A washing filler for AMC and a processing device thereof

Abstract

The application discloses a kind of washing filler for AMC and its processing equipment, it is related to AMC washing filler and processing technical field, including washing filler piece, net board woven from stainless steel filament is formed by special bending, then it is stacked to form countless micro mesh, in the form of wave, the direction of air inlet and outlet is forty-five degrees.The application improves the AMC processing efficiency, reduces the operation energy consumption, the wave-shaped structure of washing filler and the design of 45-degree air inlet and outlet greatly increase the contact area and contact time of gas and filler, AMC is more fully absorbed, the processing efficiency is significantly improved, at the same time, the structure replaces traditional air uniformizing plate, reduces the air resistance of spray system, reduces the air conditioning operation energy consumption, optimizes the economy of overall processing system, suitable for AMC processing scene in the fields of environmental protection engineering, ecological protection and the like.

Description

Technical Field

[0001] This invention relates to the field of AMC washing filler and processing technology, and in particular to a washing filler for AMC and its processing equipment. Background Technology

[0002] In AMC (aerosolized contaminants) treatment, the washing packing is a core component for improving purification efficiency, and its structure and processing precision directly affect the treatment effect.

[0003] However, in practical applications, some problems remain unresolved. The following are some common issues with washing packing materials and their processing equipment used in AMC: First, the packing material has low purification efficiency. Traditional packing materials are mostly planar structures, with a small contact area with the gas and high air resistance, resulting in insufficient absorption by AMC. Second, the processing flow is fragmented. The bending, cutting, grinding, and unloading of the packing material require multiple equipment steps, which is inefficient and easily causes edge burrs. Third, the equipment has a low degree of automation. Each processing step requires manual intervention and coordination, resulting in high labor intensity and making it difficult to meet the needs of mass production. Summary of the Invention

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0005] In view of the problems existing in the above and / or existing washing fillers for AMC, the present invention is proposed.

[0006] Therefore, the problem to be solved by this invention is how to solve the problem of packing purification efficiency and energy consumption.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a washing filler for AMC, comprising a washing filler component, a mesh plate woven from stainless steel wires, which is specially bent and then stacked to form numerous fine mesh holes in a wavy shape, with the air inlet and outlet directions at a 45-degree angle.

[0008] In view of the problems existing in the above and / or existing processing equipment for washing fillers for AMC, the present invention is proposed.

[0009] Therefore, the problem to be solved by this invention is how to solve the problems of fragmented processing flow and burrs, low degree of automation and high labor intensity.

[0010] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a processing equipment for washing filler for AMC, comprising the washing filler for AMC, including a forming mechanism for bending a mesh plate woven from stainless steel wire into a washing filler component, comprising a box body, a shell fixed to the surface of the box body, a column fixed to the bottom of the inner wall of the box body, a support plate fixed to the upper end of the column, a lower die fixed to the top of the support plate, an mounting plate fixed to the top of the box body by a support rod, a hydraulic cylinder fixed to the mounting plate, a cutting frame for cutting the bent washing filler component fixed to the output end of the hydraulic cylinder, a ejector fixed to the cutting frame, an upper die fixed to the ejector, and the upper and lower dies cooperating to bend the mesh plate. The device is formed into a washing filler component; a limiting and grinding mechanism, installed on the forming mechanism, is used to limit the bending of the mesh plate before bending and to grind the edges after bending and cutting. It includes a square frame one fixed to the outer ring of a support plate by a support rod, a square frame two fixed to the box body by a support rod and located on the outer ring of square frame one, movable parts installed on square frame one and square frame two, and grinding wheels installed on the movable parts for limiting the bending of the mesh plate before bending and grinding the edges after bending and cutting; transmission parts installed on the box body and the column, and the transmission parts cooperate with the movable parts; a connecting plate is fixed between the output end of the hydraulic cylinder and the transmission parts; and a material unloading and cleaning mechanism, installed on the forming mechanism, is used to push the washing filler component after bending, cutting, and grinding the mesh plate out of the lower mold and to clean the surface of the lower mold.

[0011] As a preferred embodiment of the processing equipment for washing filler for AMC according to the present invention, the ejector includes a guide rod sliding on the cutting frame, with the lower end of the guide rod fixed to the top of the upper mold. A round block is fixed to the upper end of the guide rod. A spring is sleeved on the surface of the guide rod, with both ends of the spring abutting against the inner wall of the cutting frame and the top of the upper mold, respectively. A cavity is opened in the inner wall of the guide rod. A movable plate slides inside the guide rod and the round block. A top block slides inside the upper mold and cooperates with the upper mold. The top block is fixed to the lower end of the movable plate. A stop block is fixedly sleeved on the surface of the movable plate. A second spring is sleeved on the surface of the movable plate, with both ends of the second spring abutting against the bottom of the stop block and the inner wall of the cavity, respectively.

[0012] As a preferred embodiment of the processing equipment for washing filler for AMC according to the present invention, wherein: an extrusion plate slides on the circular block and the extrusion plate cooperates with a moving plate; a vertical plate is fixed at the bottom of the mounting plate and a guide hole is provided on the vertical plate; a guide post is fixed at one end of the extrusion plate outside the circular block and the guide post cooperates with the guide hole; a sliding groove is provided on the inner wall of the circular block; a slider is fixed at the top of the extrusion plate and the slider slides in the sliding groove.

