Radar cover gluing and pressing equipment

By using the grinding and gluing mechanisms of the radome gluing and pressing equipment, the problem of insufficient bonding strength caused by the thin surface layer of the radome was solved, achieving efficient and reliable bonding results and production efficiency.

CN121372774AActive Publication Date: 2026-01-23SHENYANG ZHONGFEI MASCH FACTORY CO LTD
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Patent Information

Application Number
CN202511972186.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-25
Publication Date
2026-01-23
Estimated Expiration
2045-12-25

AI Technical Summary

Technical Problem

Existing radome bonding equipment suffers from insufficient bonding strength due to weak surface layers caused by the molding process, affecting the applicability and service life of the radar. At the same time, the pretreatment process reduces production efficiency.

Method used

A radar dome adhesive coating and pressing device is adopted, which includes a grinding mechanism, an adhesive coating mechanism and a pressing mechanism. The weak surface layer is removed by sanding with sandpaper, the powder is blown away by airbags to improve the roughness of the bonding surface, and the adhesive coating mechanism achieves uniform adhesive coating and pressing.

Benefits of technology

It improves the bonding strength and reliability between the radome and the radar, ensures that the bonding effect is not affected by dust, simplifies the pretreatment process, and improves production efficiency and bonding speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The radome gluing and pressing equipment comprises a fixed seat, a pressing mechanism and a gluing mechanism are arranged above the fixed seat, a supporting plate is rotationally connected to the interior of the fixed seat, a rotating ring is coaxially and fixedly arranged on the upper portion of the supporting plate, a driving mechanism is arranged on one side of the supporting plate, and a grinding mechanism is arranged above the fixed seat; the grinding mechanism comprises a limiting plate fixedly arranged on the rear side of the top face of the fixing base, a movable block is slidably connected to the middle of the limiting plate, abrasive paper is arranged on the bottom face of the movable block, a first annular groove is coaxially formed in the top face of the rotating ring, and a plurality of guide blocks are fixedly arranged on the inner side wall of the first annular groove in an annular structure at equal intervals. A supporting spring is fixedly arranged between the rear wall of the movable block and the inner wall of the limiting plate; the rear side of the movable block is connected with an air bag, an air cavity is formed in the movable block, and a plurality of air outlets are formed in the bottom face of the air cavity. The radar cover bonding surface polishing device can polish the bonding surface of a radar cover before a gluing and pressing process, remove a weak'surface layer 'generated by a mold pressing process, and guarantee the bonding effect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of radar processing, and particularly relates to a radar cover gluing and pressing equipment. BACKGROUND

[0002] With the development of science and technology, the application of radar has gradually entered various fields of daily life. In order to protect the normal operation of radar in harsh environments, workers generally bond a radar cover on a vehicle-mounted radar, a weather radar and a navigation radar and other radars that need to adapt to different environments, so as to protect the main structure of the radar. In the bonding process of the radar cover and the radar, since the radar cover is produced by a molding process, a "surface layer" with weak physical and chemical properties will exist after demolding. The "surface layer" is mainly composed of demolding agent residues, low molecular weight resin components and an incomplete curing layer formed due to air inhibition. Therefore, the bonding is prone to be not firm. At this time, external pressure needs to be provided by a pressing equipment to press the two to enhance the bonding strength of the radar and the radar cover.

[0003] Although the existing radar cover bonding and pressing equipment can enhance the bonding effect of the two by applying a large amount of glue and pressing, the connection strength and the occlusion degree between the glue and the bonding surface of the radar cover are weak due to the existence of the weak "surface layer", which will cause the connection reliability between the radar and the radar cover to be insufficient, so that the finished product is difficult to adapt to harsh weather environments, greatly reducing the applicability and service life of the radar. If the bonding surface of the radar cover is pre-processed before bonding, the production efficiency of the radar will be affected by the processing process connection efficiency. In addition to pre-treating the bonding surface of the radar cover, workers also need to measure the radar cover one by one in advance and then treat the defects on the bonding surface in a targeted manner. This not only makes it difficult to guarantee the processing precision, but also further reduces the process connection, and the bonding rate of the radar cover and the radar is also affected. In view of this, the present application provides a radar cover gluing and pressing equipment. SUMMARY

[0004] The present application aims at: in order to solve the problem of weak "surface layer" caused by the molding process of the radar cover bonding in the prior art, which is not conducive to the bonding reliability, a radar cover gluing and pressing equipment is provided.

