10kV pole-mounted transformer platform complete equipment with monitoring and state identification module
Through three-dimensional multi-angle monitoring and external auxiliary protection and adjustment mechanisms, the 10kV pole-mounted transformer is monitored and cooled in real time, solving the problem of failure to detect early signs of faults in a timely manner, and improving the convenience of maintenance and the life of the equipment.
Patent Information
- Application Number
- CN202511989883.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-26
- Publication Date
- 2026-02-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing 10kV pole-mounted transformer sets lack auxiliary detection components, which makes it impossible to detect early signs of faults in time, leading to the expansion of faults and increased maintenance costs.
The system employs a three-dimensional multi-angle monitoring mechanism and an external auxiliary protection and adjustment mechanism. Multiple sets of sensors monitor the transformer's operating parameters in real time. Combined with the insulating oil circulation and cooling system, it enables early fault detection and effective cooling.
It improves the convenience of transformer fault diagnosis and repair, reduces maintenance costs, extends service life, optimizes the detection and cooling process, and reduces noise pollution.
Smart Images

Figure CN121528720A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transformers, in particular to a 10kV pole-mounted transformer substation with a monitoring and state recognition module. BACKGROUND
[0002] The pole-mounted transformer substation is an integrated power distribution device installed on a pole, with a transformer as the core, integrating high-voltage modules and low-voltage modules, used to convert 10kV high-voltage power into 0.4kV low-voltage power, providing power supply for urban and rural residents, industrial and commercial users. The pole-mounted transformer substation is a key device for the "last mile" of the distribution network, which realizes the conversion and distribution of electric energy in a simple and efficient way, and is particularly suitable for urban and rural distribution scenarios with dispersed load and small capacity. With the development of smart grids, modern pole-mounted transformers are integrating more automation functions and becoming important nodes of smart distribution networks. Therefore, a transformer capable of adjusting temperature in different zones is disclosed in Chinese Patent No. CN202511154930.7, which starts the second motor to drive the adjusting frame to rotate, adjusts the inlet size of each zone of the circulating pipeline, and then adjusts the cooling water flow rate of each zone of the circulating pipeline, achieving the effects of adjusting temperature in different zones, improving equipment operation efficiency and prolonging service life. However, the current transformer substation lacks corresponding auxiliary detection elements during use, so that the transformer cannot be discovered in time when it shows signs of failure during use, causing the small faults on the transformer to gradually expand, thereby reducing the maintenance convenience of the transformer and increasing the maintenance cost of the transformer. SUMMARY
[0003] The present application provides a 10kV pole-mounted transformer substation with a monitoring and state recognition module, which can effectively solve the problem of the current transformer substation lacking corresponding auxiliary detection elements during use, causing the transformer to be unable to be discovered in time when it shows signs of failure during use, causing the small faults on the transformer to gradually expand, thereby reducing the maintenance convenience of the transformer and increasing the maintenance cost of the transformer.
[0004] To achieve the above purpose, the present application provides the following technical scheme: a 10kV pole-mounted transformer substation with a monitoring and state recognition module, comprising a mounting rack, the mounting rack is internally fixedly connected with a fixing hoop at both ends, the mounting rack is provided with a transformer main body at the top end, and a bottom control box is installed at the bottom end of the mounting rack. The transformer main body is provided with a three-dimensional multi-angle monitoring mechanism, which detects the operating parameters inside and outside the transformer in real time through a plurality of groups of sensors arranged at different positions, so that the transformer can be discovered in time when it fails. The three-dimensional multi-angle monitoring mechanism includes a lower oil guide tank; The transformer body is connected to a lower oil guide tank at the bottom, and a bottom filter treatment box is connected to the bottom of the lower oil guide tank. The lower oil tank is equipped with an external circulation pump on one side, and the end of the pump is connected in sequence to a front liquid guide tube, a glass observation tube, and a transfer liquid tube. The front of the arc-shaped suspension is equipped with a sampling camera, a fixed mounting plate, and an external vibration sensor via a front mounting bracket. The lower oil guide tank and the bottom filter treatment tank are jointly equipped with an internal temperature conducting box, a liquid guiding fine suspension tube, a detection suspension flat box, a flexible isolation silicone sheet and a pressure sensor. The bottom of both ends of the inner cavity of the detection suspension box is fixedly connected to a rectangular mounting block. The end of the liquid guiding thin suspension tube is connected to a rectangular inner guide box. Both ends of the rectangular inner guide box are snapped with telescopic elastic flat rods. Internal vibration sensors are installed at both ends of the telescopic elastic flat rods.
[0005] Preferably, the top of the fixed mounting plate is connected to the bottom of the transformer main body box by bolts, and the output terminals of the sampling camera and the external vibration sensor are both connected to the external receiving device.
