A flexible flat cable laser processing device and process
By introducing multiple feeding modules and alternating feeder modules into the laser cutting equipment, and combining the synchronous operation of laser cutting and robotic arms, the problem of high cost and low efficiency of multi-specification flat wire cutting equipment has been solved, and efficient flat wire cutting and transfer have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-22
- Publication Date
- 2026-04-10
AI Technical Summary
Existing laser cutting equipment suffers from high investment costs and low operating efficiency when processing various specifications of flexible flat cables.
The design employs multiple feeding modules and alternating material platform modules, combined with a laser cutting module and a robotic arm, to achieve synchronous cutting and transfer of the entire flexible flat cable material. The alternating translation components improve operational efficiency.
It improves the overall operating efficiency of flexible flat wire cutting, saves equipment costs, and optimizes the continuity and smoothness of the processing flow.
Smart Images

Figure CN121551872B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of soft wire laser cutting, and particularly relates to a soft wire laser processing device and process. BACKGROUND
[0002] Soft wire is a commonly used material in equipment, which is widely used and has various specifications. The soft wire in the production stage is generally in the form of whole material, which needs to be cut into single material by using a laser cutting module. In actual production and application, soft wire whole material of various specifications needs to be cut into single material, and then single material of various specifications is placed in the same carrier and flows into the subsequent processing link.
[0003] When the existing laser cutting device is used to cut soft wire whole material of various specifications, a plurality of targeted laser cutting units are set, each laser cutting unit is used to cut soft wire whole material of a corresponding specification, and each laser cutting unit is connected by a flow line to convey the carrier to sequentially take the soft wire single material output by each laser cutting unit. This method has high equipment investment cost and low overall operation efficiency due to repeated setting of a plurality of laser cutting units. SUMMARY
[0004] The present application aims to overcome the deficiencies in the prior art and provide a soft wire laser processing device and process, which can improve the overall operation efficiency of soft wire laser cutting.
[0005] In order to achieve the above object, the application is realized by the following technical scheme: A soft wire laser processing equipment, comprising: a feeding unit shell, a connecting plate is arranged in the feeding unit shell; a processing unit shell is arranged on one side of the feeding unit shell, a supporting table is arranged in the processing unit shell; a feeding module is arranged on the top of the connecting plate, the feeding module is used for providing a soft wire whole material, the soft wire whole material comprises a plurality of soft wire single materials arranged in a matrix; an alternating material table module, the alternating material table module comprises a bottom plate, the bottom plate is fixedly connected with the supporting table, supports are fixedly connected on both sides of the bottom plate, a first translation assembly is slidably connected on the top of the bottom plate along the X-axis direction, a second translation assembly is slidably connected on the top of the support along the X-axis direction, the alternating material table module comprises a material receiving station and a material discharging station arranged in sequence along the positive direction of the X-axis; a whole material taking manipulator is arranged on one side of the material receiving station, the whole material taking manipulator comprises a suction disc, and the suction disc is used for grabbing the soft wire whole material; a laser cutting module, the laser cutting module comprises a laser cutting piece, the laser cutting piece is located above the material receiving station, and is used for cutting the soft wire whole material into the soft wire single material, the laser cutting piece is connected with a Y-axis linear mechanism, the Y-axis linear mechanism is connected with an X-axis linear mechanism, and the bottom of the X-axis linear mechanism is fixedly connected with the supporting table; a single material taking manipulator is arranged on one side of the material discharging station, the single material taking manipulator comprises a suction part, and the suction part is used for grabbing the soft wire single material; a streamline module is arranged on one side of the alternating material table module along the positive direction of the X-axis, and a carrier for placing the soft wire single material is arranged on the top of the streamline module.
[0006] Optionally, the feeding module is at least two, the alternating material table module is at least two, the feeding module and the alternating material table module are arranged at intervals along the Y-axis direction, and the whole material taking manipulator is located between the two alternating material table modules.
