Apparatus for concentrating plant components and process method thereof

By using a rotating defoaming wheel and a flow guide structure in the concentrator, combined with multi-nozzle injection and a vacuum environment, the problem of easy foaming of saponin extract was solved, achieving a highly efficient material concentration effect.

CN121360387BActive Publication Date: 2026-04-21伽能生物科技(上海)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
伽能生物科技(上海)有限公司
Filing Date
2025-12-09
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing concentrators are prone to foaming when processing extracts containing saponins, causing the material to spray out and affecting the concentration effect.

Method used

The system employs a rotating defoaming wheel and guide channel structure within the evaporator body, combined with multi-nozzle injection and a vacuum environment, along with a heating cone and baffle plate, to prevent foam entrainment and fine droplet entrainment, ensuring the material concentration effect.

Benefits of technology

It effectively prevents foam and droplet entrainment, improves material concentration efficiency, and ensures concentration effect, making it especially suitable for materials that are prone to foaming.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses an apparatus and process for concentrating plant components, relating to the field of concentrators. It includes an evaporator body with a steam chamber inside. A feed pipe is located on the side wall of the evaporator body and connects to the steam chamber. A nozzle is located at the end of the feed pipe. A drain pipe is located at the bottom of the evaporator body. A stirring seat is located at the top of the evaporator body, with a stirring chamber inside and connecting to the steam chamber. A steam discharge pipe connected to the stirring chamber is located on the stirring seat. A defoaming wheel is rotatably connected inside the stirring chamber, with its axis aligned with the steam flow direction. A drive component is provided on the stirring seat to rotate the defoaming wheel. This application reduces the direct discharge of foam material, thus minimizing its impact on the concentration of the material and ensuring effective concentration.
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Description

Technical Field

[0001] This application relates to the field of plant component concentrators, and in particular to an apparatus and process method for concentrating plant components. Background Technology

[0002] Currently, concentration tanks are used for concentrating materials such as traditional Chinese medicine, Western medicine, starch sugar, and dairy products, as well as for recovering industrial organic solvents. They are suitable for low-temperature vacuum concentration of heat-sensitive materials in the pharmaceutical, food, and chemical industries, with small batches and a wide variety of products. The equipment consists of a concentration tank, a vertical tube heater, a condenser, piping valves, and a vacuum system. The concentration tank has a jacketed structure, and the condenser adopts a shell-and-tube design, equipped with a hydraulic ejector or vacuum pump to create a low-pressure environment.

[0003] In the prior art, a concentrator includes: a heater, an evaporation chamber, and a heat exchanger. The heater is hollow inside and has a steam inlet at its bottom. The bottom of the evaporation chamber is connected to the heater via a pipe, the top of the heater is connected to the middle of the evaporation chamber via a pipe, the top of the evaporation chamber is connected to the heat exchanger via a pipe, and the drain outlet of the heat exchanger is connected to a water receiver. During use, steam is generated in the evaporation chamber and then discharged and condensed, thereby enabling concentration.

[0004] Regarding the aforementioned existing technologies, some materials contain saponin-based extracts that are prone to foaming. When spraying to form droplets, bubbles will quickly form. The faster the foam is generated, the larger the volume will be. Therefore, it is very easy for the material to be sprayed out, affecting the concentration effect of the material extraction. Improvements are urgently needed. Summary of the Invention

[0005] In order to reduce the impact of direct discharge of foam material on the concentration of the material and to ensure the concentration effect of the material, this application provides a device and process method for concentrating plant ingredients.

[0006] The technical solution provided in this application for a device and process for concentrating plant components is as follows:

[0007] The device includes an evaporator body, a steam chamber inside the evaporator body, a feed pipe on the side wall of the evaporator body connected to the steam chamber, a nozzle at the end of the feed pipe, a drain pipe at the bottom of the evaporator body, a stirring seat at the top of the evaporator body, a stirring chamber inside the stirring seat connected to the steam chamber, a steam discharge pipe on the stirring seat connected to the stirring chamber, a defoaming wheel plate rotatably connected inside the stirring chamber, the axis of the defoaming wheel plate being aligned with the steam flow direction, and a driving component on the stirring seat for driving the defoaming wheel plate to rotate.

