Automatic continuous detection device for pore trafficability in microporous membrane production
By designing a microporous membrane testing device that limits flat laying, seals, and cleans the feeding section, the problems of membrane wrinkling and contamination during the testing process were solved, achieving flat bonding and continuous testing of the microporous membrane, and improving the accuracy and efficiency of the testing results.
Patent Information
- Application Number
- CN202511575161.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-02-10
AI Technical Summary
Existing microporous membrane testing devices are prone to wrinkles, overlaps, and dust contamination during the testing process, resulting in inaccurate test results, low automation, and difficulty in achieving continuous and rapid batch testing.
An automatic continuous detection device for the pore permeability of microporous membrane production was designed, comprising a limiting and flattening main body, a sealing detection section, and a cleaning and feeding section. The limiting adjustment section ensures membrane flatness, the sealing detection section detects gas flow rate and pressure in real time, and the cleaning and feeding section cleans and flattens the membrane. The detection accuracy is improved by combining multiple sets of data analysis.
This achieves a smooth fit of the microporous membrane, ensuring the accuracy and continuity of test results, improving testing efficiency, reducing errors, and enhancing the reliability and precision of the test results.
Smart Images

Figure CN121499337A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of microporous membrane detection technology, specifically to an automatic continuous detection device for the porosity of microporous membrane production. Background Technology
[0002] Microporous membranes are thin film materials with tiny pore structures. During use, they can selectively separate, filter, or permeate gases, liquids, or particles based on pore size and surface properties. The porosity of microporous membranes is one of the key indicators for evaluating their performance, directly affecting their separation efficiency and applicable range.
[0003] An existing online thin-film micropore detector, with Chinese patent publication number CN220650542U, includes a worktable. A support mechanism is mounted on the upper surface of the worktable. A negative electrode base plate is mounted on top of the support mechanism, and a positive electrode plate is mounted directly above the negative electrode base plate. An adjustment mechanism is mounted on top of the positive electrode plate, and a detector main unit is fixedly connected to the upper surface of the worktable. This invention, by implementing a positive electrode top plate and a negative electrode base plate above and below the thin film respectively, allows the microporous thin film to pass between the positive and negative electrode base plates. This interaction between the positive and negative electrode base plates detects current changes and triggers an alarm on the detector main unit, thereby achieving the detection of micropores on transparent thin films.
[0004] The aforementioned devices and existing microporous membrane detection devices cannot conveniently and accurately detect the permeability of microporous membranes quickly and accurately. Their complex detection structures and demanding monitoring and adjustment processes easily lead to errors in the test results. While the gas permeation method is more accurate and convenient than the aforementioned devices and existing detection devices, the circular microporous membrane samples placed inside the detection equipment are prone to wrinkling, curling, and overlapping during placement, affecting the uniformity of gas flow and resulting in inaccurate test results. Furthermore, the microporous membrane must be placed inside the device during testing, making it difficult to easily adjust wrinkled or skewed membranes to ensure proper fit with the detection chamber, further complicating the process and leading to inaccurate results. Additionally, when the sampled microporous membrane is not the final product, dust and impurities easily adhere to it, also resulting in inaccurate test results. The low level of automation during sampling and testing hinders continuous and rapid batch testing, impacting production efficiency. Therefore, a device is needed to solve these problems. Summary of the Invention
[0005] To address the problems in the prior art, the present invention provides an automatic continuous detection device for the porosity of microporous membrane production.
[0006] The technical solution adopted by this invention to solve its technical problem is: an automatic continuous detection device for the pore permeability of microporous membrane production, comprising a limiting flattening body, track support plates, sliding support plates, movable adjusting toothed plates, support legs, a first motor, synchronous rotating wheels, a support frame, a first drive gear, a synchronous rotating belt, a synchronous rotating rod, a cleaning and feeding part, a first sealing detection part, and a second sealing detection part. The track support plates are symmetrically distributed, and the support legs are symmetrically distributed at the bottom of the track support plates, with the upper ends of the support legs fixedly connected to the bottom ends of the track support plates. The sliding support plates are symmetrically arranged, with two sliding support plates respectively slidably engaged with two track support plates. Two movable adjusting toothed plates are respectively fixedly connected to the outer ends of the two sliding support plates. The limiting flattening body is disposed between the sliding support plates. The first sealing detection unit is located above the limiting flat body, and the second sealing detection unit is located below the limiting flat body. The support frame is symmetrically fixedly connected to the bottom end of the track support plate. The first drive gear is rotated and engaged inside the support frame. The synchronous rotating wheel is fixedly connected to the middle of the outer end of the first drive gear. The synchronous rotating belt is set between the synchronous rotating wheels on the same side. The first motor is fixedly installed on the outer end of a support frame, and the drive end of the first motor is fixedly connected to the middle of the synchronous rotating wheel and the first drive gear. The first drive gear is meshed with the bottom end of the movable adjusting tooth plate, and the middle of the first drive gear located at the end of the movable adjusting tooth plate is fixedly connected by a synchronous rotating rod. The cleaning and feeding unit is located on the upper part of the end of the track support plate away from the limiting flat body.
[0007] Extrusion detection plates are fixedly installed at both ends of the sliding support plate, and first pressure sensors are fixedly installed at both ends of the track support plate. An extrusion detection spring is fixedly connected to the middle of the inner end of the first pressure sensor. The first sealing detection part and the second sealing detection part have the same structure.
[0008] Preferably, the limiting tiling body includes a limiting device, a fixed support chassis, a second drive gear, a limiting support base, and a second motor. The fixed support chassis is fixedly connected to the bottom end of the limiting support base by bolts. The second drive gear rotates uniformly and is engaged with the limiting support base. The second motor is fixedly installed at the bottom end of the limiting support base. The drive end of the second motor is fixedly connected to the middle of the bottom end of a second drive gear. The limiting device is disposed on the limiting support base.
[0009] Preferably, the limiting device includes a limiting support frame, a first toothed ring, a rotating adjusting ring, a second toothed ring, a limiting support plate, a limiting adjustment part, a first mating sealing ring, a second mating sealing ring, and a rotating ring. The first toothed ring is fixedly installed on the outside of the rotating adjusting ring, the second toothed ring is fixedly installed on the upper end of the rotating adjusting ring, the limiting support frame is disposed in the middle of the rotating adjusting ring, the limiting support plate is evenly disposed within the gap between the limiting support frame and the rotating adjusting ring, the first mating sealing ring is fixedly installed on the upper end of the limiting support frame, the second mating sealing ring is fixedly installed on the bottom end of the limiting support frame, the limiting adjustment part is evenly distributed on the limiting support plate and the limiting support frame, and the rotating ring is fixedly installed on the bottom end of the rotating adjusting ring.
