Stainless steel draining basket machining and forming equipment and process
By designing an automated stainless steel drain basket processing and forming equipment, automatic welding and burr removal are achieved using electrode rods and electrode wheels, solving the problems of inconvenience in manual deburring and welding in existing technologies, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511855132.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-02-10
AI Technical Summary
In the current stainless steel drain basket processing, burrs need to be removed manually before welding, which increases production steps and costs. Moreover, existing equipment cannot automate welding and burr removal.
Design a stainless steel drain basket processing and forming equipment, which uses electrode rods and electrode wheels to achieve automatic welding, and uses rollers and scrapers to shape and deburr the top of the drain basket. Combined with a conveyor and clamping system, it realizes automated loading and unloading.
The automated welding and burr removal of the drain baskets have been achieved, improving the product's appearance quality and surface finish, reducing manual operations, and shortening the production cycle.
Smart Images

Figure CN121491753A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stainless steel drain basket processing technology, specifically to a stainless steel drain basket processing and forming equipment and process. Background Technology
[0002] As a common and practical appliance, drain baskets require a bottom ring welded to their bottom during manufacturing to prevent cross-contamination between filtered water and the basket's interior, and to avoid excessive water accumulation at the bottom. This ensures a certain distance between the drain basket and the tabletop. Current welding methods employ manual and semi-automatic techniques, both of which require manual loading and unloading of materials. Because the drain basket undergoes edge trimming before welding, burrs or slight deformation may occur on its top edge, potentially scratching the operator's hands or other parts. Existing welding equipment lacks the necessary burr removal capabilities, necessitating an additional deburring process where workers manually remove or smooth the burrs using tools. This increases production steps, costs, and extends the production cycle. Summary of the Invention
[0003] The purpose of this invention is to provide a stainless steel drain basket processing equipment and process to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a stainless steel drain basket processing and forming equipment, comprising:
[0005] Equipment box;
[0006] A positioning support cylinder for positioning the drain basket is rotatably placed on the top of the equipment box. An electrode rod two is fixedly connected inside the positioning support cylinder. A positioning groove for positioning the bottom ring is opened on the top of the electrode rod two.
[0007] Electrode rod one is rotatably positioned above the positioning support cylinder. A fixing frame is fixedly connected to the outer side of electrode rod one, and a roller is rotatably connected to one side of the fixing frame. A scraper is fixedly connected to one end of the fixing frame, and an electrode wheel is rotatably connected to the end of electrode rod one. When the end of electrode rod one rotates into the positioning support cylinder, the drain basket and the bottom ring are located between the electrode wheel and the positioning groove. When the positioning support cylinder drives the drain basket to rotate, the roller positions and rolls the top of the drain basket, the scraper deburrs the top edge of the drain basket, and the electrode wheel and electrode rod two are welded to the connection between the drain basket and the bottom ring.
[0008] Preferably, a support frame is fixedly connected to the top of the equipment box, and a rotating arm is rotatably connected to the support frame. One end of the rotating arm is fixedly connected to an electrode rod, and a cylinder is rotatably connected to the bottom of the support frame. The output end of the cylinder is rotatably connected to the end of the rotating arm.
[0009] Preferably, the equipment box is fixedly connected to a drive motor, which is connected to the bottom of the positioning support cylinder via a transmission belt assembly.
[0010] Preferably, a conveyor for receiving materials is fixedly connected to the middle of the equipment box, a limit frame is fixedly connected to one end of the equipment box, a lifting plate is slidably connected inside the limit frame, and a servo electric cylinder is fixedly connected inside the equipment box for conveying at a constant height. The output end of the servo electric cylinder is fixedly connected to the lifting plate.
[0011] Preferably, the device also includes a loading section, which includes a linear module fixed to the top of the equipment box. A lifting groove is fixed to the moving slide of the linear module. A moving crossbeam is slidably connected to the sliding block through a guide rail inside the lifting groove. A servo motor is fixed to one side of the lifting groove. The servo motor is connected to the moving crossbeam through a gear and rack assembly to drive the moving crossbeam to slide.
[0012] Preferably, two clamping plates are symmetrically slidably connected to one side of the movable crossbeam for clamping the top edge of the drain basket. A dual-axis cylinder is fixedly connected to the outer side of the clamping plate, and the output end of the dual-axis cylinder is fixedly connected to the movable crossbeam.
