Charging pile gun wire clamping device and charging pile

By combining the gear and rack meshing mechanism and the linkage mechanism, the problem of the single fixing method of the charging pile gun wire is solved, and flexible fixing and efficient assembly of gun wires with different diameters are realized, so as to meet the high-power fast charging requirements of heavy truck vehicles.

CN121361356APending Publication Date: 2026-01-20SHAANXI GREEN ENERGY ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511855958.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-10
Publication Date
2026-01-20

AI Technical Summary

Technical Problem

Existing charging piles have a single fixing method for the charging cable, which has poor compatibility and cannot meet the high-power fast charging needs of heavy-duty trucks.

Method used

It adopts a gear and rack meshing mechanism and a linkage mechanism. The drive component drives the gear and rack to move together, thereby tightening or loosening the charging gun cable and accommodating the fixing of cables of different diameters.

Benefits of technology

It enables flexible fixing of charging gun wires of different diameters, improves assembly efficiency and compatibility, and meets the high-power fast charging requirements of heavy-duty trucks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a charging pile gun wire clamping device and a charging pile. The charging pile gun wire clamping device comprises a gear and rack meshing mechanism and a connecting rod mechanism, and the gear and rack meshing mechanism is used for driving the connecting rod mechanism to move so as to clamp or loosen a gun wire of a charging gun; the gear and rack meshing mechanism comprises a driving part, a gear, a rack and a first mounting cover, the gear is coaxially and fixedly connected with the driving part, the rack is assembled on the first mounting cover, and the rack is movably connected with the gear and the connecting rod mechanism; the driving piece controls the rack to move up and down through the gear, and the rack drives the connecting rod mechanism to move so as to tighten or loosen a gun line of the charging gun. According to the charging gun wire clamping device, the gear and rack meshing mechanism is matched with the connecting rod mechanism, gun wires of charging guns with different wire diameters can be clamped or loosened, the universality is good, and the assembling efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrical equipment, in particular to a charging pile gun wire clamping device and a charging pile. BACKGROUND

[0002] As a green transportation tool with broad development prospects, electric vehicles will have an exceptionally rapid popularization speed in the future, and the market prospect is also exceptionally huge. Under the serious background of global energy crisis and environmental crisis, the Chinese government actively promotes the application and development of new energy vehicles, and charging / exchanging stations, as important supporting infrastructure for the development of electric vehicles, have very important social and economic benefits.

[0003] The charging speed, appearance design, component layout, land occupation, and use convenience of the charging pile, as the power source of new energy vehicles, directly affect its market share. At present, charging for heavy trucks is gradually becoming the mainstream, and charging pile enterprises are also continuously deploying in the heavy truck field. The charging of heavy trucks requires high-power fast charging, wide voltage compatibility, liquid cooling technology, intelligent scheduling and management, diversified application scenarios, and modular design. Among them, high-power fast charging requires fast charging of the charging pile and can support different power output. Different output powers require different wire diameters for gun wires, and the fixing method for gun wires with different wire diameters is particularly important. The existing charging pile has a single fixing method for gun wires, poor universality, and cannot meet the market demand. SUMMARY

[0004] Therefore, it is necessary to provide a charging pile gun wire clamping device and a charging pile to solve the problems of the single fixing method for gun wires and poor universality of the existing charging pile.

[0005] A charging pile gun wire clamping device comprises a gear and rack engagement mechanism and a connecting rod mechanism, the gear and rack engagement mechanism is used to drive the connecting rod mechanism to move, so as to tighten or loosen the gun wire of the charging gun; The gear and rack engagement mechanism comprises a driving member, a gear, a rack, and a first mounting cover, the gear is coaxially fixedly connected with the driving member, the rack is assembled in the first mounting cover, and the rack is movably connected with the gear and the connecting rod mechanism; The driving member controls the rack to move up and down through the gear, and the rack drives the connecting rod mechanism to move, so as to tighten or loosen the gun wire of the charging gun.

[0006] In one embodiment, the connecting rod mechanism comprises a first connecting rod assembly and a second connecting rod assembly, the first connecting rod assembly and the second connecting rod assembly are symmetrically arranged on both sides of the rack, the first connecting rod assembly and the second connecting rod assembly are movably connected with the rack, and the first connecting rod assembly and the second connecting rod assembly are structurally identical.