[0007] Optionally, a whole material positioning module is arranged between the two feeding modules, the whole material positioning module comprises a first photographing camera and a first light source, the first photographing camera is located below the connecting plate, and the first light source is located above the connecting plate; a single material positioning module is arranged between the two alternating material table modules, the single material positioning module comprises a second photographing camera and a second light source, the second photographing camera is located below the supporting table, and the second light source is located above the supporting table; and the single material positioning module is located on one side of the whole material taking manipulator along the positive direction of the X-axis.
[0008] Optionally, the alternative material table module comprises a transfer assembly, the transfer assembly comprises a synchronous belt, the synchronous belt is fixedly connected with a first connecting block and a second connecting block, the first connecting block is fixedly connected with the first translation assembly, the second connecting block is fixedly connected with the second translation assembly, both ends of the synchronous belt are connected with synchronous wheels, a power motor is arranged below the bottom plate, the output shaft of the power motor is connected with one of the synchronous wheels, when the synchronous belt rotates, the second translation assembly and the first translation assembly move in opposite directions along the X-axis at the same time, when the second translation assembly moves to the receiving station, the first translation assembly moves to the discharging station, and when the second translation assembly moves to the discharging station, the first translation assembly moves to the receiving station.
[0009] Optionally, the first translation assembly comprises a first cutting platform, the first cutting platform is connected with a lifting side plate at the bottom, the lifting side plate is provided with a lifting slide rail on one side, the lifting slide rail is slidingly connected with a lifting slide block, the lifting slide block is fixedly connected with a transverse plate on one side, the transverse plate is fixedly connected with the first connecting block on one side, the bottom plate is provided with a first translation slide rail at the top, the first translation slide rail is slidingly connected with a first translation slide block, and the first translation slide block is fixedly connected with the transverse plate at the top.
[0010] Optionally, the first cutting platform is connected with a lifting cylinder at the bottom, the lifting cylinder is connected with a cylinder fixing plate, the lifting side plate is provided with a hollow groove, and the end of the cylinder fixing plate passes through the hollow groove and is fixedly connected with the top of the transverse plate.
[0011] Optionally, the second translation assembly comprises a second cutting platform, the second cutting platform is fixedly connected with the second connecting block on one side, the support is provided with a second translation slide rail at the top, the second translation slide rail is slidingly connected with a second translation slide block, and the second translation slide block is fixedly connected with the bottom of the second cutting platform at the top, and the first cutting platform and the second cutting platform are both provided with suction holes for adsorbing soft flat cables on the top.
[0012] Optionally, the two taking material manipulators are located outside the two alternative material table modules, and the suction member comprises at least four strip-shaped suction heads arranged side by side.
[0013] Optionally, the flow line module comprises an upper flow line assembly and a backflow line assembly, the carrier is located on the top of the upper flow line assembly, the upper flow line assembly is located above the support table, and the backflow line assembly is located below the support table.
[0014] A soft flat cable laser processing process, comprising the following steps:
[0015] Step one, two different specifications of soft-wire whole materials are provided to two feeding modules respectively, the second cutting platform in the alternate material table module is moved to the receiving station, and the first cutting platform is moved to the discharging station.
[0016] Step two, the soft-wire whole material in one of the feeding modules is grabbed by the whole material grabbing manipulator and placed on the top of the second cutting platform on the corresponding side, and the soft-wire whole material is adsorbed and positioned by the adsorption hole on the top of the second cutting platform.
[0017] Step three, the laser cutting piece is moved to the initial cutting position by the Y-axis linear mechanism and the X-axis linear mechanism, the soft-wire whole material is cut by the laser cutting piece, and the laser cutting piece is moved along the preset cutting track by the Y-axis linear mechanism and the X-axis linear mechanism, so that the soft-wire whole material is cut into a soft-wire single material.
[0018] Step four, the soft-wire whole material in the other feeding module is grabbed by the whole material grabbing manipulator and placed on the top of the other second cutting platform, and this step is synchronized with step three.
