Narrow split top beam end anchor hiding support
By designing a narrow-body split top beam end anchor support and using an adjustment mechanism to adjust the top beam gap and side guard plate position, the problem of squeezing damage and safety hazards during the installation of existing end supports during the installation of anchor bolts (anchor cables) was solved, thus achieving the integrity and stability of the support structure and improving the mining efficiency.
Patent Information
- Application Number
- CN202512046935.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-06
AI Technical Summary
Existing end supports suffer from compression damage, low efficiency, and safety hazards during the installation of anchor bolts (anchor cables), making it difficult to achieve the integrity and stability of the support structure.
The design incorporates a narrow-body split top beam end anchor support, employing an adjustment mechanism and a narrow-body split top beam structure. The adjustment mechanism adjusts the gap between the top beam and the position of the side guard plate to avoid interference with existing anchor bolts (anchor cables) and enable the installation of anchor bolts (anchor cables) between the frames.
It effectively avoids mutual interference between the support frame and existing support components, ensures the integrity and stability of the roof support, and improves the safety of downhole operations and the efficiency of mining.
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Figure CN121473884A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of gob-side entry retaining and coal pillarless mining, and particularly relates to a narrow-body split roof beam end head anchor-avoiding support. BACKGROUND
[0002] The end head support is a key supporting device in the roadway retaining operation, and its performance directly affects the safety and production efficiency of the roadway retaining. At present, the roof beam width of the conventional end head support is designed according to the support width of the working face, and side guards are arranged on both sides of the roof beam. In actual application, in order to expand the effective supporting area and realize reliable support of the roof, the side guards are usually fully unfolded to meet the basic supporting requirements.
[0003] However, in the working face roadway retaining operation, in order to ensure the stability of the roof of the space to be poured and the construction safety, anchor rods (cables) need to be used for reinforced support, and the industry generally uses the front or rear setting mode, which exposes many problems that are difficult to avoid when cooperating with the conventional end head support. (1) If the anchor rod (cable) is set in front of the support, on the one hand, when the subsequent end head support moves forward, the support roof beam will cause extrusion damage to the anchor rod (cable) that has been set, resulting in invalidation of the early support, which needs to be re-set, thereby increasing the labor and material costs and prolonging the operation cycle; on the other hand, in order to ensure the safety of the setting operation, the working face needs to stop the production, which directly affects the overall mining efficiency.
[0004] (2) If the anchor rod (cable) is set behind the support, there are also obvious disadvantages: firstly, the working face still needs to stop production during the setting operation, and the efficiency loss problem has not been fundamentally solved; secondly, when the roof condition of the working face is poor, the lag setting mode is easy to cause the "net bag" phenomenon of the roof, which destroys the integrity of the roof and seriously threatens the support safety, thereby bringing major safety hazards to the underground operation.
[0005] (3) Although the conventional end head support is provided with an anchor-avoiding device, the support anchor rod (cable) that has been set in the roadway retaining roadway is still easy to be extruded and damaged, which is not conducive to maintaining the integrity of the roof support system.
[0006] In summary, in order to effectively solve the problem of setting the anchor rod (cable) between the supports of the end head support, avoid the extrusion damage of the anchor rod (cable) during the support moving process, ensure the integrity and stability of the support structure, and significantly improve the mining progress of the working face, it is urgent to develop a new type of end head support structure. SUMMARY
[0007] The purpose of the present application is to provide a narrow-body split roof beam end head anchor-avoiding support, which realizes the setting of the anchor rod (cable) between the supports and avoids the mutual interference between the support and the existing support member, thereby providing safe and efficient equipment support for the intelligent mine roadway retaining operation.
[0008] In order to achieve the above purposes, the technical scheme adopted by the present application is: a narrow-body split roof beam end anchor support, comprising a frame adjusting mechanism and a narrow-body split roof beam end support; the narrow-body split roof beam end support comprises a narrow-body support main body; the narrow-body support main body comprises a split base, a four-bar linkage mechanism, a front stand, a rear stand and a split roof beam; the split base is connected with the four-bar linkage mechanism, the front stand, the rear stand and the split roof beam; the frame adjusting mechanism is arranged between two narrow-body split roof beam supports.
[0009] As a preferred technical scheme of the present application, the narrow-body split roof beam end support further comprises a front roof beam protection mechanism, which is hinged at the front end of the narrow-body support main body.
[0010] As a preferred technical scheme of the present application, the front roof beam protection mechanism comprises a roof beam and a roof beam oil cylinder, the front end of the roof beam oil cylinder is connected with the roof beam, and the bottom of the roof beam oil cylinder is connected with the front end of the split roof beam.
