Carbon fiber encapsulation tube shell surface spraying treatment device

By using a multi-stage nozzle rotation device and a negative pressure suction structure, the problems of long nozzle replacement time and residual spray material dripping are solved, achieving efficient and uniform processing of carbon fiber encapsulated tube shell spraying, reducing defect rate and production cost.

CN121372732BActive Publication Date: 2026-05-05杭州淮瓷科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
杭州淮瓷科技有限公司
Filing Date
2025-12-25
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing carbon fiber encapsulation tube shell spraying equipment has a long nozzle replacement time, which leads to the interruption of the processing flow. Spray residue affects the uniformity of the coating, increases the defect rate and production cost.

Method used

Design a rotating device with multiple nozzles to enable quick nozzle replacement and automatic cleaning of residual spray material. Clean the spray channel residue through a negative pressure suction structure to prevent dripping.

Benefits of technology

It improves the continuity and efficiency of the spraying process, ensures coating uniformity, and reduces product defect rate and production costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention provides a carbon fiber encapsulation tube shell surface spraying treatment device, belonging to the field of spraying processing technology. It includes a control unit and a suction module installed at the outer end of the central groove, which automatically starts after the spraying operation is completed. This module quickly generates negative pressure in the internal groove, which rapidly sucks up residual spray material from the spraying channel inside the nozzle, preventing residual spray material from accumulating and dripping due to gravity. This design eliminates the risk of residual spray material adhering to the surface of the sprayed or unsprayed carbon fiber encapsulation tube shell from the source, effectively avoiding defects such as local bumps, color differences, and uneven coating thickness. It also solves the problem that after a single spraying operation, residue in the spraying channel inside the nozzle gradually accumulates and drips downwards due to gravity. This dripping spray material residue easily adheres to the surface of the sprayed or unsprayed tube shell, damaging the uniformity of the surface coating and causing the encapsulation tube shell to fail to meet the designed surface performance indicators, significantly increasing the product defect rate.
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Description

Technical Field

[0001] This invention relates to the field of spray coating technology, and in particular to a spray coating treatment device for the surface of carbon fiber encapsulated tube shells. Background Technology

[0002] The rapid development of modern science and technology, especially aerospace technology, has placed higher demands on semiconductor packaging shells. To overcome the limitations of single material properties and obtain packaging shell products with special and good comprehensive performance, people are constantly exploring new materials. Carbon fiber materials have attracted much attention due to their excellent comprehensive properties such as good high-temperature performance, high specific strength and specific modulus, and good electrical and thermal conductivity. However, the surface of untreated carbon fiber cannot be directly brazed with metals and other materials, which limits its high-performance application range. To improve the interface performance, it can be prepared into carbon fiber reinforced metal matrix composites to achieve good dynamic contact and performance designability. In the preparation process of carbon fiber reinforced metal matrix composite packaging shells, surface spraying is one of the key processes: specific functional coatings (such as anti-corrosion coatings, conductive coatings, welding compatibility coatings, etc.) need to be sprayed on the surface of the composite material to further improve the surface performance of the packaging shell and ensure that it meets the assembly and use standards of semiconductor devices.

[0003] However, there are some shortcomings in the current design of carbon fiber encapsulation shell surface spraying devices:

[0004] First, the nozzle installation structure of existing spraying equipment is usually a single-station design, meaning that only one set of nozzles can be installed at a time. In actual processing, when it is necessary to change to different types of spray materials (such as metal coating materials with different compositions or functional coatings with different viscosities) or to achieve different spraying effects (such as different coating thicknesses or different spraying textures), the current nozzle must be removed from the equipment and a new, compatible nozzle must be installed. This removal and installation process takes a long time (usually several minutes to more than ten minutes). During this time, the spraying equipment must be stopped and wait, which not only interrupts the processing flow but also significantly reduces the overall efficiency of the spraying process, making it difficult to meet the needs of mass production.

