Intelligent metering anti-blocking pipeline device for biogas slurry fertilization
By introducing filtration and control mechanisms into the biogas slurry fertilization device, the problems of inaccurate flow and pipeline blockage have been solved, realizing intelligent flow regulation and automatic alarm, and improving the accuracy and reliability of fertilization.
Patent Information
- Application Number
- CN202511806647.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-01-23
AI Technical Summary
Existing biogas slurry fertilization devices suffer from inaccurate flow control, leading to over- or under-fertilization. Additionally, the pipelines are prone to clogging, especially since biogas slurry has a complex composition containing undecomposed solid particles and fiber debris.
The biogas slurry is filtered using a filtration mechanism, and the flow rate is adjusted according to the concentration using a control mechanism. It is also equipped with anti-clogging components and an alarm mechanism to achieve intelligent control and automatic cleaning.
It reduces the probability of blockage in delivery pipes and valves, improves the accuracy and intelligence of fertilization, and reduces the risk of over- or under-fertilization.
Smart Images

Figure CN121383101A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipeline conveying devices, in particular to an intelligent metering anti-blocking pipeline device for biogas slurry fertilization. BACKGROUND
[0002] In the process of manufacturing biogas slurry from straws, the process generally includes the following steps: straws, pretreatment (crushing + adjustment), anaerobic fermentation (core conversion), post-treatment (sedimentation + solid-liquid separation + purification), finished biogas slurry, etc. Finally, the finished biogas slurry is conveyed from the post-treatment equipment to the desired fertilization site by the cooperation of the conveying pipeline, the frequency conversion pump and the PLC intelligent controller (the frequency conversion pump is one of intelligent agricultural power machinery). With the development of technology, agriculture is gradually moving towards intelligence, and automatic control of flow and automatic alarm are important components of intelligent power machinery.
[0003] On the one hand, the existing device generally adopts a fertilization mode of "fixed flow + time estimation", that is, the total amount of fertilization is controlled by presetting the output flow and working time of the frequency conversion pump. However, the nutrient concentration of biogas slurry fluctuates due to factors such as fermentation raw materials and fermentation period. Under the condition of fixed flow, high concentration is easy to cause over-fertilization (soil salinization), and low concentration is easy to cause insufficient fertilization. On the other hand, the pipeline equipment of the existing device is directly connected with the post-treatment equipment. Biogas slurry contains complex components, such as small solid particles and fiber debris, which are not completely decomposed, and impurities, which are easy to cause blockage of the curved part of the pipeline, the valve and the metering component. SUMMARY
[0004] In order to solve the above problems, the present application provides an intelligent metering anti-blocking pipeline device for biogas slurry fertilization.
[0005] The above technical purpose of the present application is achieved by the following technical scheme: an intelligent metering anti-blocking pipeline device for biogas slurry fertilization, comprising a water pump and a conveying pipe fixedly connected with the outlet of the water pump, the inlet of the water pump is fixedly connected with a liquid supply pipe, the liquid supply pipe is connected with a post-treatment equipment, and the liquid supply pipe is provided with a filtering mechanism for filtering biogas slurry and a control mechanism for controlling the flow in the liquid supply pipe according to the concentration of biogas slurry.
[0006] By adopting the technical scheme, when the water pump is working, the biogas slurry in the post-processing device is discharged to the liquid supply pipe, the filtering mechanism filters the biogas slurry discharged from the post-processing device, the filtered biogas slurry is discharged to the liquid inlet end of the water pump through the liquid supply pipe, and finally, the biogas slurry is discharged to the conveying pipe through the liquid outlet end of the water pump, so as to supply normal fertilization operation of the planting site. Through the filtering operation of the biogas slurry, the probability of blockage of the curved part in the conveying pipe and the valve arranged on the conveying pipe is reduced. In addition, the control mechanism controls the flow of the biogas slurry in the liquid supply pipe according to the concentration of the biogas slurry. Compared with the existing fixed flow + time estimation method, the probability of over-fertilization or insufficient fertilization is reduced.
[0007] Further, the filtering mechanism comprises a filtering assembly, the filtering assembly comprises a filter cartridge fixedly connected with the liquid supply pipe and in communication with the liquid supply pipe, a sealing cover detachably connected with the filter cartridge, a filter pipe arranged between the sealing cover and the inner bottom wall of the filter cartridge, and a liquid inlet pipe fixedly connected with the sealing cover and in communication with the sealing cover, a plurality of filter holes are arranged through the side wall of the filter pipe, the upper end of the liquid inlet pipe is in communication with the liquid outlet end of the post-processing device, the lower end of the liquid inlet pipe corresponds to the inner side of the filter pipe, and the end of the liquid supply pipe away from the water pump is located between the filter pipe and the inner side wall of the filter cartridge. The filtering mechanism further comprises a storage cylinder arranged through the bottom of the filter cartridge and detachably connected with the filter cartridge, a sealing block fixed to the bottom of the sealing cover and inserted with the inner side wall of the upper end of the filter pipe, and an annular block fixed to the inner bottom wall of the filter cartridge and inserted with the inner side wall of the lower end of the filter pipe, and the inner diameter of the annular block gradually decreases from top to bottom.