[0011] As a preferred technical scheme of the present application, the narrow-body split roof beam end support further comprises a telescopic and overturning beam mechanism, which is hinged at the rear end of the narrow-body support main body.
[0012] As a preferred technical scheme of the present application, the telescopic and overturning beam mechanism comprises an overturning beam, a rear telescopic beam, a telescopic oil cylinder and an overturning oil cylinder; the overturning oil cylinder is arranged below the overturning beam, the front end of the overturning oil cylinder is connected with the overturning beam, and the bottom of the overturning oil cylinder is connected with the rear end of the split roof beam; the rear telescopic beam is located at the rear of the overturning beam; the telescopic oil cylinder is arranged at the lower part of the rear telescopic beam, the front end of the telescopic oil cylinder is connected with the rear telescopic beam, and the bottom of the telescopic oil cylinder is connected with the overturning beam.
[0013] As a preferred technical scheme of the present application, the narrow-body split roof beam end support further comprises a side wing edge protection mechanism, which is hinged at the side of the narrow-body support main body.
[0014] As a preferred technical scheme of the present application, the side wing edge protection mechanism comprises a side protection plate and a side protection adjusting oil cylinder; the front end of the side protection adjusting oil cylinder is connected with the side protection plate, and the bottom of the side protection adjusting oil cylinder is hinged with the side edge of the split roof beam.
[0015] As a preferred technical scheme of the present application, the frame adjusting mechanism comprises an upper frame adjusting mechanism; the upper frame adjusting mechanism comprises an upper frame adjusting base and an upper frame adjusting oil cylinder, the upper frame adjusting oil cylinder is hinged between two upper frame adjusting bases, and the upper frame adjusting base is fixed at the lower part of the split roof beam.
[0016] As a preferred technical scheme of the present application, the adjusting mechanism further comprises a lower adjusting mechanism; the lower adjusting mechanism comprises lower adjusting mechanism bases and a lower adjusting mechanism oil cylinder, the lower adjusting mechanism oil cylinder is hinged between the two lower adjusting mechanism bases, and the lower adjusting mechanism bases are fixed on the upper part of the split base.
[0017] As a preferred technical scheme of the present application, the lower part of the side guard plate is provided with a plurality of side guard adjusting oil cylinders; the side guard plate can be a whole structure, or can be designed as a segmented structure according to requirements, and at least one side guard adjusting oil cylinder is required for each segment when the segmented structure is adopted.
[0018] The present application has the following beneficial effects: (1) The narrow-body split top beam end head anchor-avoiding support of the present application adopts a narrow-body split design combined with an adjusting mechanism, and can adjust the gap between the top beams and the position of the side guard plate, so as to realize the setting of the inter-frame anchor rod (anchor cable) and avoid the existing anchor rod (anchor cable) to be damaged.
[0019] (2) The narrow-body split top beam end head anchor-avoiding support of the present application can guarantee the integrity and stability of the top plate support of the space to be poured, and improve the safety factor of underground operation. At the same time, the setting of the inter-frame anchor rod (anchor cable) does not affect the mining of the working face, and significantly reduces the interference of this process on the mining efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings, which are included to provide a further understanding of the present application, form a part of the present application and illustrate embodiments of the present application and together with the description serve to explain the present application. In the drawings: Figure 1 It is a layout plan schematic view of the narrow-body split top beam end head anchor-avoiding support of the present application; Figure 2 It is a layout sectional view schematic view of the narrow-body split top beam end head anchor-avoiding support of the present application; Figure 3 It is a side view schematic view of the narrow-body split top beam end head anchor-avoiding support of the present application; Figure 4 It is a sectional view schematic view of the narrow-body split top beam end head anchor-avoiding support of the present application; The components include: 1. Narrow-body support main body; 101. Split top beam; 102. Front column; 103. Rear column; 104. Four-bar linkage; 105. Split base; 2. Top beam protection device; 201. Top beam protection; 202. Top beam protection cylinder; 3. Telescopic and tilting beam mechanism; 301. Tilting beam; 302. Rear telescopic beam; 303. Rear telescopic cylinder; 304. Tilting cylinder; 4. Side guard flange mechanism; 401. Side guard plate; 402. Side guard adjustment cylinder; 5. Adjusting frame mechanism; 6. Upper adjusting frame mechanism; 601. Upper adjusting frame base; 602. Upper adjusting frame cylinder; 7. Lower adjusting frame mechanism; 701. Support cylinder connection unit; 702. Support connection cylinder; 8. Anchor bolt (cable); 9. Adjusting frame mechanism in retracted state; 10. Adjusting frame mechanism in extended state. Detailed Implementation
[0021] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1 As shown in Figures 1 to 4, the present invention provides a narrow-body split top beam end anchor bracket, including: a narrow-body split top beam end bracket and an adjustment mechanism 5.
