Production process of assembly type charging pile foundation

Abstract

The invention relates to the technical field of charging pile foundation construction, in particular to an assembly type charging pile foundation production technology which comprises the following steps that firstly, a pouring mold is manufactured according to a charging pile foundation; secondly, the pouring mold is conveyed by means of production equipment of the assembly type charging pile foundation; thirdly, pouring work is conducted by means of production equipment of the assembly type charging pile foundation in the pouring mold conveying process; fourthly, after pouring of the pouring mold is completed, defoaming work is conducted through production equipment of the assembly type charging pile foundation; 5, after defoaming of the pouring mold is completed, curing is conducted, and the pouring mold is dismantled after curing is completed; the concrete in the pouring mold does not need to be defoamed manually, then the pouring mold is dismounted after the concrete is fixed, so that the charging pile foundation is obtained, and when the charging pile needs to be installed, the cured charging pile foundation is moved to the installation position, and then rapid installation can be conducted.

Description

Technical Field

[0001] This invention relates to the field of charging pile foundation construction technology, specifically to a production process for prefabricated charging pile foundations. Background Technology

[0002] Currently, the construction and installation of new energy vehicle charging piles requires the use of concrete foundations, upon which the charging piles are then fixed. This method is labor-intensive and requires pre-pouring of concrete at the construction site. After the concrete has cured, the charging piles cannot be installed, resulting in low installation efficiency. Therefore, a prefabricated charging pile foundation production process is proposed to pre-cast the concrete foundation of the charging pile using molds, thereby improving the subsequent installation efficiency and ease of installation. Summary of the Invention

[0003] To address the problems in the existing technology, this invention provides a production process for prefabricated charging pile foundations, which pre-casts the concrete foundation of the charging pile using molds, thereby improving the efficiency and ease of installation of the charging pile foundation.

[0004] The technical solution adopted by this invention to solve its technical problem is a production process for prefabricated charging pile foundations, including the following steps:

[0005] Step 1: Create a casting mold based on the charging pile foundation;

[0006] Step 2: Use the prefabricated charging pile foundation production equipment to transport the casting mold;

[0007] Step 3: During the casting process, the casting work is carried out using the production equipment for prefabricated charging pile foundations.

[0008] Step 4: After the casting mold is completed, defoaming is carried out using the production equipment for prefabricated charging pile foundations.

[0009] Step 5: After the foaming of the casting mold is removed, it is cured, and the casting mold is removed after curing.

[0010] The production equipment for the prefabricated charging pile foundation includes an electric roller conveyor belt, several sets of casting molds are provided above the electric roller conveyor belt, a casting structure is provided above the electric roller conveyor belt, the casting structure is located above the casting molds, and a vibration defoaming structure is provided on one side of the casting structure. The vibration defoaming structure is used to vibrate and defoam the concrete in the casting mold after the casting is completed.

[0011] By adopting the above technical solution, a casting mold is manufactured according to the charging pile foundation. After the casting mold is manufactured, several sets of casting molds are placed on an electric roller conveyor belt. The electric roller conveyor belt drives the casting mold to move. When the casting mold moves to a certain position, it is located below the concrete mixing tank. The concrete is poured into the casting mold by the casting structure. After the concrete is poured, the electric roller conveyor belt drives the completed casting mold to move. The completed casting mold enters the vibration defoaming structure. The vibration defoaming structure vibrates and defoams the concrete poured in the casting mold, thereby improving the strength of the concrete after curing. There is no need for manual handheld machine to vibrate and defoam the concrete in the casting mold, thus improving the production efficiency of the charging pile foundation.

[0012] When one set of casting molds is conveyed into the vibrating defoaming structure by an electric roller conveyor belt, another set of casting molds moves to the bottom of the casting structure by the electric roller conveyor belt and uses the casting structure to pour concrete onto the other set of casting molds, thus forming a production line-style casting operation and further improving production efficiency.

[0013] It should be noted that after the charging pile foundation mold described in this invention is poured, the mold is removed after the concrete has been fixed, thus obtaining the charging pile foundation. When it is necessary to install the charging pile, the solidified charging pile foundation can be moved to the installation position for quick installation, which improves installation efficiency and convenience.

[0014] Specifically, the casting structure includes a concrete mixing tank located above the electric roller conveyor belt, and a discharge valve is connected to the bottom of the concrete mixing tank.

[0015] By adopting the above technical solution, several sets of casting molds are placed on an electric roller conveyor belt. The electric roller conveyor belt drives the casting molds to move. When the casting molds move to a certain position, they are located below the concrete mixing tank. The discharge valve is opened to transport concrete into the casting molds. When the amount of concrete in the casting molds reaches a certain level, the discharge valve is closed, and the electric roller conveyor belt transports the completed casting molds to the vibration defoaming structure, which facilitates the rapid pouring of concrete into the casting molds.

[0016] Specifically, the vibration defoaming structure includes two sets of vertically arranged mounting plates, with a horizontally arranged cover plate fixedly connected between the upper parts of the two sets of mounting plates, and the electric roller conveyor belt located between the two sets of mounting plates;

[0017] A sliding plate is provided at the top between the two sets of mounting plates. A slot is provided at the top of the side of the two sets of mounting plates that are close to each other. Both sides of the sliding plate are horizontally slidably connected to the slot. A return spring is fixedly connected in the slot. One end of the return spring is fixedly connected to one side of the sliding plate. Several sets of vertically arranged spring rods are fixedly connected to the lower surface of the sliding plate.