[0006] Preferably, a heat dissipation return box is fixedly connected to one side of the bottom of the bottom filter treatment box; A drive box is fixedly connected to one end of the pre-transfer liquid tube at the bottom position of the glass observation tube. An internal rotating paddle is installed inside the drive box via a rotating shaft. A transfer back tube is fixedly connected to one side of the drive box. An arc-shaped suspension is fitted to the outer end of the glass observation tube. Both ends of the glass observation tube are rotatably connected to transverse rotating blades through round tubes. An inclined scraper is fixedly connected at equal intervals along the circumferential direction between the two transverse rotating blades. A side supplement light plate is installed on the side of the arc-shaped suspension. An internal inclined filter screen is installed at an angled position in the inner cavity of the bottom filter treatment box corresponding to the end position of the transfer back pipe, and a slag discharge bend pipe is fixedly connected to one side of the bottom of the bottom filter treatment box corresponding to the bottom position of the internal inclined filter screen. An auxiliary horizontal limiting spring is engaged inside the rectangular inner guide box at the position between the two telescopic elastic flat rods. The internal temperature-conducting box is fixedly connected to the support rectangular suspension box on both sides corresponding to the position inside the bottom filter treatment box. The support rectangular suspension box is fixedly installed with support end springs at both ends corresponding to the bottom position of the transformer body. The support end springs are slidably engaged with support lifting columns at the top positions of both ends of the support rectangular suspension box. The heat dissipation return box has a return pump fixedly connected to the middle of both ends of the side via a pipe. The return pump is powered by an external power source. A return outer bend is fixedly connected to the middle of one end of the return pump. A return rectangular tube is fixedly connected to the end of the return outer bend at the top of the inner side of the transformer body. A top temperature sensor is embedded in the middle of one end of the return rectangular tube.
[0007] Preferably, the external circulation pump is powered by an external power source, the end of the transfer back tube is connected to the middle of the side of the bottom filter treatment box, the outer arc surface of the transverse rotating blade is in close sliding contact with the inner wall of the glass observation tube, and the outer side of the inclined scraper is in close sliding contact with the inner wall of the glass observation tube.
[0008] Preferably, the internal temperature-conducting box is filled with heat-conducting oil, and the internal temperature-conducting box extends through both the lower oil-conducting box and the bottom filter treatment box. The bottom end of the pressure sensor is tightly fitted to the inner wall of the detection suspension box, and the end of the detection suspension box is sealed with a rubber stopper.
[0009] Preferably, an air-filled bladder is bonded to the top of the inner cavity of the supporting rectangular suspension box, the outer side of the supporting lifting column is tightly slidably fitted with the side wall of the supporting rectangular suspension box, and a rubber sleeve is bonded to the outer side of the top of the supporting lifting column, with the top surface of the rubber sleeve tightly fitted with the bottom surface of the transformer body.
[0010] Preferably, the return rectangular tube is embedded in the inner cavity of the transformer body, and a drain outlet is provided through the middle of the top and bottom surfaces of the return rectangular tube. The signal output terminals of the internal vibration sensor and the top temperature sensor are connected to an external receiving device.
[0011] Preferably, the mounting frame is equipped with an external auxiliary protection adjustment mechanism; The external auxiliary protection adjustment mechanism includes a support suspension; A support suspension is bolted to the inner side of the mounting frame at the position corresponding to the bottom of the drive box. An air guide box is fixedly connected to the top of the support suspension at the position corresponding to the bottom of the drive box. An air guide drive blade is fixedly connected to the bottom of the internal rotating blade at the position corresponding to the inside of the air guide box via a connecting shaft. An air inlet rectangular tube is fixedly connected to one side of the air guide box, and an exhaust rectangular tube is fixedly connected to the other side of the air guide box. An air guide inclined tube is fixedly connected to the end of the exhaust rectangular tube, and a blowing diffusion front box is fixedly connected to the end of the air guide inclined tube at the middle position of one side of the heat dissipation return box. A collection box is fixedly connected to the middle of one side of the heat dissipation return box. An auxiliary blowing fan is fixedly connected at equal and uniform intervals to the middle of one side of the collection box. A liquid guide pipe is fixedly connected to the end of the auxiliary blowing fan. A blowing top box is fixedly connected to the end of the liquid guide pipe at the position corresponding to the top edge of the transformer body. A protective top net is embedded and installed at the air outlet position on the bottom surface of the blowing top box.
[0012] Preferably, a rectangular dustproof net is embedded at the end of the air inlet rectangular tube, and the air outlet of the blowing diffusion box is aligned with the heat dissipation fins at the bottom of the heat dissipation return box.
[0013] Preferably, the auxiliary blowing fan is powered by an external power source, and the top surface of the blowing top box is flush with the top surface of the transformer body.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use. 1. A three-dimensional multi-angle monitoring mechanism is set up. Through the cooperation of various components within the three-dimensional multi-angle monitoring mechanism, the detection process during transformer use is optimized. External vibration sensors, pressure sensors, internal vibration sensors, and top temperature sensors arranged in different positions monitor the operating status of the transformer. Furthermore, the working status is monitored in real time by measuring the internal temperature of the transformer, the hydraulic oil level, and the vibration of the internal and external environment. When abnormal data is detected in the transformer, a response can be made and maintenance can be carried out. This effectively avoids the failure to detect small faults in time during transformer operation, which may lead to major faults. It improves the convenience of transformer maintenance and reduces the maintenance cost of the transformer. Simultaneously, utilizing the principle of thermal expansion and contraction of the heat-conducting oil inside the internal temperature-conducting box, the temperature change of the insulating oil inside the transformer synchronously drives the telescopic elastic flat rod to extend and retract, indirectly adjusting the installation cantilever length of the internal vibration sensor. This allows the vibration amplitude of the internal vibration sensor to change with the temperature change of the insulating oil. By comparing the data from the internal vibration sensor with the data from the top temperature sensor, the accuracy of various data detection inside the transformer is further improved. Furthermore, through the cooperation of the glass observation tube, the side supplementary light plate, and the sampling camera, the state of the insulating oil is image sampled, allowing remote maintenance personnel to more intuitively and clearly judge the physical and chemical state of the insulating oil inside the transformer. This expands the types of data sampled during transformer inspection and further improves the monitoring effect of the transformer. Furthermore, during the internal circulation testing of the insulating oil in the transformer body, the insulating oil is filtered to reduce its aging rate, indirectly improving the overall service life of the transformer and extending its maintenance cycle. At the same time, the lifting of the support column increases the tightness of the installation between the transformer body and the mounting frame, effectively reducing the noise generated by natural vibrations during transformer operation, reducing noise pollution during transformer use, and improving the overall environmental friendliness of the transformer.
