Continuous heap building and unloading equipment and process

By designing a positioning mounting frame, anti-splash baffles, and buffer baffles, the problem of tilting of the material guide bucket of the bucket wheel reclaimer was solved, achieving stable and continuous material conveying, reducing equipment maintenance frequency and dust pollution, and improving yard operation efficiency and equipment life.

CN121376648APending Publication Date: 2026-01-23JIAOZUO CREATION HEAVY IND CO LTD
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Patent Information

Application Number
CN202511959799.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-24
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

After prolonged use, the material guide bucket of a bucket wheel reclaimer is prone to tilting due to impact and vibration, causing the material conveying path to deviate, resulting in spillage and equipment wear, affecting the efficiency of stockpile operations, and generating dust pollution.

Method used

The equipment employs a positioning mounting bracket and anti-splash baffle to constrain the material path, combined with a material buffer baffle and a reset spiral spring to buffer impact loads, and a sliding detection plate to trigger an alarm for timely adjustment. It also works with a dust removal structure to collect dust, thus achieving stable and continuous operation of the equipment.

Benefits of technology

It reduces material spillage and equipment wear, improves yard operation efficiency, improves air quality, extends equipment life, and achieves precision and efficiency in material handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a continuous stacking and unloading device and process, and relates to the field of material carrying, the continuous stacking and unloading device comprises a transverse moving belt conveyor, a movable cantilever belt conveyor, a crawler bucket wheel reclaimer, a movable receiving hopper, a fixed belt conveyor and a movable unloading vehicle; the number of the transverse moving belt conveyors is two, and the movable cantilever belt conveyor is arranged above the transverse moving belt conveyor on the right side. The crawler bucket-wheel reclaimer is positioned on the outer side of the left transverse moving belt conveyor; the movable material receiving hopper is arranged above the transverse moving belt conveyor on the left side; the number of the fixed belt conveyors is two, and the two fixed belt conveyors are both arranged on the inner sides of the two transverse moving belt conveyors. The number of the movable discharging cars is two, and the two movable discharging cars are arranged above the two fixed belt conveyors correspondingly, so that the whole-process continuous operation of materials from stacking to unloading and transferring is achieved, and the accuracy and high efficiency of material conveying are ensured; the problem that the storage yard operation efficiency is low is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material handling, in particular to a continuous stacking and unstacking equipment and process. BACKGROUND

[0002] When the bulk ore material is continuously and automatically stacked and leached, the continuous stacking and unstacking equipment is needed to realize the efficient flow of the material. The material is transported to the stacking area by the belt conveyor, uniformly layered and stacked according to the preset trajectory by the special stacking equipment, forming a regular-shaped pile. After the leaching operation is completed, the material is excavated by the bucket wheel reclaimer and transported to the subsequent processing link by the belt conveyor.

[0003] For example, CN117775765B discloses a continuous bucket wheel machine automatic stacking and unstacking system, which proposes the following technical solution: two groups of hinged rings are symmetrically movably installed on the support shaft, a round rod is inserted in the hinged ring, a strip block is fixedly installed at the lower end of the round rod, a plurality of second magnetic blocks are installed equidistantly on the side close to the bucket of the strip block, a cylinder is fixedly installed at the upper end of the round rod, and a plurality of collision blocks are installed equidistantly on the surface of the cylinder; and a reciprocating mechanism for driving the reciprocating rotation of the guide member, including a disc, a cavity is formed in the inside of the disc, a sealing plate is rotatably connected in the inside of the cavity, an elastic expansion rod is fixedly installed on one side of the sealing plate, a drive shaft is fixedly installed on the outside of the elastic expansion rod, and a sleeve is fixedly installed on one side of the disc. The cooperation between the various components enables the material adhered to the inner wall of the bucket to be quickly cleaned and fallen off during unloading, avoiding accumulation and ensuring the speed of material taking.

[0004] However, after long-term use of the bucket wheel reclaimer, the guide hopper is prone to tilt due to material impact and equipment vibration, causing the conveying and guiding path of the material to deviate, resulting in a large amount of material falling outside the conveying belt. Not only does this cause material loss, but it also requires timely cleaning of the material accumulation around the conveying belt, which consumes a large amount of manpower and time, seriously affecting the efficiency of the stockyard operation. SUMMARY