[0019] Step five, after the soft-wire whole material in step three is cut, the second cutting platform is moved from the receiving station to the discharging station, and the first cutting platform is moved from the discharging station to the receiving station, the output end of the lifting cylinder at the bottom of the first cutting platform is stretched upwards, the first cutting platform is raised from the initial position to the jacking position with the same height as the second cutting platform, and the next soft-wire whole material is placed on the top of the first cutting platform by the whole material grabbing manipulator.
[0020] Step six, the soft-wire single material on the top of the second cutting platform is grabbed by the single material grabbing manipulator and transferred to the carrier, and the carrier is transferred along the Y-axis direction after receiving the soft-wire single material; meanwhile, the soft-wire whole material on the top of the first cutting platform is cut by the laser cutting module, and after cutting, the output end of the lifting cylinder is retracted downwards, and the first cutting platform is lowered from the jacking position to the initial position.
[0021] Step seven, the first cutting platform is moved from the receiving station to the discharging station again, the second cutting platform is moved from the discharging station to the receiving station again, the first cutting platform is raised to the jacking position, and the soft-wire single material on the top of the first cutting platform is transferred to the carrier by the single material grabbing manipulator, and the cycle is repeated.
[0022] Step eight, after the soft-wire whole material in step four is placed on the top of the other second cutting platform, the same method in steps three, five, six and seven is used in sequence to complete the cycle processing.
[0023] Compared with the prior art, the beneficial effects achieved by the present application are:
[0024] 1. The application provides a soft flat cable whole material provided by a feeding module, an alternating material table module is arranged on one side of the feeding module, a receiving station and a discharging station are arranged in the alternating material table module, a whole material taking manipulator takes the soft flat cable whole material to the receiving station, a laser cutting module is arranged above the receiving station, the soft flat cable whole material is cut into a soft flat cable single material, a single material taking manipulator transfers the soft flat cable single material from the discharging station to a carrier, the cutting link of the soft flat cable whole material and the transferring link of the soft flat cable single material are synchronously performed by the alternate translation of the first translation assembly and the second translation assembly, and the overall operation efficiency is improved.
[0025] 2. A plurality of operation lines are arranged side by side, each operation line comprises a feeding module, an alternating material table module and a laser cutting module, each feeding module provides a soft flat cable whole material of different specifications, a whole material taking manipulator alternately takes the soft flat cable whole material in each feeding module and places it in the corresponding alternating material table module, and the laser cutting module cuts again, a flow line module is arranged at the end of the plurality of operation lines, the flow line module drives the carrier to flow, so that the single material taking manipulator transfers the soft flat cable single materials in different operation lines to the same carrier, the plurality of operation lines are matched, and the overall operation efficiency is greatly improved, and the equipment cost is saved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 Fig. 1 is a schematic diagram of the overall external structure of the application;
[0027] Figure 2 Fig. 2 is a schematic diagram of the overall internal structure of the application;
[0028] Figure 3 Fig. 3 is a schematic diagram of the structure of the feeding module and the upper material unit shell of the application;
[0029] Figure 4 Fig. 4 is a schematic diagram of the overall structure of the alternating material table module of the application;
[0030] Figure 5 Fig. 5 is a schematic diagram of the local structure of the alternating material table module of the application;
[0031] Figure 6 Fig. 6 is a schematic diagram of the structure of the first translation assembly of the application;
[0032] Figure 7 Fig. 7 is a schematic diagram of the structure of the laser cutting module of the application;
[0033] Figure 8 Fig. 8 is a schematic diagram of the structure of the laser cutting module of the application from another perspective;
[0034] Figure 9 Fig. 9 is a schematic diagram of the structure of the whole material taking manipulator of the application;
[0035] Figure 10The structure schematic diagram of the single-material taking mechanical arm is shown. DETAILED DESCRIPTION
[0036] The application will be further described below in conjunction with the accompanying drawings. The following examples are only used to more clearly illustrate the technical solutions of the application, and cannot be used to limit the protection scope of the application.
[0037] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, or be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used for description purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features referred to. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0038] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between the two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood through specific circumstances.