[0015] 2. An external auxiliary protection adjustment mechanism is set up. Through the cooperation between the various components inside the external auxiliary protection adjustment mechanism, the auxiliary cooling process during the operation of the transformer is optimized. The redundant kinetic energy during the circulation of insulating oil is fully utilized. The circulation of insulating oil drives the airflow inside the air guide box, and the airflow through the diffuser box provides auxiliary heat dissipation for the insulating oil flowing through the heat dissipation return box. This effectively improves the heat dissipation efficiency of the insulating oil circulation process inside the transformer and improves the kinetic energy utilization rate during the operation of the transformer complete set of equipment. Meanwhile, by using an auxiliary blowing fan in conjunction with the blowing top box, a continuous downward airflow can be formed on the outside of the transformer body. This continuous airflow provides continuous heat dissipation to the outside of the transformer body, ensuring that the transformer has good heat dissipation performance during normal operation and further improving the stability and service life of the transformer.
[0016] In summary, by coordinating the various components within the three-dimensional multi-angle monitoring mechanism and the external auxiliary protection and adjustment mechanism, the transformer's detection and cooling process is optimized. Through the cooperation of multiple sensors, the transformer's temperature data, internal and external vibration data, and insulating oil image data are collected. By comparing and verifying different data, the accuracy of overall transformer monitoring is effectively improved, thereby reducing the convenience of transformer monitoring. Simultaneously, during the detection process, the internal insulating oil is filtered and cooled, effectively reducing the transformer's aging rate and extending its overall service life. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0018] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure at the bottom of the mounting frame of the present invention; Figure 3 This is a schematic diagram of the installation structure of the slag discharge bend bottom pipe of the present invention; Figure 4 This is a schematic diagram of the structure of the three-dimensional multi-angle monitoring mechanism of the present invention; Figure 5 This is a schematic diagram of the internal temperature-conducting box installation structure of the present invention; Figure 6 This is a schematic diagram of the internal inclined filter screen installation structure of the present invention; Figure 7 This is a schematic diagram of the internal structure of the inclined scraper of the present invention; Figure 8 This is a schematic diagram of the structure for installing the external vibration sensor of the present invention; Figure 9 This is a schematic diagram of the installation structure of the pressure sensor of the present invention; Figure 10 This is a schematic diagram of the internal vibration sensor installation structure of the present invention; Figure 11 This is a schematic diagram of the structure for mounting the top temperature sensor of the present invention; Figure 12 This is a schematic diagram of the external auxiliary protection adjustment mechanism of the present invention; Figure 13 This is a schematic diagram of the structure for installing the wind-guided drive blade of the present invention; The diagram shows: 1. Mounting platform; 2. Fixing hoop; 3. Transformer body; 4. Bottom control box; 5. Three-dimensional multi-angle monitoring mechanism; 501. Lower oil guide tank; 502. Bottom filter treatment box; 503. Heat dissipation and return box; 504. External circulation pump; 505. Front liquid guide pipe; 506. Glass observation tube; 507. Transfer liquid pipe; 508. Drive round box; 509. Internal rotating paddle; 510. Transfer back pipe; 511. Mounting arc suspension; 512. Lateral rotating paddle blade; 513. Inclined scraper; 514. Side supplementary lighting plate; 515. Front mounting bracket; 516. Sampling camera; 517. Fixed mounting vertical plate; 518. External vibration sensor; 519. 520. Internal inclined filter screen; 521. Slag discharge bend at the bottom; 522. Internal temperature-conducting square box; 523. Liquid guiding fine suspension tube; 524. Detection suspension flat box; 525. Flexible isolation silicone sheet; 526. Pressure sensor; 527. Rectangular mounting block; 528. Rectangular inner guide box; 529. Telescopic elastic flat rod; 530. Internal vibration sensor; 531. Auxiliary horizontal limit spring; 532. Supporting rectangular suspension box; 533. Supporting end spring; 534. Supporting lifting column; 535. Return conveying pump; 536. Return outer bend; 537. Return rectangular tube; 538. Top temperature sensor; 6. External auxiliary protection adjustment mechanism; 601. Support suspension; 602. Air guide box; 603. Air guide drive blade; 604. Air inlet rectangular duct; 605. Air outlet rectangular duct; 606. Air guide inclined duct; 607. Blowing diffuser front box; 608. Air collection box; 609. Auxiliary blowing fan; 610. Liquid guiding pipe; 611. Blowing top box; 612. Protective top net. Detailed Implementation
[0019] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0020] Example: Figures 1-13 As shown, the present invention provides a technical solution, a complete set of equipment for a 10kV pole-mounted transformer with monitoring and status identification module, including a mounting frame 1, fixing rings 2 fixedly connected to both ends of the mounting frame 1, a transformer body 3 installed at the top center of the mounting frame 1, and a bottom control box 4 installed at the bottom center of the mounting frame 1. The bottom of the transformer body 3 is equipped with a three-dimensional multi-angle monitoring mechanism 5. The three-dimensional multi-angle monitoring mechanism 5 uses multiple sets of sensors arranged in different positions to monitor various operating parameters inside and outside the transformer in real time, so as to ensure that the transformer can be detected in time when a fault occurs. The three-dimensional multi-angle monitoring mechanism 5 includes a lower oil guide tank 501, a bottom filter treatment box 502, a heat dissipation and return box 503, an external circulation pump 504, a front liquid guide pipe 505, a glass observation tube 506, a transfer liquid pipe 507, a drive box 508, an internal rotating paddle 509, a transfer back pipe 510, an arc-shaped suspension 511, a transverse rotating paddle blade 512, an inclined scraper 513, a side supplementary light plate 514, a front mounting bracket 515, a sampling camera 516, a fixed mounting vertical plate 517, an external vibration sensor 518, and an internal tilting... Filter