[0005] Secondly, after the spraying device completes a single spraying operation, a certain amount of spray material will remain in the spraying channels inside the nozzle (including the feed channel, nozzle cavity, etc.). During the static process of the nozzle, these residues will gradually accumulate and drip downwards due to gravity. Since the nozzle is usually directly facing the carbon fiber encapsulation shell or above the processing station, the dripping spray material residue is very easy to adhere to the surface of the encapsulated shell that has been sprayed or is to be sprayed, which will damage the uniformity of the surface coating (such as forming local bumps, color differences, uneven coating thickness, and other defects). This will cause the encapsulated shell to fail to meet the designed surface performance indicators, significantly increasing the product defect rate and production costs. Summary of the Invention

[0006] To address the above problems, one objective of this invention is to overcome these shortcomings, and more specifically, to provide a carbon fiber encapsulation tube shell surface spraying treatment device that can prevent spray material from dripping onto the workpiece after the spraying process, thus affecting the uniformity of the spraying. It can simultaneously install multiple spraying units and can quickly replace them.

[0007] In a first aspect, the present invention provides a carbon fiber encapsulation tube shell surface spraying treatment device, specifically comprising: a control unit; the control unit includes a main body and an assembly groove, the main body being a rectangular structure; the assembly groove being formed at both ends of the front side of the main body; characterized in that the control unit is provided with a mounting part, the frame of the mounting part being located on the front side of the main body, and the insert plate at the outer end of the frame being inserted and fixed to the assembly groove, and a rectangular through groove being formed at the upper end of the frame; the mounting part is provided with a bearing part, the rotating frame of the bearing part being rotatably mounted on a fixed shaft on the front side of the frame, the rotating frame... The two sets of positioning rods at the top can be inserted into the frame, and the bearing plate on the rear side of the rotating frame is engaged with the inner side of the frame; the control unit is equipped with a processing unit, and the sliding frame of the processing unit is installed on the moving frame at the top of the main body through a lead screw, and the upper end of the sliding frame extends to the top of the frame; the bottom end of the sliding frame is equipped with a rotating part, and the turntable of the rotating part is rotatably engaged with the sliding frame through the top rod at its top, and the movable groove at the frontmost side inside the turntable is connected to the connecting hole inside the sliding frame, and the nozzle at the frontmost side inside the turntable is inserted into the spraying module nozzle at the upper end of the sliding frame.

[0008] Preferably, the control unit includes: an adjustment groove and a movable frame; the adjustment groove is located at the inner end of the main body; the movable frame is mounted above the adjustment groove via a lead screw.

[0009] Preferably, the mounting part includes: a hydraulic cylinder, a insert plate, an insertion hole, and a cover; the hydraulic cylinder is located on the inner bottom side of the frame, and the upper end of the hydraulic cylinder can abut against the rotating frame; the insert plate is located at both ends of the rear side of the frame; the insertion hole is opened on both sides of the upper end of the frame; the cover is located at the upper front side of the frame, and the cylindrical rod at the bottom of the cover is inserted into the insertion hole.

[0010] Preferably, the support part includes: a slot, a support plate, and a docking block; the slot is disposed on both sides of the rotating frame, and protrusions are provided on both sides inside the slot; the support plate is disposed on both sides of the upper end of the rotating frame; the docking block is disposed at the bottom of the support plate, and the docking block is inserted into the slot, and the grooves on both sides of the docking block are inserted into the protrusions on the inside of the slot.

[0011] Preferably, the processing part includes: a side frame and a connecting hole; the side frame is fixedly disposed at both ends of the front side of the sliding frame; the connecting hole is opened at the middle position of the front side of the sliding frame.

[0012] Preferably, the processing unit includes: a lifting frame and a spraying module; the lifting frame is located on the front side of the sliding frame, and the two sides of the lifting frame are slidably connected to the side frame by springs; the spraying module is inserted and fixed on the lifting frame, and the front end of the spraying module passes through the connecting hole.

[0013] Preferably, the rotating part includes: a turntable and a push rod; the turntable has a circular structure; the push rod is fixedly installed at the center position of the upper end of the turntable.

[0014] Preferably, the rotating part includes: a central groove, a suction module, and a movable groove; the central groove is located at the bottom of the turntable; the suction module is located at the lower end of the central groove; the movable groove is arranged in a ring at the outer edge of the bottom side of the turntable, and each set of movable grooves is connected to the central groove through a circular hole, and the upper end of the movable groove passes through the turntable through a circular through hole.

[0015] Preferably, the rotating part includes: a slider, a limiting block, and a connecting groove; the slider is slidably installed in each set of movable grooves by means of a spring, and a circular groove is opened inside the slider; the limiting block is symmetrically arranged on both sides inside the slider, and the connecting groove is opened at the side end of the slider and is connected to the central groove.