[0023] The narrow-body split top beam end support includes a narrow-body support body 1, a front top beam mechanism 2, a telescopic and flip-up beam mechanism 3, and a side flange mechanism 4.
[0024] The narrow-body support body 1 includes a split base 105, a four-bar linkage 104, a front column 102, a rear column 103, and a split top beam 101. The four-bar linkage 104 and columns 102 and 103 are arranged on the split base 105. The front column 102 and the rear column 103 are arranged on the front and rear sides of the four-bar linkage 104, with the front column 102 on the front side and the rear column 103 on the rear side. The four-bar linkage 104, the front column 102, and the rear column 103 are hinged to the split top beam 101. The front end of the split top beam 101 is hinged to a front protective top beam mechanism 2, and the rear end is hinged to a telescopic flip beam mechanism 3. Side protective flange mechanisms 4 are provided on both sides of the split top beam 101.
[0025] The front top beam mechanism 2 includes a top beam 201 and a top beam cylinder 202. The front end of the top beam cylinder 202 is connected to the top beam 201, and the bottom of the cylinder is connected to the front end of the split top beam 101.
[0026] The side guard flange mechanism 4 is connected to the split top beam 101 by a pin shaft, and includes a side guard plate 401 and a side guard adjusting cylinder 402; the front end of the side guard adjusting cylinder 402 is connected to the side guard plate 401, and the bottom of the cylinder is connected to the side of the split top beam 101.
[0027] This invention provides a narrow-body split-beam end anchor avoidance bracket. The bracket is arranged in the end area of the working face of the roadway, with multiple narrow-body split-beam end brackets arranged sequentially. Adjacent brackets are connected by an adjustment mechanism 5. During project implementation, when existing anchor bolts and cables in the roadway need to be avoided, the adjustment mechanism 5 is used to move the narrow-body split-beam end bracket to a suitable distance and lock it, leaving the anchor bolt (cable) position in the middle of the split-beam 101 of the narrow-body split-beam end bracket. When the side guard flange mechanism 4 of the split-beam 101 still affects the anchor bolt (cable), the side guard plate is retracted to avoid the anchor by controlling the side guard adjustment cylinder 402. If the anchor bolts (cables) 8 are densely distributed, the side guard plate is designed to be arranged in sections, and the side guard adjustment cylinder 402 is controlled in sections to ensure the retraction of the section side guard plates, achieving the purpose of avoiding the anchor. When it is necessary to support the top slab of the space to be poured during the project implementation process, the adjustment mechanism 5 is used to push the end support of the narrow split top beam to a suitable distance and lock it. Anchor rods (cables) are installed in the middle of the split top beam 101 of the end support of the narrow split top beam. If the anchor rods (cables) 8 are densely distributed, the side guard plate is designed to be arranged in sections, and the side guard adjustment cylinder 402 is controlled in sections to ensure the recovery of the section side guard plate and achieve the purpose of installing the anchor rods (cables) 8.
[0028] Example 2 As shown in Figures 1 to 4, unlike Embodiment 1, Embodiment 2 of the present invention provides a narrow-body split-type top beam end anchorage bracket. Also as shown in Figures 1 to 4, the present invention provides a narrow-body split-type top beam end anchorage bracket, comprising: a narrow-body split-type top beam end bracket and an adjustment mechanism 5. The narrow-body split-type top beam end bracket includes a narrow-body bracket body 1, a front protective top beam mechanism 2, a telescopic flip-up beam mechanism 3, and a side protective flange mechanism 4. The narrow-body support body 1 includes a split base 105, a four-bar linkage 104, a front column 102, a rear column 103, and a split top beam 101. The four-bar linkage 104 and columns 102 and 103 are arranged on the split base 105. The front column 102 and the rear column 103 are arranged on the front and rear sides of the four-bar linkage 104, with the front column 102 on the front side and the rear column 103 on the rear side. The four-bar linkage 104, the front column 102, and the rear column 103 are hinged to the split top beam 101. The front end of the split top beam 101 is hinged to a front protective top beam mechanism 2, and the rear end is hinged to a telescopic flip beam mechanism 3. Side protective flange mechanisms 4 are provided on both sides of the split top beam 101. The front top beam mechanism 2 includes a top beam 201 and a top beam cylinder 202. The front end of the top beam cylinder 202 is connected to the top beam 201, and the bottom of the cylinder is connected to the front end of the split top beam 101. The side guard flange mechanism 4 is pin-connected to the split top beam 101 and includes a side guard plate 401 and a side guard adjusting cylinder 402. The front end of the side guard adjusting cylinder 402 is connected to the side guard plate 401, and the bottom of the cylinder is connected to the side of the split top beam 101.