screen 519, slag discharge bend bottom pipe 520, internal temperature conducting square box 521, liquid guiding fine suspension pipe 522, detection suspension flat box 523, flexible isolation silicone sheet 524, pressure sensor 525, rectangular mounting block 526, rectangular inner guide box 527, telescopic elastic flat rod 528, internal vibration sensor 529, auxiliary horizontal limit spring 530, supporting rectangular suspension box 531, supporting end spring 532, supporting lifting column 533, return conveying pump 534, return outer bend pipe 535, return rectangular pipe 536, and top temperature sensor 537; The bottom of the transformer body 3 is fixedly connected to the lower oil guide tank 501 via a pipe. The bottom of the lower oil guide tank 501 is fixedly connected to the bottom filter treatment box 502. The bottom side of the bottom filter treatment box 502 is fixedly connected to the heat dissipation return box 503. An external circulation pump 504 is embedded in the middle of one side of the lower oil tank 501. A front liquid guide pipe 505 is fixedly connected to the middle of one end of the external circulation pump 504. A glass observation tube 506 is fixedly connected to one end of the front liquid guide pipe 505. A transfer liquid pipe 507 is fixedly connected to one end of the glass observation tube 506. Before the transfer, a drive round box 508 is fixedly connected to one end of the liquid tube 507 at the bottom position of the glass observation tube 506. An internal rotating paddle 509 is installed inside the drive round box 508 via a rotating shaft. A transfer back tube 510 is fixedly connected to one side of the drive round box 508. An arc-shaped suspension 511 is fitted to the outer end of the glass observation tube 506. Both ends of the glass observation tube 506 are rotatably connected to transverse rotating blades 512 through round tubes. An inclined scraper 513 is fixedly and uniformly fixed between the two transverse rotating blades 512 along the circumferential direction. The external circulation pump 504 is powered by an external power source. The end of the transfer back pipe 510 is connected to the middle of the side of the bottom filter treatment box 502. The outer arc surface of the transverse rotating blade 512 is tightly slidably attached to the inner wall of the glass observation tube 506. The outer side of the inclined scraper 513 is tightly slidably attached to the inner wall of the glass observation tube 506. A side supplement light plate 514 is embedded in the side of the arc-shaped suspension 511 corresponding to the position of the glass observation tube 506. A front mounting bracket 515 is bolted to the front of the arc-shaped suspension 511. A sampling camera 516 is embedded in the middle of one side of the front mounting bracket 515 corresponding to the position of the glass observation tube 506. Fixed mounting plates 517 are bolted to both ends of the side of the front mounting bracket 515. An external vibration sensor 518 is embedded in the middle of one side of the fixed mounting plate 517. The top of the fixed mounting plate 517 is bolted to the bottom of the transformer body 3. The output ends of the sampling camera 516 and the external vibration sensor 518 are connected to an external receiving device. An internal inclined filter screen 519 is installed at an angle inside the bottom filter treatment box 502 at the end position of the transfer back pipe 510. A slag discharge bend pipe 520 is fixedly connected to the bottom side of the bottom of the bottom filter treatment box 502 at the bottom position of the internal inclined filter screen 519. An internal temperature-conducting box 521 is installed through the lower oil-conducting tank 501 and the bottom filter treatment box 502. A fine liquid-conducting suspension tube 522 is fixedly connected to both sides of the top of the internal temperature-conducting box 521. Detection suspension boxes 523 are embedded at both ends of the lower oil-conducting tank 501, corresponding to the outer positions of the fine liquid-conducting suspension tubes 522. A flexible insulating silicone sheet 524 is bonded to the center of the top surface of the detection suspension box 523, and a pressure sensor 525 is bonded to the center of the bottom surface of the flexible insulating silicone sheet 524. The internal temperature-conducting box 521 is filled with heat-conducting oil and extends through both the lower oil-conducting tank 501 and the bottom filter treatment box 502. The bottom end of the pressure sensor 525 is tightly fitted to the inner wall of the detection suspension box 523, and the end of the detection suspension box 523 is sealed with a rubber stopper. A rectangular mounting block 526 is fixedly connected to the bottom of both ends of the inner cavity of the suspended flat box 523. A rectangular inner guide box 527 is fixedly connected to the end of the liquid guiding thin suspension tube 522 at the position inside the rectangular mounting block 526. Telescopic elastic flat rods 528 are slidably engaged at both ends of the rectangular inner guide box 527 at the positions corresponding to both ends of the rectangular mounting block 526. Internal vibration sensors 529 are embedded in the middle of both ends of the telescopic elastic flat rods 528. An auxiliary horizontal limiting spring 530 is engaged inside the rectangular inner guide box 527 at the position between the two telescopic elastic flat rods 528. A supporting rectangular suspension box 531 is fixedly connected to both sides of the internal temperature-conducting box 521 at the position corresponding to the bottom filter treatment box 502. Supporting end springs 532 are fixedly installed at both ends of the supporting rectangular suspension box 531 at the bottom position corresponding to the transformer body 3. Supporting end springs 532 are slidably engaged with the top of the supporting end springs 532 at the top positions of both ends of the supporting rectangular suspension box 531. A filling air bag is glued to the top of the inner cavity of the supporting rectangular suspension box 531. The outer side of the supporting lifting column 533 is tightly slidably fitted with the side wall of the supporting rectangular suspension box 531. A rubber sleeve is glued to the outer side of the top of the supporting lifting column 533, and the top surface of the rubber sleeve is tightly fitted with the bottom surface of the transformer body 3. A return flow pump 534 is fixedly connected to the middle of both ends of the heat dissipation return box 503 via pipes. The return flow pump 534 is powered by an external power supply. A return flow outer bend pipe 535 is fixedly connected to the middle of one end of the return flow pump 534. A return flow rectangular pipe 536 is fixedly connected to the end of the return flow outer bend pipe 535 at