[0013] Preferably, a connecting crossbar is fixedly connected to one side of the movable crossbeam, a cylinder two is fixedly connected to the top of the connecting crossbar, a lifting frame is fixedly connected to the output end of the cylinder two, a cylinder three is fixedly connected to the top of the lifting frame, two sliding rods are fixedly connected to the middle of the lifting frame, two driving inclined plates are symmetrically slidably connected to the outer side of the sliding rods, a spring is sleeved on the outer side of the sliding rod to drive the driving inclined plates to move towards the middle of the lifting frame, a driving roller is rolled between the two driving inclined plates, the driving roller is fixedly connected to the output end of the cylinder three, and a support plate is fixedly connected to the bottom of each driving inclined plate.
[0014] Preferably, a positioning tube is fixedly connected to one end of the equipment box, a feeding push plate is slidably connected to the outside of the clamping plate, a servo electric cylinder for driving the feeding push plate to rise and fall is fixedly connected inside the positioning tube, the distance between the connecting crossbar and the positioning support cylinder is equal to the distance between the conveyor and the positioning support cylinder, and when the two clamping plates are located directly above the positioning support cylinder, the two spreading plates are located above the positioning tube.
[0015] Preferably, one end of the movable crossbeam is fixedly connected to a vacuum nozzle, which is connected to a vacuum cleaner and used to remove burrs scraped off the top of the positioning support cylinder.
[0016] The forming process based on the above-described processing and forming equipment includes the following steps;
[0017] The loading unit places the bottom ring in the positioning groove inside the positioning support cylinder, and then moves the drain basket into the inside of the positioning support cylinder;
[0018] After the electrode rod rotates, the roller presses and fixes the drain basket tightly inside the positioning support cylinder;
[0019] When the positioning support cylinder drives the drain basket to rotate, the roller positions and rolls the top of the drain basket, the scraper deburrs the top edge of the drain basket, and the electrode wheel and electrode rod are welded to the connection between the drain basket and the bottom ring.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: The equipment is connected to the resist welding machine through electrode rod one, electrode rod two, and electrode wheel. After the drain basket and bottom ring are accurately positioned, the positioning support cylinder rotates to drive the drain basket to rotate, so that the electrode wheel rolls above the connection position between the drain basket and the bottom ring, realizing automatic welding. The top of electrode rod two has a positioning groove for positioning the bottom ring. At the same time, the support plate supports and fixes the upper half of the bottom ring from the inside, which facilitates the lower half to cooperate with the positioning groove, further ensuring the accurate position of the bottom ring before welding. When the end of electrode rod one rotates into the positioning support cylinder, the roller presses the edge of the drain basket tightly against the top of the positioning support cylinder. During the rotation of the positioning support cylinder and the drain basket, the roller positions and rolls the top of the drain basket to shape it, making the top edge of the drain basket flatter and more regular, improving the appearance quality of the product. The scraper deburrs the top edge of the drain basket during the rotation of the positioning support cylinder, removing the burrs generated during the processing, improving the surface quality of the product, and avoiding damage to subsequent processes caused by burrs. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of the present invention;
[0022] Figure 2 This is a schematic diagram of the electrode wheel of the present invention;
[0023] Figure 3 This is a schematic diagram of the rotating arm of the present invention;
[0024] Figure 4 This is a schematic diagram of the positioning groove of the present invention;
[0025] Figure 5 This is a schematic diagram of the scraper structure of the present invention;
[0026] Figure 6 This is a schematic diagram of the structure of the driving inclined plate of the present invention;
[0027] Figure 7 This is a schematic diagram of the structure of the clamping plate of the present invention;
[0028] Figure 8 This is a schematic diagram of the lifting groove of the present invention;
[0029] Figure 9 This is a schematic diagram of the feeding pusher plate of the present invention;
[0030] Figure 10 This is a schematic diagram of the structure of the limiting frame of the present invention;
[0031] Figure 11 This is a schematic diagram of the structure of the drain basket and bottom ring of the present invention after welding.