[0008] By adopting the above technical solution, during use, the material enters through the feed pipe and is sprayed by the nozzle, causing the material to evaporate and form steam that flows out through the discharge pipe. After subsequent condensation, the concentration is completed. The use of a rotating defoaming wheel plate can effectively prevent foam and fine droplet entrainment, making it particularly suitable for the evaporation and concentration of easily foaming materials. This allows for better concentration of the material and ensures a better concentration effect.

[0009] Preferably, a rotating rod is rotatably connected to the driving component, and the defoaming wheel plate is fixed on the rotating rod. The defoaming wheel plate is composed of multiple rectangular plates, and the length direction of the rectangular plates is arranged along the steam flow direction. A baffle ring is also provided on the rotating rod, and the baffle ring is located on the side of the defoaming wheel plate close to the driving component.

[0010] By adopting the above technical solution, the rectangular plate with a rectangular shape can better increase the rotation area during use, so that the bubbles can be touched more quickly and conveniently, thereby breaking the foam and facilitating the discharge of steam. In addition, with the baffle ring, the steam carrying the bubbles can flow to the outside of the rectangular plate, so that the foam can be punctured at a position with a faster angular velocity, which can better reduce the number of foams and better ensure the concentration of the material.

[0011] Preferably, the rectangular plate has multiple guide grooves on its sidewall, and the guide grooves are opened along the radial direction of the rotating rod.

[0012] By adopting the above technical solution and opening the flow guide channel, firstly, the weight of the rectangular plate can be reduced, and the smoothness of the rotation of the rotating foam breaking wheel can be improved; secondly, the contact area can be increased, and the airflow can be guided, improving the convenience of foam breaking upon contact; thirdly, the groove edge of the flow guide channel has a stronger foam breaking effect compared to the flat surface; and fourthly, the liquid can be thrown out in an orderly manner, preventing liquid from splashing and flowing into the later stage.

[0013] Preferably, the stirring chamber is provided with a flow guide seat, and the flow guide seat has a flow guide cavity. The flow guide cavity is used to increase the steam flow space and remove residual liquid material. The bottom of the flow guide seat has an outlet for discharging material and an air inlet connected to the flow guide cavity. The steam discharge pipe is connected to the other end of the flow guide cavity.

[0014] By adopting the above technical solution, the flow guide cavity can increase the flow distance of steam, thereby further removing the foam entrained in the steam and ensuring the concentration effect of the material.

[0015] Preferably, there are multiple feed pipes, and the multiple feed pipes are arranged symmetrically.

[0016] By adopting the above technical solution and using a symmetrical arrangement of the feed pipe, the nozzles can spray in opposite directions. By controlling the parameter ratio W within a certain range, large droplets are further collided and broken up, which enhances the evaporation effect. Small droplets collide and merge, which accelerates mass transfer and improves evaporation efficiency.

[0017] Preferably, the rotating rod extends into the steam chamber, a heating cone plate is provided at the bottom of the rotating rod, a heating cone surface is formed on the upper side of the heating cone plate, the inner radial direction of the heating cone surface gradually decreases downward, a drain outlet is provided at the bottom of the heating cone plate, a plurality of heating baffles are provided on the heating cone surface, the heating baffles are arranged radially along the rotating rod, and heating plates are provided on the heating baffles.

[0018] By adopting the above technical solution, during use, the heating element heats the heating baffle, which in turn heats the heating cone. During the discharge of the material, the heating cone provides auxiliary heating, thereby reducing the impact of cooling on the evaporation effect of the material. During the rotation of the heating cone, the liquid can rotate outward under centrifugal force and move towards the center under gravity. Furthermore, the rotation of the heating cone allows the liquid or some of the vapor to come into contact with the heating baffle, which can better heat the material, prevent overheating and sticking to the wall, and supplement the concentration effect.

[0019] Preferably, the heating baffle is inclined in a direction away from the heating cone plate, and the inclination direction of the heating baffle is opposite to the rotation direction of the heating cone plate.

[0020] By adopting the above technical solution, the inclined heating baffle can reduce wind resistance and improve the smoothness of the heating cone plate rotation. On the other hand, the inclined heating baffle can generate upward induction, which can make the steam flow more smoothly into the stirring chamber and improve the smoothness of steam discharge.