the top of the inner side of the transformer body 3. A top temperature sensor 537 is embedded in the middle of one end of the return flow rectangular pipe 536. The return flow rectangular pipe 536 is embedded in the inner cavity of the transformer body 3. Drainage slots are opened through the middle of the top and bottom surfaces of the return flow rectangular pipe 536. The signal output terminals of the internal vibration sensor 529 and the top temperature sensor 537 are both connected to external receiving equipment. By coordinating the various components within the three-dimensional multi-angle monitoring mechanism 5, the detection process during transformer use is optimized. The operating status of the transformer is monitored by external vibration sensors 518, pressure sensors 525, internal vibration sensors 529, and top temperature sensors 537 arranged in different positions. Furthermore, the working status is monitored in real time by measuring the internal temperature, hydraulic oil level, and vibration of the internal and external environment. When abnormal data is detected in the transformer, a response can be made and maintenance can be carried out. This effectively avoids the failure to detect small faults in time during transformer operation, which can lead to the expansion of major faults. It improves the convenience of transformer maintenance and reduces the maintenance cost of the transformer. Simultaneously, utilizing the principle of thermal expansion and contraction of the heat-conducting oil inside the internal temperature-conducting box 521, the temperature change of the insulating oil inside the transformer synchronously drives the telescopic elastic flat rod 528 to extend and retract, thereby indirectly adjusting the installation cantilever length of the internal vibration sensor 529. This allows the vibration amplitude of the internal vibration sensor 529 to change with the temperature change of the insulating oil. By comparing the data from the internal vibration sensor 529 with the data from the top temperature sensor 537, the accuracy of various data detection inside the transformer is further improved. Furthermore, through the cooperation of the glass observation tube 506, the side supplementary light plate 514, and the sampling camera 516, the state of the insulating oil is sampled, enabling remote maintenance personnel to more intuitively and clearly judge the physical and chemical state of the insulating oil inside the transformer. This expands the types of data sampled during transformer inspection and further improves the monitoring effect of the transformer. Furthermore, during the internal insulation oil circulation test of the transformer body 3, the insulation oil is filtered to reduce the aging rate of the insulation oil, which indirectly improves the overall service life of the transformer and extends the maintenance cycle of the transformer. At the same time, the lifting of the support lifting column 533 improves the tightness of the installation between the transformer body 3 and the mounting frame 1, effectively weakens the noise generated by the natural vibration during the operation of the transformer, reduces noise pollution during the use of the transformer, and improves the overall environmental friendliness of the transformer. The mounting frame 1 is equipped with an external auxiliary protection adjustment mechanism 6; The external auxiliary protection adjustment mechanism 6 includes a support suspension 601, an air guide box 602, an air guide drive blade 603, an air inlet rectangular pipe 604, an air outlet rectangular pipe 605, an air guide inclined pipe 606, a blowing diffusion front box 607, an air collection box 608, an auxiliary blowing fan 609, a liquid guiding pipe 610, a blowing top box 611, and a protective top net 612; A support suspension 601 is bolted to the bottom of the drive box 508 on the inner side of the mounting frame 1. A guide box 602 is fixedly connected to the top of the support suspension 601 at the bottom of the drive box 508. A guide drive blade 603 is fixedly connected to the bottom of the internal rotating blade 509 at the internal position of the guide box 602 via a connecting shaft. An air inlet rectangular tube 604 is fixedly connected to one side of the air guide box 602, and an exhaust rectangular tube 605 is fixedly connected to the other side of the air guide box 602. An air guide inclined tube 606 is fixedly connected to the end of the exhaust rectangular tube 605. A blowing diffusion front box 607 is fixedly connected to the end of the blowing diffusion front box 606 at the middle position of one side of the heat dissipation return box 503. A rectangular dustproof net is embedded in the end of the air inlet rectangular tube 604. The air outlet of the blowing diffusion front box 607 is aligned with the heat dissipation fins at the bottom of the heat dissipation return box 503. A heat dissipation return box 503 has a collection air box 608 fixedly connected to the middle of one side. An auxiliary blowing fan 609 is fixedly connected at equal intervals to the middle of one side of the collection air box 608. A liquid guide pipe 610 is fixedly connected to the end of the auxiliary blowing fan 609. A blowing top box 611 is fixedly connected to the end of the liquid guide pipe 610 at the top edge of the transformer body 3. A protective top mesh 612 is embedded at the air outlet position on the bottom surface of the blowing top box 611. The auxiliary blowing fan 609 is powered by an external power source. The top surface of the blowing top box 611 is flush with the top surface of the transformer body 3. The components are aligned with each other. Through the cooperation between the internal components of the external auxiliary protection adjustment mechanism 6, the auxiliary cooling process during the operation of the transformer is optimized. The redundant kinetic energy during the circulation of insulating oil is fully utilized. The circulation of insulating oil drives the airflow inside the air guide box 602 to flow. The blowing diffusion box 607 assists in the cooling of the insulating oil flowing through the heat dissipation return box 503, effectively improving the heat dissipation efficiency during the circulation of insulating oil inside the transformer and improving the kinetic energy utilization rate during the operation of the complete set of transformer equipment. Meanwhile, by using the auxiliary blowing fan 609 in conjunction with the blowing top box 611, a continuous downward airflow can be formed on the outside of the transformer body 3. This continuous airflow can then continuously dissipate heat from the outside of the transformer body 3, ensuring that the transformer has good heat dissipation performance during normal operation and further improving the stability and service life of the transformer.
