A semi-automatic assembly production equipment for a hand pump
By using a combination of stepper motors, helical gears, and shock-absorbing components in a semi-automatic assembly production equipment with manual pumps, the problems of screw tilting and jamming during screw tightening were solved, thus improving the smoothness and efficiency of screw tightening.
Patent Information
- Application Number
- CN202511951346.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-12-23
AI Technical Summary
Existing manual pump semi-automatic assembly production equipment has a problem during the screw tightening process: the screws are tilted, causing them to be unable to be screwed in or to get stuck, which affects assembly efficiency and accuracy.
The design employs a combination of stepper motor, helical gear, rotating rod, and shock absorption components. Through the force decomposition characteristics of the tooth surface and the shock absorption mechanism, it ensures that the screw is tightened smoothly and automatically adjusts to improve efficiency when the screw gets stuck.
This improved the smoothness and efficiency of screw tightening, prevented screw jamming from affecting other screws, and enhanced the overall efficiency and accuracy of manual pump assembly.
Smart Images

Figure CN121374121B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of manual pump assembly, and more particularly relates to a semi-automatic assembly production equipment for manual pumps. BACKGROUND
[0002] In the process of manual pump assembly, in order to ensure the core link of stable pump body structure and reliable sealing, the shell of the manual pump needs to be fastened by screws. Screwing is an indispensable process in the current industrial production process, and with the development of technology, it has evolved from the original manual screw gun to a semi-automatic tightening assembly.
[0003] The prior art for manual pump assembly still has the following defects:
[0004] In the prior art, the tightening assembly in the semi-automatic assembly production equipment for manual pumps has the problem that some screws are inclined during simultaneous tightening of the screws, which causes the screws to be unable to be tightened or to be jammed. The current tightening assembly needs to be stopped completely for repositioning of the screws, thereby affecting the efficiency of manual pump assembly.
[0005] In the prior art, the tightening assembly in the semi-automatic assembly production equipment for manual pumps has the problem that some screws are inclined during simultaneous tightening of the screws, which causes the screws to be unable to be tightened or to be jammed. The current tightening assembly needs to be stopped completely for repositioning of the screws, thereby affecting the efficiency of manual pump assembly.
[0006] Therefore, in view of the existing structure and defects, a semi-automatic assembly production equipment for manual pumps is provided to achieve a more practical and valuable purpose. SUMMARY
[0007] The present application provides a semi-automatic assembly production equipment for manual pumps to overcome the above-mentioned defects in the prior art.
[0008] The purpose and effect of the semi-automatic assembly production equipment for manual pumps are achieved by the following specific technical means:
[0009] The utility model provides a kind of manual pump semi-automatic assembly production equipment, including rack, the inside of the rack is equipped with first assembly station and second assembly station, lifting mechanism is equipped on the second assembly station, telescopic mechanism is equipped on the lifting mechanism, the extension end of the telescopic mechanism is equipped with tightening assembly, the tightening assembly includes shell, the inside of the shell is equipped with several movable plates, the movable plate is rotatably equipped with rotating rod, the lower end of the rotating rod is equipped with knob head, the lower part of the knob head is equipped with limit slot, the inside of the limit slot is equipped with screwdriver on the upper side, the inside of the shell is equipped with several frame, the lower side of the movable plate is equipped with inverted quadrangular prism, the inside of the frame is equipped with rubber frame, the opposite two sides outer wall of the quadrangular prism is equipped with one protrusion respectively, the opposite two sides inner wall of the inside of the rubber frame is equipped with one recess respectively, the lower side of the recess is equipped with cylinder, the inside of the cylinder is equipped with T-shaped rod slidingly, between the upper side of the cylinder and the lower end of the protrusion, it is equipped with a plurality of tension springs, the other opposite two sides outer wall of the quadrangular prism is equipped with a plurality of pairs of placement slot, shock absorbing assembly is equipped in the placement slot.
[0010] Preferably, the upper end of the shell is equipped with end cover, the end cover is equipped with stepper motor, the output end outer wall of the stepper motor is equipped with first helical gear, the upper outer wall of the rotating rod is equipped with second helical gear, the outer wall of the first helical gear is engaged with the outer wall of the second helical gear, the protrusion slides in the recess, a plurality of pairs of the shock absorbing assembly are in sliding contact with the other opposite two sides inner wall of the inside of the rubber frame respectively, the shape of the inside of the rubber frame corresponds to the shape of the quadrangular prism.
[0011] Preferably, the upper portion of the rotating rod is equipped with annular groove, the inner wall of the annular groove is rotatably connected with the movable plate, and the movable plate is limited in the annular groove.
[0012] Preferably, the lower portion of the rotating rod is equipped with first hydraulic chamber, the first hydraulic chamber is equipped with first pressing plate slidingly, the upper portion of the knob head is equipped with second hydraulic chamber, the second hydraulic chamber is equipped with second pressing plate slidingly, the upper side of the screwdriver is connected between the lower side of the second pressing plate, the lower side of the first pressing plate is equipped with telescopic tube, and the intermediate of the first pressing plate is equipped with electromagnetic valve.
[0013] Preferably, the upper outer wall of the knob head is equipped with a plurality of pairs of clamping grooves, the lower portion of the rotating rod is radially equipped with a plurality of pairs of sliding plates, one pair of rubber protrusions is arranged on the lower end one side of each pair of the sliding plates, and a first spring is arranged between the lower end other side of each pair of the sliding plates and the lower portion of the rotating rod.