[0010] Preferably, the limiting adjustment part includes a limiting plate, a first electric push rod, a lifting mounting plate, a second electric push rod, a pressing claw, a pressing roller, a mounting frame, a second pressure sensor frame, a mounting hole, a lifting mounting frame, a mounting end, a third electric push rod, a fixed connecting rod, a sliding limiting block, an adjusting threaded rod, a rotating adjusting column, and a rotating adjusting gear. The rotating adjusting column is rotatably engaged inside the upper end of the limiting support plate. The middle part of the rotating adjusting gear is fixedly connected to the inner end of the rotating adjusting column. The adjusting threaded rod is threadedly rotatably inserted into the inner end of the outer end of the rotating adjusting column. The sliding limiting block is fixedly connected to the end of the adjusting threaded rod opposite to the rotating adjusting column. The fixed connecting rod is fixedly connected to the side end of the sliding limiting block opposite to the adjusting threaded rod by bolts. The mounting end is fixedly connected to the end of the fixed connecting rod opposite to the sliding limiting block. The third electric push rod is fixedly installed inside the mounting end by bolts. The second pressure sensor bracket is located below the mounting end. The bottom end of the third electric push rod is fixedly connected to the upper end of the second pressure sensor bracket. The lifting mounting bracket is fixedly connected to the bottom end of the second pressure sensor bracket. The mounting holes are symmetrically opened through the lifting mounting bracket. The limiting plate is symmetrically fixedly installed at the bottom end of the lifting mounting bracket. The second electric push rod is fixedly installed at the middle of the bottom end of the lifting mounting bracket. The two ends of the lifting mounting plate are slidably engaged with the limiting plate. The bottom end of the second electric push rod is fixedly connected to the middle of the upper end of the lifting mounting plate. The first electric push rod is symmetrically fixedly installed at the upper ends of the lifting mounting plate by bolts. The mounting bracket and pressing teeth are symmetrically arranged below the lifting mounting plate. The pressing roller is rotatably installed inside the mounting bracket. The bottom ends of the symmetrically distributed first electric push rods penetrate the lifting mounting plate and are fixedly connected to the middle of the upper end of the mounting bracket and the pressing teeth.
[0011] Preferably, the first sealing detection unit includes a conveying connecting pipe, a solenoid valve, a telescopic detection cylinder, a fourth electric push rod, a first fixed support frame, a gas pressure sensor, a first mating sealing ring, a flow velocity sensor, and a vortex flow sensor. The fourth electric push rod is uniformly and fixedly installed in the middle of the first fixed support frame. The telescopic detection cylinder is slidably engaged in the middle of the first fixed support frame. The upper end of the fourth electric push rod is fixedly connected to the upper part of the telescopic detection cylinder. The solenoid valve is fixedly installed in the upper end of the telescopic detection cylinder. The conveying connecting pipe is fixedly installed in the middle of the upper end of the solenoid valve. The first mating sealing ring is fixedly connected to the bottom end of the telescopic detection cylinder. The gas pressure sensor, flow velocity sensor, and vortex flow sensor are uniformly and alternately distributed and fixedly installed at the bottom of the telescopic detection cylinder.
[0012] Preferably, the cleaning and feeding unit includes a third motor, a fixed support plate, a fifth electric push rod, a cleaning sponge block, a sliding support block, a sixth electric push rod, a support ring, a second fixed support frame, a guide limiting tube, a second docking sealing ring, a seventh electric push rod, a tapered guide tube, a pressing plate, a conveying pipe, and a drive rod. The guide limiting tube is slidably engaged in the middle of the second fixed support frame. The second docking sealing ring is fixedly installed at the bottom end of the guide limiting tube. The tapered guide tube is fixedly installed at the upper end of the guide limiting tube. The seventh electric push rod is evenly fixedly installed in the middle of the second fixed support frame. The support ring is fixedly installed in the upper part of the guide limiting tube, and the upper end of the seventh electric push rod is fixedly connected to the bottom end of the support ring. The sliding support block is evenly slidably engaged in the feed. The sixth electric push rod is uniformly and symmetrically fixedly installed on the support ring, and the front end of the sixth electric push rod is fixedly connected to the outer end of the sliding support block. The fifth electric push rod is symmetrically fixedly installed on the second fixed support frame, and the fifth electric push rod is distributed on both sides of the guide limiting tube. The fixed support plate is fixedly installed between the upper ends of the fifth electric push rod. The upper end of the drive rod is rotatably engaged in the middle of the fixed support plate. The drive end of the third motor is fixedly connected to the upper end of the drive rod. The pressing plate is fixedly connected to the bottom end of the drive rod. The cleaning sponge block is fixedly installed at the bottom end of the pressing plate. The conveying pipe is uniformly arranged on the pressing plate.
[0013] Preferably, the first fixed support frame in the first sealing detection part is U-shaped, the first fixed support frame in the second sealing detection part is horizontal, six limit adjustment parts are provided, a laser range sensor is fixedly installed at the front end of the mounting end in three consecutive adjacent limit adjustment parts, the outside of the pressing claw is fixedly wrapped with a rubber sleeve, and the interior of the limit support frame is uniformly provided with placement grooves adapted to the front end structure of the fixed connecting rod.
[0014] Preferably, the two sides of the fixed support chassis are respectively fixedly connected to the sliding support plate. The first fixed support frame in the first sealing detection part and the second sealing detection part is fixedly connected to the support leg. The second fixed support frame is fixedly connected to the support leg through the support rod. The first docking sealing ring and the second docking sealing ring are adapted to the first docking sealing snap ring and the second docking sealing snap ring. The rotating snap ring is rotatably engaged inside the limiting support base. The second drive gear is meshed with the first gear ring. The bottom ends of the limiting support frame and the limiting support upright are fixedly connected to the limiting support base. The rotating adjusting gear is meshed with the second gear ring. The sliding limiting snap block is slidably engaged inside the limiting support frame. The fixed connecting rod slides through the limiting support frame. Three conveying pipes are provided. The bottom end of one conveying pipe is located on the cleaning sponge block. The bottom ends of the two conveying pipes are connected to the ventilation holes provided inside the edge of the pressing plate.
[0015] The beneficial effects of this invention are:
[0016] I. The limiting device of the present invention is uniformly provided with limiting adjustment parts. The second motor drives the second drive gear to rotate, which in turn drives the rotating adjustment ring to rotate via the first gear ring, thereby driving the second gear ring to rotate. This makes the rotating adjustment gears in each limiting adjustment part run synchronously. The rotating adjustment column rotates in both directions, causing the adjusting threaded rod to drive the sliding limiting block and the front end parts to move to above the edge of the microporous membrane. The third electric push rod, the second electric push rod, and the first electric push rod run in sequence, causing the pressing roller to contact the microporous membrane first. The second motor controls the sliding limiting block to move back and forth, causing the pressing roller to roll and press along the edge of the microporous membrane, making it unfold and fit against the inner wall of the limiting support frame. Then, the pressing claw moves downward to press the microporous membrane and slides a small distance towards the outside of the limiting support frame, fully and appropriately stretching and unfolding the flat microporous membrane. This avoids wrinkles and overlaps during the addition and placement of the microporous membrane, and avoids interference with the test results caused by uneven membrane. This makes the test results more accurately reflect the true porosity of the microporous membrane.