[0013] As a preferred embodiment of the processing equipment for washing filler for AMC according to the present invention, the moving part includes a cylinder that slides between the outer ring of a square frame one and the inner ring of a square frame two. Both ends of the cylinder are fitted with fixing plates. A support rod is fixed to the top of the upper fixing plate. A square sleeve is slidably fitted to one end of the support rod. A spring three is fitted to the surface of the support rod, and the two ends of the spring three are respectively fixed to one end of the square sleeve and the surface of the support rod. A circular sleeve is fixed to the top of the square sleeve. A moving column slides on the inner wall of the circular sleeve. A spring four is fixed between the lower end of the moving column and the top of the square sleeve, and the spring four is located in the inner cavity of the circular sleeve. The grinding wheel is fixed to the upper end of the moving column.

[0014] As a preferred embodiment of the processing equipment for washing filler for AMC described in this invention, the moving column has a circumferential array of positioning grooves on its surface, a positioning bolt is threaded onto the circular sleeve, and one end of the positioning bolt extends into the inner cavity of the positioning groove and cooperates with the positioning groove. A vertical rod is fixed to the bottom of the fixing plate below, and the vertical rod cooperates with the transmission component. A steel ball is embedded on the side of the fixing plate near the first and second squares, and the steel ball cooperates with the first and second squares.

[0015] As a preferred embodiment of the processing equipment for washing filler used in AMC according to the present invention, the transmission component includes a cylinder rotatably sleeved on the surface of a column, a drive frame fixed on the surface of the cylinder, and the lower end of a vertical rod sliding within the drive frame. A rotating tube is rotatably mounted on the housing, a round rod sliding on the inner wall of the rotating tube, and the upper end of the round rod being fixed to the bottom of a connecting plate. A guide groove is provided on the surface of the round rod, a ball bearing is embedded in the inner wall of the rotating tube, and the ball bearing slides within the guide groove. A ratchet is fixedly sleeved on the lower end of the rotating tube, and sprockets are fixedly sleeved on both the ratchet and the surface of the cylinder. A chain is drivenly sleeved on the surfaces of the two sprockets.

[0016] As a preferred embodiment of the processing equipment for washing filler used in AMC according to the present invention, the feeding and cleaning mechanism includes a square rod fixed to the bottom of the connecting plate, the lower end surface of the square rod is fixed with teeth, the top of the box and the shell is equipped with a driving component, and the driving component cooperates with the teeth, the driving component is fixed with a push plate for pushing the washing filler component after bending, cutting and grinding the mesh plate out of the lower mold and cleaning the surface of the lower mold, the surface of the push plate is fixed with a limiting plate for limiting the bending of the mesh plate, and both the limiting plate and the push plate cooperate with the lower mold.

[0017] As a preferred embodiment of the processing equipment for washing filler for AMC according to the present invention, the driving component includes a support block fixed to the top of the box and the top of the shell, a rotating rod rotatably mounted on the support block, a movable sleeve slidably mounted on the surface of the rotating rod, and a push plate fixed to the top of the movable sleeve, a guide groove II is opened on the surface of the rotating rod, a ball II is embedded in the inner wall of the movable sleeve, and the ball II slides in the guide groove II, a gear is fixedly mounted on one end of the rotating rod, and the gear meshes with the teeth, a synchronous disc is fixed on one end of the rotating rod, and a synchronous belt is drivenly mounted on the surface of the synchronous disc.

[0018] As a preferred embodiment of the processing equipment for washing filler for AMC according to the present invention, a feeding frame is fixed on the shell, a reinforcing plate is fixed on one side of the box, and the square rod slides on the reinforcing plate, and a protective cover is fixed on the top of the box.

[0019] The beneficial effects of this invention are as follows: 1. Improve AMC treatment efficiency and reduce operating energy consumption. The wave-shaped structure of the washing packing and the 45-degree air inlet and outlet design greatly increase the contact area and contact time between the gas and the packing, resulting in more complete AMC absorption and significantly improved treatment efficiency. At the same time, this structure replaces the traditional air distribution plate, reduces the wind resistance of the spray system, reduces the energy consumption of air conditioning operation, and optimizes the economy of the overall treatment system. It is suitable for AMC treatment scenarios in environmental protection engineering, ecological protection and other fields.

[0020] 2. Achieve integrated processing, improve production efficiency and product quality. The processing equipment integrates multiple processes, eliminating the need for manual step-by-step operation. The entire process from mesh plate to formed filler is completed automatically, significantly shortening the production cycle. The grinding wheel removes edge burrs simultaneously, avoiding secondary manual processing and improving product safety. The precise bending of the upper and lower molds and the limiting cooperation of the grinding wheel ensure consistent filler size, guaranteeing compatibility for subsequent stacking and reducing scrap rate.

[0021] 3. Reduce labor intensity and adapt to the needs of mass production. The equipment operates in coordination with various mechanisms through hydraulic cylinder linkage, eliminating the need for manual intervention in processing and connection links, significantly reducing the labor intensity of operators. The stainless steel packing is easy to clean and has a long service life. The automated design of the processing equipment is adapted to mass production, reducing equipment investment and maintenance costs, improving the efficiency of packing supply in environmental protection engineering construction, and meeting the needs of large-scale AMC treatment projects. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a scene diagram of the processing equipment for washing fillers used in AMC.

[0024] Figure 2 This is a three-dimensional view of the overall structure of the processing equipment for washing fillers used in AMC.

[0025] Figure 3 This is a partial three-dimensional view of the processing equipment for washing fillers used in AMC.

[0026] Figure 4 A partial structural cross-sectional view of the processing equipment for washing fillers used in AMC. Figure 1 .

[0027] Figure 5 A partial structural cross-sectional view of the processing equipment for washing fillers used in AMC. Figure 2 .

