Damping ventilation strip, dry-type air-core reactor and installation method

By combining a mortise and tenon structure with elastic polyurethane damping material, the problems of encapsulation layer cracking and excessive noise caused by thermal cycling in dry-type hollow reactors are solved. This achieves adaptive stress release of the insulation layer and effective damping of mechanical vibration, thereby improving the insulation reliability and noise level of the equipment.

CN121506715AActive Publication Date: 2026-02-10XIAN XD POWER CAPACITOR CO LTD +1
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Patent Information

Application Number
CN202511934345.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-20
Publication Date
2026-02-10
Estimated Expiration
2045-12-20

AI Technical Summary

Technical Problem

Traditional dry-type air-core reactors are prone to cracking of the encapsulation layer under thermal cycling due to the rigid ventilation strip support structure, and cannot effectively dampen mechanical vibration, resulting in decreased equipment insulation reliability and excessive noise.

Method used

The damping ventilation strip, which combines a mortise and tenon structure with elastic polyurethane damping material, achieves adaptive micro-displacement of inner and outer encapsulation through the mortise and tenon structure. The elastic polyurethane damping material absorbs thermal cycle stress and reduces mechanical resonance by utilizing the viscoelastic energy dissipation characteristics of the damping material.

Benefits of technology

It effectively prevents insulation layer cracking, improves equipment insulation reliability, significantly reduces noise levels, extends equipment service life, and optimizes operational stability.

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Abstract

The invention discloses a damping ventilation strip, a dry-type air-core reactor and an installation method, and belongs to the technical field of dry-type air-core reactors. The damping ventilation strip provided by the invention comprises a first group of components and a second group of components which are in matched connection through a tenon-and-mortise structure; a gap is arranged between the first group of components and the second group of components, the gap is filled with an elastic polyurethane damping material, and a mortise and tenon joint type structure is adopted to replace a traditional plate type structure ventilation strip design, so that the inner and outer encapsulated insulating layers can be adaptive to micro displacement during thermal expansion and cold contraction, the insulating layers can be effectively prevented from cracking, and the service life of the insulating layers is prolonged. The high-elasticity damping material is combined to fill a mortise and tenon joint gap, deformation stress caused by thermal circulation is further absorbed, and the anti-fatigue performance of the encapsulating layer is improved; through the viscoelastic energy consumption characteristic of the damping material, the mechanical resonance risk can be reduced, the optimized composite structure can block a vibration transmission path, rigid collision between the winding and the encapsulating layer is reduced, and the overall noise level is remarkably reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of dry-type air-core reactors, in particular to a damping ventilation strip, a dry-type air-core reactor and a mounting method. BACKGROUND

[0002] Dry-type air-core reactors are key reactive power compensation and filtering devices in power systems. Due to their advantages such as no core, no magnetic saturation, good linearity, simple maintenance, etc., they are widely used in new energy power generation grid connection, flexible alternating current transmission (FACTS), rail transit and industrial power distribution, etc. With the advancement of smart grid construction and the increasing demand for power supply reliability, the market demand for dry-type air-core reactors continues to grow.

[0003] However, long-term operation practice shows that the traditional dry-type air-core reactor faces two prominent technical bottlenecks: when the reactor is running at rated load, the winding temperature rises significantly (usually up to 60K to 75K), causing material radial thermal expansion; and when power is off or the ambient temperature drops sharply, the winding will shrink accordingly. Since the ventilation strip is usually made of rigid composite materials such as epoxy glass fiber, there is a clear coefficient of thermal expansion (CTE) mismatch between the ventilation strip and the winding conductor (such as aluminum conductor, with a thermal expansion coefficient of about 23.4x10 -6 / K) and the encapsulating insulation layer (with a thermal expansion coefficient of about 5.4x10 -6 / K). Under the action of the cyclic thermal mechanical stress generated by frequent switching operations (which can exceed 5000 thermal cycles in a typical service life), the stress cannot be effectively released and buffered by the rigid support structure. According to the principle of mechanical conduction, the outermost encapsulating insulation layer is subjected to the maximum tensile stress when it expands, and the innermost encapsulating insulation layer is subjected to the maximum compressive stress when it cools and shrinks. The long-term concentration of this alternating stress easily causes micro-cracks in the inner and outer encapsulating insulation layers and gradually expands, eventually leading to cracking. After the insulation layer cracks, external moisture and contaminants easily invade, causing moisture hydrolysis of the inter-turn insulation, increasing the dielectric loss, and intensifying the partial discharge activity, which may even lead to inter-turn short circuit and equipment burning, seriously threatening the safety of the power grid and greatly shortening the service life of the equipment.

