Dust and water removing device for insulating tape production

Abstract

The application discloses an insulation tape production dust and water removing device, and belongs to the technical field of insulation tape cleaning.The device comprises a base and a working cover installed on the upper end of the base, and a pay-off frame and a take-up frame are installed on the left and right sides of the working cover respectively, an adjusting tooth disc is installed in the working cover, a first take-up roller and a first pay-off roller are installed on the side of the adjusting tooth disc facing the take-up frame, and the middle shafts of the first take-up roller and the first pay-off roller are driven to rotate by a single power motor.The insulation tape production dust and water removing device is provided with a rollable wiping cloth, which can effectively wipe the dust and water stains on the surface of the conveyed insulation tape by contacting the surface of the insulation tape during the rolling process of the wiping cloth, and the cloth surface contaminated by the insulation tape and covered with dust can be continuously rolled away, and a new and clean cloth surface can be continuously exposed to contact the insulation tape, so that the cleaning effect on the insulation tape is effectively improved.

Description

Technical Field

[0001] This invention relates to the field of insulating tape cleaning technology, specifically to a dust removal and water removal device for insulating tape production. Background Technology

[0002] Insulating tape refers to the tape used by electricians to prevent leakage and provide insulation. When processing insulating tape, glue needs to be applied to the surface of the tape to facilitate subsequent bonding. Before applying the glue, in order to improve the adhesion between the glue and the tape, a corresponding dust removal and water removal device is usually used to clean the surface of the tape.

[0003] For example, a dust removal device for insulating tape processing equipment, as disclosed in announcement number CN217369397U, includes a tape machine body. A placement groove is provided on the bottom left side of the front of the tape machine body. A vacuum cleaner body is fixedly connected to the bottom of the placement groove. A flexible hose is fixedly connected to the input end of the vacuum cleaner body. A rigid tube is fixedly connected to the other end of the flexible hose by a buckle. An empty groove is provided on the left side inside the tape machine body to cooperate with the rigid tube. The empty groove communicates with the placement groove. Limit brackets are symmetrically fixedly connected to the bottom left and right sides of the inner wall of the tape machine body.

[0004] The existing technology has the following technical problems: When cleaning dirt and water stains on the surface of insulating tape, the existing dust removal device can achieve the same cleaning effect by setting up corresponding scrapers or brushes. However, as the usage time increases, dust will quickly accumulate on the wiping parts. This not only makes the wiping parts lose their cleaning effect, but also turns them into a "source of pollution", rubbing the previously collected dust back onto the surface of the tape, thus greatly reducing the cleaning effect on the tape.

[0005] Therefore, we propose a dust removal and water removal device for the production of insulating tape to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide a dust removal and water removal device for the production of insulating tape, in order to solve the problem mentioned in the background art. Currently available dust removal devices on the market, when cleaning dirt and water stains attached to the surface of insulating tape, use scrapers or brushes to wipe the tape. Although these devices can achieve the same cleaning effect, dust quickly accumulates on the wiping parts over time. This not only renders the wiping parts ineffective but also turns them into a "source of pollution," causing the previously collected dust to be rubbed back onto the tape surface, thus greatly reducing the cleaning effect on the tape.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a dust removal and water removal device for insulating tape production, comprising a base and a working cover installed on the upper end of the base. An unwinding frame and a winding frame are respectively installed on the left and right sides of the working cover. An adjusting gear plate is installed inside the working cover, and a first winding roller and a first unwinding roller are respectively installed on the side of the adjusting gear plate facing the winding frame. The central rotating shafts of the first winding roller and the first unwinding roller are both driven to rotate by a single power motor. A wiping cloth is wound around the first winding roller and the first unwinding roller. By unwinding and winding the wiping cloth through the first winding roller and the first unwinding roller, it comes into contact with the surface of the tape, thereby wiping and cleaning the dust and water stains on the surface of the insulating tape.