[0005] Therefore, the application provides a continuous stacking and unstacking equipment and process, which forms stable support for the material guide hopper through the positioning mounting bracket, cooperates with the front and rear splash-proof baffles, effectively restricts the material conveying path, avoids the material splashing to both sides during the transfer process, and the synergistic effect of the material buffer baffle and the reset volute spring can buffer the impact load generated when the material falls, which reduces the wear of the material guide hopper and the conveying belt caused by the material, reduces the equipment vibration caused by the impact, reduces the inclination problem of the material guide hopper caused by long-term impact and vibration, reduces the maintenance frequency of the equipment, ensures the stability and continuity of the material conveying, when the material guide hopper deviates, the sliding detection plate triggers the press switch under the action of the limiting support spring, the sound and light alarm issues an alarm in time, which is convenient for the staff to find the problem in time and adjust the material guide hopper, avoids the material scattering caused by the inclination of the material guide hopper, reduces the material loss, saves a lot of manual cleaning time of scattered materials, significantly improves the efficiency of the stockyard operation, reduces the labor cost, cooperates with the dust collecting hopper, dust conveying pipe and dust suction fan, can efficiently collect the dust generated during the material transfer process, realizes centralized treatment of the dust after filtering by the dust collecting bag, effectively avoids the air pollution caused by the dust escaping, significantly improves the air quality of the stockyard operation, reduces the harm of dust to the health of the operator, also reduces the situation that the dust adheres to the surface of the equipment, bearings, circuits and other key components, thereby reducing the fault risk of the equipment caused by dust erosion, prolonging the service life of the crawler bucket wheel reclaimer and the surrounding related equipment, at the same time, the dust collecting bag adopts a detachable design, and the subsequent staff can conveniently centrally clean and recycle the collected dust, which avoids secondary pollution of the dust and realizes recycling of the resources, through the synergistic linkage of the horizontal moving belt conveyor, movable cantilever belt conveyor, crawler bucket wheel reclaimer and other equipment, realizes the continuous operation of the whole process from stacking to unstacking and transferring of the material, ensures the accuracy and efficiency of the material conveying.

[0006] The application provides a continuous stacking and unstacking equipment and process, which specifically comprises: transverse moving belt conveyors, movable cantilever belt conveyors, crawler bucket wheel reclaimers, movable receiving hoppers, guide structures, detection structures, dust removal structures, fixed belt conveyors and movable unloading vehicles; the transverse moving belt conveyors are provided in two, the movable cantilever belt conveyor is arranged above the right transverse moving belt conveyor; the crawler bucket wheel reclaimer is located outside the left transverse moving belt conveyor; the movable receiving hopper is arranged above the left transverse moving belt conveyor; the guide structure is arranged on the left side of the crawler bucket wheel reclaimer; the detection structure is arranged on the left side of the crawler bucket wheel reclaimer; the fixed belt conveyors are provided in two, and both of the fixed belt conveyors are arranged inside both of the transverse moving belt conveyors; the movable unloading vehicles are provided in two, and both of the movable unloading vehicles are arranged above both of the fixed belt conveyors; and the dust removal structure is arranged on the upper portion of the crawler bucket wheel reclaimer.

[0007] Further, the guide structure comprises positioning mounting brackets and material reclaiming wheels; the positioning mounting brackets are provided in two, and both of the positioning mounting brackets are fixedly connected to the front and back sides of the crawler bucket wheel reclaimer; and the front and back sides of the left portion of the crawler bucket wheel reclaimer are rotationally connected with one of the material reclaiming wheels.

[0008] Further, the guide structure further comprises a material guide hopper and a splash-proof baffle; the material guide hopper is boltedly connected to the lower side of both of the positioning mounting brackets, and the front and back sides of the material guide hopper are fixedly connected with guide plates; and the splash-proof baffles are provided in two, and both of the splash-proof baffles are fixedly connected to the front and back sides of the material guide hopper.

[0009] Further, the guide structure further comprises limiting mounting seats, reset volute springs and material buffer baffles; the limiting mounting seats are provided in two, and both of the limiting mounting seats are fixedly connected to the left and right sides of the material guide hopper; the material buffer baffles are provided in two, and both of the material buffer baffles are rotationally connected to the lower sides of both of the limiting mounting seats; and the reset volute springs are provided in two, and the inner ends of both of the reset volute springs are fixedly connected to the middle portions of both of the limiting mounting seats, and the outer ends of both of the reset volute springs are fixedly connected to the middle portions of both of the material buffer baffles.

[0010] Further, the detection structure comprises positioning mounting plates and guide mounting boxes; the positioning mounting plates are provided in two, and both of the positioning mounting plates are fixedly connected to the outer sides of both of the positioning mounting brackets; and the guide mounting boxes are provided in two, and both of the guide mounting boxes are fixedly connected to the inner sides of both of the positioning mounting plates.

