Automatic assembling and dispensing equipment for magnetic steel sheets
By designing an automatic assembly and dispensing equipment for magnet sheets, and employing the coordinated operation of rotation, transfer, dispensing, and pressing mechanisms, the problem of low assembly efficiency of magnet sheets and rotor cores was solved, achieving automated assembly and high-efficiency production.
Patent Information
- Application Number
- CN202512003719.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-12-29
AI Technical Summary
The existing assembly efficiency of magnet sheets and rotor cores is low, especially in large-scale production, and cannot meet the needs. Furthermore, manual operation is greatly affected by skill level and condition.
An automatic assembly and dispensing device for magnetic steel sheets was designed, including a rotating mechanism, a transferring mechanism, a dispensing mechanism, and a pressing mechanism. It realizes the automated assembly of magnetic steel sheets and rotor cores. Through the precise positioning of the rotating mechanism, the automated dispensing of glue by the dispensing mechanism, and the multiple pressing of the pressing mechanism, the assembly efficiency and accuracy are improved.
The automated assembly of the magnet sheets and rotor core has been achieved, which improves assembly efficiency and quality stability, meets the needs of large-scale production, and reduces the impact of manual operation.
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Figure CN121417601A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of motor assembly technology, and in particular to an automatic assembly and dispensing equipment for magnetic steel sheets. Background Technology
[0002] The magnetic steel sheet is the core permanent magnet material of the motor rotor, and it together with the rotor core constitutes the rotor part of the motor.
[0003] Currently, there are two main methods for mounting magnets and rotor cores: surface mounting and embedded mounting. Embedded mounting involves machining magnet slots or holes into the rotor core, inserting the magnets into these slots or holes to assemble the magnets and rotor core. To improve the connection strength between the magnets and rotor core, adhesive is usually applied to the magnet slots. Because the magnets are relatively small and adjacent magnets are often attracted together, current assembly methods involve manually removing each magnet individually and inserting it into the magnet slot, resulting in low overall assembly efficiency. Summary of the Invention
[0004] To improve the assembly efficiency of magnet sheets and rotor cores, this application provides an automatic assembly and dispensing device for magnet sheets.
[0005] This application provides an automatic assembly and dispensing equipment for magnetic steel sheets, which adopts the following technical solution: An automatic assembly and dispensing device for magnetic steel sheets includes an assembly bracket, a positioning and placement seat, a rotation mechanism disposed on the assembly bracket and used to drive the positioning and placement seat to rotate, a transfer mechanism for driving the positioning and placement seat to move horizontally, a dispensing mechanism disposed at one end of the rotation mechanism, and a pressing mechanism disposed at the other end of the transfer mechanism and used to press multiple sets of magnetic steel sheets simultaneously.
[0006] By adopting the above technical solution, the assembly process of magnet sheets and rotor core is automated, which can avoid manual assembly, improve assembly efficiency, and simultaneously press multiple sets of magnet sheets, further improving assembly efficiency.
[0007] Optionally, the rotating mechanism includes a positioning base, a rotating drive component disposed at the bottom of the positioning base, a rotating shaft disposed on the output shaft of the rotating drive component, and a positioning mold sleeve limited and sleeved on the rotating shaft. An origin sensing plate is also sleeved on the rotating shaft, and a photoelectric switch for detecting the origin sensing plate is disposed on the positioning base.
[0008] By adopting the above technical solution, the rotation drive component of the rotating mechanism drives the rotating shaft to rotate, thereby driving the positioning and placement seat to rotate. The positioning mold sleeve is limited and fitted on the rotating shaft so that the rotor core can rotate with the rotating shaft. The original point sensing plate and photoelectric switch work together to achieve precise positioning of the rotation position, improving the accuracy and efficiency of the magnetic steel sheet assembly.
[0009] Optionally, the positioning mold sleeve has a limiting insertion hole for inserting the rotor, and the rotor and the positioning mold sleeve are circumferentially fixed through the limiting insertion hole. The outer wall of the rotating shaft is provided with a first driving surface, the inner wall of the positioning mold sleeve is provided with a second driving surface that abuts against the first driving surface, and the inner wall of the positioning placement seat is provided with bearing components that rotate with the rotating shaft at intervals.