[0008] Preferably, the adjusting gear is rotatably mounted inside the working cover, and the upper end of the adjusting gear is meshed with a transmission gear, the output end of which is fixed on the output shaft of the servo motor.

[0009] By adopting the above technical solution, the rotation of the transmission gear can cause the meshing adjustment disc to rotate, thereby changing the positions of the first unwinding roller and the first winding roller of the upper and lower sets.

[0010] Preferably, a positioning cover is fixed on the side of the adjusting toothed disc facing the first take-up roller and the first unwind roller, and a dust suction port is fixed on the positioning cover facing the center of the adjusting toothed disc. A support ring is installed on the positioning cover, and the support ring is fixed inside the working cover. The positioning cover can rotate on the support ring. A connecting pipe is installed on the support ring, and the end of the connecting pipe away from the support ring is connected to the dust suction fan.

[0011] By adopting the above technical solution, the positioning cover can be made to rotate synchronously on the support ring by adjusting the rotation of the gear plate.

[0012] Preferably, the interior of the positioning cover is a hollow structure, and multiple suction ports are evenly distributed around the inner circumference of the positioning cover.

[0013] By adopting the above technical solution, the floating dust can be removed through the evenly distributed suction ports on the positioning cover.

[0014] Preferably, a pressure guiding component is installed between the first take-up roller and the first unwind roller, and a magnetic suction plate is fixed on the back of the pressure guiding component. The magnetic suction plate is connected to each other by an auxiliary spring and an adjusting gear plate, and an electromagnet is fixed on the adjusting gear plate. When the electromagnet is energized, it is used to generate a magnetic attraction force on the magnetic suction plate.

[0015] By adopting the above technical solution, the magnetic plate can be attracted by the electromagnet, causing the magnetic plate and the pressure guide component to move towards the wiping cloth. The pressure guide component provides downward pressure to the wiping cloth, allowing the wiping cloth to make close contact with the tape.

[0016] Preferably, the pressure guiding component includes an adjusting frame installed on the side of the magnetic suction plate, and a limiting rod is fixed on the adjusting frame. A pressure roller is installed on the limiting rod, and a first elastic rubber block is bonded and fixed in the middle of the limiting rod. An extrusion block fixed inside the pressure roller is provided on the side of the first elastic rubber block. The first elastic rubber block is connected to the second elastic rubber block through a guide tube, and a striking frame is fixed on the side of the second elastic rubber block.

[0017] By adopting the above technical solution, the adjustment frame is installed on the side of the magnetic plate, and when the magnetic plate moves, it can drive the adjustment frame to move synchronously.

[0018] Preferably, the pressure roller has a hollow interior and is able to rotate on the limiting rod, and the interior of the pressure roller is provided with multiple extrusion blocks.

[0019] By adopting the above technical solution, the pressure roller can drive the extrusion block to rotate synchronously by rotating on the limit rod.

[0020] Preferably, the interior of both the first elastic block and the second elastic block is hollow, and the airflow inside the first elastic block and the second elastic block can circulate with each other through the guide tube. The longitudinal section of the first elastic block is set as a semi-circular structure.

[0021] By adopting the above technical solution, when the first elastic rubber block is compressed, the airflow inside can enter the interior of the second elastic rubber block through the guide tube.

[0022] Preferably, after the pressure roller on the adjusting frame presses the wiping cloth, the striking frame on the adjusting frame can contact the side of the roller on the first take-up roller, and the striking frame can slide on the adjusting frame.

[0023] By adopting the above technical solution, the roller on the first take-up roller can be struck by the reciprocating movement of the striking frame on the adjusting frame. The vibration generated by striking the roller can shake off some of the dust on the wiper cloth after use.

[0024] Compared with the prior art, the beneficial effects of the present invention are: the dust removal and water removal device for the production of insulating tape, by setting a retractable wiping cloth, can effectively wipe the dust and water stains on the surface of the conveyed tape by utilizing the contact between the wiping cloth and the tape surface during the winding process. At the same time, as the wiping cloth is gradually wound up, the cloth surface that is contaminated by the tape and covered with dust will be continuously rolled away, while a brand new and clean cloth surface will be continuously exposed and in contact with the tape, effectively improving the cleaning effect on the tape.