[0005] In order to achieve the above object, the application adopts the following technical solution: a radar cover gluing and pressing equipment, comprising a fixed seat, a pressing mechanism and a gluing mechanism arranged above the fixed seat, a supporting plate rotatably connected inside the fixed seat, a rotating ring coaxially fixed on the upper part of the supporting plate, a driving mechanism arranged on one side of the supporting plate, the driving mechanism driving the supporting plate to rotate, and a polishing mechanism arranged above the fixed seat; the polishing mechanism comprises a limiting plate fixed on the top surface of the fixed seat, a movable block slidingly connected in the middle of the limiting plate, sandpaper arranged on the bottom surface of the movable block and in frictional contact with the radar cover, a first ring groove coaxially arranged on the top surface of the rotating ring, a plurality of guide blocks arranged on the inner side wall of the first ring groove in a ring-shaped equidistant structure, a guide rod fixed on the bottom surface of the movable block and in sliding contact with the side wall of the guide block, the guide rod being translated away from the radar cover when being extruded by the guide block, and a supporting spring fixed between the rear wall of the movable block and the inner wall of the limiting plate; a gas bag is connected to the rear side of the movable block, a gas cavity is arranged in the movable block and in communication with the inside of the gas bag, and a plurality of gas outlets are arranged on the bottom surface of the gas cavity.

[0006] As a further description of the above technical solution: a second ring groove coaxially arranged with the first ring groove is arranged at the edge of the top surface of the rotating ring, a connecting groove is arranged between the first ring groove and the second ring groove, two guide plates are arranged in a central symmetric structure in the connecting groove, the guide plates are arranged in an inclined structure, the outer ends of the front and rear guide plates are respectively extended to the inside of the second ring groove and the first ring groove, the guide plates are rotatably connected to the inner wall of the connecting groove through a hinge shaft, the guide plates do not rotate when the guide rod is extruded in contact with the side wall of the connecting groove close to the guide plate, and a torsion spring is sleeved on the middle part of the hinge shaft.

[0007] As a further description of the above technical solution: a fixed plate is fixedly arranged at the end of the gas bag away from the movable block, the fixed plate is fixedly connected with the inner wall of the limiting plate, the fixed plate is slidingly connected with the movable block, openings are arranged at both ends of the gas bag, an air inlet is arranged on the fixed plate and in communication with the inside of the gas bag, and a notch is arranged on the limiting plate at a position opposite to the air inlet.

[0008] As a further description of the above technical solution: the plurality of gas outlets are arranged in a T-shaped structure, a partition plate is fixedly arranged at the lower part of the gas cavity, the partition plate divides the gas cavity into two parts, the plurality of gas outlets above the sandpaper are arranged in a straight line and behind the partition plate, the plurality of gas outlets on the front side of the sandpaper are arranged in a square array and in front of the partition plate, and the lower part of the gas outlet is arranged in an inclined rear structure.

[0009] As a further description of the above technical solution: first baffles are hingedly connected to the opening end of the gas cavity through torsion springs on the upper and lower sides of the partition plate, the first baffles can only rotate towards the inside of the gas cavity, and a second baffle is hingedly connected in the air inlet through a torsion spring, the second baffle can only rotate towards the gas bag.

[0010] As a further description of the above technical scheme: the movable block is provided with extrusion rods on both sides, two latches are symmetrically and fixedly arranged at both ends of the extrusion rods, an insertion slot is arranged on the side wall of the movable block and matched with the latches, the terminal end of the latches is in U-shaped structure and is provided with two protrusions in the radial direction, a groove is arranged in the insertion slot and matched with the protrusions, a rod slot is arranged on the side wall of the movable block and matched with the extrusion rods, and the two extrusion rods are respectively arranged to extrude and fix the two ends of the sandpaper in the two rod slots.

[0011] As a further description of the above technical scheme: the gluing mechanism comprises a moving frame which is slidably connected to the top surface of the movable block, a compression spring is fixedly arranged between the moving frame and the top surface of the movable block, a sleeve is fixedly arranged on the front side of the moving frame, the upper part of the sleeve is arranged in an inclined structure, the inside lower end of the sleeve is in T-shaped cylindrical structure, a discharge pipe is slidably arranged at the opening end of the lower side of the sleeve, the top surface of the discharge pipe is in closed structure, the lower end of the discharge pipe is in V-shaped structure, two discharge ports are symmetrically arranged on the upper part of the discharge pipe, and the discharge ports are normally blocked by the inner wall of the lower side of the sleeve.

[0012] As a further description of the above technical scheme: two slide rods are symmetrically and fixedly arranged on both sides of the discharge pipe, the slide rods are slidably connected with the bottom surface of the sleeve, a return spring is fixedly arranged between the top surface of the slide rod and the inner wall of the sleeve, a bellows is connected behind the sleeve, a glue bucket is fixedly arranged on the top surface of the limiting plate, the rear end of the bellows extends through the front wall of the glue bucket and into the inside of the glue bucket, a internally threaded pipe is arranged through the top surface of the glue bucket, and a threaded cover is threadedly connected in the internally threaded pipe.