[0021] Preferably, the defoaming wheel plate is composed of multiple inclined wind baffles, with adjacent wind baffles staggered, and each wind baffle has air vents of different sizes formed at its upper and lower ends. The wind baffle with the inclination direction opposite to that of the defoaming wheel plate has multiple ventilation holes through it.

[0022] By adopting the above technical solution, during use, the evaporator body is in a vacuum state, with pressure flowing towards the steam discharge pipe. When the steam passes through the baffle, firstly, it can increase the contact area of ​​the baffle plate, better puncturing the foam; secondly, the staggered and inclined baffle can compress the steam, causing it to be discharged from the upper air vent, thus enabling more comprehensive foam puncture; thirdly, the opening of the vent not only reduces the resistance of the foam wheel plate rotation and improves the smoothness of rotation, but also creates a faster airflow when the steam passes through, blowing it onto the adjacent baffle plate. At this time, it will merge with the relatively slower airflow from the air vent, thereby achieving the effect of further removing foam and improving the concentration effect of the material.

[0023] Preferably, an auxiliary wheel is rotatably connected to the rotating rod, and the auxiliary wheel is composed of multiple inclined rotating wheel plates.

[0024] By adopting the above technical solution, during use, when the defoaming wheel plate rotates, the gas can blow the auxiliary wheel to rotate after passing through the vent. The rotation speed of the auxiliary wheel is different from that of the defoaming wheel plate, so that the structures with different rotation speeds can puncture the foam. The space for gas flow is not fixed, which can better improve the steam discharge effect.

[0025] Preferably, a rotating guide wheel is rotatably connected to the upper side wall of the steam chamber. The rotating guide wheel includes a rotating wall rotatably connected to the steam chamber. Multiple rotating guide plates are arranged at intervals along the circumference on the rotating wall. The tilting direction of the rotating guide plates is the same as the rotation direction of the defoaming wheel plate.

[0026] By adopting the above technical solution, and using a tilted rotating guide plate, the steam can flow more smoothly. During the flow, the rotating guide wheel can be driven to rotate, which can better break the foam in the steam on the side wall of the steam chamber, reduce the amount of foam in the later stage, and improve the steam concentration effect.

[0027] A process for concentrating plant components, the specific steps are as follows: the size of the foam defoaming wheel plate (4) is 0.5-2cm away from the cylinder wall, and the angle of the guide groove (15) is -10 to -30°.

[0028] Number of blades on the defoaming wheel plate (4): 3-4;

[0029] Nozzle orientation: Vertical to the inner wall of the evaporator body (6), with two layers of nozzles, one above the other, facing each other in pairs, four in the upper layer and four in the lower layer, forming a 45° angle between the upper and lower nozzles;

[0030] Nozzle divergence angle: 81~84°;

[0031] Nozzle relative spacing: 0.8~1.0m;

[0032] Evaporator body (6) internal vacuum degree: greater than 0.075, rotation speed: 1000-3000rpm.

[0033] In summary, this application includes at least one of the following beneficial technical effects:

[0034] 1. During use, the material enters through the feed pipe and is sprayed through the nozzle. The vapor evaporates and flows out through the discharge pipe. After subsequent condensation, the concentration is completed. The rotating defoaming wheel can break the foam multiple times, effectively preventing foam and fine droplet entrainment. It is especially suitable for the evaporation and concentration of easily foaming materials, thus achieving better concentration and ensuring the concentration effect of the material.

[0035] 2. During use, the rectangular plate can better increase the rotation area, allowing bubbles to be touched more quickly and conveniently, thus breaking the foam and facilitating the discharge of steam. In addition, with the baffle ring, steam can flow to the outside of the rectangular plate, allowing the foam to be punctured at a faster angular velocity, effectively reducing the amount of foam and better ensuring the concentration of the material.

[0036] 3. The design of the flow channel serves several purposes: first, it reduces the weight of the rectangular plate and improves the smoothness of the rotating foam breaker; second, it increases the contact area and guides the airflow, improving the ease of foam breaking upon contact; and third, it allows the liquid to be ejected more easily, improving the convenience of liquid collection.

[0037] 4. By using a through-jet spray and controlling the parameter ratio W within a certain range, large droplets are further collided and broken up, which enhances the steam effect. Small droplets collide and merge, which accelerates mass transfer and improves evaporation efficiency. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the overall structure of an apparatus and process for concentrating plant components according to Embodiment 1 of this application;

[0039] Figure 2 for Figure 1 An enlarged schematic diagram of part A in the middle;

[0040] Figure 3 This is a schematic diagram illustrating the defoaming wheel plate structure, as shown in Embodiment 2 of this application.