[0010] By adopting the above technical solution, the rotor and the positioning mold sleeve can be circumferentially fixed by using the limiting insertion hole. The abutment between the first driving surface and the second driving surface can drive the rotating shaft to rotate the positioning mold sleeve. The rotational cooperation between the bearing component and the rotating shaft can ensure the stable rotation of the rotating shaft. Overall, the positioning accuracy and rotational stability of the equipment are improved, thereby increasing the assembly efficiency of the magnetic steel sheet.
[0011] Optionally, the transfer mechanism includes a translation component and a lifting component. The translation component includes a translation plate for mounting the positioning and placement seat, a horizontally arranged translation screw, and a translation drive component for driving the translation screw to rotate. The bottom of the translation plate is provided with a translation drive block that is threadedly engaged with the translation screw. The lifting component includes a lifting drive component, a cylinder mounting plate for mounting the lifting drive component, and a connector disposed on the output shaft of the lifting drive component. The other end of the connector is fixed to the bottom of the positioning and placement seat.
[0012] By adopting the above technical solution, the translation drive component drives the translation screw to rotate, which in turn moves the translation drive block that is threadedly engaged with the translation screw, thereby causing the positioning placement seat mounted on the translation plate to move horizontally; the lifting drive component drives the positioning placement seat to lift and lower through the connecting component, realizing the horizontal movement and lifting of the positioning placement seat, improving the flexibility of the positioning placement seat position adjustment during the magnetic steel sheet assembly process, and improving the working efficiency of the automatic assembly and dispensing equipment for magnetic steel sheets.
[0013] Optionally, the dispensing mechanism includes two sets of dispensing mounting seats symmetrically arranged along the axis of the positioning and placement seat, a dispensing valve slidably disposed on the dispensing mounting seat, and a dispensing drive component for driving the dispensing valve to slide. A pressure holding valve is provided at the bottom of the assembly bracket.
[0014] By adopting the above technical solution, the two sets of symmetrical dispensing mounting seats of the dispensing mechanism can ensure the balance and stability of dispensing. The dispensing valve can slide on the dispensing mounting seat and can flexibly adjust the dispensing position. The dispensing drive component drives the dispensing valve to slide to realize the automation of dispensing. The pressure holding valve can ensure the pressure stability of the dispensing process, thereby improving the assembly efficiency and connection strength of the magnet sheet and the rotor core.
[0015] Optionally, the pressing mechanism includes a pressing fixing plate, a guide component disposed on the pressing fixing plate, a pressing limiting strip with one end corresponding to the guide component and used for storing the magnetic steel sheet, and a pressing component disposed on the assembly bracket and used for pressing the magnetic steel sheet.
[0016] By adopting the above technical solution, the pressing and fixing plate can be equipped with a guide component, which provides guidance for the pressing of the magnetic steel sheet. The pressing and limiting strip can store the magnetic steel sheet, and the pressing and fixing component can press the magnetic steel sheet, realizing the simultaneous pressing of multiple sets of magnetic steel sheets and improving the assembly efficiency of the magnetic steel sheet and the rotor core.
[0017] Optionally, the guide assembly includes an upper guide block and a lower guide block respectively fixed to the upper and lower sides of the press-fit fixing plate. The outer side wall of the upper guide block is provided with a feeding groove that communicates with the press-fit limiting strip. The upper guide block has an upper guide hole that penetrates through both end faces. The lower guide block has a guide insertion hole that is inserted into the rotor shaft, and a lower guide hole corresponding to the upper guide hole is provided outside the guide insertion hole.
[0018] By adopting the above technical solution, the feeding trough is connected to the pressing limit strip, which facilitates the entry of the magnetic steel sheet into the upper guide block. The upper guide hole penetrates through both ends of the upper guide block, and the lower guide hole corresponds one-to-one with the upper guide hole. The guide insertion hole of the lower guide block is inserted into the rotor shaft, which can provide accurate guidance for the pressing of the magnetic steel sheet, so that the magnetic steel sheet can be smoothly inserted into the magnetic steel slot of the rotor core. In conjunction with other mechanisms of the automatic magnetic steel sheet assembly dispensing equipment, the assembly efficiency of the magnetic steel sheet and the rotor core is improved.
[0019] Optionally, the pressing assembly includes a pressing plate, a pressing linear module disposed on the pressing plate, a push rod seat disposed on the driving block of the pressing linear module, and a pressing push rod disposed on the push rod seat. The pressing push rod corresponds one-to-one with the upper guide block, and the pressing push rod is partially inserted into the upper guide hole.