[0032] In the diagram: 1. Equipment box; 2. Support frame; 3. Rotating arm; 4. Cylinder 1; 5. Electrode rod 1; 6. Fixing frame; 7. Roller; 8. Scraper; 9. Electrode wheel; 10. Positioning support cylinder; 11. Drive motor; 12. Electrode rod 2; 13. Positioning groove; 14. Linear module; 15. Lifting groove; 16. Servo motor; 17. Moving crossbeam; 18. Gear and rack assembly; 19. Dual-axis cylinder; 20. Clamping plate; 21. Connecting crossbar; 22. Cylinder 2; 23. Lifting frame; 24. Cylinder 3; 25. Drive roller; 26. Spreading plate; 27. Drive inclined plate; 28. Spring; 29. Slide rod; 30. Positioning tube; 31. Servo electric cylinder 1; 32. Feeding push plate; 33. Dust suction nozzle; 34. Limit frame; 35. Lifting plate; 36. Servo electric cylinder 2. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Please see Figure 1 , 2 As shown in Figures 3, 4, 5, 6, 7, 8, 9, 10, and 11, this invention provides a technical solution: a stainless steel drain basket processing and forming device, comprising: a device box 1; a positioning support cylinder 10 for positioning the drain basket, the positioning support cylinder 10 being rotatably mounted on the top of the device box 1, an electrode rod 12 being fixedly connected inside the positioning support cylinder 10, the top of the electrode rod 12 having a positioning groove 13 for positioning the bottom ring; an electrode rod 5 being rotatably positioned above the positioning support cylinder 10, a fixing frame 6 being fixedly connected to the outside of the electrode rod 5, a roller 7 being rotatably connected to one side of the fixing frame 6, a scraper 8 being fixedly connected to one end of the fixing frame 6, and an electrode wheel 9 being rotatably connected to the end of the electrode rod 5; the electrode rod 12, the electrode rod 5, and the electrode wheel 9 are all made of copper alloy. The electrode rod 12 and the electrode rod 5 are both connected to a welding machine via wires. When the end of the electrode rod 5 rotates into the positioning support cylinder 10, the drain basket and the bottom ring are located between the electrode wheel 9 and the positioning groove 13.
[0035] It should be noted that in this embodiment, a controller and a corresponding operation panel are provided. The bottom ring is first placed in the positioning groove 13 via the feeding part, and then the drain basket is placed inside the positioning support cylinder 10. With the top opening of the positioning support cylinder 10 in place, the bottom of the drain basket aligns with the bottom ring. When the end of electrode rod 5 rotates into the positioning support cylinder 10, roller 7 presses the edge of the drain basket tightly against the top of the positioning support cylinder 10. At this time, the bottom of the drain basket is in close contact with the bottom ring, and the positioning support cylinder 10 is located inside the drain basket and corresponds to the position of the bottom ring. The rotation of the positioning support cylinder 10 drives the drain basket to rotate. During this process, roller 7 positions and rolls the top of the drain basket, scraper 8 deburrs the top edge of the drain basket, and electrode wheel 9 rolls on the top of the positioning groove 13, causing electrode wheel 9 to roll above the connection point between the drain basket and the bottom ring. In this way, electrode wheel 9 and electrode rod 12 weld the connection between the drain basket and the bottom ring, fixing the bottom ring to the bottom of the drain basket. Figure 11 As shown.
[0036] In one embodiment, a support frame 2 is fixedly connected to the top of the equipment box 1, and a rotating arm 3 is rotatably connected to the support frame 2. One end of the rotating arm 3 is fixedly connected to the electrode rod 5, and a cylinder 4 is rotatably connected to the bottom of the support frame 2. The output end of the cylinder 4 is rotatably connected to the end of the rotating arm 3.
[0037] It should be noted that in this embodiment, the rotating arm 3 is considered to be an approximately L-shaped structure. The cylinder 4 drives the end of the rotating arm 3 to move by extending and retracting, so that the rotating arm 3 rotates around the support frame 2. In this way, the electrode wheel 9 at the end of the electrode rod 5 can be switched between inside and above the positioning support cylinder 10 by the rotating arm 3, so as to facilitate welding and loading and unloading.
[0038] In one embodiment, a drive motor 11 is fixedly connected to the equipment box 1, and the drive motor 11 is connected to the bottom of the positioning support cylinder 10 via a transmission belt assembly.