[0007] In one of the embodiments, the first linkage assembly comprises a first linkage and a second linkage, the first linkage and the second linkage are movably connected, and the first linkage is movably connected with the rack.

[0008] In one of the embodiments, the first linkage is provided with a first sliding slot, and the rack is provided with a protrusion matched with the first sliding slot, when the rack drives the first linkage assembly to move, the protrusion slides in the first sliding slot.

[0009] In one of the embodiments, the first linkage and the second linkage are connected through a pin.

[0010] In one of the embodiments, the first linkage assembly further comprises a roller, and the roller is fixed to an end of the second linkage away from the first linkage.

[0011] In one of the embodiments, the rack and pinion mechanism further comprises a second mounting cover, the second mounting cover is fixedly connected with the first mounting cover, and a cavity is formed between the first mounting cover and the second mounting cover, and the rack and the first linkage are arranged in the cavity.

[0012] In one of the embodiments, the first mounting cover is provided with a sliding slot, and the rack is assembled in the sliding slot.

[0013] In one of the embodiments, the driving member is a stepper motor, and the rack is a symmetrical rack.

[0014] A charging pile, comprising: a pile body and a charging pile gun wire clamping device according to any one of the above embodiments arranged on the pile body.

[0015] Compared with the prior art, the charging pile gun wire clamping device and the charging pile. The charging pile gun wire clamping device comprises a rack and pinion mechanism and a linkage mechanism, the rack and pinion mechanism is used to drive the linkage mechanism to move, so as to realize the tightening or loosening of the gun wire of the charging gun; the rack and pinion mechanism comprises a driving member, a gear, a rack and a first mounting cover, the gear is coaxially fixedly connected with the driving member, the rack is assembled in the first mounting cover, and the rack is movably connected with the gear and the linkage mechanism respectively; the driving member controls the rack to move up and down through the gear, and the rack drives the linkage mechanism to move, so as to realize the tightening or loosening of the gun wire of the charging gun. Through the rack and pinion mechanism cooperating with the linkage mechanism, the gun wire of the charging gun with different wire diameters can be processed and tightened or loosened, not only the compatibility is good, but also the assembly efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description only represent some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0017] Figure 1 Structure diagram of the charging pile gun wire clamping device provided by an embodiment of the present application Figure 1 ; Figure 2 Structure diagram of the charging pile gun wire clamping device provided by an embodiment of the present application Figure 2 ; Figure 3 Exploded view of the charging pile gun wire clamping device provided by an embodiment of the present application Figure 4 Structure diagram of the charging pile provided by an embodiment of the present application

[0018] Explanation of reference signs: 10, charging pile gun wire clamping device; 100, gear and rack engagement mechanism; 101, gun wire; 110, driving piece; 120, gear; 130, rack; 140, first mounting cover; 150, second mounting cover; 200, connecting rod mechanism; 210, first connecting rod assembly; 211, first connecting rod; 212, second connecting rod; 213, bolt; 214, roller; 220, second connecting rod assembly; 20, charging pile. DETAILED DESCRIPTION

[0019] In order to make the above objectives, features and advantages of the present application more apparent and comprehensible, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a lot of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited by the specific implementation disclosed below.

[0020] The serial numbers of components used herein, such as "first", "second", etc., are only used for distinguishing between objects described, and do not have any sequential or chronological implications unless otherwise specified. In this application, "connected", "coupled" or "linked" are used broadly and encompass both direct and indirect coupling or linking, and are not limited to physical or mechanical connections or couplings. In the description of the application, it should be understood that the terms "on", "under", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0021] In this application, unless otherwise clearly specified and limited, a first feature "on" or "under" a second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.