[0020] By adopting the above technical solution, the assembly bracket, rotating mechanism, transfer mechanism, dispensing mechanism and pressing mechanism work together to realize automatic assembly and dispensing of magnetic steel sheets, thereby improving the assembly efficiency of magnetic steel sheets and rotor core; the pressing linear module of the pressing assembly drives the pressing push rod to move through the push rod seat. The pressing push rod corresponds to the upper guide block and is partially inserted into the upper guide hole, which can accurately press the magnetic steel sheet to the designated position, further improving the pressing efficiency and accuracy of the magnetic steel sheet.
[0021] In summary, this application includes at least one of the following beneficial technical effects: The pressing mechanism can press multiple sets of magnets simultaneously, solving the problem of low assembly efficiency caused by manually inserting magnets one by one, and improving the assembly efficiency of magnets and rotor core. It can meet the needs of large-scale production, solve the problem that existing assembly methods cannot meet the production needs in large-scale production, and improve the production speed and output of motors; By coordinating the rotation mechanism, transfer mechanism, dispensing mechanism, and pressing mechanism, the assembly and dispensing of magnetic steel sheets are automated, reducing manual operation, avoiding the influence of skill level and working condition on manual operation, and improving the stability of assembly quality. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0023] Figure 2 This is a schematic diagram of the rotating mechanism according to an embodiment of this application.
[0024] Figure 3 This is a cross-sectional schematic diagram of the rotating mechanism according to an embodiment of this application.
[0025] Figure 4 This is an exploded view of the motor and positioning base according to an embodiment of this application.
[0026] Figure 5 This is a schematic diagram of the transfer mechanism in an embodiment of this application.
[0027] Figure 6 This is a schematic diagram of the dispensing mechanism according to an embodiment of this application.
[0028] Figure 7 This is a schematic diagram of the pressing mechanism according to an embodiment of this application.
[0029] Figure 8 This is a structural schematic diagram of the press-fit lifting component in an embodiment of this application.
[0030] Figure 9 yes Figure 7 A magnified view of a portion of point A in the middle.
[0031] Figure 10 yes Figure 8 A magnified view of a portion of point B in the middle.
[0032] Explanation of reference numerals in the attached drawings: 1. Assembly bracket; 11. Sliding clearance groove; 12. Bearing seat; 2. Rotating mechanism; 21. Positioning placement seat; 211. Positioning rotation groove; 22. Rotation drive component; 23. Rotating shaft; 231. Rotor insertion hole; 232. Thrust clamping ring; 233. First driving surface; 24. Positioning mold sleeve; 241. Limiting insertion hole; 2411. Limiting arc surface; 2412. Limiting plane; 242. Second driving surface; 243. Bearing component; 25. Origin. 251. Sensing notch; 26. Photoelectric switch; 3. Transfer mechanism; 31. Translation assembly; 311. Translation plate; 3111. Translation drive block; 312. Translation screw; 313. Translation drive component; 32. Lifting assembly; 321. Lifting drive component; 322. Cylinder mounting plate; 3221. Lifting column; 323. Connector; 3231. Connecting plate; 3232. Guide column; 4. Dispensing mechanism; 41. Dispensing mounting base; 411. Dispensing fixation 4111, Lifting slide rail; 4112, Dispensing strip hole; 412, Dispensing lifting seat; 413, Dispensing tilt plate; 4131, Sliding seat; 42, Dispensing valve; 43, Dispensing drive component; 44, Pressure holding valve; 5, Pressing mechanism; 51, Pressing fixing plate; 511, Mounting through hole; 512, Dovetail guide rail plate; 52, Guide assembly; 521, Upper guide block; 5211, Upper guide hole; 5212, Feeding trough; 522, Lower guide block; 5221. 5222 Guide hole; 53 Press-fit assembly; 531 Press-fit plate; 532 Press-fit linear module; 533 Push rod seat; 534 Press-fit push rod; 54 Press-fit lifting component; 541 Dovetail plate; 5411 Adjusting block; 542 Adjusting screw; 5421 Adjusting wheel; 543 Press-fit guide rod; 55 Press-fit limit strip; 551 Feeding track; 6 Rotor core; 61 Limiting arc; 62 Limiting protrusion; 63 Magnet slot. Detailed Implementation
[0033] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Since the embodiments disclosed in this invention can be arranged in different directions, these terms indicating direction are only for illustration and should not be regarded as limitations. For example, "upper" and "lower" are not necessarily limited to directions opposite to or consistent with the direction of gravity. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features.