[0041] Figure 4 This is a schematic diagram of the overall structure of an apparatus and process for concentrating plant components according to Embodiment 2 of this application;

[0042] Reference numerals: 1. Rotating rod; 2. Guide seat; 3. Stirring chamber; 4. Defoaming wheel plate; 5. Stirring seat; 6. Evaporator body; 7. Steam chamber; 8. Feed pipe; 9. Nozzle; 10. Driving component; 11. Guide chamber; 12. Steam discharge pipe; 13. Air inlet; 14. Baffle ring; 15. Guide groove; 16. Drain pipe; 17. Drainage groove; 18. Discharge outlet; 19. Baffle plate; 20. Air outlet; 21. Vent; 22. Heating plate; 23. Heating baffle; 24. Heating cone plate; 25. Drain outlet; 26. Auxiliary wheel; 27. Rotating guide plate; 28. Rotating wall. Detailed Implementation

[0043] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0044] This application discloses an apparatus and process for concentrating plant components.

[0045] Example 1

[0046] Reference Figure 1 A device for concentrating plant components includes an evaporator body 6, which is cylindrical. A steam chamber 7 is formed inside the evaporator body 6. Multiple feed pipes 8 are fixed to the side wall of the evaporator body 6, arranged symmetrically to allow for symmetrical spraying of the material. Nozzles 9 are provided at the ends of the feed pipes 8. A drain pipe 16 is provided at the bottom of the evaporator body 6. A stirring seat 5 is fixed to the upper end of the evaporator body 6, and a stirring chamber 3 is formed inside the stirring seat 5. The stirring chamber 3 is connected to the steam chamber 7. A steam discharge pipe 12 connected to the stirring chamber 3 is provided on the stirring seat 5. A defoaming wheel 4 is rotatably connected inside the stirring chamber 3, with its axis aligned with the steam flow direction. A drive component 10, a drive motor, is fixed on the stirring seat 5 to drive the defoaming wheel 4 to rotate. The use of the rotating defoaming wheel plate 4 can effectively prevent foam and fine droplet entrainment, and is especially suitable for the evaporation and concentration of easily foaming materials, thereby achieving better concentration of the material and ensuring the concentration effect of the material.

[0047] A rotating rod 1 is rotatably connected to the driving component 10. A defoaming wheel plate 4 is fixed to the rotating rod 1. The defoaming wheel plate 4 consists of multiple rectangular blades, with the length of the rectangular plates aligned with the steam flow direction. A baffle ring 14 is also fixed to the rotating rod 1. The baffle ring 14 is circular and fixed to the side of the defoaming wheel plate 4 closest to the driving component 10. The rectangular plates increase the rotation area, allowing bubbles to contact the wheel more quickly and easily, thus breaking the foam and facilitating steam discharge. Furthermore, the baffle ring 14 allows steam to flow outwards from the rectangular plates, enabling the foam to be punctured at a higher angular velocity, effectively reducing the amount of foam and ensuring better concentration of the material.

[0048] Multiple guide grooves 15 are provided on the side wall of the rectangular plate, and the guide grooves 15 are opened in the radial direction of the rotating rod 1. First, it can reduce the weight of the rectangular plate and improve the smoothness of the rotation of the rotating foam breaking wheel plate 4; second, it can increase the contact area and guide the airflow, improving the convenience of foam breaking upon contact; third, it can make the liquid more convenient to be thrown out, improving the convenience of liquid collection.

[0049] The bottom side of the baffle ring 14 is provided with a flow channel 17, which is V-shaped. The flow channel 17 can be used to guide liquid more conveniently through the flow guide 15.

[0050] A guide seat 2 is fixed inside the stirring chamber 3, and a guide cavity 11 is formed inside the guide seat 2 to increase the steam flow space. The guide seat 2 consists of two rings, and the guide cavity 11 is formed between the two rings. The guide cavity 11 is S-shaped, which can better increase the steam flow distance. The bottom of the guide seat 2 has an outlet 18 for discharging material, which connects the guide cavity 11 and the stirring chamber 3. The bottom of the guide seat 2 has an air inlet 13 connected to the guide cavity 11, and the steam discharge pipe 12 is connected to the other end of the guide cavity 11.