[0017] II. After the first and second sealing detection units of this invention have established a stable detection environment, data is collected through the gas pressure sensor, flow rate sensor, and vortex flow sensor installed on them. During the detection process, the delivery connection pipe in the first sealing detection unit is connected to an external nitrogen supply device to continuously and stably supply nitrogen at a specified pressure and flow rate into the telescopic detection cylinder. The gas pressure sensor, flow rate sensor, and vortex flow sensor detect the pressure and flow rate of the nitrogen inside the telescopic detection cylinder in real time and transmit the data to the external control system. The system automatically controls the operation of the solenoid valve and, in conjunction with the external nitrogen supply settings, adjusts and controls the flow rate and velocity of the nitrogen entering the telescopic detection cylinder to ensure that the flow rate and velocity of the nitrogen entering for detection are stable and within acceptable limits. Within a specified range, the solenoid valve in the second sealing detection unit is simultaneously adjusted to ensure the stability of the detection environment, thereby improving the accuracy of the detection results. After the first and second sealing detection units are docked with the limiting flat body, they can continuously detect for a specified time to obtain multiple sets of data. The data is transmitted to an externally set data processing device or system, and processed by preset reference comparison values and algorithms such as averaging, removing outliers, and fitting curves to calculate the pore permeability index of the microporous membrane, such as air permeability, porosity, and pore permeability. The analysis and comparison of multiple sets of data can effectively reduce the possible errors in a single detection, more comprehensively and accurately reflect the pore permeability of the microporous membrane, and improve the reliability and accuracy of the detection results.
[0018] Third, this invention, through its specially designed cleaning and feeding section, allows for precise and convenient addition of microporous membranes. During the addition process, the microporous membrane can be cleaned, and after addition, it can be pressed and flattened. This allows for initial flattening and adjustment during addition, combined with secondary adjustments from the setting of pressing rollers and pressing claws, automatically rolling, pressing, and moderately stretching the edges of the microporous membrane to eliminate wrinkles and overlaps, ensuring a flat membrane surface that fits the detection area. Furthermore, this device allows for continuous and convenient addition of microporous membranes for testing, greatly improving testing efficiency. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Figure 1 This is a three-dimensional structural diagram of the main body from a frontal perspective in this invention;
[0021] Figure 2 This is a side view of the three-dimensional structure of the main body in this invention;
[0022] Figure 3 This is a schematic diagram of the structure on both sides of the limiting and flattening main body in this invention;
[0023] Figure 4This is a schematic diagram of the limiting and tiling main structure in this invention;
[0024] Figure 5 This is a side view three-dimensional structural diagram of the limiting and tiling main body in this invention;
[0025] Figure 6 This is a schematic diagram showing the disassembly of the limiting and tiling main body in this invention;
[0026] Figure 7 This is a schematic diagram of the limiting device structure in this invention;
[0027] Figure 8 This is a schematic diagram of the bottom structure of the limiting device in this invention;
[0028] Figure 9 This is a schematic diagram of the limit adjustment part in the present invention;
[0029] Figure 10 This is a schematic diagram of the fixed connecting rod end structure in this invention;
[0030] Figure 11 This is a schematic diagram of the structure of the first sealing detection unit in this invention;
[0031] Figure 12 This is a schematic diagram of the cleaning and feeding section in this invention;
[0032] Figure 13 This is a schematic diagram of the bottom structure of the cleaning and feeding section in this invention.
[0033] In the diagram: 1-Limiting and flattening main body, 2-Extrusion detection plate, 3-First pressure sensor, 4-Extrusion detection spring, 5-Rail support plate, 6-Sliding support plate, 7-Moving adjustment toothed plate, 8-Support leg, 9-First motor, 10-Synchronous rotating wheel, 11-Support frame, 12-First drive gear, 13-Synchronous rotating belt, 14-Synchronous rotating rod, 15-Cleaning and feeding section, 16-First sealing detection section, 17-Second sealing detection section, 18-Limiting device, 19-Fixed support 20-Second drive gear, 21-Limit support base, 22-Second motor, 23-Laser rangefinder sensor, 24-Limit support frame, 25-First gear ring, 26-Rotation adjustment ring, 27-Second gear ring, 28-Limit support upright plate, 29-Limit adjustment part, 30-First docking sealing ring, 31-Second docking sealing ring, 32-Rotation ring, 33-Limit upright plate, 34-First electric push rod, 35-Lifting mounting plate, 36-Second electric push rod, 37 - Pressing claw, 38- Pressing roller, 39- Mounting bracket, 40- Second pressure sensor, 41- Mounting hole, 42- Lifting mounting bracket, 43- Mounting end, 44- Third electric push rod, 45- Fixed connecting rod, 46- Sliding limit block, 47- Adjusting threaded rod, 48- Rotating adjusting column, 49- Rotating adjusting gear, 50- Conveying connecting pipe, 51- Solenoid valve, 52- Telescopic detection cylinder, 53- Fourth electric push rod, 54- First fixed support frame, 55- Gas pressure sensor 56-First docking sealing ring, 57-Flow rate sensor, 58-Vortex flow sensor, 59-Third motor, 60-Fixed support plate, 61-Fifth electric push rod, 62-Cleaning sponge block, 63-Sliding support block, 64-Sixth electric push rod, 65-Support ring, 66-Second fixed support frame, 67-Guide limiting tube, 68-Second docking sealing ring, 69-Seventh electric push rod, 70-Conical guide tube, 71-Pressing plate, 72-Conveying pipe, 73-Drive rod. Detailed Implementation
[0034] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present application.
[0035] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
[0036] The invention will be further described below with reference to the accompanying drawings.
[0037] like Figure 1-3As shown, an automatic continuous detection device for the pore permeability of microporous membrane production according to the present invention includes a limiting and flattening main body 1, a track support plate 5, a sliding support plate 6, a moving adjusting toothed plate 7, support legs 8, a first motor 9, a synchronous rotating wheel 10, a support frame 11, a first drive gear 12, a synchronous rotating belt 13, a synchronous rotating rod 14, a cleaning and feeding part 15, a first sealing detection part 16, and a second sealing detection part 17. The track support plates 5 are symmetrically distributed, and the support legs 8 are symmetrically distributed at the bottom end of the track support plates 5. The upper end of the track support plate 5 is fixedly connected to the bottom end of the track support plate 5. Sliding support plates 6 are symmetrically arranged, with two sliding support plates 6 respectively slidingly engaged with the two track support plates 5. Two movable adjusting toothed plates 7 are respectively fixedly connected to the outer ends of the two sliding support plates 6. The limiting tiling body 1 is arranged between the sliding support plates 6. The first sealing detection part 16 is arranged above the limiting tiling body 1, and the second sealing detection part 17 is arranged below the limiting tiling body 1. The support frame 11 is symmetrically fixedly connected to the bottom end of the track support plate 5. The first drive gear 12... The rotating clip is inside the support frame 11. The synchronous rotating wheel 10 is fixedly connected to the middle of the outer end of the first drive gear 12. The synchronous rotating belt 13 is arranged between the synchronous rotating wheels 10 on the same side. The first motor 9 is fixedly installed on the outer end of the support frame 11, and the driving end of the first motor 9 is fixedly connected to the middle of the synchronous rotating wheel 10 and the first drive gear 12. The first drive gear 12 is meshed with the bottom end of the movable adjusting tooth plate 7, and the middle of the first drive gear 12 located at the end of the movable adjusting tooth plate 7 is fixedly connected by the synchronous rotating rod 14. The cleaning and feeding part 15 is set on the upper part of the end of the track support plate 5 away from the limiting flat body 1. The two ends of the sliding support plate 6 are fixedly installed with the extrusion detection plate 2. The two ends of the track support plate 5 are fixedly installed with the first pressure sensor 3. The middle of the inner end of the first pressure sensor 3 is fixedly connected with the extrusion detection spring 4. The first sealing detection part 16 and the second sealing detection part 17 have the same structure. The auxiliary fixing mounting hole provided on the support leg 8 can conveniently install and fix other equipment that works in conjunction with this device.