[0004] The CTE mismatch between the above-mentioned materials not only generates static stress, but also excites sustained mechanical vibration with a frequency of 100Hz to 400Hz (mainly 2 times the power frequency and its multiples) under the action of alternating electromagnetic field. The traditional rigid ventilation strip structure cannot effectively dampen and dissipate these vibration energies, resulting in amplification of the vibration through the support structure in the whole reactor, producing obvious structural noise with a sound pressure level of 65dB to 75dB or even higher.

[0005] At present, the main improvement ideas in the industry for the above problems are mainly concentrated in optimizing the formula of the encapsulating insulation material, improving the impregnation process or strengthening the external protective coating, although there is a certain effect, but it cannot fundamentally change the nature of the rigid connection and stress concentration between the encapsulating layer and the supporting structure. The existing ventilation strip design mainly focuses on the mechanical support and heat dissipation function, and the material and structure itself lack stress buffering and vibration damping capacity, which becomes the key path of stress transmission and noise amplification.

[0006] Therefore, how to solve the low long-term operation reliability and excessive noise of the dry-type air core reactor has become a technical problem to be solved by the technical personnel in the field. SUMMARY

[0007] The purpose of the present application is to provide a damping ventilation strip, a dry-type air core reactor and a mounting method, so as to overcome the problem that the traditional dry-type air core reactor adopts a rigid ventilation strip supporting structure, which causes the encapsulating layer to be subjected to alternating concentrated stress under thermal cycling and prone to cracking, and at the same time cannot effectively dampen the mechanical vibration generated by electromagnetic-thermal coupling, thereby causing the insulation reliability of the equipment to decrease and the operating noise to be too high.

[0008] The present application solves the above technical problems by the following technical solutions: The present application provides a damping ventilation strip, comprising: A first group of components and a second group of components are connected through a mortise and tenon structure. A gap is provided between the first group of components and the second group of components, and the gap is filled with an elastic polyurethane damping material.

[0009] Further improvement of the present application is that the first group of components and the second group of components are made of glass fiber reinforced unsaturated polyester resin material.

[0010] Further improvement of the present application is that the elastic polyurethane damping material in the gap is filled by pouring and solidification.

[0011] Further improvement of the present application is that the solidification time of the elastic polyurethane damping material is not less than 30 minutes.

[0012] The present application further provides a dry-type air core reactor, comprising a plurality of encapsulations, a damping ventilation strip as described above is provided between the first adjacent encapsulation and the last adjacent encapsulation, and a pre-impregnated molding ventilation strip is provided between the remaining adjacent encapsulations.

[0013] Further improvement of the present application is that the damping ventilation strip is placed vertically and uniformly along the circumference of the encapsulation.

[0014] Further improvement of the present application is that the damping ventilation strip is placed vertically and uniformly along the chord length of 70mm-80mm of the circumference of the encapsulation.

[0015] The further improvement of the present application is that the encapsulation is composed of epoxy resin impregnated glass fiber yarn winding.

[0016] The further improvement of the present application is that the pre-impregnated forming ventilation strip is made of glass fiber reinforced unsaturated polyester resin material through a drawing process.

[0017] The present application also provides a mounting method of the dry-type air-core reactor, comprising the following steps: The encapsulation is wound in sequence one by one, and the damping ventilation strip as described above is placed between the first adjacent encapsulation and the last adjacent encapsulation, and the pre-impregnated forming ventilation strip is placed between the remaining adjacent encapsulations until the winding of the last encapsulation is completed.