[0028] Figure 6 Partial sectional three-dimensional view of the processing equipment for washing fillers used in AMC Figure 1 .

[0029] Figure 7 Partial sectional three-dimensional view of the processing equipment for washing fillers used in AMC Figure 2 .

[0030] Figure 8 Partial sectional three-dimensional view of the processing equipment for washing fillers used in AMC Figure 3 .

[0031] Figure 9 This is a perspective view of a washing packing component used in AMC.

[0032] In the diagram: 1. Washing filler; 2. Forming mechanism; 21. Box; 22. Shell; 23. Column; 24. Support plate; 25. Lower mold; 26. Mounting plate; 27. Hydraulic cylinder; 28. Cutting frame; 29. ​​Ejector; 210. Upper mold; 211. Cover; 3. Limiting and grinding mechanism; 31. Frame 1; 32. Frame 2; 33. Moving part; 34. Grinding wheel; 35. Transmission part; 36. 37. Connecting plate; 38. Baffle 1; 4. Baffle 2; 5. Unloading and cleaning mechanism; 6. Square rod; 7. Tooth; 8. Drive component; 9. Push plate; 10. Limiting plate; 11. Unloading frame; 22. Reinforcing plate; 23. Protective cover; 24. Guide rod; 25. Round block; 26. Spring 1; 27. Cavity; 28. Moving plate; 299. Top block; 290. Abutment block; 291. Spring Spring 2; 299. Extrusion plate; 2910. Vertical plate; 2911. Guide hole; 2912. Guide post; 2913. Slide groove; 2914. Slider; 331. Cylinder; 332. Fixing plate; 333. Support rod; 334. Square sleeve; 335. Spring 3; 336. Round sleeve; 337. Moving column; 338. Positioning groove; 339. Spring 4; 3310. Positioning bolt; 3311. Vertical rod 3312, Steel ball; 351, Cylinder; 352, Drive frame; 353, Rotary tube; 354, Round rod; 355, Guide groove one; 356, Ball bearing one; 357, Ratchet; 358, Sprocket; 359, Chain; 431, Support block; 432, Rotary rod; 433, Moving sleeve; 434, Guide groove two; 435, Ball bearing two; 436, Gear; 437, Synchronous disc; 438, Synchronous belt. Detailed Implementation

[0033] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0034] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0035] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.

[0036] Example 1, referring to Figures 1-4This is the first embodiment of the present invention. This embodiment provides a washing filler for AMC and its processing equipment. The washing filler for AMC includes a washing filler component 1, and the processing equipment for the washing filler for AMC includes a forming mechanism 2, a limiting grinding mechanism 3, and a material unloading and cleaning mechanism 4.

[0037] Specifically, the washing filler 1 is a mesh plate woven from stainless steel wires, which is specially bent and then stacked to form countless fine mesh holes in a wave shape. The air inlet and outlet directions are at a 45-degree angle, which prolongs the contact time between the air and the filler and increases the washing efficiency of AMC water-soluble gaseous molecular pollutants. Compared with traditional organic fillers, it has better antibacterial effect, longer service life, and is fireproof and flame-retardant.

[0038] The washing packing formed by stacking washing packing components 1 can replace the air distribution plate by moving it forward in the water washing humidifier. Compared with the traditional air distribution plate + double-row spray + washing packing + baffle structure, it has been changed to spray + packing + spray + baffle. The elimination of the traditional air distribution plate makes the wind resistance of the entire spray system lower, thereby reducing the energy consumption of the air conditioner. The traditional planar arrangement of the wet film has been changed to a W-shaped arrangement design, which increases the contact area between the wet film and the air, thereby reducing wind resistance and wind speed, increasing the contact time between dry air and the wet film, improving saturation efficiency, and reducing the operating energy consumption of the air conditioner.

[0039] Specifically, the forming mechanism 2 is used to bend a mesh plate woven from stainless steel wires into a washing filler component 1. It includes a box body 21, a shell 22 fixed to the surface of the box body 21, a column 23 fixed to the bottom of the inner wall of the box body 21, a support plate 24 fixed to the upper end of the column 23, the column 23 being fixedly connected to the box body 21 and the mounting plate 26 by bolts, a lower mold 25 fixed to the top of the support plate 24, and the mounting plate 26 fixed to the top of the box body 21 by a support rod. A hydraulic cylinder 27 is fixed to the mounting plate 26, and a cutting frame 28 for cutting the bent washing filler component 1 is fixed to the output end of the hydraulic cylinder 27. A ejector 29 is fixed to the cutting frame 28, and an upper mold 210 is fixed to the ejector 29. The upper mold 210 and the lower mold 25 cooperate to bend the mesh plate into a washing filler component 1. The cutting frame 28 matches the upper mold 210 and the lower mold 25, and the dimensions of the upper mold 210 and the lower mold 25 correspond.

[0040] With the ejector 29 in place, as the hydraulic cylinder 27 extends and drives the cutting frame 28, the ejector 29, and the lower mold 25 to move downwards, and after contacting the mesh plate placed on top of the lower mold 25 below the upper mold 210, as the hydraulic cylinder 27 continues to drive the cutting frame 28 to move downwards, it can elastically and continuously apply pressure to the upper mold 210, thereby pressing the mesh plate between the lower mold 25 and the upper mold 210 to form a W-shaped washing filler 1. The cutting frame 28 continues to move downwards to trim the excess edge. During the process of returning to its original position after trimming, the ejector 29 can push down the washing filler 1 that may be attached to the lower part of the upper mold 210 during demolding, so that it can be removed from the upper mold 210 to avoid affecting subsequent unloading operations, or requiring manual removal.