[0021] The working principle and usage process of this invention: In the actual application of this invention, when a transformer is needed, the mounting frame 1 is installed on a suitable utility pole by fixing the hoop 2, and the transformer body 3 is installed on the top of the mounting frame 1 in sequence. Then, the bottom control box 4 is installed on the bottom of the mounting frame 1, and the corresponding cables are connected between the transformer body 3 and the bottom control box 4. When it is necessary to test the operating status of the transformer, the insulating oil inside the transformer body 3 is collected through the lower oil tank 501. Then, the insulating oil inside the lower oil tank 501 is introduced into the front liquid pipe 505 through the external circulation pump 504. The insulating oil is then introduced into the glass observation tube 506 through the front liquid pipe 505. As the insulating oil flows through the glass observation tube 506, it drives the transverse rotating blade 512 to rotate. The rotation of the transverse rotating blade 512 drives the inclined scraper 513 to rotate synchronously. During the rotation of the inclined scraper 513, the inner wall of the glass observation tube 506 is continuously scraped to prevent dirt inside the insulating oil from adhering to the inner wall of the glass observation tube 506 and reducing its overall light transmittance. This ensures that the glass observation tube 506 can maintain good light transmittance during the test. When it is necessary to sample the appearance of the insulating oil inside the glass observation tube 506, the side supplement light plate 514 on the side of the arc-shaped suspension 511 is used to supplement the light for the insulating oil inside the glass observation tube 506. Then, the sampling camera 516 on the side of the front mounting bracket 515 is used to sample the state of the insulating oil inside the glass observation tube 506. The image data collected by the sampling camera 516 is transmitted to an external device for image color difference comparison to intuitively judge the aging stage of the insulating oil and ensure that the insulating oil can be detected and replaced in time before it affects the normal use of the transformer body 3. Then, the insulating oil inside the glass observation tube 506 is introduced into the drive box 508 through the transfer pipe 507. As the insulating oil flows through the drive box 508, it drives the internal rotating paddle 509 to rotate continuously. Then, the insulating oil is introduced into the bottom filter treatment box 502 through the transfer back pipe 510. The insulating oil flowing into the bottom filter treatment box 502 is intercepted and filtered by the internal inclined filter screen 519, so that maintenance personnel can filter and intercept the oil inside the bottom filter treatment box 502 through the slag discharge bend bottom pipe 520. Impurities are discharged, which realizes auxiliary filtration and cleaning of insulating oil during the cyclic detection process, thereby indirectly improving the service life of insulating oil. The insulating oil filtered inside the bottom filter treatment box 502 is guided through the heat dissipation return box 503. The insulating oil inside the heat dissipation return box 503 is introduced into the return outer bend pipe 535 through the return conveying pump 534, and the insulating oil inside the return outer bend pipe 535 is guided back into the transformer body 3 through the return rectangular pipe 536. The temperature of the returned insulating oil is detected by the top temperature sensor 537. Meanwhile, when it is necessary to detect the vibration state of the transformer body 3, the vibration state of the mounting frame 1 and the transformer body 3 is detected synchronously by the external vibration sensor 518 fixed on the side of the vertical plate 517, so as to realize the detection of the vibration state of the entire transformer equipment. When it is necessary to detect the internal vibration state of the transformer body 3, the heat of the insulating oil is absorbed by the internal temperature-conducting box 521, causing the heat-conducting oil inside the internal temperature-conducting box 521 to expand after absorbing heat. At the same time, the air bladder inside the supporting rectangular suspension box 531 also expands synchronously after absorbing heat, thereby increasing the volume and pressure of the heat-conducting oil inside the internal temperature-conducting box 521 and the supporting rectangular suspension box 531. The heat-conducting oil inside the internal temperature-conducting box 521 is guided by the liquid-conducting thin suspension tube 522. The heat-conducting oil enters the rectangular inner guide box 527 through the liquid-conducting thin suspension tube 522. The pressure of the heat-conducting oil overcomes the elastic force of the auxiliary horizontal limit spring 530, causing the telescopic elastic flat rod 528 to extend to both sides of the rectangular inner guide box 527. The movement of the telescopic elastic flat rod 528 causes the internal vibration sensor 529 to move away from both sides of the rectangular mounting block 526. The vibration of the transformer body 3 and the lower oil tank 501 is transmitted to the rectangular mounting block 526 and the telescopic elastic flat rod 528 by the detection of the suspended flat box 523. The vibration inside the transformer body 3 is detected by the internal vibration sensor 529. At the same time, as the telescopic elastic flat rod 528 extends, the