[0039] It should be noted that, in this embodiment, a transmission tube is fixedly connected to the bottom of the positioning support cylinder 10, the electrode rod 12 is a T-shaped rod structure, the electrode rod 12 is fixedly connected to the inside of the transmission tube, and the outer side of the electrode rod 12 is wrapped with an insulating layer, and an electric slip ring is installed at the bottom of the electrode rod 12. A large pulley is fixedly connected to the outer side of the transmission tube, and a small pulley is fixedly connected to the output end of the drive motor 11. The large pulley and the small pulley are connected by a transmission belt.
[0040] In one embodiment, a conveyor for receiving materials is fixedly connected to the middle of the equipment box 1, a limit frame 34 is fixedly connected to one end of the equipment box 1, a lifting plate 35 is slidably connected inside the limit frame 34, and a servo electric cylinder 36 is fixedly connected inside the equipment box 1 for conveying at a constant height. The output end of the servo electric cylinder 36 is fixedly connected to the lifting plate 35.
[0041] It should be noted that in this embodiment, the conveyor belt conveyor is used to transport the welded drain baskets. The limiting frame 34 includes a base plate and four metal rods fixed to the top of the base plate. The drain baskets to be welded are stacked on top of the lifting plate 35. The lifting plate 35 is driven to rise and fall by the servo electric cylinder 36. The lifting plate 35 drives the drain baskets to rise, so that the height of the drain baskets at the top is level with the height of the positioning support cylinder 10. Furthermore, the height of the metal rods is lower than the height of the positioning support cylinder 10, which facilitates the removal of the drain baskets at the top.
[0042] In one embodiment, the device further includes a loading unit, which includes a linear module 14 fixed to the top of the equipment box 1. A lifting groove 15 is fixed to the moving slide of the linear module 14. A moving crossbeam 17 is slidably connected to the inside of the lifting groove 15 via a guide rail and a slider. A servo motor 16 is fixed to one side of the lifting groove 15. The servo motor 16 is connected to the moving crossbeam 17 via a gear and rack assembly 18 for driving the moving crossbeam 17 to slide.
[0043] It should be noted that, in this embodiment, the top and bottom of the moving crossbeam 17 are fixedly connected to guide rails, and multiple limit switches are installed on the outer side of the moving crossbeam 17. A slider is slidably connected to the outer side of the guide rail, and the slider is fixedly connected to the inner wall of the lifting groove 15, so as to ensure that the moving crossbeam 17 slides laterally inside the lifting groove 15. The gear and rack assembly 18 includes a rack fixedly connected to the outer side of the moving crossbeam 17, and a gear is meshed with the top of the rack. The output end of the servo motor 16 is fixedly connected to the gear, so as to drive the moving crossbeam 17 to move laterally through the servo motor 16, and the linear module 14 drives the moving crossbeam 17 to move vertically through the lifting groove 15.
[0044] In one embodiment, two clamping plates 20 are symmetrically slidably connected to one side of the movable crossbeam 17 for clamping the top edge of the drain basket. A dual-axis cylinder 19 is fixedly connected to the outside of the clamping plate 20, and the output end of the dual-axis cylinder 19 is fixedly connected to the movable crossbeam 17.
[0045] It should be noted that, in this embodiment, when the drain basket is being loaded, the two dual-axis cylinders 19 retract their piston rods to move the clamping plates 20 to both sides. The servo motor 16 drives the moving crossbeam 17 to move laterally through the gear and rack assembly 18, so that the two clamping plates 20 are positioned above the positioning support cylinder 10 or the lifting plate 35. The height of the clamping plates 20 is adjusted by the linear module 14 so that the clamping plates 20 correspond to the edge of the drain basket. The two dual-axis cylinders 19 extend their piston rods to move the clamping plates 20 toward the center, thereby clamping the drain basket. The linear module 14 and the servo motor 16 work together to lift and move the drain basket laterally, thereby realizing the loading and unloading of the drain basket.