[0016] Preferably, the rotating part includes: a nozzle, an internal groove, and a side groove; the nozzle is inserted into the inside of the slider, and the lower end of the nozzle extends out from the inside of the slider, and the top of the nozzle is connected to the circular through hole at the upper end of the movable groove; the internal groove is opened inside the nozzle, and the internal groove can be connected to the spray channel and the connecting groove inside the nozzle through the circular hole; the side grooves are symmetrically opened on the outer edges of both sides of the nozzle, and the side grooves can be inserted and engaged with the limiting block.

[0017] 1. This invention mounts a turntable to the bottom of a sliding frame via a top rod. Multiple sets of nozzles of different specifications are arranged in a ring along the bottom edge of the turntable via sliders. The spraying module of the processing unit can slide along the side frame to quickly insert and remove the nozzles. When it is necessary to replace the nozzle to adapt to different spray materials (such as metal coating materials of different compositions or functional coatings of different viscosities) or different spraying effects (such as different coating thicknesses or different spraying textures), simply pull the spraying module upwards to release the limit on the turntable. Rotating the turntable moves the target nozzle directly below the connection hole. Then, re-inserting the spraying module with the target nozzle resumes spraying. The entire replacement process does not require disassembling the old nozzle or cleaning the installation station. The operation time is reduced from several minutes to over ten minutes to within tens of seconds, completely solving the problems of time-consuming nozzle replacement and interrupted processing. This effectively ensures the continuity of spraying processing, significantly improves overall processing efficiency, and can fully meet the mass production needs of carbon fiber encapsulated tube shells.

[0018] 2. This invention achieves efficient cleaning and collection of residual spray material through the negative pressure suction structure design of the rotating part. The central groove at the bottom of the turntable is connected to the built-in groove inside each group of nozzles. The suction module installed at the outer end of the central groove can be automatically activated after the spraying operation is completed, quickly generating negative pressure in the built-in groove. This negative pressure can quickly suck up the residual spray material in the spray channel inside the nozzle, preventing the residual spray material from dripping due to gravity. At the same time, the sucked residual spray material can enter the suction module through the central groove and finally be discharged from the side of the suction module for centralized collection. This design eliminates the risk of residual spray material adhering to the surface of the sprayed or unsprayed carbon fiber encapsulation shell from the source, effectively avoiding defects such as local bumps, color differences, and uneven coating thickness, ensuring the uniformity and performance stability of the coating on the surface of the encapsulation shell, significantly reducing the product defect rate, reducing material waste and increased production costs caused by defective products, and improving the product quality pass rate. Attached Figure Description

[0019] The following accompanying drawings will provide a better understanding of the invention by those skilled in the art, and will more clearly demonstrate the advantages of the invention. The drawings described herein are for illustrative purposes only, representing selected embodiments and not all possible implementations, and are not intended to limit the scope of the invention.

[0020] In the attached diagram:

[0021] Figure 1 A three-dimensional structural schematic diagram according to an embodiment of the present invention is shown.

[0022] Figure 2 An exploded structural diagram according to an embodiment of the present invention is shown.

[0023] Figure 3 A schematic diagram of the connection structure between the mounting part and the support part according to an embodiment of the present invention is shown.

[0024] Figure 4 A side view of the mounting section and the support section according to an embodiment of the present invention is shown.

[0025] Figure 5 A schematic diagram of the connection structure between the control unit and the mounting unit according to an embodiment of the present invention is shown.

[0026] Figure 6 A schematic diagram of the connection structure between the processing section and the rotating section according to an embodiment of the present invention is shown.

[0027] Figure 7 A schematic diagram of the disassembled structure of the machining section and the rotating section according to an embodiment of the present invention is shown.

[0028] Figure 8 A schematic diagram of a partial cross-sectional structure of the support portion according to an embodiment of the present invention is shown.

[0029] Figure 9 A schematic diagram of the internal structure of the rotating part according to an embodiment of the present invention is shown.

[0030] Figure 10 A schematic diagram of a partially cutaway structure of the rotating part according to an embodiment of the present invention is shown.