[0011] Further, the detection structure further comprises sliding detection plates and limiting support springs; the sliding detection plates are provided with two, and the two sliding detection plates are respectively slidably connected to the inner sides of the two guide installation boxes; the limiting support springs are provided with multiple, and the inner ends of the multiple limiting support springs are respectively fixedly connected to the outer sides of the two sliding detection plates, and the outer ends of the multiple limiting support springs are respectively fixedly connected to the inner sides of the two guide installation boxes.

[0012] Further, the detection structure further comprises pressing switches and audible and visual alarms; the pressing switches are provided with two, and the two pressing switches are respectively arranged on the outer sides of the two sliding detection plates; the audible and visual alarms are provided with two, and the two audible and visual alarms are respectively fixedly connected to the upper portions of the two positioning installation racks; the control circuits of the two audible and visual alarms are respectively connected in series with the two pressing switches, and the control circuits of the two audible and visual alarms are both connected in series with the power supply circuit of the crawler bucket wheel reclaimer.

[0013] Further, the dust removal structure comprises dust collection hoppers, limiting installation boxes and dust conveying pipes; the dust collection hoppers are fixedly connected to the upper portions of the two positioning installation racks; the limiting installation boxes are provided with two, and the two limiting installation boxes are respectively fixedly connected to the right sides of the two positioning installation racks; the dust conveying pipes are provided with two, and the left ends of the two dust conveying pipes are both fixedly connected to the dust collection hoppers, and the right ends of the two dust conveying pipes are respectively fixedly connected to the limiting installation boxes.

[0014] Further, the dust removal structure further comprises dust suction fans and dust collection bags; the dust suction fans are provided with two, and the two dust suction fans are respectively bolted to the inner sides of the two limiting installation boxes; the control circuits of the two dust suction fans are both connected in series with the power supply circuit of the crawler bucket wheel reclaimer; the dust collection bags are provided with two, and the two dust collection bags are respectively placed in the inner sides of the two limiting installation boxes. Advantageous effects

[0015] The present application forms stable support on the material guide hopper through the positioning mounting bracket, cooperates with the front and rear sides of the splash-proof baffle, effectively restrains the material conveying path, avoids the material splashing to both sides in the transfer process, and the synergistic effect of the material buffer baffle and the reset volute spring can buffer the impact load generated when the material falls, which not only reduces the wear of the material guide hopper and the conveying belt, but also reduces the equipment vibration caused by the impact, reduces the inclination problem of the material guide hopper caused by long-term impact and vibration, reduces the maintenance frequency of the equipment, ensures the stability and continuity of the material conveying, when the material guide hopper deviates, the sliding detection plate triggers the press switch under the action of the limiting support spring, the sound and light alarm issues a timely alarm, which is convenient for the staff to find the problem in time and adjust the material guide hopper, avoids the material scattering caused by the inclination of the material guide hopper, reduces the material loss, saves a lot of manual cleaning time of scattered materials, significantly improves the yard operation efficiency, reduces the labor cost, through the cooperation of the dust collecting hopper, the dust conveying pipe and the dust suction fan, the dust generated in the material transfer process can be efficiently collected, the dust is filtered through the dust collecting bag to realize centralized treatment, effectively avoids the air pollution caused by dust escaping, significantly improves the air quality of the yard operation, reduces the harm of dust to the health of the operating personnel, also reduces the situation that the dust adheres to the surface of the equipment, bearings, circuits and other key components, thereby reducing the fault risk of the equipment caused by dust erosion, prolonging the service life of the crawler bucket wheel reclaimer and the surrounding related equipment, at the same time, the dust collecting bag adopts a detachable design, and the subsequent staff can conveniently collect and recycle the collected dust, which not only avoids secondary pollution of the dust, but also realizes recycling of the resources, through the synergistic linkage of the horizontal moving belt conveyor, the movable cantilever belt conveyor and the crawler bucket wheel reclaimer, the full-process continuous operation of the material from stacking to unstacking and transfer is realized, and the accuracy and efficiency of the material conveying are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.

[0017] The drawings in the following description only relate to some embodiments of the present application, but are not a limitation of the present application.

[0018] In the drawings: Figure 1 is a relative position schematic view of the horizontal moving belt conveyor and the movable material receiving hopper when working.

[0019] Figure 2 is a relative position schematic view of the horizontal moving belt conveyor, the movable cantilever belt conveyor, the movable material receiving hopper and the movable unloading vehicle when working.

[0020] Figure 3is a schematic diagram of relative positions of the transverse moving belt conveyor and the movable cantilever belt conveyor in operation of the present application.

[0021] Figure 4 is a schematic diagram of relative positions of the movable cantilever belt conveyor, the crawler bucket wheel reclaimer and the movable receiving hopper in operation of the present application.

[0022] Figure 5 is a schematic diagram of a process flow of the present application.