[0041] Specifically, the limiting and grinding mechanism 3 is installed on the forming mechanism 2 and is used to limit the bending of the mesh plate before bending and to grind the edge after bending and cutting. It includes a square frame 31 fixed to the outer ring of the support plate 24 by a support rod, and a square frame 32 fixed to the box 21 by a support rod and located on the outer ring of the square frame 31. A moving part 33 is installed on the square frame 31 and the square frame 32. The space between the square frame 31 and the square frame 32 forms the trajectory of the moving part 33. There are two moving parts 33 and two grinding wheels 34. The initial position of the two grinding wheels 34 is located on one side of the lower mold 25 at opposite corners. When the mesh plate is placed on the lower mold 25, it can play a limiting role. After the bending and cutting is completed, it moves on the outer ring of the lower mold 25 and can grind the edge of the pressed and cut washing filler 1 to avoid injury to the human body in subsequent stacking.

[0042] The movable component 33 is equipped with a grinding wheel 34 for pre-bending limit of the mesh plate and edge grinding after bending and cutting. A transmission component 35 is installed on the housing 21 and the column 23, and the transmission component 35 cooperates with the movable component 33. A connecting plate 36 is fixed between the output end of the hydraulic cylinder 27 and the transmission component 35. Through the setting of the transmission component 35, as the hydraulic cylinder 27 extends and drives the cutting frame 28 and the upper die 210 to move downwards, the transmission component 35 moves downwards along with them, but it does not drive the two movable components 33 during this process. The movement prevents the two grinding wheels 34 from moving, thus limiting the movement of the grinding wheels 34 during the process. When the cutting frame 28 cuts off the excess edge of the pressed washing filler 1 and moves upward, as the cutting frame 28 moves upward and separates from the upper mold 210, the connecting plate 36 moves upward with the retraction of the hydraulic cylinder 27, which can act on the transmission component 35, causing it to drive the moving component 33 to move along the trajectory, thereby driving the grinding wheels 34 to move along the outer ring of the lower mold 25 to grind the four sides of the washing filler 1.

[0043] Specifically, the material feeding and cleaning mechanism 4 is installed on the forming mechanism 2. It is used to push the washing filler 1, which has been bent, cut and polished after the mesh plate is formed, out of the lower mold 25, and to clean the surface of the lower mold 25. After cleaning the lower mold 25, impurities and particles are prevented from remaining on it and affecting the subsequent bending and forming operation.

[0044] Example 2, refer to Figures 2-8 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0045] Specifically, the ejector component 29 includes a guide rod 291 that slides on the cutting frame 28, and the lower end of the guide rod 291 is fixed to the top of the upper mold 210. There are four ejector components 29, located at the four corners of the cutting frame 28 and the upper mold 210 respectively. The lower end of the guide rod 291 is fixedly connected to the top of the upper mold 210 by bolts. A round block 292 is fixed to the upper end of the guide rod 291. The round block 292 limits the guide rod 291 to prevent it from detaching from the cutting frame 28. After the cutting frame 28 moves upward and contacts the round block 292, the cutting frame 28 moves upward, causing the round block 292 to move upward, which in turn causes the guide rod 291 and the upper mold 210 to move upward, so that the upper mold 210 detaches from the washing filler component 1.

[0046] A spring 293 is fitted on the surface of the guide rod 291, and the two ends of the spring 293 abut against the inner wall of the cutting frame 28 and the top of the upper mold 210, respectively. A cavity 294 is opened in the inner wall of the guide rod 291. A movable plate 295 slides in the guide rod 291 and the round block 292. A top block 296 slides in the upper mold 210 and cooperates with the upper mold 210. The top block 296 is fixed to the lower end of the movable plate 295. A stop block 297 is fixedly fitted on the surface of the movable plate 295. The top block 296 and the upper mold 210 are combined to form a complete upper mold and are adapted to the lower mold 25. A spring 298 is fitted on the surface of the movable plate 295, and the two ends of the spring 298 abut against the bottom of the stop block 297 and the inner wall of the cavity 294, respectively.

[0047] With the spring 293 in place, when the hydraulic cylinder 27 extends and drives the cutting frame 28 to move downward, the guide rod 291, the round block 292, the upper mold 210 and the spring 293 move downward together. After the upper mold 210 contacts the mesh plate placed above the lower mold 25, the spring 293 is compressed as the cutting frame 28 moves downward. The elastic force generated by the continuous compression of the spring 293 acts on the upper mold 210, and then, with the cooperation of the lower mold 25, the mesh plate is pressed into a single layer of washing filler 1. As the cutting frame 28 continues to move downward, the excess part is cut off.

[0048] During the retraction and reset of the hydraulic cylinder 27 after the cutting is completed, after the cutting frame 28 moves upward and separates from the upper mold 210, the spring 293 remains in a compressed state, so that the upper mold 210 fixes the washing filler 1. At this time, when the grinding wheel 34 moves along the outer ring of the lower mold 25 to grind the edge of the washing filler 1, the washing filler 1 will not move. When the cutting frame 28 moves upward and contacts the round block 292 and continues to move upward, the guide rod 291 and the upper mold 210 move upward, so that the upper mold 210 separates from the washing filler 1. Before this, the grinding wheel 34 has completed the grinding of the washing filler 1 and reset and stopped.