[0014] Preferably, the lower side of the first pressing plate is provided with a plurality of pairs of guide plates, the lower end of the guide plate is in sliding contact with the upper end of the slide plate, the lower side of the first pressing plate is connected with the lower side of the first hydraulic cavity and is provided with a second spring, and the lower side of the second pressing plate is connected with the lower side of the second hydraulic cavity and is provided with a third spring.
[0015] Preferably, the upper end of the T-shaped rod is fixedly connected with the lower end of the protrusion, the interior of the protrusion is provided with a first connecting channel, the interior of the T-shaped rod is communicated with the interior of the cylinder, the interior of the T-shaped rod is communicated with the interior of the movable plate through the first connecting channel, the interior of the rotating rod is provided with a second connecting channel, and the interior of the movable plate is communicated with the first hydraulic cavity through the second connecting channel.
[0016] Preferably, the damping assembly comprises a shell and a damping plate, the shell is installed in the placing groove, two sliding blocks are symmetrically arranged in the shell, one side of the damping plate is provided with a mounting block, two connecting plates are rotatably connected to the two sides of the mounting block and one side of the two sliding blocks respectively, and one damping spring is connected between the two sides of the two sliding blocks and the two ends of the interior of the shell.
[0017] Preferably, one end of the connecting plate is rotatably connected with the mounting block, the other end of the connecting plate is rotatably connected with the sliding block, a guide rod is fixedly arranged in the interior of the shell, the two sliding blocks are in sliding contact with the outer wall of the guide rod, the two damping springs are wound around the outer walls of the two ends of the guide rod, and a mounting plate is arranged in the middle of the interior of the shell, and a damper is arranged between the mounting plate and the mounting block.
[0018] Preferably, the second assembly station is provided with a workbench for clamping and fixing the manual pump shell, a protective plate is slidably arranged on one side of the upper portion of the rack, a control panel is installed on the upper portion of the rack, the upper end of the lifting mechanism is provided with a balancer, and the second assembly station is provided with a box body for placing screws.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] The utility model discloses a manual pump semi -automatic assembly production equipment, through the setting of stepper motor, first helical gear, rotating rod, second helical gear, stepper motor drive drive first helical gear rotation, because first helical gear is engaged with two second helical gears, and first helical gear rotation drives two second helical gears, rotating rod rotation. Two rotating rods rotation drive two knob head rotation, utilize the cross groove of screwdriver lower extreme and screw upper end's correspondence, to two knob head rotation drive two screws rotation. And first helical gear and second helical gear mesh, the force decomposition characteristics of tooth surface caused by helix angle, second helical gear, rotating rod is subjected to axial force, can make rotating rod rotate and axial downward movement, so as to make screw smooth and tighten on the shell of manual pump, so as to install the end cover of manual pump on the shell of manual pump.
[0021] The utility model discloses a manual pump semi -automatic assembly production equipment, through the setting of movable plate, four square platform, shock attenuation component, because movable plate's inner wall and annular groove rotation contact, rotating rod rotation can not drive movable plate rotation, and rotating rod moves down and drives movable plate to move down, to make movable plate slide down in the shell. Movable plate moves down and drives four square platform to move down and enters the frame body. Four square platform moves down and drives a plurality of pairs of shock attenuation components to move down and enter the frame body, so as to utilize a plurality of pairs of shock attenuation components to enter the frame body in sequence and carry out shock attenuation buffering effect, can gradually increase the area of the relative two side walls of rubber frame and a plurality of pairs of shock attenuation components contact respectively, so as to can improve a plurality of pairs of shock attenuation components to the shock attenuation effect in the process of rotating rod rotation smooth downward, avoid the situation that rotating rod appears to shake. Again through the setting of shell, shock attenuation board, sliding block, guide rod, mounting block, connecting plate, shock attenuation spring, movable plate moves down and drives four square platform to move down, and four square platform moves down and drives shock attenuation component to move down. Make one side of shock attenuation board and the inner wall inclined surface of rubber frame contact, in the process that shock attenuation component moves down, make the distance between the outer wall one side of four square platform and the inner wall one side of rubber frame gradually reduce, to utilize four square platform and rubber frame to compress shock attenuation component. Shock attenuation component is compressed, and the distance between shock attenuation board and shell reduces, and shock attenuation board moves and utilizes two connecting plates to push two sliding blocks away from each other, and two sliding blocks away from each other respectively compress two shock attenuation springs and produce elasticity, so as to under the action of two shock attenuation spring elasticity and two connecting plates'split force, can guarantee that shock attenuation component plays better shock attenuation buffering effect in the process that rotating rod moves down. Finally through mounting block, mounting plate, damping setting, the distance between shock attenuation board and shell reduces cooperation mounting plate fixed, to the damping compression and produce elasticity, can under the action of damping elasticity, improve shock attenuation component's shock attenuation buffering effect to rotating rod, avoid the situation that rotating rod appears to shake in the process that drive screw tightens, improve the efficiency of screw tightens.