[0008] By adopting the technical scheme, in the working process of the water pump, the liquid outlet end of the post-processing device is discharged to the liquid inlet pipe, then the biogas slurry is discharged to the filter cartridge through the liquid inlet pipe and located in the inner side of the filter pipe, then the biogas slurry flows to the position between the inner side wall of the filter cartridge and the filter pipe through the filter holes on the filter pipe, and then the biogas slurry is discharged to the liquid supply pipe through the filter cartridge, so as to realize the filtering operation of the biogas slurry. In addition, the sealing cover and the filter cartridge are detached, the filter pipe in the filter cartridge is detached, and the filter pipe is cleaned or replaced, the storage cylinder and the filter cartridge are detached, and the sediment and the debris in the storage cylinder are treated.
[0009] Further, the filtering mechanism further comprises an anti-blocking assembly, the anti-blocking assembly comprises a rotating sleeve arranged through the sealing cover and rotatably connected with the sealing cover, the rotating sleeve penetrates the sealing block and is rotatably connected, the rotating sleeve is rotatably connected with the sealing cover and the sealing block through a rotating shaft seal and is sealed, the side wall of the rotating sleeve is provided with two through holes which are symmetrically arranged about the axis of the rotating sleeve and are in communication with the inside of the rotating sleeve, the anti-blocking assembly further comprises a scraping strip which passes through the two through holes and is slidingly fitted, a fixed plate fixed to the annular block, and a reciprocating screw rod fixed to the fixed plate and threadedly connected with the scraping strip, the reciprocating screw rod is made of anti-corrosion material, the upper end of the reciprocating screw rod is rotatably connected with the inner top wall of the rotating sleeve, and the filtering mechanism further comprises a rotating assembly for driving the rotating sleeve to rotate.
[0010] By adopting the technical scheme, the rotating sleeve is driven to rotate by the rotating assembly, the scraping strip passes through the two through holes and is in sliding fit, the reciprocating screw rod is fixed to the fixed plate, the reciprocating screw rod is in threaded connection with the scraping strip, the scraping strip is further rotated and moved up and down, and the scraping strip scrapes off the debris attached to the inner wall of the filter tube, thereby reducing the probability of filter tube blockage.
[0011] Further, the rotating assembly comprises a volute fixed to the top of the sealing cover, a driving pipe fixed to and communicated with the volute, a liquid return pipe fixed to and communicated with the volute, and an impeller rotatably installed in the volute, the rotating sleeve penetrates through the impeller and is fixedly connected, the rotating sleeve is coaxially arranged with the impeller, the driving pipe and the liquid return pipe are both fixed to the top of the sealing cover and penetrate through the top of the sealing cover, the driving pipe and the liquid return pipe are both located between the filter tube side wall and the filter cartridge inner wall, the driving pipe is provided with a one-way valve for controlling the biogas slurry discharged from the driving pipe into the volute, and the liquid return pipe is provided with a one-way valve for controlling the biogas slurry discharged from the volute into the filter cartridge.
[0012] By adopting the technical scheme, the biogas slurry filtered in the filter cartridge is discharged from the driving pipe into the volute, then discharged from the volute into the liquid return pipe, and finally discharged back into the filter cartridge, in the process, the water flow drives the impeller to rotate, thereby achieving the operation of the rotating sleeve fixed to the impeller.
[0013] Further, the sealing cover is provided with an alarm mechanism, the alarm mechanism comprises an alarm assembly, the alarm assembly comprises a sealing shell penetratingly arranged on the sealing cover and fixed to the sealing cover, the sealing shell penetrates through a sealing block and is fixed, the lower end of the sealing shell corresponds to the filter tube inner wall, the alarm assembly further comprises an audible and light electronic buzzer fixed to the sealing shell, a high-elasticity membrane fixed to the lower end of the sealing shell and having an elastic recovery capability, a partition plate fixed in the sealing shell, and a vertical rod fixed to the high-elasticity membrane, the vertical rod penetrates through the partition plate and is in sliding fit, and the alarm mechanism further comprises a power-on assembly for turning on the power supply of the audible and light electronic buzzer when the vertical rod rises to the maximum position.