[0029] Unlike Embodiment 1, Embodiment 2 of the present invention provides a narrow-body split top beam end anchor bracket with an anti-netting mechanism at the front end of the split top beam 101. The anti-netting mechanism is arranged perpendicularly to the frame of the bracket to avoid damage to the netting used for supporting the roof slab.
[0030] Example 3 As shown in Figures 1 to 4, unlike Embodiment 2, Embodiment 3 of the present invention provides a narrow-body split-type top beam end anchorage bracket. Also as shown in Figures 1 to 4, the present invention provides a narrow-body split-type top beam end anchorage bracket, comprising: a narrow-body split-type top beam end bracket and an adjustment mechanism 5. The narrow-body split-type top beam end bracket includes a narrow-body bracket body 1, a front protective top beam mechanism 2, a telescopic flip-up beam mechanism 3, and a side protective flange mechanism 4. The narrow-body support body 1 includes a split base 105, a four-bar linkage 104, a front column 102, a rear column 103, and a split top beam 101. The four-bar linkage 104 and columns 102 and 103 are arranged on the split base 105. The front column 102 and the rear column 103 are arranged on the front and rear sides of the four-bar linkage 104, with the front column 102 on the front side and the rear column 103 on the rear side. The four-bar linkage 104, the front column 102, and the rear column 103 are hinged to the split top beam 101. The front end of the split top beam 101 is hinged to a front protective top beam mechanism 2, and the rear end is hinged to a telescopic flip beam mechanism 3. Side protective flange mechanisms 4 are provided on both sides of the split top beam 101. The front support beam mechanism 2 includes a support beam 201 and a support beam cylinder 202. The front end of the support beam cylinder 202 is connected to the support beam 201, and the bottom of the cylinder is connected to the front end of the split top beam 101. The side guard flange mechanism 4 is pin-connected to the split top beam 101 and includes a side guard plate 401 and a side guard adjusting cylinder 402. The front end of the side guard adjusting cylinder 402 is connected to the side guard plate 401, and the bottom of the cylinder is connected to the side of the split top beam 101. The front end of the split top beam 101 is equipped with an anti-netting mechanism, which is arranged perpendicular to the frame of the support to prevent the support from damaging the netting used to support the roof slab.
[0031] Unlike Embodiment 2, Embodiment 3 of the present invention provides a narrow-body split top beam end anchor support in which the front support top beam mechanism 2 can achieve flexible rotation within a range of 0-90° through the extension and retraction adjustment of the hydraulic cylinder, adapting to the working conditions of the top plate, and can be adjusted according to the undulation and tilt angle of the top plate to ensure close fit with the top plate, avoid support gaps, and enhance support stability.
[0032] Example 4 Unlike Embodiment 3, Embodiment 4 of the present invention provides a narrow-body split-type top beam end anchor support in which multiple side guard plate 401 is provided at the lower part of the side guard plate 401; the side guard plate can be an integral structure, or it can be designed as a segmented structure as needed. When using a segmented structure, each segment requires at least one side guard adjustment cylinder. The side guard plate 401 is adjusted by the side guard adjustment cylinders 402 to avoid damage to the anchor bolts (cables) 8.
[0033] Example 5 Unlike Embodiment 4, Embodiment 5 of the present invention provides a narrow-body split top beam end anchor bracket in which the adjustment mechanism 5 can flexibly control the retracted or extended state according to the actual needs of the site, adapting to different operating conditions.
[0034] Adjustment mechanism 5 is arranged between the narrow-body split top beam supports. At least one set of upper adjustment mechanism 6 is arranged at the front and rear positions of the lower part of the top beam. The upper adjustment mechanism 6 includes an upper adjustment mechanism base 601 and an upper adjustment mechanism cylinder 602. The adjustment mechanism cylinder 602 is hinged to the upper adjustment mechanism base 601 through an ear seat. At least one set of lower adjustment mechanism 7 is arranged at the front and rear positions of the upper part of the split base. The lower adjustment mechanism 7 includes a lower adjustment mechanism base 701 and a lower adjustment mechanism cylinder 702. The lower adjustment mechanism cylinder 702 is hinged to the lower adjustment mechanism base 701 through an ear seat.