[0022] The utility model discloses a manual pump semi -automatic assembly production facility, through the setting of cylinder, T type pole, slide plate, clamping groove, rubber boss, first pressing plate moves down and drives several pairs of guide plate to move down, because the lower end one side of every pair of guide plate and the upper end one side of a pair of slide plate slant face sliding contact, a pair of guide plate moves down and guides to a pair of slide plate, makes a pair of slide plate close to each other. Two slide plates are away from each other and drive two rubber bosses to close to each other, so that two rubber bosses enter two clamping grooves respectively, can utilize several pairs of clamping grooves and several pairs of rubber bosses cooperation and limit fixed effect to knob head in the lower part of rotating rod, avoid the situation that knob head separates from the lower part of rotating rod in the process of screwing. Again through the setting of second pressing plate, elastic rod, the solution in first hydraulic cavity is transported to the second hydraulic cavity through the telescopic pipe, and the solution in the second hydraulic cavity pushes second pressing plate and slides in the second hydraulic cavity. Second pressing plate moves down and drives elastic rod to move down, because the lower end of elastic rod is connected with screwdriver, so as to utilize second pressing plate to move down and extrude elastic rod and produce elastic force, and the elastic force of elastic rod acts on screwdriver, so that can make screwdriver enter the cross groove on the upper end of screw fully, improve the efficiency that knob head is screwed to screw. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.
[0024] The application will be further described below in conjunction with the drawings and embodiments.
[0025] Figure 1 It is the first isometric structure schematic diagram of the application;
[0026] Figure 2 It is the second isometric structure schematic diagram of the application;
[0027] Figure 3 It is the first isometric structure schematic diagram of the second assembly station in the application;
[0028] Figure 4 It is the second isometric structure schematic diagram of the second assembly station in the application;
[0029] Figure 5 It is the third isometric structure schematic diagram of the second assembly station in the application;
[0030] Figure 6 It is the first isometric structure schematic diagram of the tightening assembly in the application;
[0031] Figure 7 Fig. 7 is a second isometric view of the tightening assembly of the present application;
[0032] Figure 8 Fig. 8 is an isometric view of the frame of the present application;
[0033] Figure 9 Fig. 9 is a left side view of the second assembly station of the present application;
[0034] Figure 10 Fig. 10 is a front view of the tightening assembly of the present application; Figure 9
[0035] Figure 11 Fig. 11 is a left side view of the tightening assembly of the present application;
[0036] Figure 12 Fig. 12 is a rear view of the tightening assembly of the present application; Figure 11
[0037] Fig. 13 is a cross-sectional view of the present application taken at B-B; Figure 13 Figure 12 Fig. 14 is an enlarged view of a detail taken at D of the present application;
[0038] Figure 14 Figure 12 Fig. 15 is an enlarged view of a detail taken at E of the present application;
[0039] Figure 15 Fig. 16 is a front view of the tightening assembly of the present application;
[0040] Figure 16 Fig. 17 is a cross-sectional view of the present application taken at C-C; Figure 15
[0041] Fig. 18 is an enlarged view of a detail taken at F of the present application; Figure 17 Figure 16 Fig. 19 is a cross-sectional view of the rotating rod of the present application.
[0042] Figure 18 BRIEF DESCRIPTION OF THE DRAWINGS
[0043] BRIEF DESCRIPTION OF THE DRAWINGS
[0044] 10, rack, 11, first assembly station, 12, second assembly station, 13, control panel, 14, protective plate, 15, workbench, 16, lifting mechanism, 17, balancer, 18, telescopic mechanism, 19, tightening assembly, 20, box body, 21, shell, 22, end cover, 23, stepper motor, 24, first helical gear, 25, rotating rod, 26, second helical gear, 27, movable plate, 28, frame, 29, quadrangular pyramid, 30, protrusion, 31, rubber frame, 32, groove, 33, cylinder, 34, T-shaped rod, 35, tension spring, 36, first connecting channel, 37, second connecting channel, 38, first hydraulic cavity, 39, knob head, 40, limiting groove, 41, screwdriver, 42, sliding plate, 43, clamping groove, 44, rubber protrusion, 45, first spring, 46, first pressing plate, 47, guide plate, 48, second spring, 49, telescopic pipe, 50, electromagnetic valve, 51, second hydraulic cavity, 52, second pressing plate, 53, elastic rod, 54, third spring, 55, damping assembly, 56, shell, 57, damping plate, 58, sliding block, 59, guide rod, 60, mounting block, 61, connecting plate, 62, damping spring, 63, mounting plate, 64, damper, 65, placing groove, 66, annular groove. DETAILED DESCRIPTION
[0045] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0046] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0047] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0048] As Figures 1-18 shown:
[0049] The application provides a manual pump semi-automatic assembly production equipment embodiment,
[0050] As Figures 1-18 shown, comprising rack 10, the inside of rack 10 is provided with first assembly station 11 and second assembly station 12, second assembly station 12 is provided with lifting mechanism 16, lifting mechanism 16 is provided with telescopic mechanism 18, the extension end of telescopic mechanism 18 is provided with tightening assembly 19, tightening assembly 19 includes shell 21, the inside of shell 21 is slidably provided with several movable plates 27, the inside of movable plate 27 is rotatably provided with rotating rod 25, the lower end of rotating rod 25 is provided with knob head 39, the lower part of knob head 39 is provided with limiting groove 40, the inside of limiting groove 40 is slidably provided with screwdriver 41, the inside of shell 21 is provided with several frame bodies 28, the lower side of movable plate 27 is provided with inverted quadrangular platform 29, the inside of frame body 28 is provided with rubber frame 31, the opposite two sides of quadrangular platform 29 are respectively provided with one protrusion 30, the opposite two sides of rubber frame 31 are respectively provided with one recess 32, the lower side of recess 32 is provided with cylinder 33, the inside of cylinder 33 is slidably provided with T-shaped rod 34, a plurality of tension springs 35 are connected between the upper side of cylinder 33 and the lower end of protrusion 30, the other opposite two sides of quadrangular platform 29 are provided with several pairs of placing grooves 65, and damping assembly 55 is arranged in placing groove 65.