vibration amplitude of the internal vibration sensor 529 increases, so that the amplitude detected by the internal vibration sensor 529 is significantly increased. Meanwhile, the pressure generated by the insulating oil inside the lower oil tank 501 drives the flexible isolation silicone sheet 524 to deform. The deformation of the flexible isolation silicone sheet 524 squeezes the pressure sensor 525. The pressure sensor 525 detects the magnitude of the force generated by the deformation of the flexible isolation silicone sheet 524. In turn, the pressure sensor 525 indirectly reflects the pressure of the insulating oil inside the lower oil tank 501 and indirectly determines the level of the insulating oil inside the transformer body 3 by the pressure. At the same time, the increase in the internal heat-conducting oil pressure inside the internal heat-conducting box 521 and the supporting rectangular suspension box 531 will also drive the supporting lifting column 533 to rise. Under the action of the elastic force of the spring 532 at the support end, the rubber sleeve at the top of the supporting lifting column 533 will fit more tightly with the bottom of the transformer body 3. The compression of the rubber sleeve at the top of the supporting lifting column 533 will make the connection between the transformer body 3 and the mounting frame 1 more tighter, thereby reducing the noise generated during the high-frequency vibration of the transformer body 3. When auxiliary cooling of the transformer is required during the circulation of insulating oil, the air guide box 602 and its internal components are installed at the bottom of the drive box 508 through the support suspension 601. During the rotation of the internal rotating paddle 509, the air guide drive blade 603 is driven to rotate synchronously. During the rotation of the air guide drive blade 603, the external airflow is drawn into the air guide box 602 through the air inlet rectangular pipe 604. Then, the airflow is guided into the air guide inclined pipe 606 through the exhaust rectangular pipe 605. The airflow is then guided into the blowing diffusion front box 607 through the air guide inclined pipe 606. The blowing diffusion front box 607 blows the continuous airflow towards the side of the heat dissipation return box 503, so as to dissipate heat from the insulating oil flowing through the heat dissipation return box 503 through the continuous airflow. Then, the airflow is guided by the air collection box 608 on the other side of the heat dissipation return box 503, and the airflow inside the air collection box 608 is collected by the auxiliary blowing fan 609. The airflow is introduced into the blowing top box 611 through the liquid guide pipe 610, and the bottom air outlet of the blowing top box 611 is protected by the protective top net 612. Then, the airflow blown out by the blowing top box 611 cools the outside of the transformer body 3.
[0022] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A complete set of equipment for a 10kV pole-mounted transformer with a monitoring and status identification module, comprising a mounting frame (1), characterized in that: The mounting frame (1) has fixed hoop rings (2) inside both ends, the top of the mounting frame (1) has a transformer body (3), and the bottom control box (4) is installed at the bottom of the mounting frame (1). The transformer body (3) is equipped with a three-dimensional multi-angle monitoring mechanism (5) at the bottom. The three-dimensional multi-angle monitoring mechanism (5) uses multiple sets of sensors arranged in different positions to detect various operating parameters inside and outside the transformer in real time, so as to ensure that the transformer can be detected in time when a fault occurs. The three-dimensional multi-angle monitoring mechanism (5) includes a lower oil guide tank (501); The transformer body (3) is connected to a lower oil guide tank (501) at the bottom, and the lower oil guide tank (501) is connected to a bottom filter treatment box (502) at the bottom. The lower oil tank (501) is equipped with an external circulation pump (504) on one side, and the end of the pump is connected in sequence to a front liquid guide pipe (505), a glass observation tube (506), and a transfer liquid pipe (507). The mounting arc suspension (511) has a sampling camera (516), a fixed mounting vertical plate (517) and an external vibration sensor (518) mounted on its front side via a front mounting bracket (515). The lower oil guide tank (501) and the bottom filter treatment tank (502) are jointly equipped with an internal temperature conducting box (521), a liquid guiding fine suspension tube (522), a detection suspension flat box (523), a flexible isolation silicone sheet (524) and a pressure sensor (525). The bottom of both ends of the inner cavity of the detection suspension box (523) is fixedly connected to a rectangular mounting block (526). The end of the liquid guiding thin suspension tube (522) is connected to a rectangular inner guide box (527). The two ends of the rectangular inner guide box (527) are snapped with telescopic elastic flat rods (528). The two ends of the telescopic elastic flat rods (528) are equipped with internal vibration sensors (529).
2. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 1, characterized in that, The top of the fixed mounting plate (517) is connected to the bottom of the transformer body (3) box by bolts, and the output ends of the sampling camera (516) and the external vibration sensor (518) are connected to the external receiving device.
3. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 1, characterized in that, A heat dissipation return box (503) is fixedly connected to one side of the bottom of the bottom filter treatment box (502); One end of the pre-transfer liquid tube (507) is fixedly connected to a drive box (508) at the bottom position of the glass observation tube (506). An internal rotating paddle (509) is rotatably installed inside the drive box (508) via a rotating shaft. A transfer back tube (510) is fixedly connected to one side of the drive box (508). The outer end of the glass observation tube (506) is fitted with an arc-shaped suspension (511). Both ends of the glass observation tube (506) are rotatably connected to transverse rotating blades (512) through round tubes. Inclined scrapers (513) are fixedly connected at equal intervals along the circumferential direction between the two transverse rotating blades (512). A side supplementary light plate (514) is installed on the side of the arc-shaped suspension (511). An internal inclined filter screen (519) is installed at an angle inside the bottom filter treatment box (502) at the end position of the transfer back pipe (510), and a slag discharge bend pipe (520) is fixedly connected to one side of the bottom of the bottom filter treatment box (502) at the bottom position of the internal inclined filter screen (519). An auxiliary horizontal limiting spring (530) is engaged inside the rectangular inner guide box (527) at the position between the two telescopic elastic flat rods (528). The internal temperature-conducting box (521) is fixedly connected to the bottom filter treatment box (502) on both sides. The supporting rectangular suspension box (531) is fixedly installed at both ends of the supporting rectangular suspension box (531) at the bottom of the transformer body (3). The supporting end spring (532) is slidably engaged with the top of the supporting end spring (532) at the top of both ends of the supporting rectangular suspension box (531). The heat dissipation return box (503) has a return pump (534) fixedly connected to the middle of both ends of the side via a pipe. The return pump (534) is powered by an external power source. A return outer bend (535) is fixedly connected to the middle of one end of the return pump (534). A return rectangular tube (536) is fixedly connected to the top of the inner side of the transformer body (3) at the end of the return outer bend (535). A top temperature sensor (537) is embedded in the middle of one end of the return rectangular tube (536).
4. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 3, characterized in that, The external circulation pump (504) is powered by an external power source. The end of the transfer back tube (510) is connected to the middle of the side of the bottom filter treatment box (502). The outer arc surface of the transverse rotating blade (512) is in close sliding contact with the inner wall of the glass observation tube (506). The outer side of the inclined scraper (513) is in close sliding contact with the inner wall of the glass observation tube (506).
5. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 3, characterized in that, The internal temperature-conducting box (521) is filled with heat-conducting oil. The internal temperature-conducting box (521) passes through the lower oil-conducting box (501) and the bottom filter treatment box (502). The bottom end of the pressure sensor (525) is tightly fitted to the inner wall of the detection suspension box (523). The end of the detection suspension box (523) is sealed with a rubber stopper.
6. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 3, characterized in that, The top of the inner cavity of the supporting rectangular suspension box (531) is bonded with an air-filled bladder. The outer side of the supporting lifting column (533) is tightly slidably attached to the side wall of the supporting rectangular suspension box (531). The outer side of the top of the supporting lifting column (533) is bonded with a rubber sleeve, and the top surface of the rubber sleeve is tightly attached to the bottom surface of the transformer body (3).
7. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 3, characterized in that, The return rectangular tube (536) is embedded in the inner cavity of the transformer body (3). Drainage slots are opened through the top and bottom surfaces of the return rectangular tube (536). The signal output terminals of the internal vibration sensor (529) and the top temperature sensor (537) are connected to the external receiving device.
8. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 3, characterized in that, The mounting frame (1) is equipped with an external auxiliary protection adjustment mechanism (6). The external auxiliary protection adjustment mechanism (6) includes a support suspension (601). A support suspension (601) is bolted to the bottom of the drive box (508) on the inner side of the mounting frame (1). A guide box (602) is fixedly connected to the top of the support suspension (601) at the bottom of the drive box (508). A guide drive blade (603) is fixedly connected to the bottom of the internal rotating blade (509) at the inner position of the guide box (602) via a connecting shaft. An air inlet rectangular tube (604) is fixedly connected to one side of the air guide box (602), and an exhaust rectangular tube (605) is fixedly connected to the other side of the air guide box (602). An air guide inclined tube (606) is fixedly connected to the end of the exhaust rectangular tube (605), and a blowing diffusion front box (607) is fixedly connected to the end of the air guide inclined tube (606) at the middle position of one side of the heat dissipation return box (503). A collection box (608) is fixedly connected to the middle of one side of the heat dissipation return box (503). An auxiliary blowing fan (609) is fixedly connected at equal intervals to the middle of one side of the collection box (608). A liquid guide pipe (610) is fixedly connected to the end of the auxiliary blowing fan (609). A blowing top box (611) is fixedly connected to the end of the liquid guide pipe (610) at the top edge of the transformer body (3). A protective top net (612) is embedded in the air outlet of the bottom surface of the blowing top box (611).
9. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 7, characterized in that, A rectangular dustproof net is embedded at the end of the air inlet rectangular tube (604), and the air outlet of the blowing diffusion box (607) is aligned with the heat dissipation fins at the bottom of the heat dissipation return box (503).
10. A complete set of equipment for a 10kV pole-mounted transformer platform with a monitoring and status identification module according to claim 7, characterized in that, The auxiliary blowing fan (609) is powered by an external power source, and the top surface of the blowing top box (611) is flush with the top surface of the transformer body (3).
Citation Information
Patent Citations
Transformer capable of adjusting temperature in partition mode
CN121075791A