[0046] In one embodiment, a connecting crossbar 21 is fixedly connected to one side of the movable crossbeam 17. A cylinder 22 is fixedly connected to the top of the connecting crossbar 21. A lifting frame 23 is fixedly connected to the output end of the cylinder 22. Two sliding rods that are slidably connected to the connecting crossbar 21 are fixedly connected to the top of the lifting frame 23. A cylinder 24 is fixedly connected to the top of the lifting frame 23. Two sliding rods 29 are fixedly connected to the middle of the lifting frame 23. Two driving inclined plates 27 are symmetrically slidably connected to the outer side of the sliding rods 29. A spring 28 is sleeved on the outer side of the sliding rods 29 to drive the driving inclined plates 27 to move towards the middle of the lifting frame 23. A driving roller 25 is rolled between the two driving inclined plates 27. The driving roller 25 is fixedly connected to the output end of the cylinder 24. A spreading plate 26 is fixedly connected to the bottom of each driving inclined plate 27.
[0047] It should be noted that in this embodiment, multiple bottom rings are sleeved on the outer side of the positioning tube 30, and a sliding groove is opened in the middle of the positioning tube 30. The feeding push plate 32 is provided with a metal plate that matches the sliding groove. The servo electric cylinder 31 drives the feeding push plate 32 to move upward, pushing the bottom ring upward so that the middle of the topmost bottom ring is flush with the top of the positioning tube 30. When the clamping plate 20 is above the positioning support cylinder 10, the spreading plate 26 is above the positioning tube 30. The linear module 14 drives the moving beam 17 to move downward, causing the dual-axis cylinder 19 to drive the clamping plate 20 to separate to both sides. When the spreading plate 26 is positioned above the positioning tube 30 and inside the bottom ring, the clamping plate 20 is located on both sides outside the positioning support cylinder 10. The bottom of the lifting frame 23 is in contact with the top of the top bottom ring. Under the action of the limit switch and controller, the cylinder 24 drives the drive roller 25 to move downward. The drive roller 25 contacts the inclined surface of the drive inclined plate 27. Under the action of compression, the drive inclined plate 27 drives the spreading plate 26 to move downward. The plate 26 moves to both sides along the slide bar 29. During the movement, the spring 28 is compressed, so that the expansion plate 26 supports and fixes the upper half of the bottom ring from the inside, so that the lower half can cooperate with the positioning groove 13. After the clamping plate 20 clamps the drain basket inside the positioning support cylinder 10, the expansion plate 26 supports and fixes the bottom ring. Under the action of the timer, the controller controls the linear module 14 to drive the moving crossbeam 17 to rise. The expansion plate 26 lifts the bottom ring from the outside of the positioning tube 30. Then, the servo electric cylinder 31 drives the feeding push plate 32 to rise and fall, pushing the bottom ring upward again, so that the middle of the top bottom ring is flush with the top of the positioning tube 30. When the clamping plate 20 rises to the same height as the top of the positioning support cylinder 10 outside the positioning support cylinder 10, the linear module 14 stops working. The dual-axis cylinder 19 drives the clamping plate 20 to move towards the center to clamp the drain basket inside the positioning support cylinder 10. After clamping, the linear module 14 drives the moving crossbeam 17 to rise again, lifting the drain basket from inside the positioning support cylinder 10. The servo motor 16 and the gear rack assembly 18 drive the moving crossbeam 17 to move the connecting crossbar 21 laterally, so that the welded drain basket is positioned above the conveyor, and the bottom ring carried by the spreading plate 26 is positioned above the positioning groove 13. Under the action of the limit switch at the top of the moving beam 17, the linear module 14 drives the moving beam 17 to move downward. The clamping plate 20 separates and places the welded drain basket on the top of the conveyor for conveying. After the moving beam 17 descends to the specified height, the cylinder 22 drives the lifting frame 23 to move downward, thereby inserting the bottom of the bottom ring on the outside of the support plate 26 into the positioning groove 13. Then, the cylinder 3 24 drives the drive roller 25 to reset, and the spring 28 drives the drive inclined plate 27 to reset the support plate 26, so that the support plate 26 separates from the bottom ring, thereby completing the loading of the bottom ring. The controller controls the cylinder 22 to drive the lifting frame 23 to reset.
[0048] In one embodiment, a positioning tube 30 is fixedly connected to one end of the equipment box 1, a feeding push plate 32 is slidably connected to the outside of the clamping plate 20, a servo electric cylinder 31 for driving the feeding push plate 32 to rise and fall is fixedly connected inside the positioning tube 30, the distance between the connecting crossbar 21 and the positioning support cylinder 10 is equal to the distance between the conveyor and the positioning support cylinder 10, and when the two clamping plates 20 are located directly above the positioning support cylinder 10, the two spreading plates 26 are located above the positioning tube 30.