[0025] 1. By unwinding and rewinding the wiping cloth through the first unwinding roller and the first rewinding roller, the wiping cloth can come into contact with the surface of the conveyed tape. The wiping cloth can then wipe away the dust and water stains on the surface of the tape. As the wiping cloth is gradually rewound, the cloth surface that is contaminated by the tape and covered with dust will be continuously rolled away, while a brand new and clean cloth surface will be continuously exposed and come into contact with the tape, effectively improving the cleaning effect on the tape.

[0026] 2. The rotation of the transmission gear enables the adjusting gear plate to rotate synchronously. The rotation of the adjusting gear plate allows the positions of the first take-up roller and the first unwind roller of the upper and lower sets to be interchanged, which facilitates the replacement of the wiping cloth on the first take-up roller and the first unwind roller by the subsequent staff.

[0027] 3. During the rotation of the pressure roller, the indirect squeezing of the first elastic rubber block by the extrusion block causes the second elastic rubber block to push the striking frame to move back and forth. The reciprocating striking frame can strike the wiping cloth roller. The vibration generated by the striking can shake off some of the dust attached to the wiping cloth after use, so that the dust can be absorbed by the surrounding dust suction port. This indirectly reduces the difficulty of cleaning the wiping cloth after use and facilitates the recycling of the wiping cloth. Attached Figure Description

[0028] Figure 1 This is a frontal perspective view of the present invention;

[0029] Figure 2 This is a schematic diagram of the adjusting toothed disc and the first unwinding roller of the present invention;

[0030] Figure 3 This is a schematic diagram of the adjusting gear and transmission gear structure of the present invention;

[0031] Figure 4 This is a schematic diagram of the structure of the first unwinding roller and the first winding roller of the present invention;

[0032] Figure 5 This is a schematic diagram of the adjusting gear and power motor structure of the present invention;

[0033] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A in the middle;

[0034] Figure 7 This is a schematic diagram of the positioning cover and dust suction port structure of the present invention;

[0035] Figure 8 This is a schematic diagram of the adjusting frame and pressure roller structure of the present invention;

[0036] Figure 9 This is a schematic diagram of the structure of the first elastic rubber block and the extrusion block of the present invention.

[0037] In the diagram: 1. Base; 2. Working cover; 3. Unwinding frame; 4. Rewinding frame; 5. Adjusting gear plate; 6. First rewinding roller; 7. First unwinding roller; 8. Power motor; 9. Transmission gear; 10. Servo motor; 11. Positioning cover; 12. Dust suction port; 13. Support ring; 14. Connecting conduit; 15. Dust suction fan; 16. Pressure guide component; 161. Adjusting frame; 162. Limiting rod; 163. Pressure roller; 164. First elastic rubber block; 165. Extrusion block; 166. Guide pipe; 167. Second elastic rubber block; 168. Impact frame; 17. Magnetic suction plate; 18. Auxiliary spring; 19. Electromagnet. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example 1: Please refer to Figures 1-9Existing dust removal devices, when cleaning dirt and water stains adhering to the surface of insulating tape, use scrapers or brushes to wipe away dust. While these methods achieve a cleaning effect, dust accumulates quickly on the wipers over time, rendering them ineffective and turning them into a source of contamination. This re-wipes the previously collected dust back onto the tape surface, significantly reducing the cleaning efficiency. To address this problem, this embodiment discloses a dust and water removal device for insulating tape production, comprising a base 1 and a working cover 2 mounted on the upper part of the base 1. A unwinding frame 3 and a winding frame 4 are respectively installed on the left and right sides of the working cover 2. An adjusting gear 5 is installed inside the working cover 2, and a first winding roller 6 and a first unwinding roller 7 are respectively installed on the side of the adjusting gear 5 facing the winding frame 4. The central shafts of the first winding roller 6 and the first unwinding roller 7 are driven to rotate by a single power motor 8, and wiping cloths are wound around the first winding roller 6 and the first unwinding roller 7. The wiping cloth is unwound and wound by the first take-up roller 6 and the first unwound roller 7, thus contacting the surface of the tape to wipe away dust and water stains. A positioning cover 11 is fixed on the side of the adjusting gear 5 facing the first take-up roller 6 and the first unwound roller 7, and a dust suction port 12 is fixed on the positioning cover 11 facing the center of the adjusting gear 5. A support ring 13 is installed on the positioning cover 11 and is fixed inside the working cover 2. A connecting conduit 14 is installed on the support ring 13. The end away from the support ring 13 is connected to the vacuum fan 15. The interior of the positioning cover 11 is hollow, and multiple suction ports 12 are evenly distributed around the inner ring of the positioning cover 11. A pressure guide component 16 is installed between the first take-up roller 6 and the first unwind roller 7, and a magnetic suction plate 17 is fixed on the back of the pressure guide component 16. The magnetic suction plate 17 is connected to the adjusting gear plate 5 through an auxiliary spring 18, and an electromagnet 19 is fixed on the adjusting gear plate 5. When the electromagnet 19 is energized, it is used to generate a magnetic attraction force on the magnetic suction plate 17.