[0014] By adopting the technical scheme, as the filter tube is used, the filter holes on the filter tube are gradually blocked, the pressure in the filter tube gradually increases, the high-elasticity membrane is gradually deformed upward, the vertical rod fixed to the high-elasticity membrane is gradually raised, when the vertical rod rises to the maximum position, the power-on assembly turns on the power supply of the audible and light electronic buzzer, the audible and light electronic buzzer emits a buzzing sound and light, thereby prompting the staff to clean or replace the filter tube, the staff does not need to regularly check, the use of the device is facilitated, and the intelligence of the device is improved.
[0015] Further, the power supply assembly comprises a sealing piston fixed to the vertical rod and slidingly arranged in the sealing shell, a conductive plate fixed to the upper end of the vertical rod, two conductive sheets fixed to the top wall of the sealing shell, and a spring fixed between the sealing piston and the partition plate, the sound-light electronic buzzer, the conductive plate and the two conductive sheets are connected with the sound-light electronic buzzer circuit.
[0016] By adopting the above technical scheme, in the process of the vertical rod rising, the conductive plate fixed to the vertical rod and the sealing piston fixed to the vertical rod gradually rise, the spring is gradually contracted under stress, until the conductive plate contacts the two conductive sheets, at this time the sound-light electronic buzzer is connected to the power supply, and the alarm prompt purpose is achieved. When the pressure in the filter pipe decreases, the spring gradually extends and resets, and drives the vertical rod to descend, finally the conductive plate is separated from the two conductive sheets, the sound-light electronic buzzer is disconnected from the power supply, and the alarm prompt work is stopped, so as to be ready for the next prompt use, realizing the automatic closing operation of the sound-light electronic buzzer, facilitating the use of the device, and improving the intelligent degree of the device.
[0017] Further, the control mechanism comprises a detection assembly, the detection assembly comprises a conductivity meter arranged on the liquid supply pipe, a flow meter arranged on the liquid supply pipe, a mounting block fixed to the liquid supply pipe, a valve core plate rotatably mounted in the liquid supply pipe, and a rotating shaft fixed to the outer wall of the upper side of the valve core plate, the detection end of the conductivity meter and the detection end of the flow meter are located in the liquid supply pipe, the rotating shaft penetrates the liquid supply pipe and the mounting block in sequence and is rotatably connected with the liquid supply pipe and the mounting block, and the control mechanism further comprises a control assembly for driving the rotating shaft to rotate.
[0018] By adopting the above technical scheme, the biogas slurry flowing through the liquid supply pipe, the conductivity meter can monitor the concentration of the biogas slurry in the liquid supply pipe in real time, and the flow meter can monitor the flow of the biogas slurry in the liquid supply pipe in real time, according to the formula M=Q×t×C, wherein M is the total mass, Q is the flow, and C is the concentration, if C decreases in a unit of time, the control assembly drives the rotating shaft to rotate and drives the valve core plate to rotate, and increases the opening degree of the passage in the liquid supply pipe, thereby increasing the value of Q, to ensure that the overall value of M is unchanged, thereby realizing real-time intelligent control of M, and improving the intelligent degree of the device.
[0019] Further, the control assembly comprises a mounting shell fixed to the mounting block, a worm rotatably mounted in the mounting shell, a worm wheel fixedly sleeved on the rotating shaft and meshed with the worm, a motor fixed to the mounting shell and driving the worm to rotate, and a controller fixed to the filter cartridge, the controller is provided with an operation module, a control module and a display module, and the controller, the motor, the conductivity meter and the flow meter are connected in circuit.
[0020] Through adoption of the technical scheme, the controller controls the motor to work and drive the worm to rotate according to the signals transmitted by the conductivity meter and the flow meter in real time, so that the worm gear engaged with the worm, the rotating shaft fixed with the worm gear and the valve core plate fixed with the rotating shaft are all rotated, thereby changing the opening of the passage in the liquid supply pipe and the size of the flow in the liquid supply pipe.
[0021] Further, the sealing cover is threadedly connected with the inner wall of the filter cartridge, the top of the sealing cover is fixed with a first auxiliary block in a regular hexagonal structure, the storage cylinder is threadedly connected with the filter cartridge, and the bottom of the storage cylinder is fixed with a second auxiliary block in a regular hexagonal structure.
[0022] Through adoption of the technical scheme, rotating the first auxiliary block or the second auxiliary block can drive the sealing cover or the storage cylinder to rotate, so that the sealing cover and the filter cartridge or the storage cylinder and the filter cartridge can be disassembled or assembled.
[0023] Further, the inlet pipe is provided with an electromagnetic valve, and the electromagnetic valve, the audible and light electronic buzzer and the controller are circuit-connected.
[0024] Through adoption of the technical scheme, when the audible and light electronic buzzer is connected to the power supply, the audible and light electronic buzzer transmits a signal to the controller, and the control module of the controller sends a signal and controls the electromagnetic valve to be closed, so that the passage of the inlet pipe can be closed without manual operation, which facilitates the use of the device and improves the intelligent degree of the device.