[0034] The following is in conjunction with the appendix Figure 1-10 This application will be described in further detail.
[0035] This application discloses an automatic assembly and dispensing equipment for magnetic steel sheets.
[0036] Reference Figure 1 An automatic assembly and dispensing device for magnetic steel sheets includes an assembly bracket 1, a rotating mechanism 2 disposed on the assembly bracket 1, a positioning and placement seat 21, a transfer mechanism 3 for driving the positioning and placement seat 21 to move horizontally, a dispensing mechanism 4 disposed at one end of the rotating mechanism 2, and a pressing mechanism 5 disposed at the other end of the rotating mechanism 2.
[0037] Reference Figure 2 and Figure 3 The rotating mechanism 2 includes a rotating drive 22 fixed to the bottom of the positioning base 21, a rotating shaft 23 connected to the output shaft of the rotating drive 22, and a positioning mold sleeve 24 sleeved on the rotating shaft 23. The positioning base 21 is a column extending through both the top and bottom. The rotating drive 22 is a stepper motor as in the prior art, with its output shaft arranged vertically upwards. The motor end cover of the rotating drive 22 is fixedly connected to the bottom of the positioning base 21.
[0038] The output shaft of the rotating shaft 23 and the rotating drive component 22 are coaxially fixed. The positioning base 21 has a positioning rotation groove 211 for the rotating shaft 23 to be inserted. A thrust bearing is installed in the positioning rotation groove 211 of the positioning base 21, and a thrust clamping ring 232 is pressed against the thrust bearing on the outside of the rotating shaft 23. The rotating shaft 23 has a rotor insertion hole 231 for the rotor core 6 to be inserted.
[0039] Combination Figure 4 The positioning sleeve 24 is fitted onto the top of the rotating shaft 23, and has a positioning insertion hole 241 coaxial with the rotor insertion hole 231. The inner wall of the positioning insertion hole 241 is provided with circumferentially spaced positioning arc surfaces 2411, and adjacent positioning arc surfaces 2411 are separated by a positioning plane 2412. The outer side wall of the rotor core 6 has a positioning arc portion 61 adapted to the positioning arc surface 2411 and a positioning protrusion 62 adapted to the positioning plane 2412. The circumferential fixation of the rotor core 6 and the positioning sleeve 24 is achieved through the positioning insertion hole 241 and the positioning arc portion 61. In this embodiment, the positioning insertion hole 241 has four sets of circumferentially spaced, evenly spaced positioning arc surfaces 2411. The rotor's magnetic slots correspond to the four sets of positioning arc portions 61.
[0040] Two sets of first driving surfaces 233 are symmetrically arranged on the outer wall of the rotating shaft 23 along its axis, and a second driving surface 242 that fits against the first driving surfaces 233 is provided on the inner wall of the positioning mold sleeve 24. The circumferential fixation of the positioning mold sleeve 24 and the rotating shaft 23 is achieved through the cooperation of the first driving surfaces 233 and the second driving surfaces 242, so that the rotating shaft 23 can drive the positioning mold sleeve 24 to rotate synchronously, thereby achieving synchronous rotation of the rotor core 6. The inner wall of the positioning mold sleeve 24 is also provided with two sets of bearing components 243 that rotatably cooperate with the rotating shaft 23. The bearing components 243 are existing deep groove ball bearings.
[0041] The bottom of the rotating shaft 23 is also fixedly fitted with an origin sensing plate 25, and the side wall of the origin sensing plate 25 has a sensing notch 251. The sensing notch 251 corresponds to a set of limiting arc surfaces 2411 of the positioning mold sleeve 24, so that when the rotor core 6 is inserted into the positioning mold sleeve 24, the magnet slot of the rotor corresponds to the sensing notch 251, ensuring the accuracy of dispensing.
[0042] A photoelectric switch 26 corresponding to the origin sensing plate 25 is provided on the positioning base 21. The photoelectric switch 26 is used to detect whether the sensing notch 251 is in the initial state. In the initial state, the sensing notch 251 and the photoelectric switch 26 correspond. When the rotor core 6 is inserted into the positioning mold sleeve 24 and the sensing notch 251 and the photoelectric switch 26 are interleaved, the control rotation drive 22 rotates the rotating shaft 23 to the initial state.