[0031] List of reference numerals

[0032] 1. Control Department;

[0033] 101. Main body; 1011. Assembly slot;

[0034] 102. Adjustment slot; 1021. Movable frame;

[0035] 2. Installation Department;

[0036] 201. Frame; 2011. Fixed shaft;

[0037] 202. Hydraulic cylinder; 203. Insert plate;

[0038] 204. Socket; 205. Cover;

[0039] 3. Load-bearing component;

[0040] 301, Rotating frame; 3011, Positioning rod; 3012, Slot;

[0041] 302, bearing plate; 3021, mating block;

[0042] 4. Processing Department;

[0043] 401, Sliding frame; 4011, Side frame; 4012, Connecting hole;

[0044] 402. Lifting frame; 403. Spraying module;

[0045] 5. Rotating part;

[0046] 501, turntable; 5011, push rod;

[0047] 502, central groove; 5021, suction module; 503, movable groove;

[0048] 504, slider; 5041, limit block; 5042, connecting groove;

[0049] 505, nozzle; 5051, internal groove; 5052, side groove. Detailed Implementation

[0050] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0051] Example 1: Please refer to Figures 1 to 10 As shown:

[0052] This invention provides a carbon fiber encapsulation tube shell surface spraying treatment device, comprising: a control unit 1; the control unit 1 includes a main body 101 and an assembly groove 1011, the main body 101 having a rectangular structure; the assembly groove 1011 being formed at both ends of the front side of the main body 101; a mounting part 2 is provided on the control unit 1, the frame 201 of the mounting part 2 being located on the front side of the main body 101, and the insert plate 203 at the outer end of the frame 201 being inserted and fixed to the assembly groove 1011, the upper end of the frame 201 having a rectangular through groove; a bearing part 3 is provided on the mounting part 2, the rotating frame 301 of the bearing part 3 being rotatably mounted on the fixed shaft 2011 on the front side of the frame 201, and the two sets of positioning rods 3011 at the top of the rotating frame 301 being able to engage with the frame 201 The rotating frame 301 is inserted into the inner side of the frame 201, and the bearing plate 302 on the rear side of the rotating frame 301 is engaged with the inner side of the frame 201. The control unit 1 is provided with a processing unit 4, and the sliding frame 401 of the processing unit 4 is mounted on the moving frame 1021 on the top of the main body 101 by a lead screw, and the upper end of the sliding frame 401 extends to the top of the frame 201. The bottom end of the sliding frame 401 is provided with a rotating part 5, and the turntable 501 of the rotating part 5 is rotatably engaged with the sliding frame 401 by a top rod 5011 on its top. The movable groove 503 at the frontmost side inside the turntable 501 is connected to the connecting hole 4012 inside the sliding frame 401, and the nozzle 505 at the frontmost side inside the turntable 501 is engaged with the nozzle of the spraying module 403 at the upper end of the sliding frame 401.

[0053] In embodiments of the present invention, such as Figure 2 As shown, the control unit 1 includes: an adjustment groove 102 and a movable frame 1021; the adjustment groove 102 is opened at the inner end of the main body 101; the movable frame 1021 is installed above the adjustment groove 102 by a lead screw; an assembly groove 1011 is provided so that the frame 201 can be inserted into the main body 101 through the assembly groove 1011; the movable frame 1021 is provided so that the sliding frame 401 can be movably installed on the movable frame 1021, which can not only control the forward and backward movement of the sliding frame 401, but also drive the sliding frame 401 to move left and right on the main body 101.