[0049] Specifically, a pressing plate 299 slides on the circular block 292, and the pressing plate 299 cooperates with the moving plate 295. A vertical plate 2910 is fixed to the bottom of the mounting plate 26, and a guide hole 2911 is provided on the vertical plate 2910. A guide post 2912 is fixed to one end of the pressing plate 299 outside the circular block 292, and the guide post 2912 cooperates with the guide hole 2911. A sliding groove 2913 is provided on the inner wall of the circular block 292. A slider 2914 is fixed to the top of the pressing plate 299, and the slider 2914 slides in the sliding groove 2913. The slider 2914 limits the extrusion plate 299, allowing it to move within a certain range. Through the setting of the spring 298, when the moving plate 295 moves down in the guide rod 291, it drives the abutment block 297 and the top block 296 to move down, and it compresses to generate elastic force, providing force for the abutment block 297, the moving plate 295 and the top block 296 to reset. The guide hole 2911 is divided into two parts. The first part is that when the guide post 2912 moves in it, it can make the extrusion plate 299 move. The second part is that when the guide post 2912 moves in it, it will not make the extrusion plate 299 move.

[0050] Both the upper end of the movable plate 295 and the end of the extrusion plate 299 away from the guide post 2912 are provided with inclined surfaces. With this design, during the downward movement of the hydraulic cylinder 27 driving the cutting frame 28 downward, the guide post 2912 enters the first part from the second part of the guide hole 2911 on the vertical plate 2910 and disengages from the vertical plate 2910. During this process, the movable plate 295 moves outward from the circular block 292. Simultaneously, under the rebound action of the second spring 298, the abutment block 297 and the movable plate 295 move upward within the guide rod 291, thereby causing the top block 296 to move upward within the upper mold 210. The upper mold is assembled into a complete mold, and then pressed and formed with the cooperation of the lower mold 25. During the return and reset process, the guide post 2912 enters the guide hole 2911 on the vertical plate 2910, and then enters the second part through the first part of the guide hole 2911. During this process, the inclined surface can make the extrusion plate 299 move and the extrusion plate 295 move in the guide rod 291, thereby making the top block 296 move out of the upper mold 210, pushing down the washing filler 1 that may be attached to the lower part of the upper mold 210, and the abutment block 297 moves and the spring 298 is compressed.

[0051] Specifically, the movable component 33 includes a cylinder 331 that slides between the outer ring of the first square frame 31 and the inner ring of the second square frame 32. Both ends of the cylinder 331 are fitted with fixing plates 332. Two cylinders 331 are respectively provided on the two corresponding fixing plates 332. The fixing plates 332 are rotatably connected to the cylinders 331 through bearings. A support rod 333 is fixed to the top of the upper fixing plate 332. A square sleeve 334 is slidably fitted to one end of the support rod 333. A spring 335 is fitted to the surface of the support rod 333. The two ends of the spring 335 are respectively fixed to one end of the square sleeve 334 and the surface of the support rod 333. A circular sleeve 336 is fixed to the top of the square sleeve 334. A movable column 337 slides on the inner wall of the circular sleeve 336. A spring 4 339 is fixed between the lower end of the movable column 337 and the top of the square sleeve 334. The spring 4 339 is located in the inner cavity of the circular sleeve 336. A grinding wheel 34 is fixed to the upper end of the movable column 337.

[0052] By setting the spring 335, when the cutting frame 28 moves down and contacts the grinding wheel 34, the grinding wheel 34 can move laterally, which in turn drives the square sleeve 334 to move laterally, causing the spring 335 to be compressed again. When the cutting frame 28 finishes cutting and moves up, the grinding wheel 34 is reset under the action of the spring 335 and keeps in close contact with the outer edge of the upper mold 210 and the lower mold 25 at all times. This allows the grinding wheel 34 to grind the cut washing filler 1 when the outer ring moves. The upper outer ring of the grinding wheel 34 is chamfered, and the lower outer ring of the cutting frame 28 is also chamfered. With this setting, when the cutting frame 28 moves down and contacts the grinding wheel 34, the grinding wheel 34 can be squeezed to move without affecting the cutting frame 28 to cut the formed washing filler 1.

[0053] Specifically, the surface of the movable column 337 is provided with positioning grooves 338 arranged in a circumferential array. The circular sleeve 336 is threaded with positioning bolts 3310, one end of which extends into the inner cavity of the positioning grooves 338 and cooperates with them. The bottom of the fixed plate 332 is fixed with a vertical rod 3311, which cooperates with the transmission component 35. Steel balls 3312 are embedded on the side of the fixed plate 332 near the first square 31 and the second square 32, and the steel balls 3312 cooperate with the first square 31 and the second square 32. The steel balls 3312 rotate on the fixed plate 332. There are several steel balls 3312 arranged in a circumferential array. The arrangement of the steel balls 3312 reduces the resistance of the fixed plate 332 moving on the first square 31 and the second square 32.

[0054] There are several positioning slots 338. The positioning bolts 3310 are inserted into one end of the positioning slots 338 and are smoothly set. With the setting of the positioning slots 338, when the grinding wheel 34 needs to be adjusted after grinding for a long time, the positioning bolts 3310 are rotated so that one end is disengaged from the original positioning slots 338. Then the grinding wheel 34 is rotated to move the moving column 337. After adjustment, the positioning bolts 3310 are rotated so that they are inserted into the corresponding positioning slots 338, thereby positioning the grinding wheel 34 so that it will not rotate and will not affect the longitudinal movement of the grinding wheel 34 and the moving column 337.