[0023] Figure 6 is a schematic diagram of positional relationship of the crawler bucket wheel reclaimer, the positioning mounting frame, the material taking bucket wheel and the material guiding hopper of the present application.

[0024] Figure 7 is a schematic diagram of positional relationship of the material taking bucket wheel and the material guiding hopper of the present application.

[0025] Figure 8 is a schematic diagram of positional relationship of the material guiding hopper, the anti-splashing baffle and the positioning mounting frame of the present application.

[0026] Figure 9 is a schematic diagram of positional relationship of the material guiding hopper, the limiting mounting seat and the material buffering baffle of the present application.

[0027] Figure 10 is a schematic diagram of split structure of the limiting mounting seat and the material buffering baffle of the present application.

[0028] Figure 11 is a schematic diagram of split structure of the positioning mounting frame, the positioning mounting plate and the sliding detection plate of the present application.

[0029] Figure 12 is a schematic diagram of split structure of the limiting mounting seat and the material buffering baffle of the present application. Figure 11 is a schematic diagram of partial enlarged structure at A in the present application.

[0030] Figure 13 is a schematic diagram of sectional structure of the dust collecting hopper of the present application.

[0031] Figure 14 is a schematic diagram of positional relationship of the limiting mounting box, the dust suction fan and the dust collecting bag of the present application.

[0032] List of reference signs 1, transverse moving belt conveyor; 2, movable cantilever belt conveyor; 3, crawler bucket wheel reclaimer; 301, positioning mounting frame; 302, material taking bucket wheel; 303, material guide hopper; 304, splash-proof baffle; 305, limiting mounting seat; 306, reset volute spring; 307, material buffer baffle; 308, positioning mounting plate; 309, guide mounting box; 310, sliding detection plate; 311, limiting support spring; 312, press switch; 313, audible and visual alarm; 314, dust collecting hopper; 315, limiting mounting box; 316, dust conveying pipe; 317, dust suction fan; 318, dust collecting bag; 4, movable receiving hopper; 5, fixed belt conveyor; 6, movable unloading car. DETAILED DESCRIPTION Example one

[0033] Please refer to Figures 1 to 10 As shown in the figure: The application provides a continuous stacking and unstacking equipment and process, which comprises transverse moving belt conveyors 1, movable cantilever belt conveyors 2, crawler bucket wheel reclaimers 3, movable receiving hoppers 4, guide structures, detection structures, fixed belt conveyors 5 and movable unloading cars 6; the transverse moving belt conveyors 1 are provided in two, the movable cantilever belt conveyor 2 is arranged above the right transverse moving belt conveyor 1; the crawler bucket wheel reclaimer 3 is located outside the left transverse moving belt conveyor 1; the movable receiving hopper 4 is arranged above the left transverse moving belt conveyor 1; the guide structure is arranged on the left side of the crawler bucket wheel reclaimer 3; the detection structure is arranged on the left side of the crawler bucket wheel reclaimer 3; the fixed belt conveyor 5 is provided in two, and the two fixed belt conveyors 5 are both arranged inside the two transverse moving belt conveyors 1; the movable unloading car 6 is provided in two, and the two movable unloading cars 6 are both arranged above the two fixed belt conveyors 5.

[0034] The guide structure comprises positioning mounting frames 301 and material taking bucket wheels 302; the positioning mounting frames 301 are provided in two, and the two positioning mounting frames 301 are both fixedly connected to the front and rear sides of the crawler bucket wheel reclaimer 3; the front and rear sides of the left part of the crawler bucket wheel reclaimer 3 are both rotationally connected with a material taking bucket wheel 302.

[0035] The guide structure further comprises a material guide hopper 303 and a splash-proof baffle 304; the material guide hopper 303 is boltedly connected to the lower side of the two positioning mounting frames 301, the front and rear sides of the material guide hopper 303 are both fixedly connected with guide plates, the upper ends of the guide plates extend to the inner side of the hub of the material taking bucket wheel 302, the outer side of the material taking bucket wheel 302 is uniformly distributed with a plurality of material falling ports, and the width of the guide plate is slightly greater than the width of the material falling port; the splash-proof baffle 304 is provided in two, and the two splash-proof baffles 304 are both fixedly connected to the front and rear sides of the material guide hopper 303.

[0036] The bottom of the material falling port of the material taking wheel 302 in this embodiment is an inclined surface. After the ore enters the material taking wheel 302, it will fall from the material falling port of the material taking wheel 302 to the guide plate on the upper part of the material guiding hopper 303 under the action of its own gravity. The inclined surface of the material falling port can accurately guide the ore, so that the ore can accurately slide above the guide plate and enter the material guiding hopper 303 along the guide plate. It should be noted that the process of the material in the material taking wheel 302 entering the guiding hopper 303 through the guide plate is prior art, which will not be described in detail here.