[0013] As a further description of the above technical scheme: the pressing mechanism comprises a fixed frame fixedly arranged on the top surface of the fixed seat, a hydraulic rod is fixedly arranged on the bottom surface of the fixed frame, a three-jaw chuck is fixedly arranged on the lower end of the hydraulic rod, and the radar is clamped in the three-jaw chuck.

[0014] As a further description of the above technical scheme: a radar cover is inserted into the inside of the supporting plate, the outer wall of the supporting plate and the bottom surface of the rotating ring are connected and fixed through a plurality of connecting rods, a plurality of rubber strips in ring-shaped equidistant structure are fixedly arranged on the inner wall of the supporting plate and extrudedly contact with the outer wall of the radar cover, the driving mechanism comprises two gears rotatably connected in the fixed seat, the two gears are meshingly connected, one of the gears is coaxially and fixedly connected with the lower part of the supporting plate, the top surface of the other gear is coaxially and fixedly connected with a servo motor, and the servo motor is fixedly connected with the fixed seat.

[0015] In summary, since the radar cover gluing and pressing equipment adopts the above-mentioned technology, the application has the beneficial effects that: the polishing mechanism is provided, the cooperation of the guide rod in the polishing mechanism, the first ring groove on the rotating ring and the guide block in the first ring groove can make the movable block move back and forth in advance in the rotating of the rotating ring, and then the sandpaper on the bottom surface can polish the weak "surface layer" of the bonding surface of the radar cover, such action not only has good polishing effect similar to manual polishing action, but also unifies the polishing degree and direction, which helps to improve the polishing precision, so that the polished bonding surface of the radar cover can not only avoid the problem of insecure bonding, but also improve the contact area of the glue and the bonding surface through the rough surface generated by polishing, improve the occlusion degree between the glue and the bonding surface and then enhance the bonding effect of the radar and the radar cover, and at the same time, the air bag is provided to intermittently blow air to the polishing surface and the top surface of the sandpaper during the back and forth movement, the former can make the residual powder on the polishing surface be blown away, and ensure that the bonding effect is not affected by the dust to reduce, and the latter can make the sandpaper vibrate at a high frequency through Bernoulli principle, so as to help the sandpaper shake off the dust on it, avoiding that the powder adhered to the sandpaper affects the polishing effect. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The overall schematic diagram according to the application is shown; Figure 2 The front sectional schematic diagram according to the application is shown; Figure 3 The connecting relationship between the rotating ring and the movable block according to the application is shown; Figure 4 The sectional view of the rotating ring according to the application is shown; Figure 5 The schematic diagram of the supporting plate structure according to the application is shown; Figure 6 The sectional view of the limiting plate and the glue bucket according to the application is shown; Figure 7 The sectional view of the movable block according to the application is shown; Figure 8 The internal schematic diagram of the movable block according to the application is shown; Figure 9 The sectional view of the sleeve according to the application is shown; Figure 10 The schematic diagram of the discharge pipe according to the application is shown; Figure 11 The rear sectional schematic diagram of the movable block according to the application is shown; Figure 12 The schematic diagram of the Figure 11 The enlarged structure schematic diagram of A in the application is shown.

[0017] Legend: 10. Fixed base; 11. Support plate; 111. Connecting rod; 112. Rubber strip; 12. Rotary ring; 121. First annular groove; 122. Guide block; 123. Second annular groove; 124. Connecting groove; 125. Guide plate; 126. Hinge shaft; 127. Torsion spring; 20. Pressing mechanism; 21. Fixing frame; 22. Hydraulic rod; 23. Three-jaw chuck; 30. Drive mechanism; 31. Gear; 32. Servo motor; 40. Grinding mechanism; 41. Limiting plate; 42. Movable block; 421. Air chamber; 422. Air outlet; 423. Partition plate; 424. First baffle plate; 425. Slot; 426. Rod groove; 43. Sandpaper; 44. Guide rod; 45. Support spring; 46. Airbag; 47. Fixing plate; 471. Air inlet; 472. Second baffle plate; 48. Extrusion rod; 481. Pin; 50. Glue application mechanism; 51. Moving frame; 511. Compression spring; 52. Sleeve; 521. Corrugated pipe; 53. Discharge pipe; 531. Discharge port; 532. Slide rod; 533. Return spring; 54. Glue bucket; 541. Internally threaded pipe; 542. Threaded cap. Detailed Implementation

[0018] The following will describe in detail, with reference to the accompanying drawings of the embodiments of the present invention, a radar dome coating and pressing device of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] like Figures 1-12 As shown, the present invention provides a radar dome adhesive bonding device, including a fixed base 10. The upper part of the fixed base 10 is a U-shaped structure with an opening facing forward, allowing operators to maintain the internal parts of the device from the front opening. A support plate 11 is rotatably connected inside the fixed base 10, and a radar dome is inserted inside the support plate 11. A rotating ring 12 is coaxially fixed on the upper part of the support plate 11. The outer wall of the support plate 11 and the bottom surface of the rotating ring 12 are connected and fixed by multiple connecting rods 111. The inner wall of the support plate 11 has a ring-shaped structure with multiple rubber strips 112 that are in contact with the outer wall of the radar dome. The rubber strips 112 can press the radar dome inside the support plate 11. The pressure and friction can cause the radar dome to rotate together when the support plate 11 rotates.