[0025] To sum up, the present application has the following advantages: through improvement of the prior art, the present application filters the biogas slurry, reduces the probability of blockage of the curved part in the conveying pipe and the valve arranged on the conveying pipe, and in addition, the control mechanism controls the flow of the biogas slurry in the liquid supply pipe according to the concentration of the biogas slurry, which reduces the probability of over-fertilization or insufficient fertilization compared with the prior art of fixed flow + time estimation. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application; Figure 2 is a schematic diagram of the cross-sectional structure of the embodiment of the present application; Figure 3 is a schematic diagram of the cross-sectional structure of the embodiment of the present application for highlighting the internal structure of the filter cartridge; Figure 4 is a schematic diagram of the cross-sectional structure of the embodiment of the present application for highlighting the internal structure of the sealing shell; Figure 5 is a schematic diagram of the cross-sectional structure of the embodiment of the present application for highlighting the connection structure between the rotating sleeve and the scraping strip; Figure 6 is a cross-sectional schematic view of the embodiment of the present application for highlighting the internal structure of the liquid supply pipe; Figure 7 is Figure 3 is an enlarged schematic view of A in Figure 8 is Figure 4 is an enlarged schematic view of B in Figure 9 is Figure 6 is an enlarged schematic view of C in
[0027] In the figure: 1, water pump; 2, conveying pipe; 3, liquid supply pipe; 4, filtering mechanism; 41, filtering assembly; 411, filter cartridge; 412, sealing cover; 413, filter pipe; 414, liquid inlet pipe; 415, storage cartridge; 416, sealing block; 417, annular block; 42, anti-blocking assembly; 421, rotating sleeve; 422, scraping strip; 423, fixed plate; 424, reciprocating screw rod; 43, rotating assembly; 431, volute; 432, driving pipe; 433, liquid return pipe; 434, impeller; 5, alarm mechanism; 51, alarm assembly; 511, sealing shell; 512, audible and visual electronic buzzer; 513, high-elasticity film; 514, partition plate; 515, vertical rod; 52, electrification assembly; 521, sealing piston; 522, conductive plate; 523, conductive sheet; 524, spring; 6, control mechanism; 61, detection assembly; 611, conductivity meter; 612, flow meter; 613, mounting block; 614, valve core plate; 615, rotating shaft; 62, control assembly; 621, mounting shell; 622, worm; 623, worm gear; 624, motor; 625, controller; 7, through hole; 8, first auxiliary block; 9, second auxiliary block; 10, electromagnetic valve. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application, and all other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor fall within the protection scope of the present application.
[0029] As Figures 1-9As shown, the embodiment of the present application discloses a pipeline device for preventing blockage in intelligent measurement of biogas slurry fertilization, which comprises a water pump 1, a filtering mechanism 4, an alarm mechanism 5 and a control mechanism 6. The water pump 1 is fixedly connected with a delivery pipe 2. The water pump 1 is fixedly connected with a liquid supply pipe 3. The liquid supply pipe 3 is connected with a post-processing device. When the water pump 1 is working, the biogas slurry in the post-processing device is discharged through the liquid supply pipe 3. The filtering mechanism 4 filters the biogas slurry discharged from the post-processing device. The filtered biogas slurry is discharged to the inlet of the water pump 1 through the liquid supply pipe 3, and then is discharged to the delivery pipe 2 through the outlet of the water pump 1, so as to realize normal fertilization operation at a planting site. Through the filtering operation of the biogas slurry, the probability of blockage of the curved part of the delivery pipe 2 and the valve arranged on the delivery pipe 2 is reduced. In addition, the control mechanism 6 controls the flow of the biogas slurry in the liquid supply pipe 3 according to the concentration of the biogas slurry. Compared with the existing fixed flow + time estimation method, the probability of over-fertilization or under-fertilization is reduced.