[0051] A process for concentrating plant components;

[0052] Defoaming wheel plate 4 dimensions: distance from cylinder wall 0.5-2cm; guide groove 15 angle: -10--30°;

[0053] Number of rectangular blades: 3-4;

[0054] The dimensions of the baffle ring 14 are: the diameter is 30-40% of the diameter of the mixing seat 5, and the lower surface is provided with 4-8 drainage grooves 17;

[0055] Nozzle orientation: Vertical to the inner wall of the evaporator body 6, with two layers of nozzles, one upper and one lower, with each pair of nozzles in the same layer facing each other, 4 nozzles in the upper layer and 4 nozzles in the lower layer, forming a 45° angle between the upper and lower layers of nozzles;

[0056] Spread angle: 81~84°;

[0057] Nozzle relative spacing: 0.8~1.0m;

[0058] Evaporator body 6 internal vacuum degree: greater than 0.075, rotation speed: 1000-3000 rpm;

[0059] For concentrated aqueous solutions of plant components:

[0060] Feed temperature: 40-65℃

[0061] Nozzle pressure: 30-45 bar

[0062] Droplet size: 50-100μm

[0063] Single nozzle flow rate: 50-60 L / h

[0064] Parameter ratio W: (1-2.5) 10 5 ;

[0065] [W=Q 2 D / d 4 Q is the nozzle flow rate: L / h, D is the droplet diameter: μm, d is the nozzle orifice diameter: mm. Under these conditions, the atomization of this equipment is enhanced. The principle is that small droplets merge and large droplets collide and break up.

[0066] Condenser outlet temperature: less than 40℃;

[0067] Or for a 50% (v / v) ethanol solution of plant-based ingredients:

[0068] Feed temperature: 40-60℃

[0069] Nozzle pressure: 10-20 bar

[0070] Droplet size: 50-100μm

[0071] Single nozzle flow rate: 30-40 L / h

[0072] Parameter ratio W: (4-9) 10 4 ,

[0073] Condenser outlet temperature: less than 35℃;

[0074] Or for a 75% (v / v) ethanol solution of plant-based ingredients:

[0075] Feed temperature: 35-54℃

[0076] Nozzle pressure: 10-15 bar

[0077] Droplet size: 50-100μm

[0078] Single nozzle flow rate: 30-35 L / h

[0079] Parameter ratio W: (3-8) 10 4 ,

[0080] Condenser outlet temperature: less than 30℃;

[0081] The medicinal materials and solvents in this embodiment can be from the following formulations, which are then concentrated according to the present invention after pretreatment steps such as extraction, filtration, or centrifugation (all percentages below are volume ratios):

[0082] (1) Olive leaves, water or 50% ethanol extract (2) Swamp stalks, water or 50% ethanol extract (3) Aralia elata, water or 50% ethanol extract (4) Kochia scoparia, water extract (5) Lycium barbarum root, water extract (6) Pomelo, water or 50% ethanol extract (7) Sour orange, water or 50% ethanol extract (8) Hedyotis diffusa, water or 50% ethanol extract (9) Bletilla striata, water extract (10) Bird's nest, enzymatic extraction (11) Stephania tetrandra, water or 50% ethanol extract (12) Mulberry bark, water or 50% ethanol extract (13) Raspberry, water extract (14) Centella asiatica, water or 50% ethanol extract (15) Cactus, water extract (16) Peach gum, water extract (17) ) Ganoderma lucidum, enzymatic extraction (18) Tangerine peel, water or 50% ethanol extraction (19) Kelp, water extraction (20) Lotus seed, water extraction (21) Lichen, 75% ethanol extraction (22) White peony, water or 50% ethanol extraction (23) Arborvitae, water extraction (24) Gentian, water or 50% ethanol extraction (25) Gentian, water or 50% ethanol extraction (26) Ginseng, water or 50% ethanol extraction (27) Sophora japonica, water or 50% ethanol extraction (28) Magnolia officinalis, 75% ethanol extraction (29) Mangosteen, 50% ethanol extraction (30) Thyme, 75% ethanol extraction (31) Gentiana scabra, water or 50% ethanol extraction (32) Sapindus mukorossi, water or 50% ethanol extraction