[0020] The side of the pallet 11 is provided with a driving mechanism 30, the driving mechanism 30 drives the pallet 11 to rotate, the driving mechanism 30 includes two gear wheels 31 rotatably connected in the fixed seat 10, the two gear wheels 31 are meshed and connected, one of the gear wheels 31 is coaxially fixedly connected with the lower part of the pallet 11, the top surface of the other gear wheel 31 is coaxially fixedly connected with a servo motor 32, the servo motor 32 is fixedly connected with the fixed seat 10, the servo motor 32 is controlled by a PLC controller, and the following steps are run: S1, the two gear wheels 31 drive the pallet 11 and the structure thereon to rotate in a first rotation direction; S2, after rotating a specified number of turns, the servo motor 32 stops rotating, and then the two gear wheels 31 drive the pallet 11 to rotate in a second rotation direction, the second rotation direction being opposite to the first rotation direction.

[0021] S3, after the pressing process is completed and a new set of radomes is replaced, S1 is repeated.

[0022] The fixed seat 10 is provided with a polishing mechanism 40, the polishing mechanism 40 includes a limiting plate 41 fixedly arranged on the top surface of the fixed seat 10, an active block 42 slidably connected to the middle part of the limiting plate 41, the active block 42 is prevented from rotating with the rotating ring 12, a sandpaper 43 in frictional contact with the radome is arranged on the bottom surface of the active block 42, two extrusion rods 48 are arranged on the two sides of the active block 42, the middle part of the extrusion rod 48 is in a cylindrical structure, two latches 481 are symmetrically fixedly arranged at the two ends of the extrusion rod 48, a slot 425 is formed in the side wall of the active block 42 and matched with the latches 481, the latches 481 are in a U-shaped structure and radially provided with two protrusions, a groove is arranged in the slot 425 and matched with the protrusions, the extrusion rod 48 is fixed on the side wall of the active block 42 through the insertion of the two, a rod slot 426 is formed in the side wall of the active block 42 and matched with the extrusion rod 48, and the two extrusion rods 48 extrude and fix the sandpaper 43 at the two ends in the two rod slots 426, so as to fix the sandpaper 43, and the simple plug-in structure also facilitates the replacement of the sandpaper 43 by the staff after a long time of use.

[0023] The top surface of the rotating ring 12 is coaxially provided with a first ring groove 121, and a plurality of guide blocks 122 are fixedly arranged on the inner side wall of the first ring groove 121 in a ring-shaped equidistant structure. The arrangement of the guide blocks 122 makes the inner side wall of the first ring groove 121 form a wave-shaped structure. The bottom surface of the movable block 42 is fixedly provided with a guide rod 44 in sliding contact with the side wall of the guide block 122. When the guide rod 44 is pressed by the guide block 122, it translates away from the radar cover. The support spring 45 is fixedly arranged between the rear wall of the movable block 42 and the inner wall of the limiting plate 41. During the rotation of the rotating ring 12, the guide block 122 will press the guide rod 44 to move backward. Then, when the position of the guide rod 44 corresponds to the position between the adjacent two guide blocks 122, the rebound force of the support spring 45 will push the backward-moving movable block 42 forward, so that the movable block 42 moves back and forth as a whole. Through this movement path, the sandpaper 43 can perform the polishing operation on the radar cover. During the rotation in the first rotation direction, the sandpaper 43 can fully polish the bonding surface of the radar cover. In this way, not only can the weak "surface layer" generated by the mold pressing process on the radar cover be polished, but also a rough surface can be formed on the bonding surface, thereby increasing the bonding and engagement area between the glue and the radar cover, and further improving the bonding strength between the radar cover and the radar. The top surface of the rotating ring 12 is coaxially provided with a first ring groove 121, and a plurality of guide blocks 122 are fixedly arranged on the inner side wall of the first ring groove 121 in a ring-shaped equidistant structure. The arrangement of the guide blocks 122 makes the inner side wall of the first ring groove 121 form a wave-shaped structure. The bottom surface of the movable block 42 is fixedly provided with a guide rod 44 in sliding contact with the side wall of the guide block 122. When the guide rod 44 is pressed by the guide block 122, it translates away from the radar cover. The support spring 45 is fixedly arranged between the rear wall of the movable block 42 and the inner wall of the limiting plate 41. During the rotation of the rotating ring 12, the guide block 122 will press the guide rod 44 to move backward. Then, when the position of the guide rod 44 corresponds to the position between the adjacent two guide blocks 122, the rebound force of the support spring 45 will push the backward-moving movable block 42 forward, so that the movable block 42 moves back and forth as a whole. Through this movement path, the sandpaper 43 can perform the polishing operation on the radar cover. During the rotation in the first rotation direction, the sandpaper 43 can fully polish the bonding surface of the radar cover. In this way, not only can the weak "surface layer" generated by the mold pressing process on the radar cover be polished, but also a rough surface can be formed on the bonding surface, thereby increasing the bonding and engagement area between the glue and the radar cover, and further improving the bonding strength between the radar cover and the radar.