[0030] The filtering mechanism 4 is arranged on the liquid supply pipe 3 and is used for filtering the biogas slurry. The filtering mechanism 4 comprises a filtering assembly 41, a blockage prevention assembly 42 and a rotating assembly 43. The filtering assembly 41 comprises a filter cartridge 411, a sealing cover 412, a filter pipe 413, a liquid inlet pipe 414, a storage cartridge 415, a sealing block 416 and an annular block 417. The filter cartridge 411 is fixedly connected with the liquid supply pipe 3. The sealing cover 412 is detachably connected with the filter cartridge 411. The filter pipe 413 is arranged between the sealing cover 412 and the inner bottom wall of the filter cartridge 411. The end of the liquid supply pipe 3 away from the water pump 1 is located between the filter pipe 413 and the inner side wall of the filter cartridge 411. A plurality of filter holes are arranged through the side wall of the filter pipe 413. The liquid inlet pipe 414 is fixedly connected with the sealing cover 412. The upper end of the liquid inlet pipe 414 is connected with the outlet of the post-processing device. The lower end of the liquid inlet pipe 414 corresponds to the inner side of the filter pipe 413. The storage cartridge 415 is arranged through the bottom of the filter cartridge 411 and is detachably connected with the filter cartridge 411. The sealing block 416 is fixedly connected with the inner side wall of the upper end of the filter pipe 413. The annular block 417 is fixedly connected with the inner bottom wall of the filter cartridge 411 and the inner side wall of the lower end of the filter pipe 413. The inner diameter of the annular block 417 gradually decreases from top to bottom. In the working process of the water pump 1, the outlet of the post-processing device is connected with the liquid inlet pipe 414, and then the biogas slurry is discharged to the filter cartridge 411 and located on the inner side of the filter pipe 413. Then the biogas slurry flows to the position between the inner side wall of the filter cartridge 411 and the filter pipe 413 through the filter holes of the filter pipe 413, and then is discharged to the liquid supply pipe 3, so as to realize the filtering operation of the biogas slurry. In addition, the sealing cover 412 and the filter cartridge 411 are detached, the filter pipe 413 is detached from the filter cartridge 411, and the filter pipe 413 is cleaned or replaced. The storage cartridge 415 and the filter cartridge 411 are detached, and the sediment and debris in the storage cartridge 415 are treated.
[0031] The anti-blocking assembly 42 comprises a rotating sleeve 421, a scraping strip 422, a fixed plate 423 and a reciprocating screw rod 424. The rotating sleeve 421 is arranged through the sealing cover 412 and is rotationally connected with the sealing cover 412. The rotating sleeve 421 is arranged through the sealing block 416 and is rotationally connected with the sealing block 416. The rotating sleeve 421 is rotationally connected with the sealing cover 412 and the sealing block 416 through a rotary shaft seal and is kept sealed. The side wall of the rotating sleeve 421 is provided with two through holes 7 which are symmetrically arranged about the axis of the rotating sleeve 421 and are both in communication with the inside of the rotating sleeve 421. The scraping strip 422 passes through the two through holes 7 and is slidingly fitted. The fixed plate 423 is fixed on the annular block 417. The reciprocating screw rod 424 is fixed on the fixed plate 423 and is threadedly connected with the scraping strip 422. The reciprocating screw rod 424 is made of a corrosion-resistant material. The upper end of the reciprocating screw rod 424 is rotationally connected with the inner top wall of the rotating sleeve 421. The rotating assembly 43 is operated to drive the rotating sleeve 421 to rotate. Since the scraping strip 422 passes through the two through holes 7 and is slidingly fitted, the reciprocating screw rod 424 is fixed on the fixed plate 423, and the reciprocating screw rod 424 is threadedly connected with the scraping strip 422, the scraping strip 422 is thus rotated and moved up and down, and the scraping strip 422 can scrape the debris attached to the inner side wall of the filter tube 413 away from the filter tube 413, thereby reducing the probability of the filter tube 413 being blocked.
[0032] The rotating assembly 43 is used to drive the rotating sleeve 421 to rotate. The rotating assembly 43 comprises a volute 431, a driving pipe 432, a liquid return pipe 433 and an impeller 434. The volute 431 is fixed on the top of the sealing cover 412. The driving pipe 432 is fixed on and communicates with the volute 431. The liquid return pipe 433 is fixed on and communicates with the volute 431. The ends of the driving pipe 432 and the liquid return pipe 433 away from the volute 431 are both arranged through the top of the sealing cover 412 and are fixed. The ends of the driving pipe 432 and the liquid return pipe 433 away from the volute 431 are both located between the side wall of the filter tube 413 and the inner side wall of the filter cartridge 411. A one-way valve is arranged on the driving pipe 432 to control the biogas slurry discharged from the driving pipe 432 into the volute 431. A one-way valve is arranged on the liquid return pipe 433 to control the biogas slurry discharged from the volute 431 into the filter cartridge 411. The impeller 434 is rotationally installed in the volute 431. The rotating sleeve 421 is arranged through the impeller 434 and is fixedly connected with the impeller 434. The rotating sleeve 421 is coaxially arranged with the impeller 434. First, the filtered biogas slurry in the filter cartridge 411 is discharged from the driving pipe 432 into the volute 431, then is discharged from the volute 431 into the liquid return pipe 433, and finally is discharged from the liquid return pipe 433 back into the filter cartridge 411. In this process, the water flow drives the impeller 434 to rotate, thereby achieving the operation of the rotating sleeve 421 which is fixed with the impeller 434.