[0054] As a second embodiment of the present invention, based on embodiment 1, such as Figures 3 to 5 ,as well as Figure 8As shown, the mounting part 2 includes: a hydraulic cylinder 202, a insert plate 203, an insertion hole 204, and a cover 205; the hydraulic cylinder 202 is located on the inner bottom side of the frame 201, and its upper end can abut against the rotating frame 301; the insert plate 203 is located at both ends of the rear side of the frame 201; the insertion hole 204 is opened on both sides of the upper end of the frame 201; the cover 205 is located on the upper front side of the frame 201, and the cylindrical rod at the bottom of the cover 205 is inserted into the insertion hole 204; the bearing part 3 includes: a slot 3012, a bearing plate 302, and a mating block 3021; ​​the slot 3012 is located on both sides of the rotating frame 301, and The slot 3012 has protrusions on both sides inside; the support plate 302 is set on both sides of the upper end of the rotating frame 301; the mating block 3021 is set on the bottom of the support plate 302, and the mating block 3021 is inserted into the slot 3012, and the grooves on both sides of the mating block 3021 are inserted into the protrusions on the inside of the slot 3012; a frame 201 is provided, and by sending the support plate 302 to the inside of the frame 201, the carbon fiber encapsulation shell can be sprayed inside the frame 201; a fixed shaft 2011 is provided, and the rotating frame 301 can be rotatably mounted onto the frame 201 via the fixed shaft 2011; a hydraulic cylinder 202 is provided, which can be used to... Hydraulic cylinder 202 pushes the rotating frame 301 upward and delivers the bearing plate 302 to the processing station; an insert plate 203 is provided, which, by inserting and engaging with the assembly slot 1011, allows the frame 201 to be inserted and fixed onto the main body 101; an insertion hole 204 is provided, through which a cover 205 is inserted into the upper end of the frame 201; the cover 205 is provided to shield the sprayed paint during spraying, preventing the paint from splashing in all directions; the rotating frame 301 is provided, and bearing plates 302 can be inserted into both sides of the rotating frame 301, and by rotating the rotating frame 301, the bearing plates 302 can be delivered to the frame 201. The processing station within 1 includes: a positioning rod 3011, which, when inserted into the frame 201, allows the carrier plate 302 to be quickly aligned inside the frame 201 during transport by the rotating frame 301; a slot 3012, through which the carrier plate 302 can be inserted into both sides of the rotating frame 301; a carrier plate 302, on which carbon fiber encapsulated tubes can be placed and transported to the interior of the frame 201 for spraying; and a docking block 3021, which allows the frame 201 to be inserted into the slot 3012.

[0055] In embodiments of the present invention, such as Figure 6 and 7As shown, the processing unit 4 includes: a side frame 4011 and a connecting hole 4012; the side frame 4011 is fixedly disposed at both ends of the front side of the sliding frame 401; the connecting hole 4012 is opened at the middle position of the front side of the sliding frame 401; a lifting frame 402 and a spraying module 403; the lifting frame 402 is disposed on the front side of the sliding frame 401, and the two sides of the lifting frame 402 are slidably connected to the side frame 4011 by spring cooperation; the spraying module 403 is inserted and fixed on the lifting frame 402, and the front end of the spraying module 403 passes through the connecting hole 4012; the sliding frame 401 is provided so that the sliding frame 401 can be used to make the sliding frame 4011 slide. 1. A spraying module 403 is installed on the upper part; a side frame 4011 is provided, through which the lifting frame 402 can be slidably installed onto the sliding frame 401; a connecting hole 4012 is provided, through which the spraying module 403 can be inserted into the nozzle 505; a lifting frame 402 is provided, through which the spraying module 403 can be slidably installed onto the sliding frame 401; a spraying module 403 is provided, and by inserting the spraying module 403 into the nozzle 505, the spraying material in the spraying module 403 is sprayed out through the nozzle, thus completing the spraying process of the carbon fiber encapsulated tube shell.