[0039] Example one
[0040] Reference Figures 1 to 10The embodiment provides a soft wire laser processing equipment, and specifically comprises: a feeding unit shell 1, a connecting plate 101 is arranged in the feeding unit shell 1; a processing unit shell 2 is arranged on one side of the feeding unit shell 1, and a supporting table 201 is arranged in the processing unit shell 2; a feeding module 3 is arranged on the top of the connecting plate 101, and the feeding module 3 is used for providing soft wire whole materials, the soft wire whole material comprises a plurality of soft wire single materials arranged in a matrix mode; an alternating material table module 4 comprises a bottom plate 401, the bottom plate 401 is fixedly connected with the supporting table 201, supports 402 are fixedly connected to the two sides of the bottom plate 401, a first translation assembly 403 is slidably connected to the top of the bottom plate 401 along the X-axis direction, a second translation assembly 404 is slidably connected to the top of the support 402 along the X-axis direction, and the alternating material table module 4 comprises a material receiving station and a material discharging station arranged in sequence along the positive direction of the X-axis; a whole material taking manipulator 5 is arranged on one side of the material receiving station, the whole material taking manipulator 5 comprises a suction disc 501, and the suction disc 501 is used for grabbing the soft wire whole material; a laser cutting module 6 comprises a laser cutting piece 601, the laser cutting piece 601 is located above the material receiving station, and is used for cutting the soft wire whole material into the soft wire single material; the laser cutting piece 601 is connected with a Y-axis linear mechanism 602, the Y-axis linear mechanism 602 is connected with an X-axis linear mechanism 603, and the bottom of the X-axis linear mechanism 603 is fixedly connected with the supporting table 201; a single material taking manipulator 7 is arranged on one side of the material discharging station, the single material taking manipulator 7 comprises a suction accessory 701, and the suction accessory 701 is used for grabbing the soft wire single material; and a streamline module 8 is arranged on one side of the alternating material table module 4 along the positive direction of the X-axis, and a carrier 801 for placing the soft wire single material is arranged on the top of the streamline module 8.
[0041] The feeding module 3 comprises a limiting platform, a plurality of limiting pins are arranged on the top of the limiting platform, and a window is formed in one side of the feeding unit shell 1; the soft wire whole material stacked in groups is placed on the limiting platform, and the limiting pins are used for positioning, so that the material stack is prevented from being deviated due to external force.
[0042] As shown in FIGS. Figure 7 and Figure 8 , the laser cutting module 6 comprises a laser generator, the laser generator is located on one side of the X-axis linear mechanism 603, a first reflector is arranged on the end of the Y-axis linear mechanism 602 close to the laser generator, a second reflector is arranged above the laser cutting piece 601, the laser emitted by the laser generator is vertically downwardly irradiated from the end of the laser cutting piece 601 under the action of the first reflector and the second reflector, and a guide camera is arranged on one side of the laser cutting piece 601. The Y-axis linear mechanism 602 and the X-axis linear mechanism 603 are power mechanisms commonly used in the prior art, and the working principle thereof will not be repeated here.
[0043] The feeding module 3 is at least two, the alternating material table module 4 is at least two, the feeding module 3 and the alternating material table module 4 are arranged at intervals along the Y-axis direction, and the whole material taking manipulator 5 is located between the two alternating material table modules 4.
[0044] The two feeding modules 3 are provided with a whole material positioning module 9, the whole material positioning module 9 comprises a first camera and a first light source, the first camera is located below the connecting plate 101, and the first light source is located above the connecting plate 101, the two alternating material table modules 4 are provided with a single material positioning module 10, the single material positioning module 10 comprises a second camera and a second light source, the second camera is located below the support table 201, and the second light source is located above the support table 201, and the single material positioning module 10 is located on one side of the whole material taking manipulator 5 along the positive direction of the X-axis.
[0045] The connecting plate 101 and the support table 201 are provided with through holes at corresponding positions, and the through holes are located above the first camera and the second camera. The two feeding modules 3 are further provided with a recycling bin. The first light source and the second light source are both strip-shaped light sources.