[0055] Specifically, the transmission component 35 includes a cylinder 351 rotatably sleeved on the surface of the column 23. The cylinder 351 is rotatably connected to the column 23 via bearings. A drive frame 352 is fixed to the surface of the cylinder 351, and the lower end of the vertical rod 3311 slides within the drive frame 352. A rotating tube 353 is rotatably mounted on the housing 21. The position of the rotating tube 353 does not affect the circumferential rotation of the drive frame 352, and is located at least away from the outermost circle when the drive frame 352 rotates, so as not to cause obstruction. The rotating tube 353 is connected to the shaft. The rotating tube 353 is rotatably connected to the housing 21. A round rod 354 slides on the inner wall of the rotating tube 353, and the upper end of the round rod 354 is fixed to the bottom of the connecting plate 36. A guide groove 355 is opened on the surface of the round rod 354. A ball bearing 356 is embedded in the inner wall of the rotating tube 353 and slides in the guide groove 355. A ratchet 357 is fixedly sleeved on the lower end of the rotating tube 353. A sprocket 358 is fixedly sleeved on the surface of both the ratchet 357 and the cylindrical tube 351. A chain 359 is driven sleeved on the surface of the two sprockets 358.

[0056] The ball bearing 356 rotates on the inner wall of the rotating tube 353. The guide groove 355 is divided into three parts. The first and third parts are such that the ball bearing 356 does not cause the rotating tube 353 to rotate when it moves inside. The second part is such that the ball bearing 356 can cause the rotating tube 353 to rotate when it moves inside. With the ratchet 357, when the hydraulic cylinder 27 extends and drives the cutting frame 28 and the connecting plate 36 to move down, the connecting plate 36 drives the round rod 354 to move down, so that the ball bearing 356 moves from the first part of the guide groove 355 through the second part and into the third part, causing the rotating tube 353 to rotate and then stop. However, during this process, the inner ring of the ratchet 357 rotates, but the outer ring does not rotate, so the sprocket 358 fixed on its outer ring will not rotate, thus not driving the moving part 33 and the grinding wheel 34 on it to move.

[0057] When the cutting frame 28 moves upward and resets to disengage from the upper mold 210, the connecting plate 36 drives the round rod 354 to move upward, causing the ball bearing 356 to pass through the second part and enter the first part from the third part of the guide groove 355, thereby causing the rotating tube 353 to reverse, causing the ratchet 357 to rotate as a whole, driving the sprocket 358 on it to rotate. Driven by the chain 359, the cylinder 351 and the sprocket 358 on it drive the frame 352 to rotate, thereby driving the vertical rod 3311 and the entire moving part 33 and the grinding wheel 34 to move along the trajectory to grind the periphery of the cut washing filler 1. After the ball bearing 356 moves into the first part of the guide groove 355, the corresponding moving part 33 and the grinding wheel 34 reset to their original positions.

[0058] Example 3, referring to Figures 3-9 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0059] Specifically, the unloading and cleaning mechanism 4 includes a square rod 41 fixed to the bottom of the connecting plate 36. The lower end surface of the square rod 41 is fixed with teeth 42. The top of the box 21 and the shell 22 is equipped with a driving component 43, which cooperates with the teeth 42. The driving component 43 is fixed with a push plate 44 for pushing the washing filler 1 after bending, cutting and grinding the mesh plate out of the lower mold 25 and cleaning the surface of the lower mold 25. The surface of the push plate 44 is fixed with a limiting plate 45 for limiting the mesh plate before bending. Both the limiting plate 45 and the push plate 44 cooperate with the lower mold 25. The limiting plate 45 is set at a right angle. The setting of the limiting plate 45 plays a certain role in limiting the mesh plate when it is placed on the lower mold 25.

[0060] With the setting of the drive component 43, after the cutting frame 28 moves up and resets, it continues to move up. The square rod 41 continues to move with the connecting plate 36, which causes the teeth 42 to act on the drive component 43 to drive the push plate 44 and the limiting plate 45 to move, pushing out the washing filler 1 formed by the lower mold 25 and cleaning the lower mold 25 to prevent impurities from remaining on it and affecting the subsequent bending and forming operation. Then, the extension of the hydraulic cylinder 27 is controlled to reset the corresponding structure such as the cutting frame 28. Both ends of the push plate 44 are chamfered. With this setting, after the push plate 44 moves and contacts the upper end of the grinding wheel 34, it can squeeze the grinding wheel 34 to move down, causing the moving column 337 to move in the round sleeve 336 and the spring 4 339 to compress. After the push plate 44 is separated from the grinding wheel 34, the moving column 337 and the grinding wheel 34 are reset under the action of the spring 4 339.

[0061] Specifically, the driving component 43 includes a support block 431 fixed to the top of the housing 21 and the top of the shell 22. A rotating rod 432 is rotatably mounted on the support block 431. The rotating rod 432 is rotatably connected to the support block 431 through a damping bearing. A movable sleeve 433 is slidably mounted on the surface of the rotating rod 432, and a push plate 44 is fixed to the top of the movable sleeve 433. A guide groove 434 is opened on the surface of the rotating rod 432. A ball bearing 435 is embedded in the inner wall of the movable sleeve 433 and slides in the guide groove 434. The ball bearing 435 rotates on the inner wall of the movable sleeve 433. A gear 436 is fixedly mounted on the surface of one end of the rotating rod 432 and meshes with the teeth 42. A synchronous disc 437 is fixed on one end of the rotating rod 432, and a synchronous belt 438 is drivenly mounted on the surface of the synchronous disc 437. The synchronous disc 437 and the synchronous belt 438 enable the two rotating rods 432 to rotate synchronously.