[0024] The movable block 42 is connected with the air bag 46 at the rear side, and the movable block 42 is provided with the air cavity 421 which is communicated with the inside of the air bag 46, and the air cavity 421 is provided with a plurality of air outlets 422 at the bottom surface, and the air bag 46 is fixedly provided with the fixed plate 47 at the end away from the movable block 42, and the fixed plate 47 is fixedly connected with the inner wall of the limiting plate 41, and the fixed plate 47 is slidingly connected with the movable block 42, and the air bag 46 is provided with the opening at both ends, and the fixed plate 47 is provided with the air inlet 471 which is communicated with the inside of the air bag 46, and the limiting plate 41 is provided with the notch at the position opposite to the air inlet 471, and the air cavity 421 is fixedly provided with the partition plate 423 at the lower part, and the air cavity 421 is divided into two parts by the partition plate 423, and the two parts are large and small, and the upper part is provided with the L-shaped structure and has a large space, and the lower part is provided with the linear structure and has a small space, and under the above design and the opening of the two spaces, the gas which is squeezed into the air cavity 421 by the air bag 46 is divided into two parts and injected into the upper and lower sides, respectively, and the opening end of the air cavity 421 is hingedly provided with the first baffle 424 on the upper and lower sides of the partition plate 423 through the torsion spring, and the first baffle 424 can only rotate towards the inside of the air cavity 421, and the air inlet 471 is hingedly provided with the second baffle 472 through the torsion spring, and the second baffle 472 can only rotate towards the air bag 46, and under the above structure, the first baffle 424 and the second baffle 472 can realize the one-way valve effect at the two opening ends of the air bag 46, respectively, so that the outside air can enter the air bag 46 from the air inlet 471 and be discharged from the air outlet 422, and the direction is irreversible, and the air bag 46 is contracted by the reaction force of the inner wall of the limiting plate 41 during the rear movement of the movable block 42, and because the internal space is reduced, the gas in the air bag 46 is discharged from the air outlet 422, and the discharged gas has a large flow and a fast flow rate for the position being polished, so that the dust generated during polishing can be blown away, and the adhesion effect is avoided due to the dust remaining on the adhesion surface, and during the subsequent forward movement of the movable block 42, because the air bag 46 is fixedly connected with the movable block 42 and the fixed plate 47 at the front and rear ends, respectively, the air bag 46 is pulled to the original position, and the air bag 46 can rapidly supplement a sufficient amount of air into the air bag 46 for next use due to the elasticity of the air bag 46.

[0025] The plurality of air outlets 422 are arranged in a T-shaped structure, the plurality of air outlets 422 above the sandpaper 43 are arranged in a straight line and arranged behind the partition plate 423, a small amount of air outlets 422 are arranged, so that the gas injected in the lower air cavity 421 can fully act on the sandpaper 43, and the straightly arranged air outlets 422 can blow the middle of the sandpaper 43 to vibrate, because the sandpaper 43 itself is soft and not easy to break, and its two ends are fixed by the pressing rod 48, and in addition, the lower air cavity 421 separated by the partition plate 423 and its opening end are extremely limited, so the gas will only cause a very narrow gap between the sandpaper 43 and the movable block 42, according to Bernoulli's principle, if the gap is narrow and the gas flow is fast, the pressure will decrease, and the air on the other side of the sandpaper 43 is relatively static, and the pressure is relatively high, so the pressure difference will generate a net pressure to push the paper to the low pressure area, and the sandpaper 43 itself has a certain flexibility and elasticity, when the gas flow continues to act, the restoring force of the sandpaper 43 will try to pull it back to its original position, and then the sandpaper 43 can be shaken to shake off the dust adhered to the sandpaper 43 due to the polishing operation, and compared with manual cleaning, such cleaning method is not only convenient and fast but also more thorough.

[0026] The plurality of air outlets 422 on the front side of the sandpaper 43 are arranged in a square array and arranged in front of the partition plate 423, and the plurality of air outlets 422 arranged in the front square array blow the air in the upper air cavity 421 on the radome, thereby blowing off the dust left on the radome to ensure the cleanliness of the bonding surface, thereby ensuring the firmness of the bonding is not affected by the dust. The lower part of the air outlet 422 is arranged in a rearward inclined structure, which allows the air outlet 422 on the front side to blow towards the bonding surface of the radome, and allows the gas of the air outlet 422 on the rear side to blow backward to avoid collision with the front airflow to cause dust residue.