[0046] The alternating material table module 4 comprises a transfer assembly, the transfer assembly comprises a synchronous belt 4051, the synchronous belt 4051 is fixedly connected with a first connecting block 4052 and a second connecting block 4053, the first connecting block 4052 is fixedly connected with the first translation assembly 403, the second connecting block 4053 is fixedly connected with the second translation assembly 404, both ends of the synchronous belt 4051 are connected with synchronous wheels, a power motor 4054 is arranged below the bottom plate 401, an output shaft of the power motor 4054 is connected with one of the synchronous wheels, when the synchronous belt 4051 rotates, the second translation assembly 404 and the first translation assembly 403 move in opposite directions along the X-axis at the same time, when the second translation assembly 404 moves to the material receiving station, the first translation assembly 403 moves to the material discharging station, and when the second translation assembly 404 moves to the material discharging station, the first translation assembly 403 moves to the material receiving station.
[0047] As shown in Figure 4 and Figure 5 , the synchronous belt 4051 is arranged along the length direction of the bottom plate 401, the first connecting block 4052 is located on the inner side of the synchronous belt 4051, and the second connecting block 4053 is located on the outer side of the synchronous belt 4051, when the synchronous belt 4051 rotates, the first connecting block 4052 and the second connecting block 4053 move in opposite directions respectively.
[0048] The first translation assembly 403 comprises a first cutting platform 4031, the bottom of the first cutting platform 4031 is connected with a lifting side plate 4032, one side of the lifting side plate 4032 is provided with a lifting slide rail 4033, the lifting slide rail 4033 is slidably connected with a lifting sliding block 4034, one side of the lifting sliding block 4034 is fixedly connected with a cross plate 4035, one side of the cross plate 4035 is fixedly connected with a first connecting block 4052, the top of the bottom plate 401 is provided with a first translation slide rail 4011, the first translation slide rail 4011 is slidably connected with a first translation sliding block 4012, and the top of the first translation sliding block 4012 is fixedly connected with the bottom of the cross plate 4035.
[0049] The bottom of the first cutting platform 4031 is connected with a lifting cylinder 4036, the lifting cylinder 4036 is connected with a cylinder fixing plate 4037, the lifting side plate 4032 is provided with a hollow groove, and the end of the cylinder fixing plate 4037 passes through the hollow groove and is fixedly connected with the top of the cross plate 4035.
[0050] When the lifting cylinder 4036 drives the first cutting platform 4031 to lift, the lifting side plate 4032 and the lifting slide rail 4033 lift synchronously, and the hollow groove avoids mutual blocking of the lifting side plate 4032 and the cylinder fixing plate 4037 during lifting.
[0051] The second translation assembly 404 comprises a second cutting platform 4041, one side of the second cutting platform 4041 is fixedly connected with a second connecting block 4053, the top of the support 402 is provided with a second translation slide rail 4021, the second translation slide rail 4021 is slidably connected with a second translation sliding block 4022, and the top of the second translation sliding block 4022 is fixedly connected with the bottom of the second cutting platform 4041.
[0052] The single-material taking manipulator 7 is two and is located outside the two alternating material table modules 4, and the suction member 701 comprises at least four strip-shaped suction heads 7011 arranged side by side.
[0053] Each strip-shaped suction head 7011 is used for sucking a single soft-wire single material, a plurality of strip-shaped suction heads 7011 are arranged side by side according to actual needs, a sufficient number of soft-wire single materials can be transferred to the carrier 801 through one grabbing action, after the soft-wire single material cutting is completed, the single-material taking manipulator 7 needs to pass through multiple grabbing to complete the discharging process, the carrier 801 needs to circulate once after each grabbing action, the waiting time of the carrier 801 is reduced, and the cooperation degree between assemblies is improved.
[0054] The streamline module 8 comprises an upper streamline assembly 802 and a back streamline assembly 803, the carrier 801 is located on top of the upper streamline assembly 802, the upper streamline assembly 802 is located above the support table 201, and the back streamline assembly 803 is located below the support table 201.