[0062] With the gear 436 in place, after the cutting frame 28 has finished cutting and moved upward and reset, the hydraulic cylinder 27 is controlled to retract, causing the cutting frame 28 and the connecting plate 36 to continue moving upward. This drives the square rod 41 to move upward, so that the teeth 42 on it mesh with the gear 436, causing one of the rotating rods 432 to rotate. With the cooperation of the synchronous disc 437 and the synchronous belt 438, the two rotating rods 432 rotate simultaneously, causing the second ball 435 to move in the second guide groove 434, causing the two moving sleeves 433 and their push plates 44 to move, pushing out the washing filler 1 on the lower mold 25. Then, the extension of the hydraulic cylinder 27 is controlled to move the cutting frame 28, the connecting plate 36 and the square rod 41 downward and reset, so that the teeth 42 gradually disengage from the gear 436, and the moving sleeves 433 and the push plates 44 are reset, cleaning the lower mold 25.

[0063] Specifically, a feeding frame 46 is fixed on the shell 22, a reinforcing plate 47 is fixed on one side of the box 21, and the square rod 41 slides on the reinforcing plate 47. A protective cover 48 is fixed on the top of the box 21. The feeding frame 46 facilitates the drainage of the pushed-out washing filler 1. The reinforcing plate 47 has through holes that cooperate with the movement of the teeth 42, so as not to affect the movement of the teeth 42 when the square rod 41 moves. The protective cover 48 plays a protective role.

[0064] A cover 211 is fixed on the mounting plate 26. A first baffle 37 and a second baffle 38 are fixed on the inner wall of the box 21. The cylinder 351 and the rotating tube 353 are rotatably connected to the first baffle 37. The second baffle 38 is located below the first baffle 37. The cover 211, the first baffle 37 and the second baffle 38 play a role in shielding and protecting the corresponding structures.

[0065] When in use, the washing packing structure works as follows: The washing packing is made of stainless steel fine wire woven mesh plate, which is bent into a wave shape and stacked to form a dense fine mesh. The air inlet and outlet directions are at 45 degrees. This structure prolongs the contact time between the gas and the packing, increases the contact area, reduces wind resistance, and improves AMC absorption efficiency. At the same time, the stainless steel material has the advantages of antibacterial, flame retardant and long service life, and can replace the traditional air distribution plate to optimize the structure of the spray system.

[0066] Forming and cutting: The stainless steel mesh is placed on the lower mold 25. The hydraulic cylinder 27 drives the cutting frame 28 and the upper mold 210 to move down. The upper mold 210 and the lower mold 25 cooperate to bend the mesh into a wave shape. The cutting frame 28 continues to move down to cut off the excess edges. The spring 293 of the ejector 29 provides elastic pressure to ensure forming accuracy.

[0067] Limiting and Grinding: Before bending, the grinding wheel 34 limits the mesh plate; after cutting, the hydraulic cylinder 27 retracts and drives the connecting plate 36 to move upward, the transmission component 35 drives the moving component 33 to move along the track, and the grinding wheel 34 moves along the outer ring of the lower mold 25 to remove the burrs on the edge of the filler.

[0068] Material feeding and cleaning: After grinding, the hydraulic cylinder 27 continues to retract, the teeth 42 of the square rod 41 drive the gear 436 to rotate, which drives the push plate 44 to move and push the molding filler out of the lower mold 25 to the feeding frame 46. At the same time, the push plate 44 cleans the impurities on the surface of the lower mold 25 to prepare for the next processing.

[0069] Demolding aid: When the equipment is reset, the ejector block 296 of the ejector 29 will eject the filler that may be attached to the upper mold 210, so as to avoid affecting subsequent processing.

[0070] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A processing apparatus for washing filler for AMC, characterized by: The utility model relates to a stainless steel net plate bending forming device, including, The forming mechanism (2) for the net board that stainless steel filament is woven is formed into washing filler piece (1) through bending forming, including the box (21), the box (21) surface fixed housing (22), the box (21) inner wall bottom fixed column (23), the column (23) upper end fixed support plate (24), the support plate (24) top fixed lower mould (25), the box (21) top is fixed with mounting plate (26) through support rod, the mounting plate (26) is fixed with hydraulic cylinder (27), the hydraulic cylinder (27) output fixed frame cutting (28) of washing filler piece (1) cutting of bending forming, the frame cutting (28) is fixed with top piece (29), the top piece (29) is fixed with upper mould (210), and the upper mould (210) and lower mould (25) cooperate and are bent into washing filler piece (1) for net board bending forming, The limiting polishing mechanism (3) is installed on the forming mechanism (2) and is used for limiting before bending and polishing the edge after cutting, including the square frame one (31) fixed on the outer circle of support plate (24) through support rod, the box (21) is fixed with square frame two (32) through support rod and is located the outer circle of square frame one (31), the square frame one (31) and square frame two (32) are installed with moving part (33), the moving part (33) is installed with polishing wheel (34) for limiting before bending and polishing the edge after cutting, the box (21) and column (23) are installed with transmission part (35), and transmission part (35) is matched with moving part (33), the connecting plate (36) is fixed between the output of hydraulic cylinder (27) and transmission part (35);And, The blanking cleaning mechanism (4) is installed on the forming mechanism (2) and is used for pushing washing filler piece (1) after bending cutting and polishing of net board out of lower mould (25) and cleaning the surface of lower mould (25), The moving part (33) includes the cylinder (331) sliding between the outer circle of square frame one (31) and the inner circle of square frame two (32), both ends of the cylinder (331) are sleeved with fixed plate (332), the top fixed plate (332) top is fixed with support rod (333), one end of the support rod (333) is slidably sleeved with square sleeve (334), the square sleeve (334) top is fixed with round sleeve (336), the round sleeve (336) inner wall is slidably provided with moving column (337), and the polishing wheel (34) is fixed on the upper end of moving column (337); The bottom of the lower fixed plate (332) is fixed with vertical rod (3311), and the vertical rod (3311) is matched with transmission part (35) The transmission member (35) includes a cylinder (351) rotatably sleeved on the surface of the stand (23), the surface of the cylinder (351) is fixed with a driving frame (352), the lower end of the vertical rod (3311) is slidably arranged in the driving frame (352), the box (21) is rotatably provided with a rotating pipe (353), the inner wall of the rotating pipe (353) is slidably provided with a round rod (354), the upper end of the round rod (354) is fixed to the bottom of the connecting plate (36), the surface of the round rod (354) is provided with a guide groove (355), the inner wall of the rotating pipe (353) is embedded with a ball (356), the ball (356) is slidably arranged in the guide groove (355), the lower end of the rotating pipe (353) is fixedly sleeved with a ratchet wheel (357), the surface of the ratchet wheel (357) and the surface of the cylinder (351) are fixedly sleeved with a chain wheel (358), and the surfaces of the two chain wheels (358) are drivingly sleeved with a chain (359).