[0018] Compared with the prior art, the positive progress effect of the present application is that: The damping ventilation strip provided by the present application comprises a first group of components and a second group of components, which are connected through a mortise and tenon structure; a gap is arranged between the first group of components and the second group of components, and the gap is filled with an elastic polyurethane damping material. The mortise and tenon structure is used to replace the traditional plate structure ventilation strip design, so that the inner and outer encapsulation insulation layers can adapt to micro-displacement when they expand or contract due to heat, thereby avoiding the concentration of tensile / compressive stress caused by temperature changes, effectively preventing the insulation layer from cracking, and further absorbing the deformation stress caused by thermal cycling to improve the fatigue resistance of the encapsulation layer. Through the viscoelastic energy dissipation characteristics of the damping material, the risk of mechanical resonance can be reduced, the optimized composite structure can block the vibration transmission path, reduce the rigid collision between the winding and the encapsulation layer, and significantly reduce the overall noise level. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application.

[0020] Figure 1 It is a structural schematic diagram of the existing dry-type air-core reactor; Figure 2 It is a top view structural schematic diagram of the damping ventilation strip; Figure 3 It is a cross-sectional view schematic diagram of the assembly structure of the damping ventilation strip and the dry-type air-core reactor.

[0021] Among them, 1, the first group of components; 2, the gap; 3, the second group of components; 4, the damping ventilation strip; 5, the pre-impregnated forming ventilation strip; 6, the encapsulation. DETAILED DESCRIPTION

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of the embodiments of the present invention, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Furthermore, it should be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0027] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. This is an explanation of the present invention and not a limitation thereof.

[0028] See Figure 1In existing technologies, dry-type air-core reactors employ a multi-enclosed parallel winding structure, with conductive star arms connecting the upper and lower sections. Each enclosed winding has an insulating layer formed by epoxy resin-impregnated glass fiber yarn, creating a rigid circular sleeve support. Adjacent enclosed sections are vertically spaced by pre-impregnated ventilation strips 5, forming axial heat dissipation channels. These ventilation strips are made of glass fiber-reinforced unsaturated polyester resin, manufactured through impregnation, pre-forming, and hot-pressing curing processes. Common standard cross-sectional dimensions are 25mm×6mm and 19mm×6mm, with length L cut according to product specifications. They feature high hardness, high strength, low deformation rate, and excellent weather resistance. Under rated operating conditions, the reactor winding temperature rises to 60~75K, generating radial expansion stress. According to the principle of mechanical conduction, the outermost enclosed section bears the maximum tensile stress; while during power outages or sudden drops in ambient temperature, the winding contraction causes the innermost enclosed section to bear the maximum compressive stress. Frequent switching operations induce cyclic thermomechanical stress (typically >5000 cycles). Because each encapsulation is supported by rigid ventilation strips, this stress cannot be buffered and released, ultimately leading to: 1) cracks and fissures in the inner / outer encapsulation insulation layers, causing moisture penetration and increased dielectric loss; 2) deterioration of inter-turn insulation until breakdown and burnout; 3) plastic deformation and structural instability and detachment of the ventilation strips. Furthermore, due to the encapsulation insulation layer (CTE≈5.4×10⁻⁶), -6 / K), ventilation strips (CTE≈7.8×10) -6 / K) and winding conductor (CTE≈23.4×10 -6 The mismatch in the coefficient of thermal expansion (CTE) of the K-type structure will generate mechanical vibrations with a frequency of 100-400Hz during operation, resulting in structural noise with a sound pressure level of 65-75dB.

[0029] To solve the above problems, see [link to relevant documentation]. Figure 2 The present invention provides a damping ventilation strip, comprising: The first group of components 1 and the second group of components 3 are connected by a mortise and tenon joint structure. A gap 2 is provided between the first group of components 1 and the second group of components 3, and the gap 2 is filled with elastic polyurethane damping material.

[0030] To address the issues of encapsulation cracking and noise in dry-type air-core reactors caused by thermal stress and mechanical vibration during operation, this invention proposes a damping ventilation strip 4 based on a mortise and tenon structure and damping materials. Through a combination of structural innovation and material optimization, this achieves dual improvements: (1) Stress relief and crack resistance optimization The mortise and tenon structure replaces the traditional plate-type ventilation strip design, allowing the six inner and outer insulation layers to adapt to micro-displacements during thermal expansion and contraction. This avoids stress concentration caused by temperature changes in tension / compression, effectively preventing insulation layer cracking. Furthermore, the high-elasticity damping material filling the mortise and tenon gaps further absorbs deformation stress caused by thermal cycling, enhancing the fatigue resistance of the six insulation layers.