[0051] Specific implementation, because the inner wall of movable plate 27 is in rotational contact with annular groove 66, rotating rod 25 cannot drive movable plate 27 to rotate, and rotating rod 25 moves downward to drive movable plate 27 to move downward, so that movable plate 27 slides downward in shell 21. Movable plate 27 moves downward to drive quadrangular platform 29 to move downward into frame body 28. Quadrangular platform 29 moves downward to drive several pairs of damping assemblies 55 to move downward into frame body 28, so as to utilize several pairs of damping assemblies 55 to enter frame body 28 in sequence to perform damping and buffering, which can gradually increase the area of the opposite two sides of rubber frame 31 respectively in contact with several pairs of damping assemblies 55, so as to improve the damping effect of several pairs of damping assemblies 55 on the stable rotation of rotating rod 25 downward, and avoid the shaking of rotating rod 25.
[0052] In the process of tightening the two screws or multiple screws simultaneously, the tightening assembly 19 may not be aligned, which makes it difficult to tighten the screw, resulting in screw jamming. At this time, the screw jamming causes the knob head 39 and the rotating rod 25 to stop rotating. Due to the force decomposition characteristics of the tooth surface caused by the helix angle, the first helical gear 24 rotates to cooperate with the second helical gear 26 and the rotating rod 25 stops rotating, so that the second helical gear 26 and the rotating rod 25 are subjected to an upward axial force, thereby moving the rotating rod 25 and the knob head 39 upward. The upward movement of the knob head 39 drives the screw upward by the magnetism of the screwdriver 41, so as to realign the screw for tightening. At this time, the screw is disengaged from the jamming condition, the first helical gear 24 drives the second helical gear 26 and the rotating rod 25 to rotate, the rotating rod 25 drives the knob head 39 to rotate, and the knob head 39 drives the screw to rotate, thereby re-tightening the screw. The tightening assembly 19 can automatically adjust the screw, avoid the influence of partial screw jamming on the normal tightening of other screws, and improve the efficiency of the tightening assembly 19 for tightening the screws.
[0053] Preferably, as shown in Figures 6-12 The upper end of the shell 21 is provided with an end cover 22, the end cover 22 is provided with a stepping motor 23, the output end of the stepping motor 23 is provided with a first helical gear 24, the upper portion of the rotating rod 25 is provided with a second helical gear 26, the outer wall of the first helical gear 24 is engaged with the outer wall of the second helical gear 26, the protrusion 30 slides in the groove 32, and a plurality of pairs of damping assemblies 55 are in sliding contact with the inner walls of the opposite two sides of the rubber frame 31, and the inner shape of the rubber frame 31 corresponds to the shape of the quadrangular pyramid 29.
[0054] Preferably, as shown in Figures 1-8 The upper portion of the rotating rod 25 is provided with an annular groove 66, the inner wall of the annular groove 66 is rotatably connected with the movable plate 27, and the movable plate 27 is limited in the annular groove 66.
[0055] Preferably, as shown in Figure 14 The lower portion of the rotating rod 25 is provided with a first hydraulic cavity 38, the first hydraulic cavity 38 is slidably provided with a first pressing plate 46, the upper portion of the knob head 39 is provided with a second hydraulic cavity 51, the second hydraulic cavity 51 is slidably provided with a second pressing plate 52, the upper side of the second pressing plate 52 is connected with the lower side of the screwdriver 41 through an elastic rod 53, the lower side of the first pressing plate 46 is provided with a telescopic pipe 49, and the middle of the first pressing plate 46 is provided with an electromagnetic valve 50.
[0056] Preferably, as shown in Figure 14As shown, the upper outer wall of the knob head 39 is provided with a plurality of pairs of clamping grooves 43, the lower part of the rotating rod 25 is radially slidably provided with a plurality of pairs of sliding plates 42, the lower end of each pair of sliding plates 42 is provided with a pair of rubber protrusions 44 on one side, and the lower end of each pair of sliding plates 42 is provided with a first spring 45 on the other side.
[0057] Preferably, as shown in the drawings, Figure 14 As shown, the lower side of the first pressing plate 46 is provided with a plurality of pairs of guide plates 47, the lower end of the guide plate 47 is in sliding contact with the upper end of the sliding plate 42 on one side, the lower side of the first pressing plate 46 is connected with the inside lower side of the first hydraulic cavity 38 and is provided with a second spring 48, and the lower side of the second pressing plate 52 is connected with the lower side of the second hydraulic cavity 51 and is provided with a third spring 54.
[0058] Preferably, as shown in the drawings, Figures 13-14 As shown, the upper end of the T-shaped rod 34 is fixedly connected with the lower end of the protrusion 30, the inside of the protrusion 30 is provided with a first connecting channel 36, the inside of the T-shaped rod 34 is in communication with the inside of the cylinder 33, the inside of the T-shaped rod 34 is in communication with the inside of the movable plate 27 through the first connecting channel 36, and the inside of the rotating rod 25 is provided with a second connecting channel 37. The inside of the movable plate 27 is in communication with the first hydraulic cavity 38 through the second connecting channel 37.