[0018] The lower end of the spring rod is fixedly connected to a horizontal plate, and several sets of telescopic vibration structures are installed on the horizontal plate. Several sets of guide structures are provided on the inner side of the mounting plate. The horizontal plate is slidably connected to the inner wall of the mounting plate through the guide structures. A pneumatic drive structure is provided below the horizontal plate. The pneumatic drive structure is used to drive the telescopic vibration structure to move up and down. A protective structure is provided below the pneumatic drive structure. The protective structure is in extrusion contact with the upper edge of the casting mold.

[0019] By adopting the above technical solution, when the concrete in the casting mold reaches a certain amount, the discharge valve is closed, and the casting mold is transported between the two sets of installation plates by the electric roller conveyor belt. When the casting mold moves to a certain position by the electric roller conveyor belt, one side of the casting mold is pressed into contact with the protective structure and drives the protective structure to move synchronously. When the protective structure moves, it drives the pneumatic drive structure and the horizontal plate to move synchronously. When the horizontal plate moves, it drives the sliding plate to slide in the slot through the spring rod. When the sliding plate moves, it squeezes the reset spring and squeezes and stores the reset spring.

[0020] When the horizontal plate moves, it is guided by the guide structure to move diagonally downward. When the horizontal plate moves diagonally downward, it drives the spring rod to stretch and store force. At the same time, the horizontal plate moves diagonally downward, driving the pneumatic drive structure and the protective structure to move down synchronously. When the protective structure moves down to a certain position, it protects the upper edge of the casting mold. As the horizontal plate continues to move diagonally downward, it squeezes the pneumatic drive structure. The pneumatic drive structure drives the telescopic vibration structure to move and vibrates the concrete in the casting mold to remove bubbles, thereby improving the strength of the concrete after curing.

[0021] Meanwhile, the protective structure can prevent concrete from overflowing from the casting mold when the expansion and contraction vibration structure defoams the concrete inside the casting mold, thereby further improving ease of use.

[0022] Specifically, the telescopic vibration structure includes several sets of vertically arranged pneumatic telescopic rods fixedly connected to the horizontal plate. The fixed ends of the pneumatic telescopic rods all pass through the horizontal plate and are fixedly connected to the horizontal plate. The output end of the pneumatic telescopic rod is detachably connected to a vibrating rod. An air inlet connector is provided on one side of the fixed end of the pneumatic telescopic rod, and the air inlet connector is connected to the pneumatic drive structure.

[0023] Several sets of sliding positioning rods are vertically slidably connected to the horizontal plate. The upper end of the sliding positioning rod is connected to a limit plate, and the lower end of the sliding positioning rod is fixedly connected to the upper surface of the protective structure.

[0024] By adopting the above technical solution, the contact between one side of the casting mold and the protective structure facilitates the movement of the protective structure. When the protective structure moves, the sliding positioning rod drives the pneumatic drive structure and the horizontal plate to move synchronously. At this time, the horizontal plate moves diagonally downward within the guide structure, driving the pneumatic drive structure and the protective structure to move downward synchronously. After the protective structure moves to a certain position, it protects the upper edge of the casting mold. As the horizontal plate continues to move diagonally downward within the guide structure, the sliding connection between the sliding positioning rod and the horizontal plate causes the horizontal plate to press against the pneumatic drive structure. The pneumatic drive structure is connected to the air inlet connector. When the pneumatic drive structure is pressed by the horizontal plate, the output end of the driving pneumatic telescopic rod moves downward, simultaneously driving the vibrator to move downward synchronously. When the vibrator moves to a certain position, several sets of vibrators are located inside the concrete of the casting mold. The vibrators defoam the concrete inside the casting mold, thereby improving the strength of the concrete after curing. At the same time, there is no need to manually defoam the concrete inside the casting mold, further improving the ease of use.

[0025] Specifically, each of the guide structures includes a first slide groove, a second slide groove, and a third slide groove formed on the inner wall of the mounting plate. The first slide groove and the second slide groove are inclined, and the second slide groove is vertical. The lower end of the first slide groove is connected to the lower end of the second slide groove, the upper end of the second slide groove is connected to the upper end of the third slide groove, and the lower end of the third slide groove is connected to the upper end of the first slide groove. The depth of the first slide groove and the depth of the third slide groove gradually decrease from top to bottom, and the depth of the second slide groove gradually decreases from bottom to top.

[0026] The guide structure also includes a sliding block, which is initially located at the upper end of the first groove. The sliding block is fixedly connected to the side of the cross plate by a gas spring.

[0027] By adopting the above technical solution, the protective structure can be moved when one side of the casting mold is pressed into contact with the protective structure. When the protective structure moves, the pneumatic drive structure and the horizontal plate move synchronously by relying on the sliding positioning rod. The horizontal plate moves obliquely downward by relying on the sliding block to slide in the first slide groove. At this time, the horizontal plate drives the protective structure to move obliquely downward synchronously. As the sliding block continues to move in the first slide groove, the horizontal plate presses the pneumatic drive structure, thereby driving the pneumatic telescopic rod to move the vibrator downward to defoam the concrete in the casting mold.