[0033] The alarm mechanism 5 is arranged on the sealing cover 412, and comprises an alarm assembly 51 and an energizing assembly 52. The alarm assembly 51 comprises a sealing shell 511, an audible and light electronic buzzer 512, a high-elasticity film 513, a partition plate 514 and a vertical rod 515. The sealing shell 511 is arranged through the sealing cover 412 and fixed to the sealing cover 412. The sealing shell 511 is arranged through the sealing block 416 and fixed, and the lower end of the sealing shell 511 corresponds to the inner side of the filter pipe 413. The audible and light electronic buzzer 512 is fixed to the sealing shell 511, and the high-elasticity film 513 is fixed to the lower end of the sealing shell 511 and has an elastic recovery capability. The partition plate 514 is fixed in the sealing shell 511, and the vertical rod 515 is fixed to the high-elasticity film 513 and slidably arranged through the partition plate 514. With the use of the filter pipe 413, the filter holes on the filter pipe 413 will be gradually blocked, the pressure in the filter pipe 413 will gradually increase, and then the high-elasticity film 513 will be gradually deformed upward, so as to drive the vertical rod 515 fixed to the high-elasticity film 513 to gradually rise. When the vertical rod 515 rises to the maximum position, the energizing assembly 52 connects the power supply of the audible and light electronic buzzer 512, the audible and light electronic buzzer 512 emits a buzzing sound and light, so as to prompt the staff to clean or replace the filter pipe 413. The staff does not need to regularly check, which is convenient for use of the device and improves the intelligence of the device.
[0034] The power-on assembly 52 is used to turn on the power supply of the sound-light electronic buzzer 512 when the vertical rod 515 rises to the maximum position, and the power-on assembly 52 comprises a sealing piston 521, a conductive plate 522, two conductive sheets 523 and a spring 524. The sealing piston 521 is fixed on the vertical rod 515 and is slidingly arranged in the sealing shell 511, and the conductive plate 522 is fixed on the upper end of the vertical rod 515. The two conductive sheets 523 are arranged on the inner top wall of the sealing shell 511. The sound-light electronic buzzer 512, the conductive plate 522 and the two conductive sheets 523 are all connected with the circuit of the sound-light electronic buzzer 512, and the spring 524 is fixed between the sealing piston 521 and the partition plate 514. During the rising process of the vertical rod 515, the conductive plate 522 fixed on the vertical rod 515 and the sealing piston 521 fixed on the vertical rod 515 are gradually raised, the spring 524 is gradually contracted under force, until the conductive plate 522 contacts with the two conductive sheets 523, at this time, the sound-light electronic buzzer 512 is turned on, and the purpose of alarm prompt is achieved. When the pressure in the filter pipe 413 becomes smaller, the spring 524 is gradually stretched and reset, and the vertical rod 515 is lowered, and finally the conductive plate 522 is separated from the two conductive sheets 523, the sound-light electronic buzzer 512 is disconnected, and the alarm prompt work is stopped, so as to be ready for the next prompt use, and the automatic closing operation of the sound-light electronic buzzer 512 is realized, which is convenient for use of the device and improves the intelligent degree of the device.
[0035] The control mechanism 6 is arranged on the water pump 1, and is used to control the flow in the liquid supply pipe 3 according to the concentration of the biogas slurry. The control mechanism 6 comprises a detection assembly 61 and a control assembly 62. The detection assembly 61 comprises a conductivity meter 611, a flow meter 612, a mounting block 613, a valve core plate 614 and a rotating shaft 615. The conductivity meter 611 is arranged on the liquid supply pipe 3, and the detection end of the conductivity meter 611 and the detection end of the flow meter 612 are both located in the liquid supply pipe 3. The flow meter 612 is arranged on the liquid supply pipe 3. The mounting block 613 is fixed on the liquid supply pipe 3, and the valve core plate 614 is rotatably arranged in the liquid supply pipe 3. The rotating shaft 615 is fixed on the outer wall of the upper side of the valve core plate 614, and sequentially penetrates through the liquid supply pipe 3 and the mounting block 613 and is rotatably connected with the liquid supply pipe 3 and the mounting block 613. The biogas slurry flowing through the liquid supply pipe 3, the conductivity meter 611 can monitor the concentration of the biogas slurry in the liquid supply pipe 3 in real time, and the flow meter 612 can monitor the flow of the biogas slurry in the liquid supply pipe 3 in real time. According to the formula M=Q×t×C, wherein M is the total mass, Q is the flow, and C is the concentration, if C decreases in a unit of time, the control assembly 62 drives the rotating shaft 615 to rotate and drives the valve core plate 614 to rotate, and increases the opening degree of the passage in the liquid supply pipe 3, thereby increasing the value of Q, so as to ensure that the overall value of M is unchanged, thereby realizing real-time intelligent control of M and improving the intelligent degree of the device.