[0059] Preferably, as shown in the drawings, Figures 16-17 As shown, the damping assembly 55 includes a shell 56 and a damping plate 57, the shell 56 is installed in the placing groove 65, two sliding blocks 58 are symmetrically slidably arranged in the shell 56, one side of the damping plate 57 is provided with a mounting block 60, two connecting plates 61 are rotatably connected to the two sliding blocks 58 on the two sides of the mounting block 60 respectively, and one damping spring 62 is connected between the two sliding blocks 58 away from each other and the two ends of the inside of the shell 56 respectively.
[0060] Preferably, as shown in the drawings, Figures 16-17 As shown, one end of the connecting plate 61 is rotatably connected with the mounting block 60, the other end of the connecting plate 61 is rotatably connected with the sliding block 58, a guide rod 59 is fixedly arranged in the inside of the shell 56, the two sliding blocks 58 are in sliding contact with the outer wall of the guide rod 59, and the two damping springs 62 are wound around the outer walls of the two ends of the guide rod 59 respectively. The inside of the shell 56 is provided with a mounting plate 63 in the middle, and a damper 64 is connected between the mounting plate 63 and the mounting block 60.
[0061] Preferably, as shown in the drawings, Figures 1-5 As shown, the second assembly station 12 is provided with a workbench 15 for clamping and fixing the manual pump shell 21, the upper part of the rack 10 is slidably provided with a protective plate 14, the upper part of the rack 10 is provided with a control panel 13, the upper end of the lifting mechanism 16 is provided with a balancer 17, and the second assembly station 12 is provided with a box body 20 for placing screws.
[0062] In the initial state, the tension spring 35 is in a tension state and has elasticity, and under the action of the elasticity of the tension spring 35, the movable plate 27 and the rotating rod 25 can be subjected to a downward pulling force.
[0063] The specific use method of the present application is as follows:
[0064] In the process of assembling the manual pump, in order to ensure that the pump body structure is stable and sealed reliably, the tightening assembly 19 in the semi-automatic assembly production equipment of the manual pump is used to install a plurality of screws on the shell 21 of the manual pump, so as to tighten the shell 21 of the manual pump.
[0065] Firstly, the staff performs semi-automatic assembly of the manual pump on the first assembly station 11, and after the manual pump is assembled, the staff places the manual pump on the workbench 15 in the second assembly station 12, and clamps and fixes the shell 21 of the manual pump by using the workbench 15. And the end cover 22 of the manual pump is installed on the shell 21 of the manual pump, at this time, the end cover 22 of the manual pump needs to be fixed on the shell 21 of the manual pump by using the screw.
[0066] Secondly, the control system controls the telescopic mechanism 18 to drive the tightening assembly 19 to move horizontally, so that the two knob heads 39 in the tightening assembly 19 correspond to the two screws on the end cover 22 of the manual pump up and down. The lifting mechanism 16 drives the telescopic mechanism 18 and the tightening assembly 19 to move stably downward, the tightening assembly 19 moves downward to drive the two knob heads 39 to move downward, so that the upper ends of the two screws enter the two limiting grooves 40 respectively, and the lower end of the screwdriver 41 contacts the cross groove on the upper end of the screw.
[0067] Then, the step motor 23 drives the first helical gear 24 to rotate, since the first helical gear 24 is engaged with the two second helical gears 26, the rotation of the first helical gear 24 drives the two second helical gears 26 and the rotating rods 25 to rotate. The rotation of the two rotating rods 25 drives the two knob heads 39 to rotate, and the lower end of the screwdriver 41 corresponds to the cross groove on the upper end of the screw, so that the rotation of the two knob heads 39 drives the two screws to rotate. And when the first helical gear 24 is engaged with the second helical gear 26, the tooth surface stress decomposition characteristics caused by the helix angle, the second helical gear 26 and the rotating rod 25 are subjected to axial force and under the action of the elasticity of the tension spring 35, the rotating rod 25 can rotate and move axially downward, so as to stably screw the screw into the shell 21 of the manual pump, so as to install the end cover 22 of the manual pump on the shell 21 of the manual pump.
[0068] Meanwhile, since the inner wall of the movable plate 27 is in rotational contact with the annular groove 66, the rotation of the rotating rod 25 cannot drive the movable plate 27 to rotate, and the downward movement of the rotating rod 25 drives the movable plate 27 to move downward, so that the movable plate 27 slides downward in the shell 21. The downward movement of the movable plate 27 drives the quadrangular frustum 29 to move downward into the frame 28. The downward movement of the quadrangular frustum 29 drives the plurality of pairs of damping assemblies 55 to move downward into the frame 28, so as to gradually increase the areas of the opposite two side walls of the rubber frame 31 in contact with the plurality of pairs of damping assemblies 55, so as to improve the damping effect of the plurality of pairs of damping assemblies 55 on the rotating rod 25 during the stable downward rotation, and avoid the shaking of the rotating rod 25.