[0028] After the sliding block moves down to a certain position in the first chute, the concrete in the casting mold is defoamed. Then the sliding block enters the second chute through the first chute. The spring rod's reset action drives the horizontal plate to move up. When the horizontal plate moves up, it drives the sliding positioning rod and the protective structure to move up synchronously. At the same time, the horizontal plate no longer squeezes the pneumatic drive structure. When the sliding block moves up to a certain position in the second chute, one side of the casting mold is no longer in contact with the protective structure. The casting mold with defoamed concrete is transported and transferred by the electric roller conveyor belt.

[0029] After the sliding block moves to a certain position in the second slide groove, it enters the third slide groove. Once in the third slide groove, the sliding plate is reset by the reset effect of the return spring. The reset of the sliding plate drives the horizontal plate, the pneumatic drive structure, and the protective structure to reset and move synchronously. After the sliding block moves to a certain position in the third slide groove, it re-enters the upper end of the first slide groove. At this point, the sliding block moves to its initial state, which facilitates the defoaming operation of the concrete in the next set of casting molds, further improving ease of use and production efficiency.

[0030] Specifically, the pneumatic drive structure includes an air cushion fixedly connected to the lower surface of a horizontal plate, an air outlet connector connected to one side of the air cushion, the air outlet connector being connected to several sets of air inlets via pipelines, and the lower surface of the air cushion being fixedly connected to the upper surface of the protective structure.

[0031] By adopting the above technical solution, the sliding block slides in the first groove, driving the air cushion and the protective structure to move down synchronously. After the protective structure moves down to a certain position, it protects the upper edge of the casting mold. As the horizontal plate continues to move in the first groove, it squeezes the air cushion. When the air cushion is squeezed, it relies on the connection between the air outlet and the air inlet to allow the gas in the air cushion to enter several sets of pneumatic telescopic rods, and drives the pneumatic telescopic rods to extend and drive the vibrator to move down. When the vibrator moves down to a certain position, several sets of vibrators are inserted into the concrete of the casting mold. The vibrator is used to defoam the concrete in the casting mold, thereby improving the strength of the concrete after curing.

[0032] After the sliding block enters the third sliding groove through the second sliding groove, the horizontal plate no longer squeezes the air cushion. The air is then transported back into the air cushion by the reset of the pneumatic telescopic rod, so that the air cushion returns to its initial state. This makes it easier for the pneumatic telescopic rod to drive the vibrator to move down again when the air cushion is squeezed again, so as to defoam the concrete in the next set of casting molds.

[0033] Specifically, the protective structure includes a horizontally arranged protective frame with its opening facing downwards, an exhaust hole connected to the protective frame, an air cushion fixedly connected to the upper surface of the protective frame, an output end of a pneumatic telescopic rod passing through the protective frame and slidably connected to the protective frame, and a lower end of a sliding positioning rod fixedly connected to the upper surface of the protective frame.

[0034] The lower surface of the protective frame is in contact with the upper edge of the casting mold, and a vertically arranged baffle is fixedly connected to the side of the protective frame away from the casting structure, and the baffle is in contact with one side of the casting mold.

[0035] By adopting the above technical solution, when the concrete in the casting mold reaches a certain amount, the discharge valve is closed, and the casting mold is transported between the two sets of mounting plates by the electric roller conveyor belt. When the casting mold moves to a certain position by the electric roller conveyor belt, one side of the casting mold is pressed into contact with the baffle, and the baffle drives the protective frame to move. When the protective frame moves, the sliding positioning rod drives the air cushion and the horizontal plate to move synchronously. When the horizontal plate moves, it drives the sliding block to slide in the first groove.

[0036] As the sliding block slides in the first groove, the horizontal plate drives the air cushion and the protective frame to move down synchronously. After the protective structure moves down to a certain position, the protective frame protects the upper edge of the casting mold. The protective frame can prevent the concrete in the casting mold from overflowing when the vibrator is inserted into the casting mold to defoam the concrete. This ensures that the concrete can fall back into the casting mold after the vibrator leaves the concrete, thereby ensuring the quality of the charging pile foundation casting.

[0037] When the output end of the pneumatic telescopic rod drives the vibrator to move upward and reset, the outer side of the vibrator can be cleaned by relying on the sliding connection between the output end of the pneumatic telescopic rod and the protective frame, so as to prevent concrete from adhering to the outer side of the vibrator and affecting the subsequent use of the vibrator, and further ensure the processing quality.

[0038] The beneficial effects of this invention are:

[0039] (1) The production process of the prefabricated charging pile foundation described in this invention involves manufacturing a casting mold based on the charging pile foundation, pouring concrete into the casting mold, moving the casting mold into the vibration defoaming structure by relying on an electric roller conveyor belt, and defoaming the concrete in the casting mold by relying on a vibrating rod to improve the strength of the concrete after curing. At the same time, there is no need to manually defoam the concrete in the casting mold. After the concrete is fixed, the casting mold is removed to obtain the charging pile foundation. When it is necessary to install the charging pile, the cured charging pile foundation can be moved to the installation position for quick installation, improving installation efficiency and convenience. Attached Figure Description

[0040] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0041] Figure 1 This is an isometric view of the production equipment for the prefabricated charging pile foundation of the present invention;

[0042] Figure 2 This is a side view of the production equipment for the prefabricated charging pile foundation of the present invention;