[0022] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intermediate element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intermediate element.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein only for the purpose of describing specific embodiments and is not intended to limit the application. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] Please refer to Figures 1 to 3The embodiment of the present application provides a charging pile gun wire clamping device 10. The charging pile gun wire clamping device 10 comprises a gear-rack engagement mechanism 100 and a connecting rod mechanism 200. The gear-rack engagement mechanism 100 is used to drive the connecting rod mechanism 200 to move, so as to tighten or loosen the gun wire of the charging gun. The gear-rack engagement mechanism 100 comprises a driving member 110, a gear 120, a rack 130 and a first mounting cover 140. The gear 120 is coaxially fixedly connected with the driving member 110. The rack 130 is assembled on the first mounting cover 140. The rack 130 is movably connected with the gear 120 and the connecting rod mechanism 200 respectively. The driving member 110 controls the rack 130 to move up and down through the gear 120, and the rack 130 drives the connecting rod mechanism 200 to move, so as to tighten or loosen the gun wire of the charging gun.

[0025] In some embodiments, the structure of the driving member 110 is not limited, as long as the gear 120 can be controlled to rotate. Specifically, the driving member 110 can be a step motor. The gear 120 is coaxially fixedly connected with the output shaft of the driving member 110 through a tight screw or a key groove.

[0026] In some embodiments, the first mounting cover 140 serves as a support and guide base, and a precise linear sliding groove is processed on the first mounting cover 140. The rack 130 is embedded in the sliding groove and can smoothly slide along the length direction of the sliding groove. Meanwhile, the toothed surface of the rack 130 is engaged with the gear 120. In some embodiments, the rack 130 is a symmetrical rack.

[0027] In some embodiments, the rack 130 is slidably arranged in the sliding groove of the first mounting cover 140, and a continuous straight tooth portion is arranged on one side of the rack 130. The straight tooth portion is engaged with the gear teeth of the gear 120 to form a gear-rack transmission pair. The rack 130 is movably connected with the input end of the connecting rod mechanism 200 through a first hinged shaft. When the rack 130 linearly reciprocates under the driving of the gear 120, the displacement and force of the rack 130 can be transmitted to the connecting rod mechanism 200 through the hinged point, so that the connecting rod mechanism 200 is driven to move.

[0028] In some embodiments, the connecting rod mechanism 200 serves as a clamping execution unit. When the driving member 110 controls the rack 130 to move up and down through the gear 120, a certain displacement is generated, so that the rack 130 drives the connecting rod mechanism 200 to move, thereby tightening or loosening the gun wire of the charging gun. In this way, the gun wire of the charging gun with different wire diameters can be processed and tightened or loosened, which is good in universality and can improve the assembly efficiency.

[0029] In some embodiments, the linkage mechanism 200 can be designed in a symmetrical manner as a clamping execution unit, including two sets of identical linkage assemblies which are mirror arranged with the longitudinal center line of the rack 130 as the axis of symmetry. Different wire diameter gun wire fastening can be achieved, and the use convenience, compatibility and assembly efficiency can be improved.

[0030] In some embodiments, the linkage mechanism 200 includes a first linkage assembly 210 and a second linkage assembly 220, which are symmetrically arranged on both sides of the rack 130. The first linkage assembly 210 and the second linkage assembly 220 are both movably connected with the rack 130, and the first linkage assembly 210 and the second linkage assembly 220 are structurally identical. On the one hand, the assembly efficiency is improved, and on the other hand, the structure is completely consistent, the compatibility is good, and the use convenience is improved.

[0031] In some embodiments, the first linkage assembly 210 and the rack 130 can be movably connected in any applicable mechanical connection form. For example, the first linkage assembly 210 can be movably connected with the rack 130 through a hinge shaft. Specifically, an axle hole can be arranged at the corresponding end of the rack 130, and a connecting hole is arranged at the input end of the first linkage assembly 210. The hinge shaft is arranged in the axle hole and the connecting hole, so as to realize the rotational pair connection between the rack 130 and the first linkage assembly 210. This connection mode can effectively convert the linear reciprocating motion of the rack 130 into the planar motion of the first linkage assembly 210, and allows the two to rotate relative to each other at the connection in a predetermined direction. Similarly, the second linkage assembly 220 and the rack 130 can also be movably connected in the above-mentioned manner, which will not be described here.

[0032] In some embodiments, the first linkage assembly 210 includes a first linkage 211 and a second linkage 212, which are movably connected. The first linkage 211 is movably connected with the rack 130.