[0037] The guiding structure further comprises a limiting mounting seat 305, a reset volute spring 306 and a material buffer baffle 307. The limiting mounting seat 305 is provided with two limiting mounting seats 305, which are respectively fixedly connected to the left and right sides of the material guiding hopper 303. The material buffer baffle 307 is provided with two material buffer baffles 307, which are respectively rotatably connected to the lower sides of the two limiting mounting seats 305. The reset volute spring 306 is provided with two reset volute springs 306, the inner ends of which are respectively fixedly connected to the middle parts of the two limiting mounting seats 305, and the outer ends of which are respectively fixedly connected to the middle parts of the two material buffer baffles 307.

[0038] The detection structure comprises a positioning mounting plate 308 and a guiding mounting box 309. The positioning mounting plate 308 is provided with two positioning mounting plates 308, which are respectively fixedly connected to the outer sides of the two positioning mounting frames 301. The guiding mounting box 309 is provided with two guiding mounting boxes 309, which are respectively fixedly connected to the inner sides of the two positioning mounting plates 308.

[0039] The detection structure further comprises a sliding detection plate 310 and a limiting support spring 311. The sliding detection plate 310 is provided with two sliding detection plates 310, which are respectively slidably connected to the inner sides of the two guiding mounting boxes 309. The limiting support spring 311 is provided with a plurality of limiting support springs 311, the inner ends of which are respectively fixedly connected to the outer sides of the two sliding detection plates 310, and the outer ends of which are respectively fixedly connected to the inner sides of the two guiding mounting boxes 309.

[0040] The detection structure further comprises a press switch 312 and an audible and visual alarm 313. The press switch 312 is provided with two press switches 312, which are respectively arranged on the outer sides of the two sliding detection plates 310. The audible and visual alarm 313 is provided with two audible and visual alarms 313, which are respectively fixedly connected to the upper parts of the two positioning mounting frames 301. The control circuits of the two audible and visual alarms 313 are respectively connected in series with the two press switches 312, and the control circuits of the two audible and visual alarms 313 are respectively connected in series with the power supply circuit of the caterpillar wheel material taking machine 3.