[0040] When it is necessary to remove dust and water from insulating tape, firstly, the tape winding roller is installed on the unwinding frame 3, and the other end of the tape is installed on the take-up frame 4. At the same time, the wiping cloth winding roller is installed on the first unwinding roller 7 on the side of the adjusting toothed disc 5, and one end of the wiping cloth is connected to the first take-up roller 6. At this time, the tape winding roller is rotated by the motor on the unwinding frame 3 and the take-up frame 4, thereby realizing the automatic unwinding of the tape. During the tape unwinding process, the first take-up roller 6 and the first unwinding roller 7 are also rotated by the power motor 8, thereby synchronously winding the wiping cloth. By utilizing the contact between the wiping cloth and the tape surface during the winding process, the dust and water stains attached to the tape surface can be wiped away. Because the wiping cloth is in contact with the tape in a gradually winding state, the dust and water stains that were contaminated by the tape are removed. The dusty cloth is continuously rolled away, while a brand new, clean cloth is constantly exposed and comes into contact with the tape, effectively improving the cleaning effect on the tape. During the tape cleaning process, the electromagnet 19 is energized, which can attract the magnetic suction plate 17. When the magnetic suction plate 17 moves, the pressure guide component 16 on the side moves synchronously. The movement of the pressure guide component 16 can press the wiping cloth tightly, making the wiping cloth adhere tightly to the tape, thereby further increasing the wiping cloth's cleaning ability on the tape. During the cleaning process, the vacuum fan 15 is turned on. When the vacuum fan 15 is turned on, it can create a negative pressure inside the positioning cover 11 through the connecting conduit 14. After the negative pressure is created inside the positioning cover 11, the dust floating during the cleaning process can be sucked away through the suction port 12.

[0041] The adjusting gear 5 is rotatably installed inside the working cover 2, and the upper end of the adjusting gear 5 is meshed with the transmission gear 9. The output end of the transmission gear 9 is fixed on the output shaft of the servo motor 10.

[0042] When the wiping cloths on the first take-up roller 6 and the first unwind roller 7 on the side of the adjusting gear disk 5 are used up, the protective door on the work cover 2 can be opened to facilitate the replacement of the wiping cloths on the first take-up roller 6 and the first unwind roller 7. First, when replacing, replace the wiping cloths on the first take-up roller 6 and the first unwind roller 7 located below the adjusting gear disk 5. After replacement, the transmission gear 9 is rotated by the servo motor 10. After the transmission gear 9 rotates, the meshing adjusting gear disk 5 can be rotated. The rotation of the adjusting gear disk 5 makes it easier to rotate the unreplaced wiping cloths on the upper part of the adjusting gear disk 5 to the lower part, and the replaced wiping cloths to the upper part, thus making it more convenient for the staff to operate.