[0038] like Figure 4-8As shown, the limiting and tiling main body 1 includes a limiting device 18, a fixed support chassis 19, a second drive gear 20, a limiting support base 21, and a second motor 22. The fixed support chassis 19 is fixedly connected to the bottom end of the limiting support base 21 by bolts. The second drive gear 20 rotates evenly and is engaged with the limiting support base 21. The second motor 22 is fixedly installed at the bottom end of the limiting support base 21, and the drive end of the second motor 22 is fixedly connected to the middle of the bottom end of one of the second drive gears 20. The limiting device 18 is set on the limiting support base 21 and includes a limiting support frame 24, a first gear ring 25, a rotation adjustment ring 26, a second gear ring 27, a limiting support upright plate 28, and a limiting adjustment part 29. A first mating sealing ring 30, a second mating sealing ring 31, and a rotating ring 32 are provided. A first toothed ring 25 is fixedly installed on the outside of a rotating adjusting ring 26, and a second toothed ring 27 is fixedly installed on the upper end of the rotating adjusting ring 26. A limiting support frame 24 is located in the middle of the rotating adjusting ring 26. A limiting support plate 28 is evenly distributed inside the gap between the limiting support frame 24 and the rotating adjusting ring 26. The first mating sealing ring 30 is fixedly installed on the upper end of the limiting support frame 24, and the second mating sealing ring 31 is fixedly installed on the bottom end of the limiting support frame 24. Limiting adjustment parts 29 are evenly distributed on the limiting support plate 28 and the limiting support frame 24. The rotating ring 32 is fixedly installed on the bottom end of the rotating adjusting ring 26.
[0039] like Figure 9-10As shown, the limit adjustment unit 29 includes a limit plate 33, a first electric push rod 34, a lifting mounting plate 35, a second electric push rod 36, a pressing claw 37, a pressing roller 38, a mounting bracket 39, a second pressure sensor bracket 40, a mounting hole 41, a lifting mounting bracket 42, a mounting end 43, a third electric push rod 44, a fixed connecting rod 45, a sliding limit block 46, an adjusting threaded rod 47, a rotating adjusting column 48, and a rotating adjusting gear 49. The rotating adjusting column 48 is rotatably engaged inside the upper end of the limit support plate 28, the middle part of the rotating adjusting gear 49 is fixedly connected to the inner end of the rotating adjusting column 48, and the adjusting threaded rod 47 is threadedly rotatably inserted into the rotating adjusting column. Inside the outer end of 48, a sliding limit block 46 is fixedly connected to the end of the adjusting threaded rod 47 away from the rotating adjusting column 48. A fixed connecting rod 45 is fixedly connected to the side end of the sliding limit block 46 away from the adjusting threaded rod 47 by bolts. An installation end 43 is fixedly connected to the end of the fixed connecting rod 45 away from the sliding limit block 46. A third electric push rod 44 is fixedly installed inside the installation end 43 by bolts. A second pressure sensor frame 40 is located below the installation end 43. The bottom end of the third electric push rod 44 is fixedly connected to the upper end of the second pressure sensor frame 40. A lifting mounting bracket 42 is fixedly connected to the bottom end of the second pressure sensor frame 40. Mounting hole 4 A symmetrical, through-hole structure is provided on the lifting mounting frame 42. A limiting plate 33 is symmetrically fixedly installed at the bottom end of the lifting mounting frame 42. A second electric push rod 36 is fixedly installed at the middle of the bottom end of the lifting mounting frame 42. Both ends of the lifting mounting plate 35 are slidably engaged with the limiting plate 33. The bottom end of the second electric push rod 36 is fixedly connected to the middle of the upper end of the lifting mounting plate 35. A first electric push rod 34 is symmetrically fixedly installed at the upper ends of the lifting mounting plate 35 by bolts. A mounting frame 39 and a pressing claw 37 are symmetrically arranged below the lifting mounting plate 35. A pressing roller 38 is rotatably installed inside the mounting frame 39. The bottom ends of the symmetrically distributed first electric push rods 34 penetrate the lifting mounting plate 35. After the mounting plate 35 is lowered, it is fixedly connected to the upper middle part of the mounting frame 39 and the pressing claw 37. The limit adjustment part 29 can make the microporous membrane to be detected fully fit with the limit support frame 24 and then be laid flat, preventing wrinkles and overlaps on the microporous membrane from affecting the detection results. The second pressure sensor 40 is mainly used to sense the contact pressure. Through the feedback of multiple second pressure sensors 40 and laser range sensor 23, a closed-loop control is formed to adjust the stroke and tension of the pressing claw 37 in each limit adjustment part 29 in real time, ensuring that the microporous membrane can be stretched evenly and appropriately to the tension of the natural use state, without excessive stretching.
[0040] like Figure 11As shown, the first sealing detection unit 16 includes a conveying connection pipe 50, a solenoid valve 51, a telescopic detection cylinder 52, a fourth electric push rod 53, a first fixed support frame 54, a gas pressure sensor 55, a first mating sealing ring 56, a flow rate sensor 57, and a vortex flow sensor 58. The fourth electric push rod 53 is evenly and fixedly installed in the middle of the first fixed support frame 54. The telescopic detection cylinder 52 is slidably engaged in the middle of the first fixed support frame 54. The upper end of the fourth electric push rod 53 is fixedly connected to the upper part of the telescopic detection cylinder 52. The solenoid valve 51 is fixedly installed in the upper end of the telescopic detection cylinder 52, and the conveying connection pipe 50 is fixedly installed in the upper end of the solenoid valve 51. In the middle, the first mating sealing ring 56 is fixedly connected to the bottom end of the telescopic detection cylinder 52. The gas pressure sensor 55, flow velocity sensor 57, and vortex flow sensor 58 are evenly and alternately distributed and fixedly installed at the bottom of the telescopic detection cylinder 52. The flow velocity sensor 57 can be a Pitot tube anemometer. After setting the first sealing detection part 16 and the second sealing detection part 17 and setting a stable detection environment, the porosity permeability of the microporous membrane can be accurately and conveniently detected by analyzing and comparing the data of the gas pressure sensor 55, flow velocity sensor 57, and vortex flow sensor 58 installed on it, so as to determine whether it meets the requirements of production preparation.