[0043] Figure 3 This is a cross-sectional view of the mounting plate of the present invention;

[0044] Figure 4 This is a schematic diagram of the structure of the present invention, showing the horizontal plate moving within the first sliding groove;

[0045] Figure 5 This is a schematic diagram of the structure after the horizontal plate of the present invention has been moved upward;

[0046] Figure 6 for Figure 3 A magnified structural diagram of region A;

[0047] Figure 7 for Figure 4 A magnified structural diagram of region B;

[0048] Figure 8 This is a schematic diagram of the connection structure of the air cushion of the present invention;

[0049] Figure 9 This is a cross-sectional view of the protective frame of the present invention;

[0050] Figure 10 for Figure 8 A magnified structural diagram of region C;

[0051] Figure 11 This is a schematic diagram of the structure of the first slide groove, the second slide groove, and the third slide groove of the present invention;

[0052] In the diagram: 1. Electric roller conveyor belt; 2. Casting mold; 3. Concrete mixing tank; 4. Discharge valve; 5. Mounting plate; 6. Cover plate; 7. Sliding plate; 8. Groove; 9. Return spring; 10. Spring rod; 11. Horizontal plate; 12. Pneumatic telescopic rod; 13. Vibrator; 14. Air inlet connector; 15. Sliding positioning rod; 16. Limiting plate; 17. First chute; 18. Second chute; 19. Third chute; 20. Sliding block; 21. Gas spring; 22. Air cushion; 23. Protective frame; 24. Exhaust port; 25. Air outlet connector; 26. Baffle. Detailed Implementation

[0053] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0054] To facilitate the pre-casting of the concrete foundation for the charging pile using molds, thereby improving the efficiency and ease of subsequent charging pile foundation installation, as one embodiment of the present invention, such as... Figure 1-3 As shown, a manufacturing process for a prefabricated charging pile foundation includes the following steps:

[0055] Step 1: Construct casting mold 2 based on the charging pile foundation;

[0056] Step 2: The casting mold 2 is transported using the prefabricated charging pile foundation production equipment;

[0057] Step 3: During the pouring process of casting mold 2, the pouring work is carried out using the production equipment of the prefabricated charging pile foundation;

[0058] Step 4: After casting the mold 2, defoaming is carried out using the production equipment for prefabricated charging pile foundations.

[0059] Step 5: After defoaming is completed in casting mold 2, the mold is cured and then removed.

[0060] The production equipment for the prefabricated charging pile foundation includes an electric roller conveyor belt 1, several sets of casting molds 2 are provided above the electric roller conveyor belt 1, a casting structure is provided above the electric roller conveyor belt 1, the casting structure is located above the casting molds 2, and a vibration defoaming structure is provided on one side of the casting structure. The vibration defoaming structure is used to vibrate and defoam the concrete in the casting molds 2 after the casting is completed.

[0061] In use, a casting mold 2 is manufactured based on the charging pile foundation. After the casting mold 2 is manufactured, several sets of casting molds 2 are placed on an electric roller conveyor belt 1. The electric roller conveyor belt 1 drives the casting mold 2 to move. When the casting mold 2 moves to a certain position, it is located below the concrete mixing tank. The concrete is poured into the casting mold 2 by the casting structure. After the concrete is poured, the electric roller conveyor belt 1 drives the completed casting mold 2 to move. The completed casting mold 2 enters the vibration defoaming structure. The vibration defoaming structure vibrates and defoams the concrete poured in the casting mold 2, thereby improving the strength of the concrete after curing. There is no need for manual handheld machine to vibrate and defoam the concrete in the casting mold 2, thus improving the production efficiency of the charging pile foundation.

[0062] When one set of casting molds 2 is conveyed into the vibrating defoaming structure by the electric roller conveyor belt 1, another set of casting molds 2 moves to the bottom of the casting structure by the electric roller conveyor belt 1, and the casting structure pours concrete for the other set of casting molds 2, thus forming a production line-style casting operation and further improving production efficiency.

[0063] It should be noted that after the foundation mold of the charging pile described in this invention is poured, the pouring mold 2 is removed after the concrete is fixed, thereby obtaining the charging pile foundation. When the charging pile needs to be installed, the solidified charging pile foundation can be moved to the installation position for quick installation, which improves installation efficiency and convenience.

[0064] To facilitate concrete pouring into the casting mold 2, for example, as shown... Figure 1 , Figure 2 As shown, the present invention also includes a concrete mixing tank 3 located above the electric roller conveyor belt 1, and a discharge valve 4 connected to the bottom of the concrete mixing tank 3.

[0065] In use, several sets of casting molds 2 are placed on the electric roller conveyor belt 1. The electric roller conveyor belt 1 drives the casting molds 2 to move. When the casting molds 2 move to a certain position, they are located below the concrete mixing tank. The discharge valve 4 is opened to transport concrete into the casting molds 2. When the amount of concrete in the casting molds 2 reaches a certain level, the discharge valve 4 is closed, and the electric roller conveyor belt 1 transports the completed casting molds 2 into the vibration defoaming structure, which facilitates the rapid pouring of concrete into the casting molds 2.