[0043] Reference Figure 2 and Figure 5 The transfer mechanism 3 includes a translation component 31 and a lifting component 32. The translation component 31 is used to drive the positioning and placement seat 21 to move horizontally on the assembly bracket 1. The lifting component 32 is fixed to the translation component 31 and is used to drive the positioning and placement seat 21 to move up and down in the height direction.
[0044] The translation assembly 31 includes a translation plate 311 for mounting on the positioning base 21, a translation screw 312 rotatably mounted on the assembly bracket 1 and passing through the translation plate 311, and a translation drive 313 for driving the translation screw 312 to rotate. The assembly bracket 1 has a sliding clearance groove 11 for sliding of the rotating mechanism 2, and the bottom of the assembly bracket 1 is provided with bearing seats 12 for rotating the two ends of the translation screw 312. The bottom of the translation plate 311 is provided with a translation drive block 3111 that slides with the translation screw 312. The translation drive 313 is a servo motor of the prior art, whose output shaft is fixedly connected to one end of the translation screw 312. In order to improve the sliding stability of the translation plate 311, the top of the assembly bracket 1 is also provided with two sets of guide rails that slide with the translation plate 311. The two sets of guide rails are arranged in parallel and are located on opposite sides of the translation plate 311.
[0045] The lifting assembly 32 includes a lifting drive component 321, a cylinder mounting plate 322, and a connector 323. The lifting drive component 321 is a vertically arranged push cylinder, the cylinder body of which is fixed to the bottom of the cylinder mounting plate by bolts. The cylinder mounting plate 322 is located at the bottom of the translation plate 311, and lifting columns 3221 that are fixedly connected to the translation plate 311 are provided at the four corners of the top of the cylinder mounting plate 322.
[0046] The connector 323 includes a connecting plate 3231 fixed to the piston rod of the lifting drive 321 and guide posts 3232 disposed at the four corners of the top of the connecting plate 3231. The other end of the guide post 3232 is fixedly connected to the positioning seat 21 so that the lifting of the lifting drive 321 can drive the positioning seat 21 to move vertically.
[0047] The dispensing mechanism 4 is fixed to the top of the assembly bracket 1 and located at one end of the translation screw 312. The dispensing mechanism 4 includes two sets of dispensing mounting seats 41, a dispensing valve 42 slidably mounted on the dispensing mounting seats 41, and a dispensing drive component 43 for driving the dispensing valve 42 to slide. The two sets of dispensing mounting seats 41 are symmetrically arranged along the central axis of the translation plate 311. The dispensing mounting seat 41 includes a dispensing fixing seat 411, a dispensing lifting seat 412, and a dispensing tilting plate 413. The dispensing fixing seat 411 is fixed to the assembly bracket 1 and has a lifting groove 4111 for the dispensing lifting seat 412 to slide up and down. The dispensing lifting seat 412 and the dispensing fixing seat 411 are fixedly connected by bolts. The dispensing fixing seat 411 has a dispensing strip hole 4112 that penetrates both end faces.
[0048] The dispensing tilt plate 413 is tilted and fixed to the dispensing lifting seat 412, and a sliding seat 4131 for fixing the dispensing valve 42 is slidably mounted on the dispensing tilt plate 413. The dispensing drive component 43 is a push cylinder fixed to the top of the dispensing tilt plate 413, and the tilt angle of its output shaft is the same as the tilt angle of the dispensing tilt plate 413. A pressure holding valve 44 is also installed at the bottom of the mounting bracket 1 to ensure the internal pressure of the dispensing valve 42.
[0049] After the rotating shaft 23 rotates to the initial state, the dispensing drive 43 is activated to move the dispensing valve 42 toward the positioning seat 21, so that the output end of the dispensing valve 42 corresponds to the magnet slot. The dispensing valve 42 is activated to squeeze the glue out of the valve body. At the same time, the rotating mechanism 2 is moved to make the glue evenly applied to the magnet slot. After dispensing a set of magnet slots, the rotor core 6 is rotated 90 degrees and the above actions are repeated to dispense glue to the other set of magnet slots of the rotor.
[0050] Reference Figure 7 and Figure 8The pressing mechanism 5 is located at the other end of the translation screw 312, and includes a pressing fixing plate 51, a guide component 52 located on the pressing fixing plate 51, a pressing limit strip 55, and a pressing component 53.