[0031] (2) Vibration suppression and noise reduction By utilizing the viscoelastic energy dissipation characteristics of the damping material, the axial and radial vibration energy generated during reactor operation is converted into heat energy for dissipation, reducing the risk of mechanical resonance. The optimized composite structure can block the vibration transmission path and reduce rigid collisions between the windings and the six-layer encapsulation, resulting in a significant reduction in the overall noise level (measured reduction of 5~10dB).

[0032] This solution simultaneously optimizes structural reliability and acoustic performance, providing a feasible technical path for the long-life, low-noise operation of dry-type air-core reactors.

[0033] By creating a gap 2 filled with elastic polyurethane damping material between the first group of components 1 and the second group of components 3, the damping ventilation strip 4 innovatively introduces a flexible stress buffer layer inside the support structure. The elastic polyurethane material possesses excellent elasticity and deformation recovery capabilities, effectively absorbing and releasing cyclic thermomechanical stresses caused by the mismatch in the coefficient of thermal expansion (CTE) between the winding conductor, the encapsulation insulation layer 6, and the ventilation strip. Especially during the thermal cycling process caused by frequent switching, this structure can significantly reduce the peak values ​​of alternating tensile and compressive stresses acting on the inner and outer encapsulation insulation layers 6 due to stress concentration, fundamentally inhibiting the initiation and propagation of microcracks, effectively preventing insulation layer cracking, thereby significantly improving the insulation reliability of the reactor during long-term operation and extending the equipment's service life.

[0034] Elastic polyurethane damping material possesses excellent viscoelasticity and high internal friction characteristics, enabling it to rapidly convert and dissipate the 100Hz-400Hz mechanical vibration energy excited by alternating electromagnetic fields into heat energy. This structure alters the transmission and amplification path of vibration in traditional rigid ventilation strips, achieving effective isolation and attenuation of the vibration source through an internal damping layer. This design significantly reduces the overall structural noise of the reactor, substantially suppressing the sound pressure level and effectively solving the problem of excessive noise in traditional dry-type air-core reactors, meeting increasingly stringent environmental and operational requirements.

[0035] The mortise and tenon joint between the first set of components 1 and the second set of components 3 not only ensures the mechanical strength and stability of the overall ventilation strip structure and facilitates assembly and positioning, but also works synergistically with the internal elastic damping layer. The mortise and tenon connection provides a reliable force transmission path, while the damping layer plays a role in regulating stress and vibration. This makes the overall connection more stable and its fatigue resistance superior when the ventilation strip is subjected to complex conditions such as drastic temperature changes and electromagnetic impacts.

[0036] Preferably, the first group of components 1 and the second group of components 3 are made of glass fiber reinforced unsaturated polyester resin material.

[0037] The first and second sets of components are made of high-strength, high-modulus glass fiber reinforced unsaturated polyester resin (commonly known as "glass fiber polyester"). Its coefficient of thermal expansion (CTE) is similar to that of epoxy glass fiber composite materials, ensuring the inherent and necessary structural compatibility and connection strength with the traditional encapsulated insulation layer. However, the key to this invention lies in introducing a gap 2 filled with elastic polyurethane damping material between the two rigid glass fiber polyester components. This constitutes a sandwich structure of "rigid component - flexible damping layer - rigid component." This structure creatively establishes a controllable, repeatably deformable stress buffer interface within the support system. When the reactor expands or contracts due to temperature changes, the rigid glass fiber polyester component provides stable geometric constraints and support, while the intermediate elastic polyurethane layer, through its large deformation capacity, actively absorbs and compensates for the stress caused by the aluminum conductor (CTE≈23.4×10⁻⁶). -6 / K), encapsulated in 6 layers (CTE≈5.4×10 -6 The majority of shear and tensile / compressive stresses resulting from the CTE difference between the encapsulation layer 6 and the glass fiber polyester component are transferred and dissipated into the flexible damping layer inside the ventilation strip, fundamentally altering the stress transmission path. This effectively protects the weakest encapsulation layer 6, preventing the generation and propagation of microcracks and significantly improving the durability of the insulation system under thermal cycling.