[0049] It should be noted that after the bottom ring is loaded in this embodiment, under the action of the timer, the controller controls the linear module 14 to drive the moving crossbeam 17 to rise and move laterally, so that the clamping plate 20 is above the lifting plate 35. After the dual-axis cylinder 19 drives the clamping plate 20 to separate, the linear module 14 drives the clamping plate 20 to be placed on both sides of the topmost drain basket on the lifting plate 35. The clamping plate 20 is closed by the dual-axis cylinder 19 to clamp the topmost drain basket. The lifting groove 15 is raised by the linear module 14. The lifting groove 15 drives the clamping plate 20 to rise by the moving crossbeam 17, thereby lifting the drain basket to be welded. Then, the servo motor 16 drives the moving crossbeam 17 to move by the gear and rack assembly 18, so that the drain basket to be welded is above the positioning support cylinder 10. The clamping plate 20 is lowered by the linear module 14 through the moving crossbeam 17, thereby placing the drain basket inside the positioning support cylinder 10, thus completing the loading. After the material is loaded, the dual-axis cylinder 19 drives the clamping plate 20 to separate, and the linear module 14 drives the moving crossbeam 17 to descend, so that the spreading plate 26 moves to the top of the positioning tube 30. The clamping plate 20 is located outside the positioning support cylinder 10, thereby protecting and isolating the positioning support cylinder 10 and preventing accidental contact with the positioning support cylinder 10.
[0050] In one embodiment, a vacuum nozzle 33 is fixedly connected to one end of the movable crossbeam 17. The vacuum nozzle 33 is connected to a vacuum cleaner and is used to suck up the burrs scraped off the top of the positioning support cylinder 10.
[0051] It should be noted that in this embodiment, when the moving beam 17 drives the clamping plate 20 to the lifting plate 35, the dust suction nozzle 33 and the vacuum cleaner adsorb and remove dust from the top of the positioning support cylinder 10 to prevent the scraped burrs from being placed on the top of the positioning support cylinder 10 and to avoid impurities causing the positioning support cylinder 10 to be placed unevenly.
[0052] The molding process based on the above-mentioned processing and molding equipment includes the following steps;
[0053] The loading section first places the bottom ring in the positioning groove 13 inside the positioning support cylinder 10, and then moves the drain basket to be welded on the lifting plate 35 into the inside of the positioning support cylinder 10, so as to align the drain basket with the bottom ring.
[0054] After the electrode rod 5 rotates under the drive of the cylinder 4, the roller 7 presses and fixes the edge of the drain basket at the top of the positioning support cylinder 10.
[0055] When the positioning support cylinder 10 drives the drain basket to rotate, the roller 7 positions and rolls the top of the drain basket, the scraper 8 deburrs the top edge of the drain basket, and the electrode wheel 9 and the electrode rod 12 weld the connection between the drain basket and the bottom ring.
[0056] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0057] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0058] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0059] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stainless steel drain basket processing and forming equipment, characterized in that: include: Equipment box (1); The positioning support cylinder (10) for positioning the drain basket is rotated and placed on the top of the equipment box (1). The positioning support cylinder (10) is fixedly connected to the inside of the positioning support cylinder (10). The top of the electrode rod (12) is provided with a positioning groove (13) for positioning the bottom ring. Electrode rod 1 (5) is rotated and placed above the positioning support cylinder (10). A fixing frame (6) is fixed to the outside of the electrode rod 1 (5). A roller (7) is rotatably connected to one side of the fixing frame (6). A scraper (8) is fixed to one end of the fixing frame (6). An electrode wheel (9) is rotatably connected to the end of the electrode rod 1 (5). When the end of the electrode rod 1 (5) rotates into the positioning support cylinder (10), the drain basket and the bottom ring are located between the electrode wheel (9) and the positioning groove (13).
2. The stainless steel drain basket processing and forming equipment according to claim 1, characterized in that: The top of the equipment box (1) is fixedly connected to a support frame (2), and the support frame (2) is rotatably connected to a rotating arm (3). One end of the rotating arm (3) is fixedly connected to an electrode rod (5), and the bottom of the support frame (2) is rotatably connected to a cylinder (4). The output end of the cylinder (4) is rotatably connected to the end of the rotating arm (3).