[0051] The press-fit fixing plate 51 is located above the sliding clearance groove 11, and the assembly bracket 1 is also provided with a press-fit lifting component 54 for driving the press-fit fixing plate 51 to rise and fall. The press-fit lifting component 54 includes a press-fit dovetail plate 541, an adjusting screw 542 disposed on the press-fit dovetail plate 541, and a press-fit guide rod 543 for connecting the assembly bracket 1 and the press-fit fixing plate 51. The press-fit dovetail plate 541 has a vertically arranged dovetail groove, and a dovetail guide rail plate 512 adapted to the dovetail groove is installed at the bottom of the press-fit fixing plate 51.
[0052] An adjusting block 5411, which is threadedly engaged with the adjusting screw 542, is fixed to the side wall of the press-fit dovetail plate 541. The top of the adjusting screw 542 and the press-fit fixing plate 51 are rotatably connected by a thrust bearing. An adjusting wheel 5421 for rotation is also sleeved on the outer side of the adjusting screw 542 to facilitate the operator to rotate the adjusting screw 542 and raise or lower the press-fit fixing plate 51.
[0053] Reference Figure 7 and Figure 9 The guide assembly 52 includes an upper guide block 521 and a lower guide block 522, which are respectively fixed to the upper and lower sides of the press-fitting fixing plate 51. The upper guide block 521 is a vertically arranged rectangular body, which is fixed to the press-fitting fixing plate 51 by bolts. The upper guide plate has an upper guide hole 5211 that passes through the upper and lower end faces.
[0054] Combination Figure 10 The lower guide block 522 and the upper guide block 521 are correspondingly arranged, and the press-fit fixing plate 51 has a mounting through hole 511 corresponding to the upper guide block 521. The lower guide block 522 has a mounting column arranged in the mounting through hole 511. The mounting column has a lower guide hole 5221 corresponding to the upper guide hole 5211, and the mounting column also has a guide insertion hole 5222 at its axis to cooperate with the rotor insertion, so as to realize the insertion and positioning of the guide assembly 52 and the rotor core 6 and improve the installation efficiency of the magnet sheet.
[0055] The press-fit limiting strips 55 are spaced circumferentially along the axis of the guide assembly 52, and the number of press-fit limiting strips 55 is determined according to the number of magnets in the rotor. In this embodiment, four sets of press-fit limiting strips 55 are provided on the press-fit fixing plate 51. The pressing limiting strip has a feeding track 551 for arranging the magnet sheets. The outer side wall of the upper guide block 521 has a feeding trough 5212 that is correspondingly connected to the feeding trough 5212. The feeding trough 5212 is connected to the upper guide hole 5211.
[0056] The press-fit assembly 53 includes a press-fit plate 531 fixed to the top of the press-fit fixing plate 51, a press-fit linear module 532 fixed to the press-fit plate 531, a push rod seat 533 disposed on the slider of the press-fit linear module 532, and a press-fit push rod 534 disposed on the push rod seat 533. The press-fit linear module 532 has the same structure as the linear motor screw in the prior art, and will not be described further in this application. The press-fit push rod 534 is vertically fixed to the push rod seat 533, and the press-fit push rod 534 corresponds one-to-one with the upper guide hole 5211, with the bottom part of the press-fit push rod 534 inserted into the upper guide hole 5211. After a magnetic steel sheet is press-fitted onto the rotor, subsequent magnetic steel sheets automatically move towards the press-fit feeding trough 5212 under the action of magnetic force.
[0057] The implementation principle of the automatic assembly and dispensing equipment for magnetic steel sheets in this application embodiment is as follows: The rotor core 6 is positioned and inserted into the positioning mold sleeve 24. The rotating shaft 23 is rotated to the initial position by the rotating mechanism 2. Then, the dispensing drive 43 is started, and the dispensing valve 42 is moved so that the output port of the dispensing valve 42 is close to one end of the magnetic steel slot. The dispensing valve 42 is started to dispense glue. At the same time, the translation plate 311 is moved horizontally by the transfer mechanism 3 so that the glue is evenly applied to the opening of the magnetic steel slot. After completing one set of glue application, the rotor core 6 is rotated 90 degrees and then glue is applied to another set of magnetic steel slots. Afterward, the positioning placement seat 21 is moved to the bottom of the pressing and fixing plate 51 by the translation component 31. The positioning placement seat 21 is lifted by the lifting component 32 so that the rotor core 6 and the lower guide block 522 are inserted and engaged. The pressing component 53 is started to insert four sets of magnetic steel sheets into the rotor core 6 at the same time. The positioning placement seat 21 is retracted and the rotor core 6 with the completed magnetic steel sheet assembly is removed.