2. The processing apparatus for washing filler for AMC according to claim 1, wherein: The top stripping member (29) includes a guide rod (291) slidably arranged on the cutting frame (28), and the lower end of the guide rod (291) is fixed to the top of the upper die (210); the upper end of the guide rod (291) is fixed with a circular block (292); the surface of the guide rod (291) is sleeved with a spring (293), and the two ends of the spring (293) are respectively abutted against the inner wall of the cutting frame (28) and the top of the upper die (210); the inner wall of the guide rod (291) is provided with a cavity (294); the guide rod (291) and the circular block (292) are slidably provided with a moving plate (295); the upper die (210) is slidably provided with a top block (296), and the top block (296) is matched with the upper die (210); the top block (296) is fixed to the lower end of the moving plate (295); the surface of the moving plate (295) is fixedly sleeved with an abutting block (297); the surface of the moving plate (295) is sleeved with a spring (298), and the two ends of the spring (298) are respectively abutted against the bottom of the abutting block (297) and the inner wall of the cavity (294).

3. The processing apparatus for washing filler for AMC according to claim 2, wherein: The circular block (292) is slidably provided with an extrusion plate (299), and the extrusion plate (299) is matched with the moving plate (295); the bottom of the mounting plate (26) is fixed with a vertical plate (2910); the vertical plate (2910) is provided with a guide hole (2911); one end of the extrusion plate (299) located outside the circular block (292) is fixed with a guide column (2912), and the guide column (2912) is matched with the guide hole (2911); the inner wall of the circular block (292) is provided with a sliding groove (2913); the top of the extrusion plate (299) is fixed with a sliding block (2914), and the sliding block (2914) is slidably arranged in the sliding groove (2913).

4. The processing apparatus for washing filler for AMC according to claim 1, wherein: The surface of the supporting rod (333) is sleeved with a spring (335), and the two ends of the spring (335) are respectively fixed to one end of the square sleeve (334) and the surface of the supporting rod (333); the lower end of the moving column (337) and the top of the square sleeve (334) are fixedly connected with a spring (339), and the spring (339) is located in the inner cavity of the circular sleeve (336).

5. The processing apparatus for washing filler for AMC according to claim 4, wherein: The mobile column (337) is provided with a circumferential array of positioning grooves (338), the circular sleeve (336) is threadedly connected with a positioning bolt (3310), one end of the positioning bolt (3310) extends into the inner cavity of the positioning groove (338) and cooperates with the positioning groove (338), the fixed plate (332) is embedded with a steel ball (3312) on the side close to the square frame one (31) and the square frame two (32), and the steel ball (3312) cooperates with the square frame one (31) and the square frame two (32).

6. The processing apparatus for washing fillers for AMC according to claim 1, characterized in that: The blank cleaning mechanism (4) comprises a square rod (41) fixed to the bottom of the connecting plate (36), the square rod (41) is fixed with a tooth (42) on the lower end surface, the box (21) and the shell (22) are provided with a driving piece (43) on the top, and the driving piece (43) cooperates with the tooth (42), the driving piece (43) is fixed with a push plate (44) for pushing the washed filler (1) out of the lower mold (25) and cleaning the surface of the lower mold (25) after being cut and polished, the push plate (44) is fixed with a limiting plate (45) for limiting before the square rod (41) is bent, and the limiting plate (45) and the push plate (44) cooperate with the lower mold (25).

7. The processing apparatus for washing fillers for AMC according to claim 6, characterized in that: The driving piece (43) comprises a support block (431) fixed to the top of the box (21) and the top of the shell (22), the support block (431) is rotatably provided with a rotating rod (432), the rotating rod (432) is slidably sleeved with a moving sleeve (433), and the push plate (44) is fixed to the top of the moving sleeve (433), the rotating rod (432) is provided with a guide groove two (434) on the surface, the moving sleeve (433) is embedded with a ball two (435), and the ball two (435) is slidably arranged in the guide groove two (434), the rotating rod (432) is fixedly sleeved with a gear (436) on one end surface, and the gear (436) cooperates with the tooth (42), one end of the rotating rod (432) is fixedly provided with a synchronous disc (437), and the synchronous disc (437) is drivingly sleeved with a synchronous belt (438) on the surface.

8. The processing apparatus for washing fillers for AMC according to claim 7, characterized in that: The shell (22) is fixed with a blanking frame (46), the box (21) is fixed with a reinforcing plate (47) on one side, and the square rod (41) slides on the reinforcing plate (47), and the box (21) is fixed with a protective cover (48) on the top.

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