[0043] It should be noted that because the positioning cover 11 is equipped with a support ring 13, and the support ring 13 is fixed inside the working cover 2, and the positioning cover 11 is installed on the side of the adjusting gear 5, and the positioning cover 11 can rotate on the support ring 13, when the adjusting gear 5 rotates, the positioning cover 11 can rotate synchronously on the support ring 13, while the support ring 13 itself does not rotate. Therefore, when the adjusting gear 5 rotates, the connecting tube 14 installed on the support ring 13 will not become entangled.

[0044] Example 2: The technical content disclosed in this example is a further improvement based on Example 1 described above. The following technical content is disclosed in this example: Figure 4 , Figure 8 and Figure 9 As shown, the pressure guiding component 16 includes an adjusting frame 161 mounted on the side of the magnetic suction plate 17, and a limiting rod 162 fixed on the adjusting frame 161. A pressure roller 163 is mounted on the limiting rod 162, and a first elastic rubber block 164 is bonded to the middle of the limiting rod 162. A squeezing block 165 fixed inside the pressure roller 163 is provided on the side of the first elastic rubber block 164. The first elastic rubber block 164 is connected to a second elastic rubber block 167 through a guide pipe 166, and a striking frame 168 is fixed on the side of the second elastic rubber block 167. The inside of the pressure roller 163 is a hollow structure. It can rotate on the limiting rod 162, and the pressure roller 163 is provided with multiple extrusion blocks 165 inside. The first elastic rubber block 164 and the second elastic rubber block 167 are both hollow structures, and the airflow inside the first elastic rubber block 164 and the second elastic rubber block 167 can circulate with each other through the guide pipe 166. After the pressure roller 163 on the adjusting frame 161 presses the wiping cloth, the striking frame 168 on the adjusting frame 161 can contact the side of the roller on the first take-up roller 6. The striking frame 168 can slide on the adjusting frame 161. The longitudinal section of the first elastic rubber block 164 is set as a semi-circular structure.

[0045] When the electromagnet 19 is energized, it generates a magnetic attraction force on the magnetic suction plate 17. Under the influence of this magnetic force, the magnetic suction plate 17 moves the adjusting frame 161, causing the pressure roller 163 on the adjusting frame 161 to press the wiping cloth firmly, increasing the pressure of the wiping cloth on the tape. This improves the wiping effect of the subsequent wiping of the tape. After the pressure roller 163 presses the wiping cloth firmly, the striking frame 168 contacts the side of the wiping cloth roller on the first winding roller 6. Because the pressure roller 163 is in contact with the wiping cloth, the wiping cloth can be pushed by the pressure roller 163 during the winding process. 3. The pressure roller 163 rotates, causing the extrusion block 165 to rotate synchronously. The rotation of the extrusion block 165 compresses the first elastic block 164, causing the airflow inside the first elastic block 164 to enter the second elastic block 167 through the guide pipe 166. This causes the second elastic block 167 to inflate and expand. The expanded second elastic block 167 then pushes the striking frame 168 to move away from the wiping cloth roller. Figure 9 As shown, because the first elastic rubber block 164 is installed on the limiting rod 162, and the longitudinal section of the first elastic rubber block 164 on the limiting rod 162 is semi-circular, when the extrusion block 165 rotates with the pressure roller 163, after the extrusion block 165 rotates to below the first elastic rubber block 164, the extrusion block 165 can disengage from the first elastic rubber block 164 on the limiting rod 162. After the extrusion block 165 rotates and disengages from the first elastic rubber block 164, the first elastic rubber block 164 is no longer subjected to extrusion. When the pressure block 165 is squeezed, the first elastic rubber block 164 resets due to its own elasticity, and the second elastic rubber block 167 also resets. At this time, the striking frame 168 is pulled to reset. The reciprocating striking frame 168 can strike the wiping cloth roller. The vibration generated by the striking can shake off some of the dust attached to the wiping cloth after use, so that the dust can be absorbed by the surrounding dust suction port 12. This indirectly reduces the difficulty of cleaning the wiping cloth after use and facilitates the recycling of the wiping cloth.