[0069] Meanwhile, the downward movement of the movable plate 27 drives the quadrangular frustum 29 to move downward, and the downward movement of the quadrangular frustum 29 drives the damping assembly 55 to move downward. The side of the damping plate 57 is in contact with the inner wall inclined surface of the rubber frame 31, and the distance between the outer wall side of the quadrangular frustum 29 and the inner wall side of the rubber frame 31 gradually decreases during the downward movement of the damping assembly 55, so as to compress the damping assembly 55 by the quadrangular frustum 29 and the rubber frame 31. The damping assembly 55 is compressed, the distance between the damping plate 57 and the shell 56 is reduced, the damping plate 57 moves to push the two sliders 58 away from each other by the two connecting plates 61, and the two sliders 58 are away from each other to compress the two damping springs 62 to generate elastic force, so as to ensure that the damping assembly 55 has good damping and buffering effect during the downward movement of the rotating rod 25. The distance between the damping plate 57 and the shell 56 is reduced to be fixed by the mounting plate 63, so as to compress the damper 64 to generate elastic force, which can improve the damping and buffering effect of the damping assembly 55 on the rotating rod 25 under the action of the elastic force of the damper 64, avoid the shaking of the rotating rod 25 during the screw tightening process, and improve the efficiency of the screw tightening. The two sliders 58 are in sliding contact with the outer wall of the guide rod 59, which can guide the two sliders 58 by the guide rod 59, so as to stably compress the two damping springs 62 for damping and buffering.
[0070] Then, the movable plate 27 moves downward to drive the quadrangular prism 29 and the two protrusions 30 to move downward, the two protrusions 30 move downward to drive the two T-shaped rods 34 to move downward, the T-shaped rods 34 move downward to extrude the solution in the cylinder 33 through the inside of the T-shaped rods 34 and the first connecting channel 36 to the movable plate 27, and the solution in the movable plate 27 is transported to the first hydraulic cavity 38 through the second connecting channel 37. The solution in the first hydraulic cavity 38 pushes the first pressing plate 46 to move downward, the first pressing plate 46 moves downward to drive the several pairs of guide plates 47 to move downward, and since the lower end of each pair of guide plates 47 is in sliding contact with the upper end of one pair of sliding plates 42, the movement of the pair of guide plates 47 guides the pair of sliding plates 42 to move downward, so that the pair of sliding plates 42 moves closer to each other. The two sliding plates 42 move away from each other to drive the two rubber protrusions 44 to move closer to each other, so that the two rubber protrusions 44 are fully inserted into the two clamping grooves 43, respectively, and the several pairs of clamping grooves 43 and the several pairs of rubber protrusions 44 can be used to limit and fix the knob head 39 at the lower part of the rotating rod 25, so as to avoid the situation that the knob head 39 is separated from the lower part of the rotating rod 25 during the tightening of the screw. At the same time, the movement of the first pressing plate 46 downward compresses the second spring 48 to generate elastic force, so that the first pressing plate 46 can be reset under the action of the elastic force of the second spring 48.
[0071] At the same time, after the several pairs of sliding plates 42 move radially inward to fully clamp and fix the upper part of the knob head 39, the electromagnetic valve 50 is opened, the solution in the first hydraulic cavity 38 is transported to the second hydraulic cavity 51 through the telescopic pipe 49, and the solution in the second hydraulic cavity 51 pushes the second pressing plate 52 to slide in the second hydraulic cavity 51. The second pressing plate 52 moves downward to drive the elastic rod 53 to move downward, and since the lower end of the elastic rod 53 is connected with the screwdriver 41, the elastic force generated by the elastic rod 53 is used to extrude the elastic rod 53 to generate elastic force, and the elastic force generated by the elastic rod 53 acts on the screwdriver 41, so as to fully insert the screwdriver 41 into the cross groove at the upper end of the screw, thereby improving the efficiency of tightening the screw by the knob head 39.
[0072] Finally, the tightening assembly 19 in the process of tightening two screws or multiple screws at the same time, there are some screws misaligned, resulting in the tightening assembly 19 difficult to tighten the screw, resulting in the screw jam. At this time, the screw jam causes the knob head 39, the rotating rod 25 to stop rotating, due to the helix angle resulting in the force decomposition characteristics of the tooth surface, the first helical gear 24 rotates the second helical gear 26, the rotating rod 25 stops rotating, so that the second helical gear 26, the rotating rod 25 is subjected to the axial force upward, so that the rotating rod 25, the knob head 39 moves upward. The knob head 39 moves upward uses the magnetism of the screwdriver 41 to drive the screw to move upward, so as to be able to make the screw realign and tighten. At this time, the screw is out of the jam, the first helical gear 24 drives the second helical gear 26, the rotating rod 25 to rotate, the rotating rod 25 drives the knob head 39 to rotate, the knob head 39 drives the screw to rotate, and the screw is re-tightened. The tightening assembly 19 can automatically adjust the screw, avoid the influence of the partial screw jam on the normal tightening of the other screws, and improve the efficiency of the tightening assembly 19 on the tightening of the screws. Wherein, when the movable plate 27, the rotating rod 25 moves upward to drive the screw to align, the second hydraulic chamber 51 disappears under the action of the solution pressure, the second pressure plate 52, the elastic rod 53, and the screwdriver 41 are driven to move upward under the action of the third spring 54. The screwdriver 41 moves upward to make the upper end of the screw fully enter the limiting groove 40, and the limiting groove 40 can be used to limit the screw to align, which is beneficial to improve the efficiency of the screw alignment and the efficiency of the screw re-tightening.