[0038] Glass fiber reinforced unsaturated polyester resin is rigid and has limited vibration damping effect, and may even amplify vibration. However, this invention combines it with a high-dissipation elastic polyurethane damping material, utilizing the property of polyurethane to convert a large amount of mechanical energy into heat energy under alternating stress. This combination makes the damping ventilation strip 4 exhibit excellent confined layer damping (CLD) effect: the rigid glass fiber polyester components on both sides act as a confined layer, forcing the elastic polyurethane layer in the middle to undergo strong shear deformation in the 100-400Hz vibration excited by electromagnetic force, thereby maximizing the dissipation of vibration energy and effectively isolating the vibration transmission path from the inside to the outside. This reduces the overall structural noise sound pressure level to a level far below that of traditional designs, solving the problem of excessive noise.

[0039] Preferably, the elastic polyurethane damping material in gap 2 is filled by curing after casting.

[0040] The liquid polyurethane prepolymer can fully flow and wet the cavities and surfaces formed by the tenon and mortise structures of the first and second sets of components 3 (glass fiber polyester parts) during the casting process, ensuring a thorough filling without dead corners or air bubbles. After curing, a strong chemical and physical bonding interface is formed between the polyurethane material and the glass fiber polyester parts, avoiding delamination, slippage, or stress concentration points caused by poor adhesion, thus ensuring the integrity of the "rigid-flexible-rigid" composite structure and the effectiveness of stress transfer. The casting process allows the polyurethane to cure in situ in a relaxed state. Compared with pressing prefabricated elastic sheets into the assembly, it can significantly reduce the residual stress inside the damping layer, putting it in its optimal working state from the initial stage and improving fatigue life. This process is suitable for filling gaps 2 with complex shapes, and it connects smoothly with the molding or pultrusion molding process of glass fiber polyester parts. It is easy to achieve automated or semi-automated production, ensuring the uniformity and stability of product performance, which is conducive to large-scale industrial applications. It eliminates the risk of fretting wear, loosening, or uneven aging rates between components that may be caused by long-term thermal cycling and vibration. The polyurethane material is securely encapsulated between rigid components, reducing direct contact with the external environment, which helps slow down its aging and ensures that the damping function remains stable throughout the entire equipment life cycle.

[0041] From a manufacturing perspective, the ventilation strip is produced as an independent, prefabricated functional module. The casting process ensures controllable manufacturing quality and convenient inspection of the four modules of the damping ventilation strip (the damping layer performance can be controlled via process parameters). If needed, it can be replaced as a whole relatively easily, improving the feasibility of future maintenance.

[0042] Preferably, the curing time of the elastic polyurethane damping material is not less than 30 minutes.

[0043] See Figure 3 Based on the same inventive concept, the present invention also provides a dry air reactor, comprising multiple encapsulations 6, wherein a damping ventilation strip 4 as described above is provided between the first adjacent encapsulation 6 and the last adjacent encapsulation 6, and a pre-impregnated molded ventilation strip 5 is provided between the remaining adjacent encapsulations 6.

[0044] If all internal ventilation strips use damping ventilation strips 4, the expansion or contraction will be too large, causing internal winding displacement. Since force and noise diffuse inwards and outwards through rigid contact, it is only necessary to have buffer interfaces at the outermost and innermost adjacent enclosures, using damping ventilation strips 4, while using pre-impregnated ventilation strips 5 between the remaining adjacent enclosures 6. The damping ventilation strips 4 primarily absorb the deformation stress caused by thermal cycling of all materials in the reactor product, improving the fatigue and crack resistance of the enclosure 6 layers. Simultaneously, they convert the axial and radial vibration energy generated during the operation of the dry-type air-core reactor into heat energy for dissipation, reducing the risk of mechanical resonance and thus lowering the product's operating noise.