[0035] Example 6 Unlike Embodiment 5, Embodiment 6 of the present invention provides a telescopic tilting beam mechanism 3 in a narrow-body split top beam end anchor bracket, which includes a tilting beam 301, a rear telescopic beam 302, a telescopic cylinder 303, and a tilting cylinder 304. The tilting cylinder 304 is arranged below the tilting beam 301, and the front end of the tilting cylinder 304 is connected to the tilting beam 301. The bottom of the cylinder is connected to the rear end of the split top beam 101. The rear telescopic beam 302 is located at the rear of the tilting beam 301. The telescopic cylinder 303 is arranged below the rear telescopic beam 302, and the front end of the telescopic cylinder 303 is connected to the rear telescopic beam 302. The bottom of the cylinder is connected to the tilting beam 304.
[0036] The foregoing description illustrates and describes several preferred embodiments of the invention. However, as previously stated, it should be understood that the invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the invention should be within the protection scope of the appended claims.
Claims
1. A narrow-body split-type top beam end anchor bracket, characterized in that, It includes an adjustment mechanism (5) and a narrow-body split top beam end bracket; the narrow-body split top beam end bracket includes a narrow-body bracket body (1); the narrow-body bracket body (1) includes a split base (105), a four-bar linkage (104), a front column (102), a rear column (103) and a split top beam (101); the split base (105) is connected to the split top beam (101) through the four-bar linkage (104), the front column (102) and the rear column (103); the adjustment mechanism (5) is arranged between the two narrow-body split top beam brackets.
2. The narrow-body split top beam end anchor bracket according to claim 1, characterized in that, The narrow-body split top beam end support also includes a front top beam mechanism (2), which is hinged to the front end of the narrow-body support body (1).
3. The narrow-body split top beam end anchorage bracket according to claim 2, characterized in that, The front top beam mechanism (2) includes a top beam (201) and a top beam cylinder (202). The front end of the top beam cylinder (202) is connected to the top beam (201), and the bottom of the cylinder (202) is connected to the front end of the split top beam (101).
4. The narrow-body split top beam end anchor bracket according to claim 1, characterized in that, The narrow-body split top beam end support also includes a telescopic flip beam mechanism (3), which is hinged to the rear end of the narrow-body support body (1).
5. The narrow-body split top beam end anchor bracket according to claim 4, characterized in that, The telescopic tilting beam mechanism (3) includes a tilting beam (301), a rear telescopic beam (302), a telescopic cylinder (303), and a tilting cylinder (304); the tilting cylinder (304) is arranged below the tilting beam (301), the front end of the tilting cylinder (304) is connected to the tilting beam (301), and the bottom of the tilting cylinder (304) is connected to the rear end of the split top beam (101); the rear telescopic beam (302) is located at the rear of the tilting beam (301); the lower part of the rear telescopic beam (302) is provided with a telescopic cylinder (303), the front end of the telescopic cylinder (303) is connected to the rear telescopic beam (302), and the bottom of the telescopic cylinder (303) is connected to the tilting beam (304).
6. The narrow-body split top beam end anchor bracket according to claim 1, characterized in that, The narrow-body split top beam end support also includes a side guard flange mechanism (4), which is hinged to the side of the narrow-body support body (1).
7. The narrow-body split top beam end anchorage bracket according to claim 6, characterized in that... The side guard flange mechanism (4) includes a side guard plate (401) and a side guard adjusting cylinder (402); the front end of the side guard adjusting cylinder (402) is connected to the side guard plate (401), and the bottom of the side guard adjusting cylinder (402) is hinged to the side of the split top beam (101).
8. The narrow-body split top beam end anchor bracket according to claim 1, characterized in that, The frame adjustment mechanism (5) includes an upper frame adjustment mechanism (6); the upper frame adjustment mechanism (6) includes an upper frame adjustment base (601) and an upper frame adjustment cylinder (602), the upper frame adjustment cylinder (602) is hinged between two upper frame adjustment bases (601), and the upper frame adjustment bases (601) are fixed to the lower part of the split top beam (101).
9. The narrow-body split top beam end anchor bracket according to claim 8, characterized in that, The adjustment mechanism (5) also includes a lower adjustment mechanism (7); the lower adjustment mechanism (7) includes a lower adjustment base (701) and a lower adjustment cylinder (702), the lower adjustment cylinder (702) is hinged between two lower adjustment bases (701), and the lower adjustment bases (701) are fixed to the upper part of the split base (105).
10. The narrow-body split top beam end anchor bracket according to claim 7, characterized in that, The side guard plate (401) is provided with a plurality of side guard adjustment cylinders (402) at the lower part; the side guard plate (401) can be an integral structure or can be designed as a segmented structure as needed. When a segmented structure is adopted, each segment requires at least one side guard adjustment cylinder (402).