[0027] The fixed seat 10 is provided with a pressing mechanism 20, the pressing mechanism 20 includes a fixed frame 21 fixedly arranged on the top surface of the fixed seat 10, a hydraulic rod 22 fixedly arranged on the bottom surface of the fixed frame 21, a three-jaw chuck 23 fixedly arranged on the lower end of the hydraulic rod 22, and a radar clamped in the three-jaw chuck 23. The operator can fix the radar or take out the radar and the radome together by controlling the opening and closing of the clamping jaw of the three-jaw chuck 23.

[0028] The fixed seat 10 is further provided with a gluing mechanism 50, the gluing mechanism 50 comprising a moving frame 51 slidingly connected to the top surface of the movable block 42, the lower end of the moving frame 51 being in T-shaped structure, and the top surface of the movable block 42 being provided with a groove in sliding cooperation with the lower end of the moving frame 51, the groove also being in T-shaped structure so as to allow the moving frame 51 to translate therein, and the moving frame 51 being fixedly provided with a compression spring 511 between the top surface of the movable block 42 and the clamping layer thereof, so as to ensure that the relative position of the moving frame 51 and the movable block 42 remains unchanged in the absence of external force, and the moving frame 51 being fixedly provided with a sleeve 52 at the front side thereof, and the upper portion of the moving frame 51 being in L-shaped structure, and the two ends thereof being fixed to the rear end and the middle portion of the sleeve 52 through two annular structures respectively, so as to ensure the stability of the sleeve 52 when moving together with the moving frame 51.

[0029] The top surface of the limiting plate 41 is fixedly provided with a glue bucket 54, the top surface of the glue bucket 54 being provided with a internally-threaded pipe 541 therethrough, and the internally-threaded pipe 541 being threadedly connected with a threaded cover 542, and the glue bucket 54 can be filled with glue by unscrewing the threaded cover 542.

[0030] The lower end of the sleeve 52 is in T-shaped cylindrical structure, and the lower opening end of the sleeve 52 is slidingly provided with a discharge pipe 53, the top surface of the discharge pipe 53 being in closed structure, and the upper portion of the discharge pipe 53 being symmetrically provided with two discharge ports 531, the discharge ports 531 being normally blocked by the inner wall of the lower side of the sleeve 52, and the two sides of the discharge pipe 53 being symmetrically fixedly provided with two slide rods 532, the slide rods 532 being slidingly connected to the bottom surface of the sleeve 52, and the top surface of the slide rods 532 being fixedly provided with a return spring 533 between the clamping layer and the inner wall of the sleeve 52, and under the absence of external force, the discharge pipe 53 always remains at the position of the lower end of the sleeve 52 under the dual action of the return spring 533 and gravity, and the discharge ports 531 thereon also remain in the state of being blocked by the inner wall of the sleeve 52, and although the glue will be poured into the inside of the sleeve 52 under the influence of gravity and the principle of communicating vessels, the discharge pipe 53 is blocked, and the glue will stay in the inside of the sleeve 52, and the rear of the sleeve 52 is connected with a corrugated pipe 521, the rear end of the corrugated pipe 521 extending into the inside of the glue bucket 54 through the front wall thereof, and the middle portion of the corrugated pipe 521 being provided in downwardly-bent U-shaped structure.

[0031] In the second rotation direction, the guide rod 44 drives the movable block 42 outward, at this time the bottom surface of the movable block 42 is completely separated from the contact with the radome, and the polishing work is completed, and the gluing mechanism 50 on the movable block 42 is also moved outward synchronously. Since the lower end of the discharge pipe 53 is V-shaped structure, and the inclined surface position can be extruded in contact with the radome, therefore, the inclined side wall of the discharge pipe 53 will rise along the inside of the sleeve pipe 52 after being extruded by the inner wall of the radome, then the discharge port 531 on it will be communicated with the inside of the sleeve pipe 52, and the glue in the sleeve pipe 52 will enter the discharge pipe 53 from the discharge port 531 and finally leave from the lower end of the discharge pipe 53. During the sliding contact between the guide rod 44 and the second ring groove 123, the lower end of the discharge pipe 53 also has a ring-shaped sliding contact with the bonding surface of the radome. Therefore, not only the gluing operation can be completed, but also the effect similar to the dispensing process can be achieved, which can improve the precision of the glue application, ensure that the narrow ring-shaped structure of the bonding surface of the radome can be fully coated with glue, and ensure the bonding effect and sealing quality. Furthermore, such gluing process can also reduce the consumption of glue and reduce waste.