[0045] Preferably, the damping ventilation strip 4 is placed vertically and evenly along the circumference of the enclosure 6.

[0046] The radial stress generated by thermal expansion and contraction of the enclosure 6 is evenly distributed to each damping ventilator 4, avoiding stress concentration in local areas. The stress amplitude borne by each damping unit is significantly reduced, allowing it to operate in a more optimal buffer zone, further improving the reliability and durability of the entire stress buffering system.

[0047] Preferably, the damping ventilation strip 4 is placed vertically and evenly along the circumferential chord length of the enclosure 6, which is 70mm to 80mm.

[0048] Analysis and experimental verification have shown that this chord length range is the optimal range calculated based on the mechanical characteristics (stiffness, thickness) and thermal expansion amplitude of the enclosure 6 of a typical-sized dry-type hollow reactor. It ensures that the bending stress of the enclosure 6 segments between adjacent support points remains within a safe range during thermal deformation, while allowing each damping ventilator 4 to fully utilize its elastic deformation capacity to absorb its assigned stress, thus minimizing the overall stress level and maximizing the utilization of buffer resources.

[0049] Preferably, the encapsulation 6 is made of epoxy resin impregnated glass fiber yarn wound together.

[0050] Encapsulation formed by epoxy resin impregnated glass fiber yarn winding 6 has excellent electrical insulation properties and mechanical strength, but its interlaminar shear strength is relatively low, and its coefficient of thermal expansion (approximately 5.4 × 10⁻⁶) is also low. -6 The difference between the epoxy fiberglass encapsulation 6 and aluminum conductors is significant. Traditional rigid ventilation strips, rigidly connected to this encapsulation 6, directly transfer enormous in-plane shear stress and normal tensile / compressive stress to the laminated structure of the encapsulation 6 during thermal cycling, easily leading to interlayer debonding and microcracks. This invention, through the elastic buffer layer of the damping ventilation strip 4, transforms the concentrated stress generated by the rigid contact into a significantly attenuated and more evenly distributed load acting on the surface of the encapsulation 6, thereby effectively protecting the weakest interlayer interface of the epoxy fiberglass encapsulation 6 and significantly improving its thermal fatigue resistance.

[0051] In a specific embodiment of the present invention, the pre-impregnated molded ventilation strip 5 is made of glass fiber reinforced unsaturated polyester resin material by a drawing process.

[0052] Pre-impregnated molded ventilation strips (typically traditional epoxy fiberglass rectangular strips) are mature standard parts in the industry, with relatively low costs. They can effectively control the overall material costs of the product while ensuring a significant improvement in overall performance, achieving an optimal balance between performance and cost.

[0053] Based on the same inventive concept, the present invention also provides an installation method for a dry-type air-core reactor, comprising the following steps: Wrap the envelopes 6 one by one in sequence. Place the damping ventilation strip 4 as described above between the first adjacent envelope 6 and the last adjacent envelope 6. Place the pre-impregnated molded ventilation strip 5 between the remaining adjacent envelopes 6 until the last envelope 6 is completed.

[0054] Installation method: 1. Installation method of damping ventilation strip 4: Fix the first set of components 1 and the second set of components 3 in a mold with the same thickness, and then pour elastic polyurethane into the gap 2 between the two until it is full. After curing for 30 minutes, demold.

[0055] 2. Installation method of damping ventilation strip 4 and reactor: See Figure 3 The encapsulations from the inside out are, in order, the first encapsulation, the second encapsulation, the third encapsulation, ..., the (N-1)th encapsulation and the outermost Nth encapsulation; After the first encapsulation is wound, a damping ventilation strip 4 is placed vertically and evenly along the 70-80mm chord length of the encapsulation circumference. Then, the second encapsulation to the N-1 encapsulation are wound in sequence. For adjacent encapsulations between the second encapsulation and the N-1 encapsulation, a traditional pre-impregnated ventilation strip 5 is placed vertically and evenly along the 70-80mm chord length of the encapsulation circumference. After the N-1 encapsulation is wound, a damping ventilation strip 4 is placed vertically and evenly along the 70-80mm chord length of the outer circumference of the encapsulation. Finally, the outermost Nth encapsulation is wound.