[0041] The specific use and role of the embodiment are as follows: when the continuous stacking operation is performed on the bulk ore material, the feeding belt conveyor accurately delivers the ore to the mobile unloading vehicle 6 above the right fixed belt conveyor 5 according to the preset conveying rhythm; the mobile unloading vehicle 6 can move stably above the fixed belt conveyor 5 according to the stacking requirements, so as to ensure that the ore receiving is not missed and the ore transfer is not scattered; then the received ore is efficiently transferred to the mobile cantilever belt conveyor 2 above the right transverse mobile belt conveyor 1; the mobile cantilever belt conveyor 2, as the core stacking executive component, can realize pitch and telescopic adjustment through the cantilever structure, and uniformly and continuously deliver the ore to the specified stacking area through the continuous and stable conveying action, so as to complete the layer-by-layer accumulation of the regular material pile; the transverse mobile belt conveyor 1 moves stably along the preset track, drives the mobile cantilever belt conveyor 2 above to adjust the operation position synchronously, so as to flexibly change the stacking range and distribution form of the ore, ensure that the material pile can fully utilize the yard space, and form a pile structure with uniform density and regular contour, thereby laying a foundation for efficient subsequent heap leaching operation; after the ore heap leaching operation is completed, the crawler bucket wheel reclaimer 3 starts and moves to the side of the material pile; the material bucket wheel 302 rotates at a low speed under the drive of the driving system, accurately digs the ore in the material pile; the bottom of the discharge port of the material bucket wheel 302 is an inclined surface; after the ore enters the material bucket wheel 302, the ore will slide from the discharge port of the material bucket wheel 302 to the guide plate on the upper part of the material guide hopper 303 under the action of gravity as the material bucket wheel 302 rotates; the inclined surface of the discharge port can accurately guide the ore, so that the ore can accurately slide above the guide plate and enter the material guide hopper 303 along the guide plate; the ore slides along the inclined inner wall of the material guide hopper 303 under the action of gravity, and finally falls above the material buffer baffle 307 on both sides; after being impacted by the ore, the material buffer baffle 307 slowly swings downward around the limiting mounting seat 305; at this time, the reset spiral spring 306 connected with the material buffer baffle 307 is synchronously stretched, absorbs the impact force generated by the falling ore through the elastic deformation of the spring, and makes the ore slide stably along the inclined material buffer baffle 307 to the conveying belt above the crawler bucket wheel reclaimer 3, thereby effectively avoiding the equipment wear and material splashing caused by the direct impact of the ore on the conveying belt; meanwhile, the splash-proof baffles 304 on the front and rear sides of the material guide hopper 303 form a closed protection space, which can effectively block the ore particles that may be scattered to both sides during the sliding process, avoid the ore splashing to the outside of the conveying belt, and ensure the integrity of the material conveying; in this process, the elastic support force of the limiting support spring 311 in the guide mounting box 309 makes the sliding detection plate 310 inside the positioning mounting plate 308 always in close contact with the outer wall of the material guide hopper 303; when the material guide hopper 303 is inclined due to long-term impact of the ore, equipment vibration and other factors, the material guide hopper 303 on one side of the inclination will generate a lateral pressure on the corresponding sliding detection plate 310,The sliding detection plate 310 is forced to move outward along the inner side sliding groove of the guide mounting box 309, and the corresponding limiting support spring 311 is compressed synchronously. When the sliding detection plate 310 moves to the preset position, the outer side press switch 312 is pressed by the sliding detection plate 310 and the inner wall of the guide mounting box 309, the contact of the press switch 312 is closed, the sound and light alarm 313 connected in series with the control circuit is started, and a clear sound and light alarm signal is sent, so as to timely remind the on-site staff that the material guide hopper 303 has an inclination fault, so that the staff can quickly respond and adjust the installation angle of the material guide hopper 303, to avoid the problem of material falling, blocked conveying and the like caused by the expansion of the fault. When the ore is completely slid onto the conveying belt, the pressure on the material buffer baffle 307 disappears, the reset spiral spring 306 is contracted and reset under the action of its restoring force, the material buffer baffle 307 is swung in the reverse direction around the limiting mounting seat 305, and the limiting mounting seat 305 can accurately limit the reset stroke of the material buffer baffle 307, so that the material buffer baffle 307 always maintains the best working angle. At the same time, the positioning mounting frame 301 provides reliable support and positioning for the material guide hopper 303 through the stable bolt connection structure, effectively resists vibration and impact in the working process, reduces the inclination probability of the material guide hopper 303, and then the conveying belt of the crawler bucket wheel reclaimer 3 is started to stably convey the ore to the mobile receiving hopper 4. The ore slides along the inner wall of the mobile receiving hopper 4 to the left side of the horizontal moving belt conveyor 1, the left side horizontal moving belt conveyor 1 accurately transfers the ore to the left side of the fixed belt conveyor 5 through synchronous operation, and finally the ore is transferred to the next processing procedure by the fixed belt conveyor 5, realizing the full-process continuous operation from stacking to unstacking and transfer, and ensuring the high efficiency, stability and smoothness of the whole production process. Embodiment two

[0042] As shown in Figures 1 to 14 : On the basis of embodiment one, a dust removal structure is further included, which is arranged at the upper part of the crawler bucket wheel reclaimer 3.

[0043] The dust removal structure includes a dust collecting hopper 314, a limiting mounting box 315 and a dust conveying pipe 316. The dust collecting hopper 314 is fixedly connected to the upper part of the two positioning mounting frames 301. The limiting mounting box 315 is provided with two, and the two limiting mounting boxes 315 are fixedly connected to the right side of the two positioning mounting frames 301 respectively. The dust conveying pipe 316 is provided with two, and the left ends of the two dust conveying pipes 316 are fixedly connected to the dust collecting hopper 314, and the right ends of the two dust conveying pipes 316 are fixedly connected to the two limiting mounting boxes 315 respectively.

[0044] The dust removal structure further comprises dust suction fans 317 and dust collection bags 318; the dust suction fans 317 are provided in two, and the two dust suction fans 317 are bolted to the inner sides of the two limiting installation boxes 315, and the control circuits of the two dust suction fans 317 are connected in series with the power supply circuit of the crawler bucket wheel reclaimer 3; the dust collection bags 318 are provided in two, and the two dust collection bags 318 are placed on the inner sides of the two limiting installation boxes 315.