[0032] The upper part of the sleeve pipe 52 is inclined, when the radome is rotated one circle under the drive of the supporting plate 11 and the rotating ring 12, the gluing operation of the gluing mechanism 50 on the bonding surface is completed, then the staff can drive the radome to be pressed down by the pressing mechanism 20, the edge position of the radome will extrude the inclined part of the sleeve pipe 52 from above, so that the sleeve pipe 52 moves backward with the moving frame 51, then the lower end of the discharge pipe 53 will pass over the bonding surface of the radome, under the action of gravity and the rebound force of the return spring 533, the discharge pipe 53 moves downward and the discharge port 531 on it is blocked by the inner wall of the sleeve pipe 52 again, so the glue stops leaving outward, and the removed sleeve pipe 52 cannot block the bonding between the radome and the radar, the staff only needs to press the two for a sufficient time by the pressing mechanism 20 to ensure that the bonding surfaces of the two are fully bonded under the action of the glue, so that the processing of the radome and the radar is completed.

[0033] It should be noted that the speed of the servo motor 32 driving the supporting plate 11 and the rotating ring 12 to rotate in the device is uniform and relatively slow, which leaves enough operation time for the polishing operation of the polishing mechanism 40 and the gluing operation of the gluing mechanism 50. At the same time, the number of circles in the first rotation direction needs to ensure that the number of sliding contact circles between the guide rod 44 and the first ring groove 121 is an integer, and there are enough circles for polishing operation, and the number of circles in the second rotation direction needs to ensure that the number of sliding contact circles between the guide rod 44 and the second ring groove 123 is at least one integer, which ensures that the gluing operation can completely cover the ring-shaped bonding surface of the radome.

[0034] Working principle: the staff can fix radar and radome respectively on the three-jaw chuck 23 and the supporting plate 11 of the device, then drive the supporting plate 11 and the rotating ring 12 to rotate through the servo motor 32, in the first rotation direction, the polishing mechanism 40 will polish the bonding surface of the radome, so as to eliminate the weak "surface layer" produced by the mold pressing process, and to improve the contact area between the bonding surface and the glue, then drive the supporting plate 11 to rotate along the second rotation direction through the servo motor 32, so as to coat the bonding surface of the radome, after the coating is completed, then use the pressing mechanism 20 to press the two to bond the two through the auxiliary glue, finally only need to use the pressing mechanism 20 to take out the finished product from the supporting plate 11 again, the staff operates the three-jaw chuck 23 to loosen the radar and takes out the finished product.

[0035] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A radar dome adhesive coating and pressing device, comprising a fixing base (10), characterized in that, A pressing mechanism (20) and an adhesive applicator (50) are provided above the fixed base (10). A tray (11) is rotatably connected inside the fixed base (10). A rotating ring (12) is coaxially fixed on the upper part of the tray (11). A driving mechanism (30) is provided on one side of the tray (11). The driving mechanism (30) drives the tray (11) to rotate. A polishing mechanism (40) is provided above the fixed base (10). The grinding mechanism (40) includes a limiting plate (41) fixedly mounted on the rear side of the top surface of the fixed base (10). A movable block (42) is slidably connected in the middle of the limiting plate (41). Sandpaper (43) is provided on the bottom surface of the movable block (42) to rub against the radar dome. A first annular groove (121) is coaxially opened on the top surface of the rotating ring (12). Multiple guide blocks (122) are fixedly mounted in an annular and equally spaced structure on the inner side wall of the first annular groove (121). A guide rod (44) is fixedly mounted on the bottom surface of the movable block (42) to slide in contact with the side wall of the guide block (122). When the guide rod (44) is squeezed by the guide block (122), it moves away from the radar dome. A support spring (45) is fixed between the rear wall of the movable block (42) and the inner wall of the limiting plate (41). The movable block (42) is connected to an airbag (46) on its rear side. An air chamber (421) communicating with the inside of the airbag (46) is provided in the movable block (42). Multiple air outlets (422) are provided on the bottom surface of the air chamber (421).

2. The radar dome coating and pressing equipment according to claim 1, characterized in that, The top edge of the rotating ring (12) is provided with a second annular groove (123) coaxial with the first annular groove (121). A connecting groove (124) is provided between the first annular groove (121) and the second annular groove (123). Two guide plates (125) are provided in the connecting groove (124) in a centrally symmetrical structure. The guide plates (125) are set in an inclined structure. The outer ends of the front and rear guide plates (125) extend into the second annular groove (123) and the first annular groove (121) respectively. The guide plates (125) are rotatably connected to the inner wall of the connecting groove (124) through a hinge shaft (126). When the guide rod (44) and the guide plate (125) are pressed and contacted near the side wall of the connecting groove (124), the guide plate (125) does not rotate. A torsion spring (127) is sleeved in the middle of the hinge shaft (126).