3. The stainless steel drain basket processing and forming equipment according to claim 2, characterized in that: The equipment box (1) is fixedly connected to a drive motor (11), which is connected to the bottom of the positioning support cylinder (10) via a transmission belt assembly.
4. The stainless steel drain basket processing and forming equipment according to claim 1, characterized in that: A conveyor for receiving materials is fixedly connected to the middle of the equipment box (1). A limit frame (34) is fixedly connected to one end of the equipment box (1). A lifting plate (35) is slidably connected inside the limit frame (34). A servo electric cylinder (36) is fixedly connected inside the equipment box (1) for conveying at a fixed height. The output end of the servo electric cylinder (36) is fixedly connected to the lifting plate (35).
5. The stainless steel drain basket processing and forming equipment according to claim 1, characterized in that: It also includes a loading section, which includes a linear module (14) fixed to the top of the equipment box (1). A lifting groove (15) is fixed on the moving slide of the linear module (14). A moving crossbeam (17) is slidably connected to the inside of the lifting groove (15) through a guide rail and a slider. A servo motor (16) is fixed on one side of the lifting groove (15). The servo motor (16) is connected to the moving crossbeam (17) through a gear and rack assembly (18) for driving the moving crossbeam (17) to slide.
6. The stainless steel drain basket processing and forming equipment according to claim 5, characterized in that: Two clamping plates (20) are symmetrically slidably connected to one side of the movable crossbeam (17) for clamping the top edge of the drain basket and protecting the positioning support cylinder. A dual-axis cylinder (19) is fixedly connected to the outside of the clamping plate (20), and the output end of the dual-axis cylinder (19) is fixedly connected to the movable crossbeam (17).
7. The stainless steel drain basket processing and forming equipment according to claim 6, characterized in that: A connecting crossbar (21) is fixedly connected to one side of the movable crossbeam (17). A cylinder two (22) is fixedly connected to the top of the connecting crossbar (21). A lifting frame (23) is fixedly connected to the output end of the cylinder two (22). A cylinder three (24) is fixedly connected to the top of the lifting frame (23). Two sliding rods (29) are fixedly connected to the middle of the lifting frame (23). Two driving inclined plates (27) are symmetrically slidably connected to the outer side of the sliding rods (29). A spring (28) is sleeved on the outer side of the sliding rods (29) to drive the driving inclined plates (27) to move toward the middle of the lifting frame (23). A driving roller (25) is rolled between the two driving inclined plates (27). The driving roller (25) is fixedly connected to the output end of the cylinder three (24). A support plate (26) is fixedly connected to the bottom of each driving inclined plate (27).
8. The stainless steel drain basket processing and forming equipment according to claim 7, characterized in that: One end of the equipment box (1) is fixedly connected to a positioning tube (30), and the outside of the clamping plate (20) is slidably connected to a feeding push plate (32). The inside of the positioning tube (30) is fixedly connected to a servo electric cylinder (31) that drives the feeding push plate (32) to rise and fall. The distance between the connecting crossbar (21) and the positioning support cylinder (10) is equal to the distance between the conveyor and the positioning support cylinder (10). When the two clamping plates (20) are located directly above the positioning support cylinder (10), the two spreading plates (26) are located above the positioning tube (30).
9. The stainless steel drain basket processing and forming equipment according to claim 8, characterized in that: One end of the movable crossbeam (17) is fixedly connected to a vacuum nozzle (33), which is connected to a vacuum cleaner and is used to suck up the burrs scraped off the top of the positioning support cylinder (10).
10. The molding process based on the processing and molding equipment according to any one of claims 1-9, characterized in that, Its features are: Includes the following steps; The loading unit places the bottom ring in the positioning groove (13) inside the positioning support cylinder (10), and then moves the drain basket into the interior of the positioning support cylinder (10); After the electrode rod (5) rotates, the roller (7) presses and fixes the drain basket inside the positioning support cylinder (10); When the positioning support cylinder (10) drives the drain basket to rotate, the roller (7) positions and rolls the top of the drain basket, the scraper (8) deburrs the top edge of the drain basket, and the electrode wheel (9) and the second electrode rod (12) weld the connection between the drain basket and the bottom ring.