[0045] The specific use and role of the embodiment are as follows: the dust collection hopper 314 is fixedly connected to the upper parts of the two positioning installation frames 301, and the opening thereof faces the core dust raising area of material transfer, when the crawler bucket wheel reclaimer 3 is performing material taking operation on bulk ore materials, the dust suction fans 317 connected in linkage with the power supply circuit thereof are started synchronously, the dust suction fans 317 generate stable negative pressure suction force in operation, the dust generated in the process of material taking by the material taking hopper wheel 302, sliding and falling of the material in the material guide hopper 303 and transfer by the conveyor will enter the dust collection hopper 314, the dust-containing air is stably conveyed along the dust conveying pipe 316 under the driving of negative pressure, and finally is accurately introduced into the inside of the two limiting installation boxes 315, so as to avoid diffusion of the dust to the working environment, the limiting installation boxes 315 provide stable installation and working environment for the dust collection bags 318, and ensure that the filtering process is not disturbed by external airflow, when the dust-containing air passes through the dust collection bags 318, the high-precision filtering material of the bag body will fully play a blocking role to firmly adsorb the ore dust, fine impurities and other particulate matters in the air in the bag, so as to realize gas-solid separation, the clean air after filtering is stably discharged through the exhaust passage reserved in the limiting installation box 315, while the dust and impurities are concentrated and intercepted in the dust collection bags 318, so as to effectively avoid air pollution caused by dust escaping, significantly improve the air quality of the stockyard operation, reduce the harm of dust to the health of the operating personnel, and also reduce the situation that the dust is attached to the surface of the equipment, bearings, circuits and other key components, so as to reduce the risk of equipment failure caused by dust erosion, prolong the service life of the crawler bucket wheel reclaimer 3 and the surrounding associated equipment, at the same time, the dust collection bags 318 are designed to be detachable and replaceable, and subsequent workers can conveniently clean and recycle the collected dust, which not only avoids secondary pollution of the dust, but also realizes recycling of the resources, which meets the industry demand of environmental protection operation and energy saving and consumption reduction.

[0046] In this document, the following points need to be noted: 1. The drawings of the embodiment only relate to the structures involved in the embodiment, and other structures can refer to the usual design.

[0047] 2. In the case of no conflict, the features in the embodiment and the embodiments can be combined with each other to obtain new embodiments.

[0048] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A continuous stacking and unstacking equipment, comprising lateral moving belt conveyors (1), mobile cantilever belt conveyors (2), crawler bucket wheel reclaimer (3), mobile receiving hopper (4), guide structure, detection structure, dust removal structure, fixed belt conveyor (5) and mobile unloading vehicle (6); the lateral moving belt conveyors (1) are provided with two, the mobile cantilever belt conveyors (2) are arranged above the lateral moving belt conveyors (1) on the right side; characterized in that: The crawler-type bucket wheel reclaimer (3) is located outside the left transverse moving belt conveyor (1); the moving receiving hopper (4) is arranged above the left transverse moving belt conveyor (1); the guide structure is arranged on the left side of the crawler-type bucket wheel reclaimer (3); the detection structure is arranged on the left side of the crawler-type bucket wheel reclaimer (3); the fixed belt conveyor (5) is provided with two, and the two fixed belt conveyors (5) are arranged inside the two transverse moving belt conveyors (1); the moving discharge vehicle (6) is provided with two, and the two moving discharge vehicles (6) are arranged above the two fixed belt conveyors (5); and the dust removal structure is arranged on the upper portion of the crawler-type bucket wheel reclaimer (3).

2. A continuous stockpiling and unstockpiling arrangement according to claim 1, c h a r a c t e r i s e d in that: The guide structure comprises positioning mounting racks (301) and material taking bucket wheels (302); the positioning mounting racks (301) are provided with two, and the two positioning mounting racks (301) are fixedly connected to the front and rear sides of the crawler-type bucket wheel reclaimer (3) respectively; and the front and rear sides of the left portion of the crawler-type bucket wheel reclaimer (3) are rotationally connected with one of the material taking bucket wheels (302) respectively.

3. A continuous stockpiling and unstockpiling arrangement according to claim 2, c h a r a c t e r i s e d in that: The guide structure further comprises a material guide hopper (303) and a splash-proof baffle (304); the material guide hopper (303) is boltedly connected to the lower sides of the two positioning mounting racks (301), and the front and rear sides of the material guide hopper (303) are fixedly connected with guide plates; and the splash-proof baffle (304) is provided with two, and the two splash-proof baffles (304) are fixedly connected to the front and rear sides of the material guide hopper (303) respectively.

4. A continuous stockpiling and unstockpiling arrangement according to claim 3, c h a r a c t e r i s e d in that: The guide structure further comprises limiting mounting seats (305), reset volute springs (306) and material buffer baffles (307); the limiting mounting seats (305) are provided with two, and the two limiting mounting seats (305) are fixedly connected to the left and right sides of the material guide hopper (303) respectively; the material buffer baffles (307) are provided with two, and the two material buffer baffles (307) are rotationally connected to the lower sides of the two limiting mounting seats (305) respectively; and the reset volute springs (306) are provided with two, and the inner ends of the two reset volute springs (306) are fixedly connected to the middle portions of the two limiting mounting seats (305) respectively, and the outer ends of the two reset volute springs (306) are fixedly connected to the middle portions of the two material buffer baffles (307) respectively.