3. The radar dome coating and pressing equipment according to claim 2, characterized in that, A fixing plate (47) is fixedly provided at one end of the airbag (46) away from the movable block (42). The fixing plate (47) is connected and fixed to the inner wall of the limiting plate (41). The fixing plate (47) is slidably connected to the movable block (42). Openings are provided at both ends of the airbag (46). An air inlet (471) communicating with the inside of the airbag (46) is provided on the fixing plate (47). A notch is provided on the limiting plate (41) at a position relative to the air inlet (471).

4. The radar dome coating and pressing equipment according to claim 3, characterized in that, Multiple air outlets (422) are arranged in a T-shape. A partition (423) is fixedly provided at the lower part of the air chamber (421). The partition (423) divides the air chamber (421) into two parts. Multiple air outlets (422) above the sandpaper (43) are arranged in a straight line and located behind the partition (423). Multiple air outlets (422) on the front side of the sandpaper (43) are arranged in a square array and located in front of the partition (423). The lower part of the air outlets (422) is arranged in an inclined rearward structure.

5. The radar dome coating and pressing equipment according to claim 4, characterized in that, The opening end of the air chamber (421) is connected to the upper and lower sides of the partition (423) by a first baffle (424) via a torsion spring. The first baffle (424) can only rotate into the air chamber (421). The air inlet (471) is connected to the second baffle (472) via a torsion spring. The second baffle (472) can only rotate towards the airbag (46).

6. The radar dome coating and pressing equipment according to claim 5, characterized in that, The movable block (42) is provided with pressing rods (48) on both sides. Two pins (481) are symmetrically fixed at both ends of the pressing rods (48). The side wall of the movable block (42) is provided with slots (425) that are inserted and cooperate with the pins (481). The end of the pin (481) is U-shaped and has two protrusions in the radial direction. The slots (425) are provided with grooves that are engaged with the protrusions. The side wall of the movable block (42) is provided with rod grooves (426) that are inserted and cooperate with the pressing rods (48). The two pressing rods (48) respectively press and fix the two ends of the sandpaper (43) in the two rod grooves (426).

7. The radar dome coating and pressing equipment according to claim 6, characterized in that, The adhesive application mechanism (50) includes a movable frame (51) slidably connected to the top surface of the movable block (42). A compression spring (511) is fixed between the movable frame (51) and the top surface of the movable block (42). A sleeve (52) is fixedly provided on the front side of the movable frame (51). The upper part of the sleeve (52) is set with an inclined structure. The lower end of the sleeve (52) is a T-shaped cylindrical structure. A discharge pipe (53) is slidably provided at the lower opening end of the sleeve (52). The top surface of the discharge pipe (53) is a closed structure. The lower end of the discharge pipe (53) is a V-shaped structure. Two discharge ports (531) are symmetrically opened on the upper part of the discharge pipe (53). The discharge ports (531) are normally blocked by the lower inner wall of the sleeve (52).

8. The radar dome coating and pressing equipment according to claim 7, characterized in that, Two sliding rods (532) are symmetrically fixed on both sides of the discharge pipe (53). The sliding rods (532) are slidably connected to the bottom surface of the sleeve (52). A return spring (533) is fixed between the top surface of the sliding rod (532) and the inner wall of the sleeve (52). A corrugated pipe (521) is connected to the rear of the sleeve (52). A glue bucket (54) is fixed on the top surface of the limiting plate (41). The rear end of the corrugated pipe (521) extends through the front wall of the glue bucket (54) into its interior. An internal threaded pipe (541) is provided through the top surface of the glue bucket (54). A threaded cap (542) is threadedly connected in the internal threaded pipe (541).

9. A radar dome coating and pressing device according to claim 8, characterized in that, The pressing mechanism (20) includes a fixed frame (21) fixed on the top surface of the fixed base (10), a hydraulic rod (22) fixed on the bottom surface of the fixed frame (21), a three-jaw chuck (23) fixed at the lower end of the hydraulic rod (22), and a radar held in the three-jaw chuck (23).

10. A radar dome coating and pressing device according to claim 9, characterized in that, The tray (11) is equipped with a radar cover. The outer wall of the tray (11) is connected and fixed to the bottom surface of the rotating ring (12) by multiple connecting rods (111). The inner wall of the tray (11) is fixed with multiple rubber strips (112) that are in contact with the outer wall of the radar cover in a ring-shaped and equally spaced structure. The drive mechanism (30) includes two gears (31) rotatably connected in the fixed seat (10). The two gears (31) are meshed and connected. One gear (31) is coaxially fixedly connected to the lower part of the tray (11). The top surface of the other gear (31) is coaxially fixedly connected to a servo motor (32). The servo motor (32) is connected and fixedly connected to the fixed seat (10).

Citation Information

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