[0046] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0047] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dust removal and water removal device for producing insulating tape, comprising a base (1) and a working cover (2) installed on the upper end of the base (1), wherein an unwinding frame (3) and a winding frame (4) are respectively installed on the left and right sides of the working cover (2), characterized in that: The working cover (2) is equipped with an adjusting toothed disc (5), and a first take-up roller (6) and a first unwind roller (7) are respectively installed on the side of the adjusting toothed disc (5) facing the take-up frame (4). The central rotating shafts of the first take-up roller (6) and the first unwind roller (7) are driven to rotate by a single power motor (8). Wiping cloth is wound on the first take-up roller (6) and the first unwind roller (7). The wiping cloth is unwound and rewound by the first take-up roller (6) and the first unwind roller (7) so as to contact the surface of the tape and realize the wiping and cleaning of dust and water stains on the surface of the insulating tape. A pressure guide component (16) is installed between the first take-up roller (6) and the first unwind roller (7), and a magnetic suction plate (17) is fixed on the back of the pressure guide component (16). The magnetic suction plate (17) is connected to the adjusting gear plate (5) through an auxiliary spring (18), and an electromagnet (19) is fixed on the adjusting gear plate (5). When the electromagnet (19) is energized, it is used to generate a magnetic attraction force on the magnetic suction plate (17). The pressure guiding component (16) includes an adjustment frame (161) installed on the side of the magnetic suction plate (17), and a limit rod (162) is fixed on the adjustment frame (161). A pressure roller (163) is installed on the limit rod (162), and a first elastic block (164) is bonded and fixed in the middle of the limit rod (162). A squeezing block (165) fixed inside the pressure roller (163) is provided on the side of the first elastic block (164). The first elastic block (164) is connected to the second elastic block (167) through a guide pipe (166), and a striking frame (168) is fixed on the side of the second elastic block (167). The pressure roller (163) has a hollow interior and is able to rotate on the limiting rod (162). The pressure roller (163) also has multiple extrusion blocks (165) inside. The interiors of the first elastic rubber block (164) and the second elastic rubber block (167) are both hollow, and the airflow inside the first elastic rubber block (164) and the second elastic rubber block (167) can flow to each other through the guide tube (166). After the pressure roller (163) on the adjusting frame (161) presses the wiping cloth, the striking frame (168) on the adjusting frame (161) can contact the side of the roller on the first take-up roller (6), and the striking frame (168) can slide on the adjusting frame (161).

2. The dust removal and water removal device for insulating tape production according to claim 1, characterized in that: The adjusting gear (5) is rotatably installed inside the working cover (2), and the upper end of the adjusting gear (5) is meshed with a transmission gear (9), the output end of the transmission gear (9) is fixed on the output shaft of the servo motor (10).

3. The dust removal and water removal device for insulating tape production according to claim 1, characterized in that: The adjusting toothed disc (5) is fixed with a positioning cover (11) on one side facing the first take-up roller (6) and the first unwind roller (7), and a dust suction port (12) is fixed on the positioning cover (11) facing the center of the adjusting toothed disc (5). A support ring (13) is installed on the positioning cover (11), and the support ring (13) is fixed inside the working cover (2). A connecting pipe (14) is installed on the support ring (13), and the end of the connecting pipe (14) away from the support ring (13) is connected to the dust suction fan (15).

4. The dust removal and water removal device for insulating tape production according to claim 3, characterized in that: The interior of the positioning cover (11) is hollow, and multiple suction ports (12) are evenly distributed around the inner circumference of the positioning cover (11).

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