[0041] like Figure 12-13As shown, the cleaning and feeding unit 15 includes a third motor 59, a fixed support plate 60, a fifth electric push rod 61, a cleaning sponge block 62, a sliding support block 63, a sixth electric push rod 64, a support ring 65, a second fixed support frame 66, a guide limit tube 67, a second docking sealing ring 68, a seventh electric push rod 69, a tapered guide tube 70, a pressing plate 71, a conveying pipe 72, and a drive rod 73. The guide limit tube 67 is slidably engaged in the middle of the second fixed support frame 66, and the second docking sealing ring 69... 8 is fixedly installed at the bottom end of the guide limiting tube 67, the tapered guide tube 70 is fixedly installed at the upper end of the guide limiting tube 67, the seventh electric push rod 69 is evenly fixedly installed in the middle of the second fixed support frame 66, the support ring 65 is fixedly installed in the upper part of the guide limiting tube 67, and the upper end of the seventh electric push rod 69 is fixedly connected to the bottom end of the support ring 65, the sliding support block 63 is evenly slidably inserted into the upper end of the guide limiting tube 67, and the sliding support block 63 is located above the support ring 65, the sixth electric push rod 6... 4. The sixth electric push rod 64 is uniformly and symmetrically fixedly installed on the support ring 65, and the front end of the sixth electric push rod 64 is fixedly connected to the outer end of the sliding support block 63. The fifth electric push rod 61 is symmetrically fixedly installed on the second fixed support frame 66, and the fifth electric push rod 61 is distributed on both sides of the guide limit tube 67. The fixed support plate 60 is fixedly installed between the upper ends of the fifth electric push rod 61. The upper end of the drive rod 73 is rotatably engaged in the middle of the fixed support plate 60. The drive end of the third motor 59 is fixedly connected to the upper end of the drive rod 73. Next, the pressing plate 71 is fixedly connected to the bottom end of the drive rod 73, the cleaning sponge block 62 is fixedly installed at the bottom end of the pressing plate 71, and the conveying pipes 72 are evenly arranged on the pressing plate 71. There are three conveying pipes 72. The bottom end of one conveying pipe 72 is located on the cleaning sponge block 62, and the bottom ends of two conveying pipes 72 are connected to the ventilation holes provided inside the edge of the pressing plate 71. Through the cleaning feeding part 15, it is possible to conveniently add microporous membrane to the limiting flat body 1, and to clean the microporous membrane.
[0042] The first fixed support frame 54 in the first sealing detection unit 16 is U-shaped, and the first fixed support frame 54 in the second sealing detection unit 17 is horizontal. There are six limit adjustment units 29. The front end of the mounting end 43 in three consecutive adjacent limit adjustment units 29 is fixedly installed with a laser range sensor 23, which can detect the distance between the limit adjustment unit 29 and the other three mounting ends 43 to determine the running and position status of the front end of each limit adjustment unit 29. The outer part of the pressing claw 37 is fixedly wrapped with a rubber sleeve to protect the microporous membrane from being pulled. The interior of the limit support frame 24 is evenly provided with placement grooves that are adapted to the front end structure of the fixed connecting rod 45, so as to achieve hidden storage without affecting the normal and smooth addition of the microporous membrane.
[0043] The two sides of the fixed support chassis 19 are fixedly connected to the sliding support plate 6 respectively. The first fixed support frame 54 in the first sealing detection part 16 and the second sealing detection part 17 is fixedly connected to the support leg 8. The second fixed support frame 66 is fixedly connected to the support leg 8 through the support rod. The first docking sealing ring 56 and the second docking sealing ring 68 are adapted to the first docking sealing snap ring 30 and the second docking sealing snap ring 31 to achieve full sealing docking. The rotating snap ring 32 is rotated and snapped into the inside of the limiting support base 21. The second drive gear 20 is meshed with the first toothed ring 25. The bottom ends of the limiting support frame 24 and the limiting support upright plate 28 are fixedly connected to the limiting support base 21. The rotating adjusting gear 49 is meshed with the second toothed ring 27. The sliding limiting snap block 46 is slidably snapped into the inside of the limiting support frame 24 to play the role of sliding and limiting. The fixed connecting rod 45 slides through the limiting support frame 24.
[0044] Working Principle: During use, the device is stably supported and set in the designated position by the support legs 8. The bottom of the support legs 8 has evenly spaced fixing holes to securely fix the device in place. After fixing, the device is connected to an external control system, terminal display, and other devices and equipment for collaborative use. During operation, the circular microporous membrane to be tested is first guided by the tapered guide tube 70 to fall quickly and centrally into the guide limiting tube 67. Since the sliding support blocks 63 evenly spaced at the upper end of the guide limiting tube 67 slide into the upper end of the guide limiting tube 67, the microporous membrane guided by the tapered guide tube 70 will fall onto the sliding support blocks 63. Then, the third motor 59 is started. The fifth electric push rod 61 controls the fixed support plate 60 to descend slowly. The third motor 59 controls the drive rod 73 to rotate slowly in both directions via a reducer, so that the pressing plate 71 and the cleaning sponge block 62 descend a specified distance before the fifth electric push rod 61 stops. At this time, the cleaning sponge block 62 makes slight pressing contact with the upper surface of the microporous membrane located inside the guide limit tube 67. The degree of cleaning pressure can be preset and adjusted in advance as needed. The slowly rotating cleaning sponge block 62 can clean the microporous membrane, removing dust, oil and other impurities to prevent contamination of the test area or blockage of pores. The evenly arranged delivery pipe 72 can connect to the external cleaning fluid supply equipment and drying air guide equipment via a hose. The system is connected to the suction device. Three delivery pipes 72 are provided. The bottom end of one delivery pipe 72 is located on the cleaning sponge block 62, and the bottom ends of two delivery pipes 72 are connected to ventilation holes inside the edge of the pressing plate 71. External cleaning fluid is delivered through the delivery pipes 72 connected to the cleaning sponge block 62, allowing the cleaning sponge block 62 to thoroughly clean the outer surface of the microporous membrane. After cleaning, the cleaning sponge block 62 and the pressing plate 71 rise. The two ventilation holes inside the edge of the pressing plate 71 first draw air into the microporous membrane, and then blow out air for a specified time, allowing the impurities cleaned on the microporous membrane to be extracted and then quickly dried. When double-sided cleaning of the microporous membrane is required, after one side of the microporous membrane is cleaned, the guide and limiting pipes are used to guide the flow through the support rod. The bottom end of tube 67 is inserted into the interior of the conical guide tube 70 to support the microporous membrane, which is then pushed up to the upper end of the conical guide tube 70. This facilitates the removal of the microporous membrane, flipping it over, and placing it back on the sliding support block 63 located inside the upper end of the guide tube 67. This allows for double-sided cleaning of the microporous membrane as needed. This cleaning process can be selected as needed for testing. When the microporous membrane being tested is a deeply processed product and does not require cleaning, the sixth