[0033] In some embodiments, the first linkage 211 and the second linkage 212 can be movably connected in any applicable mechanical connection form. In some embodiments, the first linkage 211 and the second linkage 212 are connected through a pin 213. Through the rotation of the first linkage 211, the rotation of the second linkage 212 is driven, so that the first linkage assembly 210 generates contraction and expansion, which can meet the fastening of gun wires with different wire diameters in cooperation with the second linkage assembly 220.

[0034] In some embodiments, the first connecting rod 211 is provided with a first sliding slot, and the rack 130 is provided with a protrusion matched with the first sliding slot, when the rack 130 drives the first connecting rod assembly 210 to move, the protrusion slides in the first sliding slot. In some embodiments, the rack 130 and the first connecting rod 211 are movably connected through a sliding fit structure. Specifically, the first connecting rod 211 is formed with a first sliding slot; correspondingly, the rack 130 is provided with a protrusion matched with the first sliding slot, the protrusion is at least partially embedded in the first sliding slot and can slide in the first sliding slot. When the gear 120 drives the rack 130 to move linearly reciprocatingly, through the sliding fit of the protrusion and the first sliding slot, the linear movement of the rack 130 is converted into the compound movement of the first connecting rod 211, wherein the sliding of the protrusion along the first sliding slot adapts to the change of the angle and position of the first connecting rod 211 during the movement.

[0035] In some embodiments, when it is needed to clamp the gun wire, the driving member 110 (step motor) receives a control signal to rotate in a positive direction, driving the gear 120 to rotate. The gear 120 drives the rack 130 engaged therewith to move downward (or upward) along the sliding slot of the first mounting cover 140. The linear movement of the rack 130 pulls the first connecting rod assembly 210 and the second connecting rod assembly 220 articulated therewith to rotate inward around the respective articulation points with the rack 130 (the rotation of the first connecting rod 211 pushes the second connecting rod 212 through the bolt). The two groups of symmetrical connecting rod assemblies are collectively contracted inward, thereby clamping the gun wire 101 of the charging gun placed in the center of the mechanism from both sides. Due to the holding torque of the step motor, the mechanism can stably maintain the clamping state.

[0036] When it is needed to release the gun wire, the driving member 110 rotates reversely, driving the rack 130 to move in the opposite direction through the gear 120. The rack 130 pushes the two first connecting rods 211 to rotate outward, thereby pulling the second connecting rod 212 through the bolt 230, so that the whole connecting rod mechanism 200 expands outward, thereby releasing the clamped gun wire 101. In the embodiment, through the gear and rack engagement transmission mode, the displacement amount of the gun wire clamping mechanism is adjusted by controlling the transmission ratio of the gear, and the transmission precision is high.

[0037] In some embodiments, the first linkage assembly 210 further comprises a roller 214 fixed to an end of the second linkage 212 away from the first linkage 211. The roller 214 is fixedly arranged on the second linkage 212 away from the end connected with the first linkage 211. The central axis of the roller 214 is perpendicular to the extension direction of the second linkage 212 or forms a predetermined angle with the extension direction, so that the roller 214 can roll along a predetermined path or working surface under the driving of the second linkage 212. Such arrangement makes the swing or compound motion of the second linkage 212 finally converted into smooth rolling contact through the roller 214, which is beneficial to reduce friction and transmit specific motion trajectory.

[0038] In some embodiments, the gear-rack engagement mechanism 100 further comprises a second mounting cover 150 fixedly connected with the first mounting cover 140, and a cavity is formed between the first mounting cover 140 and the second mounting cover 150, and the rack 130 and the first linkage 211 are uniformly arranged in the cavity.

[0039] In some embodiments, the way in which the second mounting cover 150 is fixedly connected with the first mounting cover 140 is not limited, for example, the second mounting cover 150 and the first mounting cover 140 are fixedly connected with each other by fasteners, buckles or welding.