[0066] To facilitate vibration and defoaming of the concrete within the casting mold 2, for example, as follows: Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 As shown, the present invention also includes, the vibration defoaming structure comprising two sets of vertically arranged mounting plates 5, a horizontally arranged cover plate 6 fixedly connected between the upper parts of the two sets of mounting plates 5, and the electric roller conveyor belt 1 located between the two sets of mounting plates 5;

[0067] A sliding plate 7 is provided at the top between the two sets of mounting plates 5. A slot 8 is provided at the top of the side of the two sets of mounting plates 5 that are close to each other. Both sides of the sliding plate 7 are horizontally slidably connected to the slot 8. A return spring 9 is fixedly connected in the slot 8. One end of the return spring 9 is fixedly connected to one side of the sliding plate 7. Several sets of vertically arranged spring rods 10 are fixedly connected to the lower surface of the sliding plate 7.

[0068] The lower end of the spring rod 10 is fixedly connected to a horizontal plate 11. Several sets of telescopic vibration structures are installed on the horizontal plate 11. Several sets of guide structures are provided on the inner side of the mounting plate 5. The horizontal plate 11 is slidably connected to the inner wall of the mounting plate 5 through the guide structures. A pneumatic drive structure is provided below the horizontal plate 11. The pneumatic drive structure is used to drive the telescopic vibration structure to move up and down. A protective structure is provided below the pneumatic drive structure. The protective structure is in contact with the upper edge of the casting mold 2.

[0069] When in use, after the concrete in the casting mold 2 reaches a certain amount, the discharge valve 4 is closed, and the casting mold 2 is transported between the two sets of mounting plates by the electric roller conveyor belt 1. When the casting mold 2 moves to a certain position by the electric roller conveyor belt 1, one side of the casting mold 2 is pressed into contact with the protective structure and drives the protective structure to move synchronously. When the protective structure moves, it drives the pneumatic drive structure and the horizontal plate 11 to move synchronously. When the horizontal plate 11 moves, it drives the sliding plate 7 to slide in the slot 8 through the spring rod 10. When the sliding plate 7 moves, it squeezes the reset spring 9 and squeezes and stores the reset spring 9.

[0070] When the horizontal plate 11 moves, it is guided by the guide structure to move the horizontal plate 11 diagonally downward. When the horizontal plate 11 moves diagonally downward, it drives the spring rod 10 to stretch and store force. At the same time, when the horizontal plate 11 moves diagonally downward, it drives the pneumatic drive structure and the protective structure to move down synchronously. When the protective structure moves down to a certain position, it protects the upper edge of the casting mold 2. At the same time, as the horizontal plate 11 continues to move diagonally downward, the horizontal plate 11 squeezes the pneumatic drive structure. The pneumatic drive structure drives the telescopic vibration structure to move, and the telescopic vibration structure vibrates and defoams the concrete in the casting mold 2, thereby improving the strength of the concrete after curing.

[0071] Meanwhile, the protective structure can prevent the concrete in the casting mold 2 from overflowing when the expansion and contraction vibration structure defoams the concrete in the casting mold 2, thereby further improving the ease of use.

[0072] To facilitate defoaming of the concrete within the casting mold 2 using the vibrator 13, for example, such as Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 , Figure 9 As shown, the present invention also includes a plurality of vertically arranged pneumatic telescopic rods 12 fixedly connected to a horizontal plate 11. The fixed ends of the pneumatic telescopic rods 12 all pass through the horizontal plate 11 and are fixedly connected to the horizontal plate 11. The output end of the pneumatic telescopic rod 12 is detachably connected to a vibrating rod 13. An air inlet connector 14 is provided on one side of the fixed end of the pneumatic telescopic rod 12. The air inlet connector 14 is connected to the pneumatic drive structure.

[0073] Several sets of sliding positioning rods 15 are vertically slidably connected on the horizontal plate 11. The upper end of the sliding positioning rod 15 is connected to a limiting plate 16, and the lower end of the sliding positioning rod 15 is fixedly connected to the upper surface of the protective structure.

[0074] During use, the pressure contact between one side of the casting mold 2 and the protective structure facilitates the movement of the protective structure. When the protective structure moves, the sliding positioning rod 15 drives the pneumatic drive structure and the horizontal plate 11 to move synchronously. At this time, the horizontal plate 11 moves diagonally downwards within the guide structure, causing the pneumatic drive structure and the protective structure to move downwards synchronously. After the protective structure moves to a certain position, it protects the upper edge of the casting mold 2. As the horizontal plate 11 continues to move diagonally downwards within the guide structure, the sliding connection between the sliding positioning rod 15 and the horizontal plate 11... The plate 11 is a pneumatically driven structure that is connected to the air inlet connector 14. When the pneumatically driven structure is squeezed by the horizontal plate 11, the output end of the pneumatic telescopic rod 12 moves down and simultaneously drives the vibrator 13 to move down. When the vibrator 13 moves down to a certain position, several sets of vibrators 13 are located in the concrete of the casting mold 2. The vibrators 13 defoam the concrete in the casting mold 2, thereby improving the strength of the concrete after curing. At the same time, there is no need to manually defoam the concrete in the casting mold 2, further improving the ease of use.