electric push rods 64 cause the sliding support blocks 63 to slide out from the upper end of the guide tube 67 without obstruction. At the start of testing, the first motor 9 is directly started, which drives a synchronous rotating wheel 10 and the first drive gear 12 to rotate.Synchronous rotating wheels 10 on the same side are mounted with synchronous rotating belts 13. Therefore, the synchronous rotating wheels 10 and synchronous rotating belts 13 enable the first drive gears 12 on the same side to rotate synchronously. The two synchronous rotating belts 13 located at the end of the movable adjusting toothed plate 7 are fixedly connected at their midpoints by a synchronous rotating rod 14. Therefore, after starting the first motor 9, the four first drive gears 12 can run synchronously. The symmetrically distributed first drive gears 12 can drive the two movable adjusting toothed plates 7 to move, thereby causing the sliding support plate 6, along with the limiting paving body 1, to slide along the track support plate 5 towards the end of the track support plate 5, sliding to a specified distance. Afterwards, the first motor 9 stops running, and the compression detection plate 2 at the end of the sliding support plate 6 is pressed against the first pressure sensor 3 and the compression detection spring 4 at the end of the track support plate 5. The compression force detected by the first pressure sensor 3 can help determine whether the sliding support plate 6 and the limiting tiling body 1 have moved sufficiently and accurately to the preset position. If the compression force detected by the first pressure sensor 3 is too large or too small and exceeds the preset range, the external alarm will sound, and the operation of the device will automatically stop until the operator intervenes and adjusts it before resuming operation. When the first motor 9 controls the limiting tiling body 1 to slide to the designated position, the limiting tiling body 1 will stop moving. The limiting support frame 24 and the first docking sealing ring 30 in the flat-lay body 1 are moved to directly below the guide limiting tube 67. The seventh electric push rod 69 is activated, which drives the support ring 65 and the guide limiting tube 67 to move downwards by a preset distance. At this time, the guide limiting tube 67 and the first docking sealing ring 30 are precisely docked, and the second docking sealing ring 68 is inserted into the inside of the first docking sealing ring 30 to achieve a sealed alignment. Then, the microporous membrane to be tested is quickly guided by the tapered guide tube 70 and falls into the inside of the guide limiting tube 67, and precisely centered on the guide limiting tube 67 and the first docking sealing ring 30 and falls into the limiting support frame 2. Inside 4, the fifth electric push rod 61 is activated, causing the drive rod 73 and pressing plate 71 to insert into the guide limiting tube 67 and the limiting support frame 24. The microporous membrane that has fallen into the middle of the limiting support frame 24 is repeatedly pressed several times, ensuring that the microporous membrane automatically added to the limiting support frame 24 is fully and evenly laid inside the limiting support frame 24. The fifth electric push rod 61 resets the drive rod 73 and pressing plate 71, and the seventh electric push rod 69 raises and resets the guide limiting tube 67 and the second mating sealing ring 68. At this point, the microporous membrane to be tested is accurately and automatically added to the limiting support frame 24, and the added microporous membrane undergoes its first flattening process.
[0045] When the microporous membrane to be tested is added inside the limiting support frame 24, the second motor 22 starts running. The second motor 22 drives a second drive gear 20 to rotate. The rotating second drive gear 20 drives the rotating adjustment ring 26 to rotate through the first gear ring 25. The rotating adjustment ring 26 drives the second gear ring 27 to rotate. Thus, the rotating second gear ring 27 drives the rotating adjustment gears 49 in each limiting adjustment part 29 to rotate synchronously. The rotating adjustment gears 49 drive the rotating adjustment column 48 to rotate inside the limiting support plate 28. Since the adjusting threaded rod 47 is threaded into the rotating adjustment column 48, and the end of the adjusting threaded rod 47 away from the rotating adjustment column 48 is connected to the sliding limiting card... Block 46 is fixedly connected, and the sliding limit block 46 is slidably engaged inside the limit support frame 24 to achieve limit. Therefore, when the rotating adjusting column 48 rotates forward and backward, the adjusting threaded rod 47 can move back and forth along the inside of the rotating adjusting column 48. Thus, the various components set at the front end of the fixed connecting rod 45 can be controlled by the fixed connecting rod 45 to be discharged outward from the placement groove set inside the limit support frame 24 and moved to the position above the edge of the microporous membrane placed inside the limit support frame 24. Then, the third electric push rod 44 in each limit adjustment part 29 runs, driving the lifting mounting frame 42 to move downward synchronously a specified distance. Then, each second electric push rod 36 runs, and the second electric push rod 36 drives the two ends of the lifting mounting plate 35 to move along the limit. The upright plate 33 moves downwards stably, causing each lifting mounting plate 35 to move to a preset position. Then, the first electric push rod 34 above the pressing roller 38 operates, controlling the pressing roller 38 to move downwards and contact the microporous membrane. At this time, the second motor 22 controls the second drive gear 20 to rotate forward and backward, ultimately indirectly controlling each sliding limit block 46 to move back and forth along the limit support frame 24. This causes each pressing roller 38 to roll and press along the edge of the microporous membrane, ensuring that the microporous membrane fully unfolds and adheres to the inner wall of the middle part of the limit support frame 24. After repeated pressing for a specified time, the front end of the fixed connecting rod 45 moves to the edge of the microporous membrane, and then... The first electric push rod 34 causes each pressing claw 37 to move downwards and press onto the microporous membrane. At this time, the second motor 22 again controls each sliding limit block 46 and fixed connecting rod 45 to slide a small distance towards the outside of the limiting support frame 24. This allows the evenly distributed pressing claws 37 to fully and appropriately stretch and unfold the flattened microporous membrane, preventing wrinkles and overlaps on the microporous membrane, making subsequent testing more accurate. After the synchronous stretching allows the microporous membrane to be fully flattened and unfolded, the pressing claws 37 and pressing rollers 38 press the edges of the microporous membrane again to ensure that the fully stretched and unfolded edges of the microporous membrane are fully pressed and limited to fit the inside of the limiting support frame 24. After the flattening and limiting adjustment, the first motor 9 runs again.The first motor 9 resets the sliding support plate 6 and the moving adjusting toothed plate 7, thereby driving the limiting tiling body 1 to reset to the detection position. At this time, the compression detection plate 2 at the end of the sliding support plate 6, the first pressure sensor 3 and the compression detection spring 4 at the end of the compression track support plate 5, and the compression detection plate 2 at the end of the sliding support plate 6 detect the position of the limiting tiling body 1, ensuring the accurate position of the limiting tiling body 1 after the lateral movement stops. When the limiting tiling body 1 moves to the detection position, the fourth electric push rod 53 in the first sealing detection unit 16 and the second sealing detection unit 17 operates. The fourth electric push rod 53 can drive the telescopic detection cylinder 52 to