[0040] After the second mounting cover 150 is fixedly connected with the first mounting cover 140, a closed or semi-closed cavity can be formed between them. The rack 130 and at least a part of the first linkage assembly 210 (for example, the first linkage 211) are accommodated and arranged in the cavity. This structure not only provides stable installation and motion space for the rack 130 and the linkage mechanism, but also plays a role in protection, dust prevention and motion safety guarantee.

[0041] Please attend Figure 4Another embodiment of the present application provides a charging pile 20. The charging pile 20 comprises a pile body 21 and the charging pile gun wire clamping device 10 in any one of the above embodiments. The charging pile gun wire clamping device 10 comprises a gear rack engagement mechanism 100 and a connecting rod mechanism 200. The gear rack engagement mechanism 100 is used to drive the connecting rod mechanism 200 to move to tighten or loosen the gun wire of the charging gun. The gear rack engagement mechanism 100 comprises a driving member 110, a gear 120, a rack 130 and a first mounting cover 140. The gear 120 is coaxially fixedly connected with the driving member 110. The rack 130 is assembled in the first mounting cover 140. The rack 130 is movably connected with the gear 120 and the connecting rod mechanism 200 respectively. The driving member 110 controls the rack 130 to move up and down through the gear 120, and the rack 130 drives the connecting rod mechanism 200 to move to tighten or loosen the gun wire of the charging gun. In this embodiment, the gear rack engagement mechanism 100 cooperates with the connecting rod mechanism 200 to realize the processing and tightening or loosening of the gun wire 101 of the charging gun with different wire diameters, which not only has good universality, but also improves the assembly efficiency.

[0042] The technical features of the above embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.

[0043] The above embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as the limitation of the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.

Claims

1. A charging pile gun line clamping device, characterized in that, The utility model relates to a charging pile gun line clamping device, comprising: a gear and rack engagement mechanism and a connecting rod mechanism, the gear and rack engagement mechanism drives the connecting rod mechanism to move to tighten or loosen the gun line of the charging gun; the gear and rack engagement mechanism comprises a driving part, a gear, a rack and a first mounting cover, the gear is coaxially fixedly connected with the driving part, the rack is assembled in the first mounting cover, and the rack is movably connected with the gear and the connecting rod mechanism respectively; the driving part controls the rack to move up and down through the gear, and the rack drives the connecting rod mechanism to move to tighten or loosen the gun line of the charging gun.

2. The charging post gun line holder apparatus of claim 1, wherein, the connecting rod mechanism comprises a first connecting rod assembly and a second connecting rod assembly, the first connecting rod assembly and the second connecting rod assembly are symmetrically arranged on both sides of the rack, the first connecting rod assembly and the second connecting rod assembly are movably connected with the rack, and the first connecting rod assembly and the second connecting rod assembly are identical in structure.

3. The charging post gun line holder apparatus of claim 2, wherein, the first connecting rod assembly comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are movably connected, and the first connecting rod is movably connected with the rack.

4. The charging post gun line holder apparatus of claim 3, wherein, the first connecting rod is provided with a first sliding groove, the rack is provided with a protrusion matched with the first sliding groove, when the rack drives the first connecting rod assembly to move, the protrusion slides in the first sliding groove.

5. The charging post gun line holder apparatus of claim 3, wherein, the first connecting rod and the second connecting rod are connected through a bolt.

6. The charging post gun line holder apparatus of claim 3, wherein, the first connecting rod assembly further comprises a roller, and the roller is fixed to one end of the second connecting rod away from the first connecting rod.

7. The charging post gun line holder apparatus of claim 3, wherein, the gear and rack engagement mechanism further comprises a second mounting cover, the second mounting cover is fixedly connected with the first mounting cover, a cavity is formed between the first mounting cover and the second mounting cover, and the rack and the first connecting rod are uniformly arranged in the cavity.

8. The charging stake gun line holder apparatus of claim 1, wherein, the first mounting cover is provided with a sliding groove, and the rack is assembled in the sliding groove.

9. The charging stake gun line holder apparatus of claim 1, wherein, the driving part is a stepping motor, and the rack is a symmetrical rack.

10. A charging post, characterized by The utility model relates to a charging pile gun line clamping device, comprising: a pile body and a charging pile gun line clamping device as claimed in any one of claims 1-9 arranged on the pile body.