[0075] To further improve production efficiency, for example, such as Figure 3 , Figure 4 , Figure 5 , Figure 10 , Figure 11 As shown, the present invention also includes the following: the guide structure includes a first slide groove 17, a second slide groove 18, and a third slide groove 19 formed on the inner wall of the mounting plate 5. The first slide groove 17 and the second slide groove 18 are inclined, and the second slide groove 18 is vertical. The lower end of the first slide groove 17 is connected to the lower end of the second slide groove 18, the upper end of the second slide groove 18 is connected to the upper end of the third slide groove 19, and the lower end of the third slide groove 19 is connected to the upper end of the first slide groove 17. The depth of the first slide groove 17 and the depth of the third slide groove 19 gradually decrease from top to bottom, and the depth of the second slide groove 18 gradually decreases from bottom to top.

[0076] The guide structure also includes a sliding block 20, which is initially located at the upper end of the first slide groove 17. The sliding block 20 is fixedly connected to the side of the cross plate 11 by a gas spring 21.

[0077] When in use, the protective structure is pressed against one side of the casting mold 2, which can cause the protective structure to move. When the protective structure moves, the pneumatic drive structure and the horizontal plate 11 move synchronously by relying on the sliding positioning rod 15. The horizontal plate 11 moves diagonally downward by relying on the sliding block 20 to slide in the first slide groove 17. At this time, the horizontal plate 11 drives the protective structure to move diagonally downward synchronously. As the sliding block 20 continues to move in the first slide groove 17, the horizontal plate 11 presses the pneumatic drive structure, thereby driving the pneumatic telescopic rod 12 to drive the vibrator 13 to move down to defoam the concrete in the casting mold 2.

[0078] When the sliding block 20 moves down to a certain position in the first slide groove 17, the concrete in the casting mold 2 is defoamed. Then the sliding block 20 enters the second slide groove 18 through the first slide groove 17. The horizontal plate 11 moves up due to the reset action of the spring rod 10. When the horizontal plate 11 moves up, it drives the sliding positioning rod 15 and the protective structure to move up synchronously. At the same time, the horizontal plate 11 no longer squeezes the pneumatic drive structure. When the sliding block 20 moves up to a certain position in the second slide groove 18, one side of the casting mold 2 no longer squeezes and contacts the protective structure. The casting mold 2 with defoamed concrete is transported and transferred by the electric roller conveyor belt 1.

[0079] After the sliding block 20 moves to a certain position in the second slide groove 18, it enters the third slide groove 19. Once inside the third slide groove 19, the sliding plate 7 is reset and moved by the reset effect of the reset spring 9. The reset of the sliding plate 7 causes the horizontal plate 11, the pneumatic drive structure, and the protective structure to reset and move synchronously. After the sliding block 20 moves to a certain position in the third slide groove 19, it re-enters the upper end of the first slide groove 17. At this point, the sliding block 20 moves to its initial state, which facilitates the defoaming operation of the concrete in the next set of casting molds 2, further improving ease of use and production efficiency.

[0080] To facilitate the operation of the pneumatic telescopic rod, for example, such as Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 As shown, the present invention also includes an air cushion 22 fixedly connected to the lower surface of a horizontal plate 11, an air outlet connector 25 connected to one side of the air cushion 22, the air outlet connector 25 being connected to several sets of air inlet connectors 14 via pipelines, and the lower surface of the air cushion 22 being fixedly connected to the upper surface of the protective structure.

[0081] In use, the sliding block 20 slides in the first slide groove 17, causing the air cushion 22 and the protective structure to move down synchronously. After the protective structure moves down to a certain position, it protects the upper edge of the casting mold 2. As the horizontal plate 11 continues to move in the first slide groove 17, the horizontal plate 11 squeezes the air cushion 22. When the air cushion 22 is squeezed, the air in the air cushion 22 enters into several sets of pneumatic telescopic rods 12 through the connection between the air outlet joint 25 and the air inlet joint 14. The pneumatic telescopic rods 12 are then driven to extend and drive the vibrator 13 to move down. When the vibrator 13 moves down to a certain position, several sets of vibrator 13 are inserted into the concrete of the casting mold 2. The vibrator 13 is used to defoam the concrete in the casting mold 2, thereby improving the strength of the concrete after curing.

[0082] When the sliding block 20 enters the third sliding groove 19 through the second sliding groove 18, the horizontal plate 11 no longer squeezes the air cushion 22. The air in the air pressure telescopic rod 12 is transported to the air cushion 22 again by the reset of the air pressure telescopic rod 12, so that the air cushion 22 returns to its initial state. This makes it easier for the air pressure telescopic rod 12 to drive the vibrator 13 to move down again when the air cushion 22 is squeezed again, so as to defoam the concrete in the next set of casting molds 2.

[0083] To prevent concrete from overflowing from the casting mold 2, for example, such as Figure 4 , Figure 7 , Figure 8 , Figure 9 As shown, the present invention also includes a protective structure comprising a horizontally arranged protective frame 23 with the opening facing downwards, an exhaust hole 24 communicating with the protective frame 23, an air cushion 22 fixedly connected to the upper surface of the protective frame 23, an output end of the pneumatic telescopic rod 12 passing through the protective frame 23 and slidably connected to the protective frame 23, and a lower end of the sliding positioning rod 15 fixedly connected to the upper surface of the protective frame 23.

[0084] The lower surface of the protective frame 23 is in contact with the upper edge of the casting mold 2. A vertically arranged baffle 26 is fixedly connected to the side of the protective frame 23 away from the casting structure. The baffle 26 is in contact with one side of the casting mold 2.