[0073] The manual pump semi-automatic assembly production equipment of the present application is provided with a stepping motor 23, a first helical gear 24, a rotating rod 25, and a second helical gear 26. The stepping motor 23 drives the first helical gear 24 to rotate. Since the first helical gear 24 is engaged with two second helical gears 26, the first helical gear 24 drives the two second helical gears 26 and the rotating rod 25 to rotate. The two rotating rods 25 drive the two knob heads 39 to rotate. The lower end of the screwdriver 41 corresponds to the cross groove at the upper end of the screw, so that the two knob heads 39 drive the two screws to rotate. When the first helical gear 24 is engaged with the second helical gear 26, the second helical gear 26 and the rotating rod 25 are subjected to an axial force due to the helix angle resulting in the force decomposition characteristics of the tooth surface. The rotating rod 25 rotates and moves axially downward, so that the screw is smoothly screwed into the shell 21 of the manual pump, and the end cover 22 of the manual pump is installed on the shell 21 of the manual pump.
[0074] The manual pump semi-automatic assembly production equipment of the present application is characterized in that: the movable plate 27, the quadrangular prism 29 and the damping assembly 55 are arranged, the inner wall of the movable plate 27 is in rotational contact with the annular groove 66, the rotating rod 25 cannot drive the movable plate 27 to rotate, and the downward movement of the rotating rod 25 drives the movable plate 27 to move downward, so that the movable plate 27 slides downward in the outer shell 21. The downward movement of the movable plate 27 drives the quadrangular prism 29 to move downward, and the quadrangular prism 29 moves downward into the frame body 28. The downward movement of the quadrangular prism 29 drives the damping assembly 55 to move downward into the frame body 28, so that the damping assembly 55 sequentially enters the frame body 28 to perform damping and buffering, the area of the relative two side walls of the rubber frame 31 in contact with the damping assembly 55 is gradually increased, the damping effect of the damping assembly 55 on the rotating rod 25 during the stable downward rotation of the rotating rod 25 is improved, and the shaking of the rotating rod 25 is avoided. The shell 56, the damping plate 57, the sliding block 58, the guide rod 59, the mounting block 60, the connecting plate 61 and the damping spring 62 are arranged, the downward movement of the movable plate 27 drives the quadrangular prism 29 to move downward, and the downward movement of the quadrangular prism 29 drives the damping assembly 55 to move downward. The side of the damping plate 57 is in contact with the inner wall inclined surface of the rubber frame 31, the distance between the outer wall side of the quadrangular prism 29 and the inner wall side of the rubber frame 31 is gradually reduced during the downward movement of the damping assembly 55, and the damping assembly 55 is compressed by the quadrangular prism 29 and the rubber frame 31. The damping plate 57 and the shell 56 are compressed, the distance between the damping plate 57 and the shell 56 is reduced, the two sliding blocks 58 are pushed away from each other by the two connecting plates 61, the two damping springs 62 are compressed to generate elastic force, the damping assembly 55 can better damp and buffer the downward movement of the rotating rod 25 under the elastic force of the two damping springs 62 and the force of the two connecting plates 61. Finally, the mounting block 60, the mounting plate 63 and the damper 64 are arranged, the distance between the damping plate 57 and the shell 56 is reduced to cooperate with the mounting plate 63 to be fixed, the damper 64 is compressed to generate elastic force, the damping effect of the damping assembly 55 on the rotating rod 25 is improved under the elastic force of the damper 64, the shaking of the rotating rod 25 during the screw tightening process is avoided, and the screw tightening efficiency is improved.
[0075] The manual pump semi-automatic assembly production equipment of the present application is provided with a cylinder 33, a T-shaped rod 34, a sliding plate 42, a clamping groove 43 and a rubber protrusion 44, a first pressing plate 46 moves downward to drive a plurality of pairs of guide plates 47 to move downward, the lower end of each pair of guide plates 47 is in sliding contact with the upper end of a pair of sliding plates 42, a pair of guide plates 47 moves downward to guide a pair of sliding plates 42 to move close to each other, two sliding plates 42 move away from each other to drive two rubber protrusions 44 to move close to each other, so that the two rubber protrusions 44 are fully inserted into two clamping grooves 43, a plurality of pairs of clamping grooves 43 and a plurality of pairs of rubber protrusions 44 are used to limit and fix the knob head 39 at the lower part of the rotating rod 25, avoiding the situation that the knob head 39 is separated from the lower part of the rotating rod 25 during screw tightening. The second pressing plate 52 and the elastic rod 53 are provided, the solution in the first hydraulic cavity 38 is delivered to the second hydraulic cavity 51 through the telescopic pipe 49, and the solution in the second hydraulic cavity 51 pushes the second pressing plate 52 to slide in the second hydraulic cavity 51. The second pressing plate 52 moves downward to drive the elastic rod 53 to move downward, the lower end of the elastic rod 53 is connected with the screwdriver 41, so that the second pressing plate 52 moves downward to extrude the elastic rod 53 to generate elastic force, the elastic force generated by the elastic rod 53 acts on the screwdriver 41, so that the screwdriver 41 can be fully inserted into the cross groove at the upper end of the screw, improving the efficiency of screw tightening of the knob head 39.
[0076] Embodiments of the present application are given for illustrative and descriptive purposes only and are not exhaustive or limiting of the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application in various embodiments and with various modifications as are suited to the particular use contemplated.