[0056] As a third embodiment of the present invention, based on embodiment 1, such as Figure 9 and Figure 10As shown, the rotating part 5 includes: a turntable 501 and a push rod 5011; the turntable 501 has a circular structure; the push rod 5011 is fixedly installed at the center position of the upper end of the turntable 501; the rotating part 5 includes: a central groove 502, a suction module 5021, and a movable groove 503; the central groove 502 is located at the bottom of the turntable 501; the suction module 5021 is located at the lower end of the central groove 502; the movable groove 503 is arranged in a ring on the outer edge of the bottom side of the turntable 501, and each set of movable grooves 503 is connected to the central groove 502 through a circular hole, and the upper end of the movable groove 503 passes through the turntable 501 through a circular through hole; the rotating part 5 includes: a slider 504, a limiting block 5041, and a connecting groove 5042; the slider 504 is slidably installed on each of the turntables 501 by means of a spring. The movable groove 503 is located inside the slider 504, and a circular groove is formed inside the slider 504. Limiting blocks 5041 are symmetrically arranged on both sides of the slider 504, and a connecting groove 5042 is formed on the side end of the slider 504, communicating with the central groove 502. The rotating part 5 includes a nozzle 505, an internal groove 5051, and a side groove 5052. The nozzle 505 is inserted into the slider 504, with its lower end extending out of the slider 504, and its top communicating with the circular through hole at the upper end of the movable groove 503. The internal groove 5051 is formed inside the nozzle 505, and can communicate with the spray channel inside the nozzle 505 and the connecting groove 5042 through a circular hole. The side grooves 5052 are symmetrically formed. At the outer edges of both sides of the nozzle 505, and with the side grooves 5052 capable of engaging with the limiting block 5041, a turntable 501 is provided. Various nozzles 505 of different specifications can be mounted on the turntable 501. By rotating the turntable 501, the position of the nozzle 505 on the sliding frame 401 can be adjusted. A top rod 5011 is provided, allowing the turntable 501 to be rotatably mounted onto the sliding frame 401. A central groove 502 is provided, allowing it to communicate with the internal grooves 5051 within each nozzle 505. When the suction module 5021 is activated, it can suction from the internal grooves 5051 within each group of nozzles 505. The suction module 5021 is provided; after spraying is completed, the suction module 5021 can automatically open to allow for suction. The suction effect creates a negative pressure within the built-in groove 5051, drawing residual spray material from the spray channel inside the nozzle 505 into the built-in groove 5051. Finally, under the suction of the suction module 5021, the material is discharged from the side end of the suction module 5021. A movable groove 503 allows the slider 504 to be slidably mounted to the bottom edge of the turntable 501. The slider 504 allows the nozzle 505 to be inserted into the turntable 501. A limiting block 5041, by engaging with the side groove 5052, positions the nozzle 505 within the slider 504. A connecting groove 5042 connects the nozzle 505 to the central groove 502.The spray nozzle 505 is provided, and by inserting different spray nozzles 505 into the spraying module 403, different spraying effects can be achieved, and it can adapt to different spray materials; the built-in groove 5051 is provided, and by creating negative pressure inside the built-in groove 5051, residual material in the spray channel inside the spray nozzle 505 can be sucked in to prevent it from dripping downwards; the side groove 5052 is provided to assist the spray nozzle 505 in positioning and insertion within the slider 504.

[0057] This application provides a turntable 501 at the bottom of a sliding frame 401, and inserts a nozzle 505 into the bottom edge of the turntable 501 via a slider 504. The spraying module 403 can pass through the connecting hole 4012 to engage with the nozzle 505, and limit the position of the turntable 501. The spraying module 403 performs spraying with the help of the nozzle 505. When it is necessary to change to a different nozzle 505 to adapt to different spray materials or spraying effects, the spraying module 403 is pulled upwards, and the turntable 501 is rotated on the sliding frame 401, which can achieve the effect of quickly changing the nozzle 505. The nozzle 505 to be used is moved to the lower end of the connecting hole 4012, and the spraying module 403 and the nozzle 505 are re-inserted to continue the spraying process.

[0058] This application involves creating a central groove 502 at the bottom of the turntable 501, connecting the central groove 502 to the built-in groove 5051 within each group of spray heads 505, and installing a suction module 5021 at the outer end of the central groove 502. When the spraying work is completed, the suction module 5021 can automatically operate in a timely manner, generating negative pressure in the built-in groove 5051 within an extreme time to suction out the residue in the spraying channel inside the spray head 505, preventing it from dripping downwards. The spray residue is finally discharged from the side end of the suction module 5021 under the suction action of the suction module 5021 and collected centrally.

[0059] The specific usage and function of this embodiment are as follows:

[0060] In this invention, such as Figures 1 to 10As shown, the carbon fiber encapsulation shell to be sprayed is neatly placed on the support plate 302 of the support part 3. Then, the mating block 3021 at the bottom of the support plate 302 is aligned with the slots 3012 on both sides of the rotating frame 301 and inserted, so that the grooves on both sides of the mating block 3021 are inserted and fixed with the protrusions on the inner side of the slots 3012. Next, the frame 201 of the mounting part 2 is inserted and fixed to the assembly slots 1011 at both ends of the front side of the main body 101 of the control part 1 through the insert plates 203 at both ends of the rear side. Then, the cylindrical rod at the bottom of the cover 205 is inserted into the insertion holes 204 on both sides of the upper end of the frame 201 to complete the installation of the cover 205. After that... The hydraulic cylinder 202 on the bottom side inside the frame 201 is activated. The upper end of the hydraulic cylinder 202 pushes the rotating frame 301 upward until the bearing plate 302 on the rear side of the rotating frame 301 is engaged with the inner side of the frame 201, completing the loading and positioning of the carbon fiber encapsulation tube shell. Then, the corresponding nozzle 505 is selected according to the spraying requirements. If the nozzle 505 on the current turntable 501 that is aligned with the connecting hole 4012 of the sliding frame 401 does not meet the requirements, the lifting frame 402 of the processing unit 4 is pulled upward. The lifting frame 402 slides along the side frames 4011 at both ends of the front side of the sliding frame 401, driving the spraying module 403 on the lifting frame 402. Move upwards to disengage the front end of the spraying module 403 from the top of the current nozzle 505, releasing the restriction on the turntable 501; then rotate the turntable 501 of the rotating part 5, the turntable 501 rotates around the top rod 5011 at the bottom of the sliding frame 401, moving the target nozzle 505 directly below the connecting hole 4012 at the middle position of the front side of the sliding frame 401. At this time, the slider 504 where the target nozzle 505 is located is held in the movable groove 503 on the bottom side of the turntable 501 by spring cooperation, and the side grooves 5052 on both sides of the nozzle 505 are engaged with the limiting blocks 5041 on both sides inside the slider 504; then release the lifting frame. 402, the lifting frame 402 slides down along the side frame 4011 under the action of the spring, driving the front end of the spraying module 403 to pass through the connection hole 4012 and insert into the top of the target nozzle 505, completing the selection and installation of the nozzle 505. Then, the drive component of the control unit 1 is activated, and the moving frame 1021 above the adjustment groove 102 moves along the adjustment groove 102 through the screw, driving the sliding frame 401 to move back and forth along the moving frame 1021. At the same time, the sliding frame 401 moves left and right along the moving frame 1021 through the screw, dynamically adjusting the relative position of the nozzle 505 and the carbon fiber encapsulated tube shell on the inner support plate 302 of the frame 201.Subsequently, the spraying module 403 is activated. The spray material inside the spraying module 403 is sprayed out through the spraying channel inside the nozzle 505 to spray the surface of the carbon fiber encapsulated tube shell. During the spraying process, the cover 205 shields the spray material. After the spraying operation is completed, the spraying module 403 is turned off, and the suction module 5021 at the lower end of the central groove 502 at the bottom of the turntable 501 can be opened automatically. The operation of the suction module 5021 creates a negative pressure in the central groove 502. The negative pressure is transmitted through the connecting groove 5042 on the side of the slider 504 to the built-in groove 5051 inside the nozzle 505. The built-in groove 5051 is connected to the spraying channel inside the nozzle 505 through a circular hole, which directs the spray material through the nozzle. Residual spray material in the channel is sucked into the built-in groove 5051, then through the connecting groove 5042 and the central groove 502 into the suction module 5021. Finally, it is discharged from the side of the suction module 5021 and collected. After running for a period of time, the suction module 5021 can automatically shut down. The running time of the suction module 5021 can be set. The hydraulic cylinder 202 is activated to retract it, and the rotating frame 301 rotates in the opposite direction around the fixed axis 2011. The support plate 302 moves out of the frame 201 along with the rotating frame 301. The support plate 302 is pulled out of the slot 3012 of the rotating frame 301, and the coated carbon fiber encapsulation shell is removed, completing one coating operation.

[0061] The following points should be noted in this article:

[0062] 1. The accompanying drawings of the embodiments of the present invention only involve the structures involved in the embodiments of the present invention; other structures can refer to general designs.

[0063] 2. Where there is no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.