[0085] When in use, after the concrete in the casting mold 2 reaches a certain amount, the discharge valve 4 is closed, and the casting mold 2 is transported between the two sets of mounting plates 5 by the electric roller conveyor belt 1. When the casting mold 2 moves to a certain position by the electric roller conveyor belt 1, one side of the casting mold 2 is pressed and contacted with the baffle 26, and the protective frame 23 is moved by the baffle 26. When the protective frame 23 moves, the air cushion 22 and the horizontal plate 11 are moved synchronously by the sliding positioning rod 15. When the horizontal plate 11 moves, the sliding block 20 slides in the first slide groove 17.

[0086] As the sliding block 20 slides within the first chute 17, the horizontal plate 11 drives the air cushion 22 and the protective frame 23 to move down synchronously. After the protective structure moves down to a certain position, the protective frame 23 protects the upper edge of the casting mold 2. The protective frame 23 can prevent the concrete in the casting mold 2 from overflowing when the vibrator 13 is inserted into the casting mold 2 to defoam the concrete. This ensures that after the vibrator 13 leaves the concrete, the concrete can fall back into the casting mold 2, thereby ensuring the quality of the charging pile foundation pouring.

[0087] When the output end of the pneumatic telescopic rod 12 drives the vibrator 13 to move upward and reset, the outer side of the vibrator 13 can be cleaned by relying on the sliding connection between the output end of the pneumatic telescopic rod 12 and the protective frame 23, so as to prevent concrete from adhering to the outer side of the vibrator 13 and affecting the subsequent use effect of the vibrator 13, and further ensure the processing quality.

[0088] In use, the present invention manufactures a casting mold 2 based on the charging pile foundation. After the casting mold 2 is manufactured, several sets of casting molds 2 are placed on the electric roller conveyor belt 1. The electric roller conveyor belt 1 drives the casting mold 2 to move. When the casting mold 2 moves to a certain position, it is located below the concrete mixing tank 3. The discharge valve 4 is opened to transport concrete into the casting mold 2. When the amount of concrete in the casting mold 2 reaches a certain level, the discharge valve 4 is closed. At this time, the concrete pouring is completed.

[0089] The casting mold 2, after being poured, is transported between two sets of mounting plates 5 by the electric roller conveyor belt 1. When the casting mold 2 moves to a certain position via the electric roller conveyor belt 1, one side of the casting mold 2 comes into contact with the baffle 26, and the baffle 26 drives the protective frame 23 to move. As the protective frame 23 moves, the sliding positioning rod 15 drives the air cushion 22 and the horizontal plate 11 to move synchronously. The horizontal plate 11 moves diagonally downwards by sliding the sliding block 20 within the first groove 17, thereby driving the air cushion 22 and the protective frame 23 to move downwards synchronously. After the protective frame 23 moves to a certain position, it protects the upper edge of the casting mold 2. As the horizontal plate... 11 continues to move diagonally downward within the first chute 17. Relying on the sliding connection between the sliding positioning rod 15 and the horizontal plate 11, the horizontal plate 11 squeezes the air cushion 22. Relying on the air cushion 22 to connect with the air inlet connector 14, when the air cushion 22 is squeezed by the horizontal plate 11, the output end of the driving pneumatic telescopic rod 12 moves downward and simultaneously drives the vibrator 13 to move downward. When the vibrator 13 moves down to a certain position, several sets of vibrators 13 are located in the concrete of the casting mold 2. Relying on the vibrator 13 to defoam the concrete in the casting mold 2, thereby improving the strength of the concrete after curing. At the same time, there is no need to manually defoam the concrete in the casting mold 2, further improving the ease of use.

[0090] When the sliding block 20 moves down to a certain position in the first chute 17, the concrete in the casting mold 2 is defoamed. Then the sliding block 20 enters the second chute 18 through the first chute 17. The horizontal plate 11 moves up due to the reset action of the spring rod 10. When the horizontal plate 11 moves up, it drives the sliding positioning rod 15 and the protective frame 23 to move up simultaneously. At the same time, the horizontal plate 11 no longer squeezes the air cushion 22. When the sliding block 20 moves up to a certain position in the second chute 18, one side of the casting mold 2 no longer squeezes and contacts the baffle 26. At the same time, the electric roller conveyor belt 1 transports and transfers the defoamed casting mold 2.

[0091] After the sliding block 20 moves to a certain position in the second slide groove 18, it enters the third slide groove 19. Once inside the third slide groove 19, the sliding plate 7 is reset and moved by the reset effect of the reset spring 9. The reset of the sliding plate 7 causes the horizontal plate 11, the air cushion 22, and the protective frame 23 to reset and move synchronously. After the sliding block 20 moves to a certain position in the third slide groove 19, it re-enters the upper end of the first slide groove 17. At this point, the sliding block 20 moves to its initial state, which facilitates the defoaming operation of the concrete in the next set of casting molds 2, further improving ease of use and production efficiency.