5. A continuous stockpiling and unstockpiling arrangement according to claim 4, c h a r a c t e r i s e d in that: The detection structure comprises positioning mounting plates (308) and guide mounting boxes (309); the positioning mounting plates (308) are provided with two, and the two positioning mounting plates (308) are fixedly connected to the outer sides of the two positioning mounting racks (301) respectively; and the guide mounting boxes (309) are provided with two, and the two guide mounting boxes (309) are fixedly connected to the inner sides of the two positioning mounting plates (308) respectively.

6. A continuous stockpiling and unstockpiling arrangement according to claim 5, c h a r a c t e r i z e d in that The detection structure further comprises sliding detection plates (310) and limiting support springs (311); the sliding detection plates (310) are provided in two, and the two sliding detection plates (310) are slidingly connected to the inner sides of the two guide installation boxes (309) respectively; the limiting support springs (311) are provided in multiple, and the inner ends of the multiple limiting support springs (311) are fixedly connected to the outer sides of the two sliding detection plates (310) respectively, and the outer ends of the multiple limiting support springs (311) are fixedly connected to the inner sides of the two guide installation boxes (309) respectively.

7. A continuous stockpiling and unstockpiling arrangement according to claim 6, c h a r a c t e r i s e d in that: The detection structure further comprises press switches (312) and sound-light alarms (313); the press switches (312) are provided in two, and the two press switches (312) are arranged on the outer sides of the two sliding detection plates (310) respectively; the sound-light alarms (313) are provided in two, and the two sound-light alarms (313) are fixedly connected to the upper portions of the two positioning installation racks (301) respectively, the control circuits of the two sound-light alarms (313) are connected in series with the two press switches (312) respectively, and the control circuits of the two sound-light alarms (313) are connected in series with the power supply circuit of the crawler bucket wheel reclaimer (3).

8. A continuous stockpiling and unstockpiling arrangement according to claim 7, c h a r a c t e r i z e d in that The dust removal structure comprises dust collection hoppers (314), limiting installation boxes (315) and dust conveying pipes (316); the dust collection hoppers (314) are fixedly connected to the upper portions of the two positioning installation racks (301); the limiting installation boxes (315) are provided in two, and the two limiting installation boxes (315) are fixedly connected to the right sides of the two positioning installation racks (301) respectively; the dust conveying pipes (316) are provided in two, and the left ends of the two dust conveying pipes (316) are fixedly connected with the dust collection hoppers (314), and the right ends of the two dust conveying pipes (316) are fixedly connected with the two limiting installation boxes (315) respectively.

9. A continuous stockpiling and unstockpiling arrangement according to claim 8, c h a r a c t e r i z e d in that The dust removal structure further comprises dust suction fans (317) and dust collection bags (318); the dust suction fans (317) are provided in two, and the two dust suction fans (317) are bolted to the inner sides of the two limiting installation boxes (315) respectively, and the control circuits of the two dust suction fans (317) are connected in series with the power supply circuit of the crawler bucket wheel reclaimer (3); the dust collection bags (318) are provided in two, and the two dust collection bags (318) are placed in the inner sides of the two limiting installation boxes (315) respectively.

10. A stacking and unstacking process using the continuous stacking and unstacking equipment according to any one of claims 1-9, characterized in that: S1. The feeding belt conveyor conveys the ore into the mobile unloading vehicle above the right fixed belt conveyor, the mobile unloading vehicle transfers the ore into the mobile cantilever belt conveyor above the right transverse moving belt conveyor for stacking, and the movement of the transverse moving belt conveyor changes the stacking position of the ore. S2. After the end of the ore heap leaching, the crawler bucket wheel reclaimer transfers the ore to the material guide hopper, the ore falls above the conveyor belt of the crawler bucket wheel reclaimer after buffering by the material buffer baffle, the anti-splashing baffle blocks the ore to prevent the ore from splashing to both sides of the conveyor belt; S3. The suction force generated by the dust suction fan makes the air containing dust enter the limit installation box, the dust collection bag filters the air containing dust and impurities, the dust and impurities are left in the dust collection bag after filtration, and the filtered air is discharged from the limit installation box; S4. After the material guide hopper is tilted, the press switch on the outside of the pressure sliding detection plate is extruded to make the contact closed to start the sound and light alarm to remind the staff to adjust the angle of the material guide hopper in time; S5. The conveyor belt conveys the ore to the mobile receiving hopper, the ore falls above the left transverse moving belt conveyor along the mobile receiving hopper, the left transverse moving belt conveyor transfers the ore above the left fixed belt conveyor to transfer the ore to the next processing procedure.

Citation Information

Patent Citations

  • Automatic stacking and reclaiming system of bucket wheel machine based on continuity

    CN117775765B