[0083] The implementation principle of the plant ingredient concentration device in this application embodiment is as follows: During use, the material enters through the feed pipe 8, and is sprayed and evaporated by the nozzle 9. Multiple steam nozzles 9 spray symmetrically, causing large droplets to collide and break up further within a certain range, enhancing the steam effect. Small droplets collide and merge, accelerating mass transfer and improving evaporation efficiency. Then, with the help of the rotating foam-breaking wheel plate 4 and the baffle ring 14, the foam in the steam is punctured, and the steam flows out through the steam discharge pipe 12. After subsequent condensation, the concentration work is completed.

[0084] Example 2;

[0085] Reference Figure 4The difference between this embodiment and Embodiment 1 is that the rotating rod 1 extends into the steam chamber 7, and a heating cone plate 24 is fixed to the bottom of the rotating rod 1. The heating cone plate 24 is trumpet-shaped, and a heating cone surface is formed on the upper side of the heating cone surface. The inner radial direction of the heating cone surface gradually decreases downward. A drain outlet 25 is provided at the bottom of the heating cone plate 24. The drain outlet 25 is cylindrical. Multiple heating baffles 23 are fixed on the heating cone surface. The heating baffles 23 are arranged radially along the rotating rod 1 and are fixed at an inclination away from the heating cone plate 24. The inclination direction of the heating baffles 23 is opposite to the rotation direction of the heating cone plate 24. Heating plates 22 are fixed on the heating baffles 23.

[0086] The foam wheel plate is composed of multiple inclined and fixed wind deflectors 19. Adjacent wind deflectors 19 are staggered, and each wind deflector 19 has air vents 20 of different sizes formed at its upper and lower ends. The two wind deflectors 19 are set at an angle, and their inclination direction is opposite to that of the foam wheel plate 4. Multiple air vents 21 are opened through the wind deflector 19, and the opening direction of the air vents 21 is the same as the length direction of the adjacent wind deflector 19.

[0087] An auxiliary wheel 26 is rotatably connected to the rotating rod 1. The auxiliary wheel 26 is composed of multiple tilted and fixed rotating wheel plates, which are arranged in a streamlined shape.

[0088] A rotating guide wheel is rotatably connected to the upper side wall of the steam chamber 7. The rotating guide wheel includes a rotating wall 28 rotatably connected to the steam chamber 7. Multiple rotating guide plates 27 are fixed at intervals along the circumference on the rotating wall 28. The rotating guide plates 27 are arc-shaped and the tilting direction of the rotating guide plates 27 is the same as the rotation direction of the foam breaking wheel plate 4.

[0089] The implementation principle of Example 2 is as follows: During use, the evaporator body 6 is in a vacuum state and has pressure to flow to the steam discharge pipe 12. When the steam passes through the baffle plate 19, the auxiliary wheel 26 and the rotating guide wheel, it can better heat the material and break up the foam in the steam, thereby improving the steam concentration effect of the material.

[0090] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for concentrating plant components, characterized in that: The evaporator includes an evaporator body (6), a steam chamber (7) is provided inside the evaporator body (6), a feed pipe (8) is provided on the side wall of the evaporator body (6), the feed pipe (8) is connected to the steam chamber (7), a nozzle (9) is provided at the end of the feed pipe (8), a drain pipe (16) is provided at the bottom of the evaporator body (6), a stirring seat (5) is provided at the upper end of the evaporator body (6), a stirring chamber (3) is provided inside the stirring seat (5), the stirring chamber (3) is connected to the steam chamber (7), a steam discharge pipe (12) is provided on the stirring seat (5) and connected to the stirring chamber (3), a defoaming wheel plate (4) is rotatably connected inside the stirring chamber (3), the axis of the defoaming wheel plate (4) is arranged along the steam flow direction, and a driving component (10) for driving the defoaming wheel plate (4) to rotate is provided on the stirring seat (5). The defoaming wheel plate (4) is composed of multiple inclined wind baffles (19), adjacent wind baffles (19) are staggered, and the two wind baffles (19) are respectively formed with air vents (20) of different sizes at the upper and lower ends. The wind baffle (19) whose inclination direction is opposite to that of the defoaming wheel plate (4) is provided with multiple air vents (21). An auxiliary wheel (26) is rotatably connected to the rotating rod (1). The auxiliary wheel (26) is composed of multiple inclined rotating wheel plates. A rotating guide wheel is rotatably connected to the upper side wall of the steam chamber (7). The rotating guide wheel includes a rotating wall (28) rotatably connected to the steam chamber (7). Multiple rotating guide plates (27) are arranged at intervals along the circumference on the rotating wall (28). The tilting direction of the rotating guide plates (27) is the same as the rotation direction of the defoaming wheel plate (4). A rotating rod (1) is rotatably connected to the driving component (10), and the defoaming wheel plate (4) is fixed on the rotating rod (1). The defoaming wheel plate (4) is composed of multiple rectangular plates; multiple guide grooves (15) are opened on the side wall of the rectangular plate.