[0092] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A manufacturing process for a prefabricated charging pile foundation, characterized in that, Includes the following steps: Step 1: Make a casting mold based on the foundation of the charging pile (2); Step 2: Use the prefabricated charging pile foundation production equipment to transport the casting mold (2); Step 3: During the transportation of the casting mold (2), the casting work is carried out using the production equipment of the prefabricated charging pile foundation; Step 4: Casting the mold (2) After casting, defoaming is carried out using the production equipment of the prefabricated charging pile foundation; Step 5: After defoaming of the casting mold (2), it is cured and the casting mold (2) is removed after curing. The production equipment for the prefabricated charging pile foundation includes an electric roller conveyor belt (1), several sets of casting molds (2) are provided above the electric roller conveyor belt (1), a casting structure is provided above the electric roller conveyor belt (1), the casting structure is located above the casting molds (2), a vibration defoaming structure is provided on one side of the casting structure, and the vibration defoaming structure is used to vibrate and defoam the concrete in the casting molds (2) after casting.

2. The manufacturing process of a prefabricated charging pile foundation according to claim 1, characterized in that, The casting structure includes a concrete mixing tank (3) located above an electric roller conveyor belt (1), and the bottom of the concrete mixing tank (3) is connected to a discharge valve (4).

3. The manufacturing process of a prefabricated charging pile foundation according to claim 2, characterized in that, The vibration defoaming structure includes two sets of vertically arranged mounting plates (5), and a horizontally arranged cover plate (6) is fixedly connected between the upper parts of the two sets of mounting plates (5). The electric roller conveyor belt (1) is located between the two sets of mounting plates (5). A sliding plate (7) is provided at the top between the two sets of mounting plates (5). A slot (8) is provided at the top of the side of the two sets of mounting plates (5) that are close to each other. Both sides of the sliding plate (7) are horizontally slidably connected to the slot (8). A return spring (9) is fixedly connected in the slot (8). One end of the return spring (9) is fixedly connected to one side of the sliding plate (7). Several sets of vertically arranged spring rods (10) are fixedly connected to the lower surface of the sliding plate (7). The lower end of the spring rod (10) is fixedly connected to a horizontal plate (11). Several sets of telescopic vibration structures are installed on the horizontal plate (11). Several sets of guide structures are provided on the inner side of the mounting plate (5). The horizontal plate (11) is slidably connected to the inner wall of the mounting plate (5) through the guide structures. A pneumatic drive structure is provided below the horizontal plate (11). The pneumatic drive structure is used to drive the telescopic vibration structure to move up and down. A protective structure is provided below the pneumatic drive structure. The protective structure is in contact with the upper edge of the casting mold (2).

4. The manufacturing process of a prefabricated charging pile foundation according to claim 3, characterized in that, The telescopic vibration structure includes several sets of vertically arranged pneumatic telescopic rods (12) fixedly connected to the horizontal plate (11). The fixed ends of the pneumatic telescopic rods (12) all pass through the horizontal plate (11) and are fixedly connected to the horizontal plate (11). The output end of the pneumatic telescopic rod (12) is detachably connected to a vibrating rod (13). An air inlet connector (14) is provided on one side of the fixed end of the pneumatic telescopic rod (12). The air inlet connector (14) is connected to the pneumatic drive structure. Several sets of sliding positioning rods (15) are vertically slidably connected on the horizontal plate (11). The upper end of the sliding positioning rod (15) is connected to a limiting plate (16), and the lower end of the sliding positioning rod (15) is fixedly connected to the upper surface of the protective structure.

5. The manufacturing process of a prefabricated charging pile foundation according to claim 4, characterized in that, The guide structure includes a first slide groove (17), a second slide groove (18), and a third slide groove (19) formed on the inner wall of the mounting plate (5). The first slide groove (17) and the second slide groove (18) are inclined, and the second slide groove (18) is vertical. The lower end of the first slide groove (17) is connected to the lower end of the second slide groove (18), the upper end of the second slide groove (18) is connected to the upper end of the third slide groove (19), and the lower end of the third slide groove (19) is connected to the upper end of the first slide groove (17). The depth of the first slide groove (17) and the depth of the third slide groove (19) gradually decrease from top to bottom, and the depth of the second slide groove (18) gradually decreases from bottom to top. The guide structure also includes a sliding block (20), which is initially located at the upper end of the first slide groove (17). The sliding block (20) is fixedly connected to the side of the cross plate (11) by a gas spring (21).

6. The manufacturing process of a prefabricated charging pile foundation according to claim 5, characterized in that, The pneumatic drive structure includes an air cushion (22) fixedly connected to the lower surface of a horizontal plate (11). One side of the air cushion (22) is connected to an air outlet connector (25). The air outlet connector (25) is connected to several sets of air inlet connectors (14) through a pipeline. The lower surface of the air cushion (22) is fixedly connected to the upper surface of the protective structure.

7. The manufacturing process of a prefabricated charging pile foundation according to claim 6, characterized in that, The protective structure includes a horizontally arranged protective frame (23) with its opening facing downwards. An exhaust hole (24) is connected to the protective frame (23). The air cushion (22) is fixedly connected to the upper surface of the protective frame (23). The output end of the pneumatic telescopic rod (12) passes through the protective frame (23) and is slidably connected to the protective frame (23). The lower end of the sliding positioning rod (15) is fixedly connected to the upper surface of the protective frame (23). The lower surface of the protective frame (23) is in contact with the upper edge of the casting mold (2). A vertically arranged baffle (26) is fixedly connected to the side of the protective frame (23) away from the casting structure. The baffle (26) is in contact with one side of the casting mold (2).

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