Claims
1. A kind of manual pump semi-automatic assembly production equipment, including frame (10), the inside of the frame (10) is equipped with first assembly station (11) with second assembly station (12), lifting mechanism (16) is equipped on the second assembly station (12), telescopic mechanism (18) is equipped on the lifting mechanism (16), the end of the telescopic mechanism (18) is equipped with tightening assembly (19), it is characterized by: The tightening assembly (19) comprises a shell (21), the inside of the shell (21) is slidably provided with a plurality of movable plates (27), the movable plates (27) are rotatably provided with rotating rods (25), the lower ends of the rotating rods (25) are provided with knob heads (39), the lower parts of the knob heads (39) are provided with limiting grooves (40), the inside of the limiting grooves (40) is slidably provided with screwdrivers (41), the inside of the shell (21) is provided with a plurality of frame bodies (28), the lower side of the movable plate (27) is provided with an inverted quadrangular prism (29), the inside of the frame body (28) is provided with a rubber frame (31), the opposite two side outer walls of the quadrangular prism (29) are respectively provided with a protrusion (30), the opposite two side inner walls of the rubber frame (31) are respectively provided with a recess (32), the lower side of the recess (32) is provided with a cylinder (33), the inside of the cylinder (33) is slidably provided with a T-shaped rod (34), a plurality of tension springs (35) are connected between the upper side of the cylinder (33) and the lower end of the protrusion (30), the other opposite two side outer walls of the quadrangular prism (29) are provided with a plurality of pairs of placing grooves (65), the placing grooves (65) are provided with damping assemblies (55); The upper end of the shell (21) is provided with an end cover (22), the end cover (22) is provided with a stepping motor (23), the output end outer wall of the stepping motor (23) is provided with a first helical gear (24), the upper part outer wall of the rotating rod (25) is provided with a second helical gear (26), the outer wall of the first helical gear (24) is engaged with the outer wall of the second helical gear (26), the protrusion (30) slides in the recess (32), a plurality of pairs of the damping assemblies (55) are respectively in sliding contact with the other opposite two side inner walls of the rubber frame (31), the shape of the inside of the rubber frame (31) corresponds to the shape of the quadrangular prism (29); The upper part of the rotating rod (25) is provided with an annular groove (66), the inner wall of the annular groove (66) is rotatably connected with the movable plate (27), and the movable plate (27) is limited in the annular groove (66); The lower part of the rotating rod (25) is provided with a first hydraulic cavity (38), the first hydraulic cavity (38) is slidably provided with a first pressing plate (46), the upper part of the knob head (39) is provided with a second hydraulic cavity (51), the second hydraulic cavity (51) is slidably provided with a second pressing plate (52), an elastic rod (53) is connected between the lower side of the second pressing plate (52) and the upper side of the screwdriver (41), the lower side of the first pressing plate (46) is provided with a telescopic tube (49), and the middle of the first pressing plate (46) is provided with a solenoid valve (50). The upper outer wall of the knob head (39) is provided with a plurality of pairs of clamping grooves (43), the lower part of the rotating rod (25) is radially slidably provided with a plurality of pairs of sliding plates (42), the lower end of each pair of sliding plates (42) is provided with a pair of rubber protrusions (44) on one side, and the lower end of each pair of sliding plates (42) is provided with a first spring (45) on the other side. The lower side of the first pressing plate (46) is provided with a plurality of pairs of guide plates (47), the lower end of the guide plate (47) is in sliding contact with the upper end of the sliding plate (42) on one side, the lower side of the first pressing plate (46) is connected with the inside lower side of the first hydraulic cavity (38) and is provided with a second spring (48), and the lower side of the second pressing plate (52) is connected with the lower side of the second hydraulic cavity (51) and is provided with a third spring (54). The upper end of the T-shaped rod (34) is fixedly connected with the lower end of the protrusion (30), the inside of the protrusion (30) is provided with a first connecting channel (36), the inside of the T-shaped rod (34) is in communication with the inside of the cylinder (33), the inside of the T-shaped rod (34) is in communication with the inside of the movable plate (27) through the first connecting channel (36), and the inside of the rotating rod (25) is provided with a second connecting channel (37). The inside of the movable plate (27) is in communication with the first hydraulic cavity (38) through the second connecting channel (37).
2. The apparatus according to claim 1, wherein: The damping assembly (55) comprises a shell (56) and a damping plate (57), the shell (56) is installed in the placing groove (65), two sliding blocks (58) are symmetrically and slidably arranged in the shell (56), one side of the damping plate (57) is provided with a mounting block (60), one side of each of the two sliding blocks (58) is rotatably connected with a connecting plate (61) on the two sides of the mounting block (60), and one damping spring (62) is connected between one side of each of the two sliding blocks (58) and the inside of the shell (56) at the two ends.
3. The apparatus according to claim 2, wherein: One end of the connecting plate (61) is rotatably connected with the mounting block (60), the other end of the connecting plate (61) is rotatably connected with the sliding block (58), the inside of the shell (56) is fixedly provided with a guide rod (59), the two sliding blocks (58) are in sliding contact with the outer wall of the guide rod (59), and the two damping springs (62) are wound around the outer walls of the two ends of the guide rod (59). The inside of the shell (56) is provided with a mounting plate (63) in the middle, and a damper (64) is connected between the mounting plate (63) and the mounting block (60).
4. The apparatus according to claim 1, wherein: The second assembly station (12) is provided with a workbench (15) for clamping and fixing the manual pump shell, one side of the upper part of the rack (10) is slidably provided with a protection plate (14), the upper part of the rack (10) is provided with a control panel (13), the upper end of the lifting mechanism (16) is provided with a balancer (17), and the second assembly station (12) is provided with a box (20) for placing screws.
Citation Information
Patent Citations
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