2. The device for concentrating plant components according to claim 1, characterized in that: The rectangular plate is arranged along the steam flow direction along its length; a baffle ring (14) is also provided on the rotating rod (1), and the baffle ring (14) is located on the side of the defoaming wheel plate (4) near the driving member (10).

3. The device for concentrating plant components according to claim 2, characterized in that: The guide groove (15) is opened along the radial direction of the rotating rod (1).

4. The device for concentrating plant components according to claim 3, characterized in that: The stirring chamber (3) is provided with a flow guide seat (2), and the flow guide seat (2) is provided with a flow guide cavity (11). The flow guide cavity (11) is used to increase the steam flow space and remove residual liquid material. The bottom of the flow guide seat (2) is provided with a discharge port (18) for discharging material. The bottom of the flow guide seat (2) is provided with an air inlet (13) connected to the flow guide cavity (11). The steam discharge pipe (12) is connected to the other end of the flow guide cavity (11).

5. The device for concentrating plant components according to claim 4, characterized in that: Multiple feed pipes (8) are provided, and the multiple feed pipes (8) are arranged symmetrically.

6. The device for concentrating plant components according to claim 2, characterized in that: The rotating rod (1) extends into the steam chamber (7). A heating cone plate (24) is provided at the bottom of the rotating rod (1). A heating cone surface is formed on the upper side of the heating cone plate (24). The inner radial direction of the heating cone surface gradually decreases. A drain outlet (25) is provided at the bottom of the heating cone plate (24). Multiple heating baffles (23) are provided on the heating cone surface. The heating baffles (23) are arranged radially along the rotating rod (1). Heating plates (22) are provided on the heating baffles (23).

7. The device for concentrating plant components according to claim 6, characterized in that: The heating baffle (23) is inclined in a direction away from the heating cone plate (24), and the inclination direction of the heating baffle (23) is opposite to the rotation direction of the heating cone plate (24).

8. A process for concentrating plant components, using the equipment for concentrating plant components as described in any one of claims 1-7, characterized in that, The specific steps are as follows; Defoaming wheel plate (4) size: 0.5-2cm from the cylinder wall; guide groove (15) angle: -10 to -30°; Number of blades on the defoaming wheel plate (4): 3-4; Nozzle orientation: Vertical to the inner wall of the evaporator body (6), with two layers of nozzles, one above the other, with each pair of nozzles in the same layer facing each other, four in the upper layer and four in the lower layer, forming a 45° angle between the upper and lower nozzles; Nozzle divergence angle: 81~84°; Nozzle relative spacing: 0.8~1.0m; Evaporator body (6) internal vacuum degree: greater than 0.075, rotation speed: 1000-3000 rpm; For concentrated aqueous solutions of plant components: Feed temperature: 40-65℃ Nozzle pressure: 30-45 bar Droplet size: 50-100μm Single nozzle flow rate: 50-60 L / h Parameter ratio W: (1-2.5) 10 5 ; Or for a 50% (v / v) ethanol solution of plant-based ingredients: Feed temperature: 40-60℃ Nozzle pressure: 10-20 bar Droplet size: 50-100μm Single nozzle flow rate: 30-40 L / h Parameter ratio W: (4-9) 10 4 ; Or for a 75% (v / v) ethanol solution of plant-based ingredients: Feed temperature: 35-54℃ Nozzle pressure: 10-15 bar Droplet size: 50-100μm Single nozzle flow rate: 30-35 L / h Parameter ratio W: (3-8) 10 4 .

Citation Information

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