[0058] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An automatic assembly and dispensing equipment for magnetic steel sheets, characterized in that, It includes an assembly bracket (1), a positioning and placement seat (21), a rotation mechanism (2) disposed on the assembly bracket (1) and used to drive the positioning and placement seat (21) to rotate, a transfer mechanism (3) for driving the positioning and placement seat (21) to move horizontally, a dispensing mechanism (4) disposed at one end of the rotation mechanism (2), and a pressing mechanism (5) disposed at the other end of the transfer mechanism (3) for pressing multiple sets of magnetic steel sheets simultaneously.
2. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 1, characterized in that, The rotating mechanism (2) includes a rotating drive (22) disposed at the bottom of the positioning base (21), a rotating shaft (23) disposed on the output shaft of the rotating drive (22), and a positioning mold (24) that is limited and sleeved on the rotating shaft (23). A origin sensing plate (25) is also sleeved on the rotating shaft (23), and a photoelectric switch (26) for detecting the origin sensing plate (25) is disposed on the positioning base (21).
3. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 2, characterized in that, The positioning mold (24) has a limiting insertion hole (241) for inserting the rotor core. The rotor core and the positioning mold (24) are circumferentially fixed through the limiting insertion hole (241). The outer wall of the rotating shaft (23) is provided with a first driving surface (233). The inner wall of the positioning mold (24) is provided with a second driving surface (242) that abuts against the first driving surface (233). The inner wall of the positioning placement seat (21) is provided with bearings (243) that rotate with the rotating shaft (23).
4. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 1, characterized in that, The transfer mechanism (3) includes a translation component (31) and a lifting component (32). The translation component (31) includes a translation plate (311) for mounting on the positioning base (21), a horizontally arranged translation screw (312), and a translation drive component (313) for driving the translation screw (312) to rotate. The bottom of the translation plate (311) is provided with a translation drive block (3111) that is threadedly engaged with the translation screw (312). The lifting component (32) includes a lifting drive component (321), a cylinder mounting plate (322) for mounting the lifting drive component (321), and a connector (323) provided on the output shaft of the lifting drive component (321). The other end of the connector (323) is fixed to the bottom of the positioning base (21).
5. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 1, characterized in that, The dispensing mechanism (4) includes two sets of dispensing mounting seats (41) symmetrically arranged along the axis of the positioning and placement seat (21), a dispensing valve (42) slidably disposed on the dispensing mounting seat (41), and a dispensing drive component (43) for driving the dispensing valve (42) to slide. A pressure holding valve (44) connected to the dispensing valve (42) is provided at the bottom of the assembly bracket (1).
6. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 1, characterized in that, The pressing mechanism (5) includes a pressing fixing plate (51), a pressing guide assembly (52) disposed on the pressing fixing plate (51), a pressing limit strip (55) with one end corresponding to the pressing guide assembly (52) and used for storing the magnetic steel sheet, and a pressing assembly (53) disposed on the assembly bracket (1) and used for pressing the magnetic steel sheet.
7. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 6, characterized in that, The guide assembly (52) includes an upper guide block (521) and a lower guide block (522) respectively fixed to the upper and lower sides of the press-fit fixing plate (51). The outer side wall of the upper guide block (521) is provided with a feeding groove (5212) that communicates with the press-fit limiting strip (55). The upper guide block (521) has an upper guide hole (5211) that penetrates both end faces. The lower guide block (522) has a guide insertion hole (5222) that is engaged with the rotating shaft of the rotor core. A lower guide hole (5221) corresponding to the upper guide hole (5211) is provided on the outside of the guide insertion hole (5222).
8. The automatic assembly and dispensing equipment for magnetic steel sheets according to claim 7, characterized in that, The press-fit assembly (53) includes a press-fit plate (531), a press-fit linear module (532) disposed on the press-fit plate (531), a push rod seat (533) disposed on the drive block of the press-fit linear module (532), and a press-fit push rod (534) disposed on the push rod seat (533). The press-fit push rod (534) corresponds one-to-one with the upper guide block (521), and the press-fit push rod (534) is partially inserted into the upper guide hole (5211).
Citation Information
Patent Citations
Magnetic steel sheet inserting and dispensing equipment
CN114131329A
Rotor assembly assembling device
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Motor rotor iron core dispensing machine
CN220382903U