[0036] The control assembly 62 is used to drive the rotation of the rotating shaft 615, and the control assembly 62 comprises a mounting shell 621, a worm 622, a worm gear 623, a motor 624 and a controller 625. The mounting shell 621 is fixed to the mounting block 613, and the worm 622 is rotatably arranged in the mounting shell 621. The worm gear 623 is fixedly arranged on the rotating shaft 615 and is in mesh with the worm 622, and the motor 624 is fixed to the mounting shell 621 and drives the rotation of the worm 622. The controller 625 is fixed to the filter cartridge 411, and the controller 625 is provided with an operation module, a control module and a display module. The controller 625, the motor 624, the conductivity instrument 611 and the flow instrument 612 are electrically connected. According to the signals transmitted by the conductivity instrument 611 and the flow instrument 612 in real time, the controller 625 judges whether the C decreases or increases according to the operation module, and then the control module of the controller 625 controls the motor 624 to work and drives the rotation of the worm 622, that is, the worm gear 623 in mesh with the worm 622, the rotating shaft 615 fixed with the worm gear 623 and the valve core plate 614 fixed with the rotating shaft 615 are all rotated, so as to change the opening degree of the passage in the liquid supply pipe 3, that is, the size of the flow in the liquid supply pipe 3.
[0037] The sealing cover 412 is threadedly connected with the inner side wall of the filter cartridge 411, the top of the sealing cover 412 is fixed with a first auxiliary block 8 in a regular hexagonal structure, the storage cylinder 415 is threadedly connected with the filter cartridge 411, and the bottom of the storage cylinder 415 is fixed with a second auxiliary block 9 in a regular hexagonal structure. Rotating the first auxiliary block 8 or the second auxiliary block 9 can drive the sealing cover 412 or the storage cylinder 415 to rotate, so as to realize the dismounting or mounting between the sealing cover 412 and the filter cartridge 411 or between the storage cylinder 415 and the filter cartridge 411.
[0038] The electromagnetic valve 10 is arranged on the liquid inlet pipe 414, and the electromagnetic valve 10, the sound-light electronic buzzer 512 and the controller 625 are electrically connected. When the sound-light electronic buzzer 512 is connected to the power supply, the sound-light electronic buzzer 512 transmits a signal to the controller 625, the control module of the controller 625 sends a signal and controls the electromagnetic valve 10 to be closed, so as to realize the closing operation of the passage of the liquid inlet pipe 414 without manual operation, which facilitates the use of the device and improves the intelligent degree of the device.
[0039] The above only describes the preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solutions falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the technical field, some improvements and decorations without departing from the principles of the present application shall also be considered as the protection scope of the present application.
Claims
1. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization, comprising a water pump (1) and a conveying pipe (2) fixedly connected with the water pump (1) and communicating with the outlet of the water pump (1), characterized in that: The water pump (1) is fixed and communicated with a liquid supply pipe (3), the liquid supply pipe (3) is communicated with a post-processing device, the liquid supply pipe (3) is provided with a filtering mechanism (4) for filtering biogas slurry and a control mechanism (6) for controlling the flow in the liquid supply pipe (3) according to the concentration of the biogas slurry.
2. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 1, characterized in that: The filtering mechanism (4) comprises a filtering assembly (41), the filtering assembly (41) comprises a filter cartridge (411) fixed and communicated with the liquid supply pipe (3), a sealing cover (412) detachably connected with the filter cartridge (411), a filter tube (413) arranged between the sealing cover (412) and the inner bottom wall of the filter cartridge (411), and a liquid inlet pipe (414) fixed and communicated on the sealing cover (412), the lower end of the liquid inlet pipe (414) corresponds to the inner side of the filter tube (413), and the end of the liquid supply pipe (3) away from the water pump (1) is located between the filter tube (413) and the inner side wall of the filter cartridge (411). The filtering mechanism (4) further comprises a storage cylinder (415) penetratingly arranged at the bottom of the filter cartridge (411) and detachably connected with the filter cartridge (411), a sealing block (416) fixed at the bottom of the sealing cover (412) and inserted with the inner side wall of the upper end of the filter tube (413), and an annular block (417) fixed to the inner bottom wall of the filter cartridge (411) and inserted with the inner side wall of the lower end of the filter tube (413), the inner diameter of the annular block (417) gradually decreases from top to bottom.
3. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 2, characterized in that: The filtering mechanism (4) further comprises an anti-blocking assembly (42), the anti-blocking assembly (42) comprises a rotating sleeve (421) penetratingly arranged in the sealing cover (412) and rotatably connected with the sealing cover (412), the rotating sleeve (421) penetrates the sealing block (416) and is rotatably connected, the side wall of the rotating sleeve (421) is penetratingly provided with two through holes (7) symmetrically arranged about the axis of the rotating sleeve (421) and both communicated with the inside of the rotating sleeve (421), the anti-blocking assembly (42) further comprises a scraping strip (422) passing through the two through holes (7) and being slidingly fitted, a fixed plate (423) fixed on the annular block (417), and a reciprocating screw rod (424) fixed on the fixed plate (423) and threadedly connected with the scraping strip (422), the filtering mechanism (4) further comprises a rotating assembly (43) for driving the rotating sleeve (421) to rotate.
4. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 3, characterized in that: The rotating assembly (43) comprises a volute (431) fixed on the top of the sealing cover (412), a driving pipe (432) fixed and communicated with the volute (431), a liquid return pipe (433) fixed and communicated with the volute (431), and an impeller (434) rotatably installed in the volute (431), the rotating sleeve (421) penetrates through the impeller (434) and is fixedly connected, the rotating sleeve (421) is coaxially arranged with the impeller (434), the driving pipe (432) and the liquid return pipe (433) extend to the position between the sidewall of the filter pipe (413) and the inner sidewall of the filter cartridge (411) away from the volute (431), the driving pipe (432) is provided with a one-way valve for controlling the biogas slurry to be discharged from the driving pipe (432) into the volute (431), and the liquid return pipe (433) is provided with a one-way valve for controlling the biogas slurry to be discharged from the volute (431) into the filter cartridge (411).
5. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 2, characterized in that: The sealing cover (412) is provided with an alarm mechanism (5), the alarm mechanism (5) comprises an alarm assembly (51), the alarm assembly (51) comprises a sealing shell (511) penetratingly arranged on the sealing cover (412) and fixed with the sealing cover (412), the sealing shell (511) penetrates through the sealing block (416) and is fixed, the lower end of the sealing shell (511) corresponds to the inner side of the filter pipe (413), the alarm assembly (51) further comprises an audible and light electronic buzzer (512) fixed on the sealing shell (511), a high-elasticity film (513) fixed on the lower end of the sealing shell (511) and having an elastic recovery capability, a partition plate (514) fixed in the sealing shell (511), and a vertical rod (515) fixed on the high-elasticity film (513), the vertical rod (515) penetrates through the partition plate (514) and is slidingly matched, and the alarm mechanism (5) further comprises an energizing assembly (52) for turning on the power supply of the audible and light electronic buzzer (512) when the vertical rod (515) rises to the maximum position.
6. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 5, characterized in that: The energizing assembly (52) comprises a sealing piston (521) fixed on the vertical rod (515) and slidingly arranged in the sealing shell (511), a conductive plate (522) fixed on the upper end of the vertical rod (515), two conductive sheets (523) fixed on the top wall of the sealing shell (511), and a spring (524) fixed between the sealing piston (521) and the partition plate (514), and the audible and light electronic buzzer (512), the conductive plate (522) and the two conductive sheets (523) are all connected with the circuit of the audible and light electronic buzzer (512).
7. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 2, characterized in that: The control mechanism (6) comprises a detection assembly (61), the detection assembly (61) comprises a conductivity meter (611) arranged on the liquid supply pipe (3), a flow meter (612) arranged on the liquid supply pipe (3), a mounting block (613) fixed on the liquid supply pipe (3), a valve core plate (614) rotatably arranged in the liquid supply pipe (3), and a rotating shaft (615) fixed on the upper outer wall of the valve core plate (614), the rotating shaft (615) penetrates the liquid supply pipe (3) and the mounting block (613) in sequence and is rotatably connected with the liquid supply pipe (3) and the mounting block (613), and the control mechanism (6) further comprises a control assembly (62) for driving the rotating shaft (615) to rotate.
8. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 7, characterized in that: The control assembly (62) comprises a mounting shell (621) fixed on the mounting block (613), a worm (622) rotatably arranged in the mounting shell (621), a worm wheel (623) fixedly sleeved on the rotating shaft (615) and meshed with the worm (622), a motor (624) fixed on the mounting shell (621) and driving the worm (622) to rotate, and a controller (625) fixed on the filter cartridge (411), the controller (625) is provided with an operation module, a control module and a display module, and the controller (625), the motor (624), the conductivity meter (611) and the flow meter (612) are circuit-connected.
9. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 2, characterized in that: The sealing cover (412) is threadedly connected with the inner side wall of the filter cartridge (411), the first auxiliary block (8) is fixed on the top of the sealing cover (412), the storage cylinder (415) is threadedly connected with the filter cartridge (411), and the second auxiliary block (9) is fixed on the bottom of the storage cylinder (415).
10. The intelligent metering anti-blocking pipeline device for biogas slurry fertilization according to claim 8, characterized in that: The inlet pipe (414) is provided with an electromagnetic valve (10), the electromagnetic valve (10), the sound and light electronic buzzer (512) and the controller (625) are circuit-connected.