[0064] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A carbon fiber encapsulation tube shell surface spraying treatment device, comprising: Control unit (1); the control unit (1) includes a main body (101) and an assembly slot (1011), the main body (101) is a rectangular structure; the assembly slot (1011) is opened at both ends of the front side of the main body (101); characterized in that the control unit (1) is provided with an installation part (2), the frame (201) of the installation part (2) is located on the front side of the main body (101), and the insert plate (203) at the outer end of the frame (201) is inserted and fixed to the assembly slot (1011), and a rectangular through slot is opened at the upper end of the frame (201); the installation part (2) is provided with a bearing part (3), the rotating frame (301) of the bearing part (3) is rotatably mounted on the fixed shaft (2011) on the front side of the frame (201), and rotates Two sets of positioning rods (3011) on the top of the frame (301) can be inserted into the frame (201), and the bearing plate (302) on the rear side of the rotating frame (301) is engaged with the inner side of the frame (201); a processing part (4) is provided on the control part (1), and the sliding frame (401) of the processing part (4) is installed on the moving frame (1021) on the top of the main body (101) by a screw, and the upper end of the sliding frame (401) extends to the top of the frame (201); a rotating part (5) is provided at the bottom end of the sliding frame (401), and the turntable (501) of the rotating part (5) is rotatably engaged with the sliding frame (401) by the top rod (5011) on its top. The rotating part (5) includes a central groove (502) and a suction mold. The turntable (501) comprises a block (5021), a movable groove (503), a slider (504), a limiting block (5041), a connecting groove (5042), a nozzle (505), an internal groove (5051), and a side groove (5052). The central groove (502) is located at the bottom of the turntable (501). The suction module (5021) is located at the lower end of the central groove (502). The movable grooves (503) are arranged in a ring on the outer edge of the bottom side of the turntable (501), and each set of movable grooves (503) is connected to the central groove (502) through a circular hole. The upper end of the movable groove (503) passes through the turntable (501) through a circular through hole. The foremost movable groove (503) is connected to the connecting hole (4012) in the sliding frame (401). The slider (504) is slidably installed in each set of movable slots (503) by means of a spring, and a circular slot is provided inside the slider (504); the limiting block (5041) is symmetrically arranged on both sides inside the slider (504), and a connecting slot (5042) is opened at the side end of the slider (504), and the connecting slot (5042) is connected to the central slot (502); the nozzle (505) is inserted into the inside of the slider (504), and the lower end of the nozzle (505) extends out from the inside of the slider (504), and the top of the nozzle (505) is connected to the circular through hole at the upper end of the movable slot (503), and the foremost nozzle (505) is inserted into the nozzle of the spraying module (403) at the upper end of the sliding frame (401);The built-in groove (5051) is formed inside the nozzle (505), and the built-in groove (5051) can be connected to the spray channel and the connecting groove (5042) inside the nozzle (505) through a circular hole; the side grooves (5052) are symmetrically formed on the outer edges of both sides of the nozzle (505), and the side grooves (5052) can be inserted and engaged with the limiting block (5041).

2. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 1, characterized in that: The control unit (1) includes: an adjustment groove (102) and a moving frame (1021); the adjustment groove (102) is located at the inner end of the main body (101); the moving frame (1021) is mounted above the adjustment groove (102) by a lead screw.

3. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 1, characterized in that: The mounting part (2) includes: a hydraulic cylinder (202), a insert plate (203), an insertion hole (204), and a cover (205); the hydraulic cylinder (202) is located on the inner bottom side of the frame (201), and the upper end of the hydraulic cylinder (202) can abut against the rotating frame (301); the insert plate (203) is located at both ends of the rear side of the frame (201); the insertion hole (204) is opened on both sides of the upper end of the frame (201); the cover (205) is located at the upper front side of the frame (201), and the cylindrical rod at the bottom of the cover (205) is inserted into the insertion hole (204).

4. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 1, characterized in that: The support part (3) includes: a slot (3012), a support plate (302), and a docking block (3021); the slot (3012) is disposed on both sides of the rotating frame (301), and protrusions are provided on both sides inside the slot (3012); the support plate (302) is disposed on both sides of the upper end of the rotating frame (301); the docking block (3021) is disposed at the bottom of the support plate (302), and the docking block (3021) is inserted into the slot (3012), and the grooves on both sides of the docking block (3021) are inserted into the protrusions on the inner side of the slot (3012).

5. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 1, characterized in that: The processing unit (4) includes: a side frame (4011) and a connecting hole (4012); the side frame (4011) is fixedly disposed at both ends of the front side of the sliding frame (401); the connecting hole (4012) is opened at the middle position of the front side of the sliding frame (401).

6. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 5, characterized in that: The processing unit (4) includes: a lifting frame (402) and a spraying module (403); the lifting frame (402) is located on the front side of the sliding frame (401), and the two sides of the lifting frame (402) are slidably connected to the side frame (4011) by spring cooperation; the spraying module (403) is inserted and fixed on the lifting frame (402), and the front end of the spraying module (403) passes through the connecting hole (4012).

7. The carbon fiber encapsulation tube shell surface spraying treatment device according to claim 1, characterized in that: The rotating part (5) includes a turntable (501) and a top rod (5011); the turntable (501) is circular; the top rod (5011) is fixedly installed at the center of the upper end of the turntable (501).

Citation Information

Patent Citations

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