[0056] Damping ventilation strip features: stable structure, strong buffering capacity, and the damping elastic polyurethane material has excellent weather resistance and a long service life; Reactor features: strong crack resistance, safe and stable product operation; noise can be reduced by 5~10dB, and pollution is low.

[0057] The damping ventilation strip 4 mainly absorbs the deformation stress caused by thermal cycling of all materials in the reactor product, improves the fatigue resistance and crack resistance of the 6-layer encapsulation, and converts the axial and radial vibration energy generated during reactor operation into heat energy for dissipation, reducing the risk of mechanical resonance, thereby reducing product operating noise.

[0058] Finally, it should be noted that the embodiments listed above are merely one or more specific manifestations of the technical solution of this invention. Their purpose is to clearly illustrate the concept, principle, and application of this invention through specific examples, and is by no means intended to limit the scope of protection of this invention to these specific embodiments. In fact, the true value of this invention lies in its proposed technical ideas and innovations, rather than its manifestations or implementation methods.

[0059] For those skilled in the art, after thoroughly reading and understanding the technical solution of this invention, they are fully capable of making various changes, modifications, or equivalent substitutions to the specific implementation of the invention based on their own professional knowledge and skills. These changes may include, but are not limited to: adjusting the range of technical parameters, optimizing the algorithm flow to improve efficiency, and replacing some technical components to achieve better compatibility or reduce costs. As long as these modified technical solutions substantially retain the technical features claimed by the original invention, that is, they can still achieve the core functions and effects of this invention, then these changes should be considered to fall within the scope of protection of the pending claims of this invention.

[0060] Furthermore, with the continuous progress and development of technology, new technical means and methods are constantly emerging, which provides ample space for further improvement and perfection of this invention. Therefore, the scope of protection of this invention should also include reasonable and foresightful improvements and extensions based on existing technology. As long as these improvements and extensions do not depart from the basic principles and core concepts of this invention, they should be considered equivalents of this invention and are equally protected by patent rights.

Claims

1. A damping ventilation strip, characterized in that, include: The first set of components (1) and the second set of components (3) are connected by a mortise and tenon joint. A gap (2) is provided between the first group of components (1) and the second group of components (3), and the gap (2) is filled with elastic polyurethane damping material.

2. A damping ventilation strip according to claim 1, characterized in that, The first group of components (1) and the second group of components (3) are made of glass fiber reinforced unsaturated polyester resin material.

3. A damping ventilation strip according to claim 1, characterized in that, The elastic polyurethane damping material in the gap (2) is filled by casting and curing.

4. A damping ventilation strip according to claim 2, characterized in that, The curing time for the elastic polyurethane damping material is no less than 30 minutes.

5. A dry-type air-core reactor, characterized in that, It includes multiple encapsulations (6), with a damping ventilation strip (4) as described in any one of claims 1 to 4 between the first adjacent encapsulation (6) and the last adjacent encapsulation (6), and a pre-impregnated molded ventilation strip (5) between the remaining adjacent encapsulations (6).

6. A dry-type air-core reactor according to claim 5, characterized in that, The damping ventilation strip (4) is placed vertically and evenly along the circumference of the enclosure (6).

7. A dry-type air-core reactor according to claim 6, characterized in that, The damping ventilation strip (4) is placed vertically and evenly along the circumferential chord length of the enclosure (6) for 70mm~80mm.

8. A dry-type air-core reactor according to claim 5, characterized in that, The encapsulation (6) is made of epoxy resin impregnated glass fiber yarn wound together.

9. A dry-type air-core reactor according to claim 5, characterized in that, The pre-impregnated molded ventilation strip (5) is made of glass fiber reinforced unsaturated polyester resin material by a drawing process.

10. A method for installing a dry-type air-core reactor, characterized in that, Includes the following steps: Wrap the envelopes (6) one by one in sequence, place the damping ventilation strip (4) as described in any one of claims 1 to 4 between the first adjacent envelope (6) and the last adjacent envelope (6), and place the pre-impregnated molded ventilation strip (5) between the remaining adjacent envelopes (6) until the last envelope (6) is wound.

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