slide in the middle of the first fixed support frame 54, so that the first mating sealing ring 56 in the first sealing detection unit 16 is inserted. The first mating sealing ring 56 in the second sealing detection unit 17 is inserted into the second mating sealing ring 31, so that the first mating sealing insert ring 56 in the second sealing detection unit 17 is inserted into the second mating sealing ring 31. The delivery connecting pipe 50 in the first sealing detection unit 16 is connected to an external nitrogen delivery supply device through a hose. Nitrogen gas at a specified pressure and flow rate is continuously and stably delivered into the telescopic detection cylinder 52 through the delivery connecting pipe 50. At this time, the gas pressure sensor 55, flow rate sensor 57, and vortex flow sensor 58 installed on the telescopic detection cylinder 52 in the first sealing detection unit 16 can detect the pressure and flow rate of the nitrogen gas inside the telescopic detection cylinder 52, and transmit the detected values to the internal control system, which automatically controls the operation of the solenoid valve 51, combined with the external... The nitrogen supply system is equipped with auxiliary adjustment and control to regulate the flow rate of nitrogen entering the telescopic detection cylinder 52, ensuring that the flow rate of nitrogen entering the first sealing detection unit 16 for detection is stable and within a specified range. Furthermore, when the solenoid valve 51 in the first sealing detection unit 16 opens and closes, the solenoid valve 51 in the second sealing detection unit 17 adjusts synchronously to ensure the accuracy of the detection results. The nitrogen flow is intercepted by a microporous membrane at the center of the limiting support frame 24 before entering the telescopic detection cylinder 52 in the second sealing detection unit 17. The flow rate is then detected by the gas pressure sensor 55, flow rate sensor 57, and vortex flow sensor 58 within the second sealing detection unit 17. Pressure and flow rate are measured by the gas pressure sensor 55, flow rate sensor 57, and vortex flow sensor 58 in the first and second sealing detection units 16 and 17, respectively. The measured values are then transmitted to an external data processing device or system. Combined with preset algorithms such as averaging, outlier removal, and curve fitting, the pore permeability indicators of the microporous membrane, such as air permeability, porosity, and pore flow rate, are calculated. After docking with the limiting and flattening body 1, the first and second sealing detection units 16 and 17 can continuously detect for a specified time, obtaining multiple sets of data for thorough analysis. After detection, the first and second sealing detection units 16 and 17 separate from the limiting and flattening body 1, and the detected microporous membrane is removed from inside the limiting support frame 24.The limiting and flattening body 1 is moved to below the cleaning and feeding section 15 by repeating the above steps, and the microporous membrane to be tested is added again. This allows the device to easily and quickly achieve continuous testing, making the testing more convenient and the results more accurate.
[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic continuous detection device for the pore permeability of microporous membrane production, comprising a limiting flattening body (1), a track support plate (5), a sliding support plate (6), a moving adjusting toothed plate (7), a support leg (8), a first motor (9), a synchronous rotating wheel (10), a support frame (11), a first drive gear (12), a synchronous rotating belt (13), a synchronous rotating rod (14), a cleaning and feeding section (15), a first sealing detection section (16), and a second sealing detection section (17), characterized in that: The track support plates (5) are symmetrically distributed, and the support legs (8) are symmetrically distributed at the bottom of the track support plates (5). The upper ends of the support legs (8) are fixedly connected to the bottom ends of the track support plates (5). The sliding support plates (6) are symmetrically distributed, and the two sliding support plates (6) are respectively slidably engaged on the two track support plates (5). The two movable adjusting tooth plates (7) are respectively fixedly connected to the outer ends of the two sliding support plates (6). The limiting flat body (1) is set between the sliding support plates (6). The first sealing detection part (16) is set above the limiting flat body (1), and the second sealing detection part (17) is set below the limiting flat body (1). The support frame (11) is symmetrically fixedly connected to the bottom ends of the track support plates (5). The first drive gear (12) rotates. The moving clip is connected inside the support frame (11). The synchronous rotating wheel (10) is fixedly connected to the middle of the outer end of the first drive gear (12). The synchronous rotating belt (13) is set between the synchronous rotating wheels (10) on the same side. The first motor (9) is fixedly installed on the outer end of a support frame (11). The driving end of the first motor (9) is fixedly connected to the middle of the synchronous rotating wheel (10) and the first drive gear (12). The first drive gear (12) is meshed with the bottom end of the movable adjusting tooth plate (7). The middle of the first drive gear (12) located at the end of the movable adjusting tooth plate (7) is fixedly connected by the synchronous rotating rod (14). The cleaning and feeding part (15) is set on the upper part of the end of the track support plate (5) away from the limit flat body (1). The sliding support plate (6) is fixedly installed with a compression detection plate (2) at both ends, the track support plate (5) is fixedly installed with a first pressure sensor (3) at both ends, and a compression detection spring (4) is fixedly connected to the middle of the inner end of the first pressure sensor (3). The first sealing detection part (16) and the second sealing detection part (17) have the same structure.
2. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 1, characterized in that: The limiting flat body (1) includes a limiting device (18), a fixed support chassis (19), a second drive gear (20), a limiting support base (21), and a second motor (22). The fixed support chassis (19) is fixedly connected to the bottom end of the limiting support base (21) by bolts. The second drive gear (20) rotates evenly and is engaged on the limiting support base (21). The second motor (22) is fixedly installed on the bottom end of the limiting support base (21). The driving end of the second motor (22) is fixedly connected to the middle of the bottom end of a second drive gear (20). The limiting device (18) is set on the limiting support base (21).
3. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 2, characterized in that: The limiting device (18) includes a limiting support frame (24), a first toothed ring (25), a rotation adjusting ring (26), a second toothed ring (27), a limiting support plate (28), a limiting adjusting part (29), a first mating sealing ring (30), a second mating sealing ring (31), and a rotation ring (32). The first toothed ring (25) is fixedly installed on the outside of the rotation adjusting ring (26), and the second toothed ring (27) is fixedly installed on the upper end of the rotation adjusting ring (26). The limiting support frame (24) is located on the rotation adjusting ring. In the middle of (26), the limiting support plate (28) is evenly arranged inside the gap between the limiting support frame (24) and the rotating adjustment ring (26). The first docking sealing ring (30) is fixedly installed at the upper end of the limiting support frame (24), and the second docking sealing ring (31) is fixedly installed at the bottom end of the limiting support frame (24). The limiting adjustment part (29) is evenly distributed on the limiting support plate (28) and the limiting support frame (24). The rotating ring (32) is fixedly installed at the bottom end of the rotating adjustment ring (26).
4. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 3, characterized in that: The limiting adjustment part (29) includes a limiting plate (33), a first electric push rod (34), a lifting mounting plate (35), a second electric push rod (36), a pressing claw (37), a pressing roller (38), a mounting bracket (39), a second pressure sensor bracket (40), a mounting hole (41), a lifting mounting bracket (42), a mounting end (43), a third electric push rod (44), a fixed connecting rod (45), a sliding limiting block (46), an adjusting threaded rod (47), a rotating adjusting column (48), and a rotating adjusting gear (49). The rotating adjusting column (48) is rotatably engaged inside the upper end of the limiting support plate (28). The middle part of the spur gear (49) is fixedly connected to the inner end of the rotating adjusting column (48). The adjusting threaded rod (47) is threadedly inserted into the inner part of the outer end of the rotating adjusting column (48). The sliding limit block (46) is fixedly connected to the end of the adjusting threaded rod (47) away from the rotating adjusting column (48). The fixed connecting rod (45) is fixedly connected to the side end of the sliding limit block (46) away from the adjusting threaded rod (47) by bolts. The mounting end (43) is fixedly connected to the end of the fixed connecting rod (45) away from the sliding limit block (46). The third electric push rod (44) is fixedly mounted by bolts. The second pressure sensor bracket (40) is located below the mounting end (43) and the bottom end of the third electric push rod (44) is fixedly connected to the upper end of the second pressure sensor bracket (40). The lifting mounting bracket (42) is fixedly connected to the bottom end of the second pressure sensor bracket (40). The mounting holes (41) are symmetrically opened through the lifting mounting bracket (42). The limiting plate (33) is symmetrically fixedly installed at the bottom end of the lifting mounting bracket (42). The second electric push rod (36) is fixedly installed at the middle of the bottom end of the lifting mounting bracket (42). The lifting mounting plate (35) is fixedly installed at the middle of the bottom end of the lifting mounting bracket (42). The two ends of the first electric push rod (34) are slidably engaged with the limiting plate (33). The bottom end of the second electric push rod (36) is fixedly connected to the upper middle part of the lifting mounting plate (35). The first electric push rod (34) is symmetrically fixedly installed on the upper part of both ends of the lifting mounting plate (35) by bolts. The lower part of the lifting mounting plate (35) is symmetrically provided with mounting bracket (39) and pressing tooth (37). The pressing roller (38) is rotatably installed inside the mounting bracket (39). The bottom end of the symmetrically distributed first electric push rod (34) passes through the lifting mounting plate (35) and is fixedly connected to the upper middle part of the mounting bracket (39) and pressing tooth (37).
5. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 4, characterized in that: The first sealing detection unit (16) includes a conveying connection pipe (50), a solenoid valve (51), a telescopic detection cylinder (52), a fourth electric push rod (53), a first fixed support frame (54), a gas pressure sensor (55), a first mating sealing ring (56), a flow rate sensor (57), and a vortex flow sensor (58). The fourth electric push rod (53) is evenly fixedly installed in the middle of the first fixed support frame (54), and the telescopic detection cylinder (52) is slidably engaged in the middle of the first fixed support frame (54). The upper end of the four electric push rods (53) is fixedly connected to the upper part of the telescopic detection cylinder (52). The solenoid valve (51) is fixedly installed at the upper end of the telescopic detection cylinder (52). The conveying connection pipe (50) is fixedly installed at the middle of the upper end of the solenoid valve (51). The first mating sealing ring (56) is fixedly connected to the bottom end of the telescopic detection cylinder (52). The gas pressure sensor (55), flow rate sensor (57) and vortex flow sensor (58) are evenly and alternately distributed and fixedly installed at the bottom of the telescopic detection cylinder (52).
6. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 5, characterized in that: The cleaning and feeding unit (15) includes a third motor (59), a fixed support plate (60), a fifth electric push rod (61), a cleaning sponge block (62), a sliding support block (63), a sixth electric push rod (64), a support ring (65), a second fixed support frame (66), a guide limiting tube (67), a second docking sealing ring (68), a seventh electric push rod (69), a tapered guide tube (70), a pressing plate (71), a conveying pipe (72), and a drive rod (73). The guide limiting tube (67) is slidably snapped into the second... In the middle of the fixed support frame (66), the second mating sealing ring (68) is fixedly installed at the bottom end of the guide limiting tube (67), the tapered guide tube (70) is fixedly installed at the upper end of the guide limiting tube (67), the seventh electric push rod (69) is evenly fixedly installed in the middle of the second fixed support frame (66), the support ring (65) is fixedly installed in the upper part of the guide limiting tube (67), and the upper end of the seventh electric push rod (69) is fixedly connected to the bottom end of the support ring (65), the sliding support Block (63) is evenly slidably inserted into the upper end of the guide limiting tube (67), and the sliding support block (63) is located above the support ring (65). The sixth electric push rod (64) is evenly and symmetrically fixedly installed on the support ring (65), and the front end of the sixth electric push rod (64) is fixedly connected to the outer end of the sliding support block (63). The fifth electric push rod (61) is symmetrically fixedly installed on the second fixed support frame (66), and the fifth electric push rod (61) is distributed on the guide limiting tube (67). On both sides of the fifth electric push rod (61), the fixed support plate (60) is fixedly installed between the upper ends of the fifth electric push rod (61), the upper end of the drive rod (73) is rotatably engaged in the middle of the fixed support plate (60), the drive end of the third electric motor (59) is fixedly connected to the upper end of the drive rod (73), the pressing plate (71) is fixedly connected to the bottom end of the drive rod (73), the cleaning sponge block (62) is fixedly installed at the bottom end of the pressing plate (71), and the conveying pipe (72) is evenly arranged on the pressing plate (71).
7. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 6, characterized in that: The first fixed support frame (54) in the first sealing detection unit (16) is U-shaped, the first fixed support frame (54) in the second sealing detection unit (17) is horizontal, the limit adjustment unit (29) is provided with six, the front end of the mounting end (43) in three consecutive adjacent limit adjustment units (29) is fixedly installed with a laser range sensor (23), the outside of the pressing claw (37) is fixedly wrapped with a rubber sleeve, and the interior of the limit support frame (24) is uniformly provided with placement grooves that are adapted to the front end structure of the fixed connecting rod (45).
8. The automatic continuous detection device for pore permeability in microporous membrane production according to claim 7, characterized in that: The two sides of the fixed support chassis (19) are fixedly connected to the sliding support plate (6). The first fixed support frame (54) in the first sealing detection part (16) and the second sealing detection part (17) is fixedly connected to the support leg (8). The second fixed support frame (66) is fixedly connected to the support leg (8) through the support rod. The first docking sealing ring (56) and the second docking sealing ring (68) are adapted to the first docking sealing snap ring (30) and the second docking sealing snap ring (31). The rotating snap ring (32) is rotatably engaged inside the limiting support base (21). The second drive gear (20) is engaged with the first docking sealing snap ring (31). The first toothed ring (25) is engaged and connected. The bottom ends of the limiting support frame (24) and the limiting support plate (28) are fixedly connected to the limiting support base (21). The rotating adjustment gear (49) is engaged and connected to the second toothed ring (27). The sliding limiting block (46) is slidably engaged inside the limiting support frame (24). The fixed connecting rod (45) slides through the limiting support frame (24). Three conveying pipes (72) are provided. The bottom end of one conveying pipe (72) is located on the cleaning sponge block (62). The bottom ends of two conveying pipes (72) are connected to the ventilation holes provided inside the edge of the pressing plate (71).
Citation Information
Patent Citations
Online film micropore detector
CN220650542U