electrode blocks (32), positive and negative electrode rings (33), and positive and negative electrode rods (34); the turntable (30) is mounted on the connecting pipe (22) and rotates with the connecting pipe (22); the movable positive and negative electrode blocks (31) are mounted on the turntable (30), the fixed positive and negative electrode blocks (32) are mounted outside the second lifting plate (9) and located at the bottom of the turntable (30); the positive and negative electrode rods (34) are mounted on the second lifting plate (9) and rise and fall with the second lifting plate (9), and the positive and negative electrode rings (33) are mounted outside the support frame (1) and located on the moving path of the positive and negative electrode rods (34).

9. The intelligent production equipment for flexible ceramic insulation boards according to claim 1, characterized in that, The production mechanism includes a drive assembly (2), a conveyor belt (3), an electric roller (36), a mesh cloth (37), and a material conveying device (38); the drive assembly (2) is installed outside the support frame (1), the conveyor belt (3) is fitted on the drive assembly (2) and is used to convey soft ceramic materials, the electric roller (36) is installed on the top of the support frame (1), the mesh cloth (37) is installed on the electric roller (36), and the material conveying device (38) is installed on the support frame (1) and is used to convey soft ceramic materials on the conveyor belt (3).

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