[0055] Embodiment two
[0056] The embodiment provides a flexible flat cable laser processing technology, and specifically comprises the following steps:
[0057] Step one, two different specifications of flexible flat cable whole materials are provided in two feeding modules 3 respectively, the second cutting platform 4041 in the alternate material table module 4 is moved to a receiving station, and the first cutting platform 4031 is moved to a discharging station.
[0058] Step two, the whole material grabbing manipulator 5 grabs the flexible flat cable whole material in one of the feeding modules 3 and places the flexible flat cable whole material on the top of the second cutting platform 4041 on the corresponding side of the feeding module 3, and the flexible flat cable whole material is adsorbed and positioned by the adsorption hole on the top of the second cutting platform 4041.
[0059] Step three, the Y-axis linear mechanism 602 and the X-axis linear mechanism 603 move the laser cutting piece 601 to an initial cutting position, the laser cutting piece 601 cuts the flexible flat cable whole material, and simultaneously, the Y-axis linear mechanism 602 and the X-axis linear mechanism 603 drive the laser cutting piece 601 to move along a preset cutting track, so that the flexible flat cable whole material is cut into a flexible flat cable single material.
[0060] Step four, the whole material grabbing manipulator 5 grabs the flexible flat cable whole material in the other feeding module 3 and places the flexible flat cable whole material on the top of the other second cutting platform 4041, and this step is performed synchronously with step three.
[0061] Step five, after the flexible flat cable whole material in step three is cut, the second cutting platform 4041 is moved from the receiving station to the discharging station, and simultaneously, the first cutting platform 4031 is moved from the discharging station to the receiving station, the output end of the lifting cylinder 4036 at the bottom of the first cutting platform 4031 extends upward, the first cutting platform 4031 is raised from an initial position to a jacking position with the same height as the second cutting platform 4041, and the whole material grabbing manipulator 5 grabs the next flexible flat cable whole material and places the flexible flat cable whole material on the top of the first cutting platform 4031.
[0062] Step six, the single material grabbing manipulator 7 grabs the flexible flat cable single material on the top of the second cutting platform 4041 and transfers the flexible flat cable single material to the carrier 801, and after the carrier 801 receives the flexible flat cable single material, the carrier 801 is circulated along the Y-axis direction; simultaneously, the laser cutting module 6 cuts the flexible flat cable whole material on the top of the first cutting platform 4031, after the cutting is completed, the output end of the lifting cylinder 4036 is retracted downward, and the first cutting platform 4031 is lowered from the jacking position to the initial position.
[0063] Step seven, the first cutting platform 4031 is moved from the material receiving station to the material discharging station, and the second cutting platform 4041 is moved from the material discharging station to the material receiving station. The first cutting platform 4031 is raised to the jacking position, and the single-material taking mechanical arm 7 transfers the soft wire single material on the top of the first cutting platform 4031 to the carrier 801, and the cycle is repeated.
[0064] Step eight, after the soft wire whole material in step four is placed on the top of another second cutting platform 4041, the same method in steps three, five, six, and seven is used in sequence to complete the cycle processing.
[0065] In step two, after the soft wire whole material is grabbed by the whole-material taking mechanical arm 5, it also needs to be positioned by photographing at the whole-material positioning module 9.
[0066] In step six, after the soft wire single material is grabbed by the single-material taking mechanical arm 7, it also needs to be positioned by photographing at the single-material positioning module 10.
[0067] In this process, multiple processing lines are arranged side by side to realize batch processing of multiple specifications of soft wires. At the same time, the carrier 801 is used to transfer multiple specifications of soft wire single materials to the carrier 801 in sequence, which facilitates subsequent production. The connection between multiple processes is compact, the continuity of the processing flow is optimized, the processing period of soft wires from whole material to finished single material is shortened, and the overall production flow is smooth.
[0068] As shown in Figure 4 The first cutting platform 4031 and the second cutting platform 4041 have multiple mutually perpendicular strip grooves on the top, and multiple support blocks arranged in a matrix are formed between the multiple strip grooves. The multiple soft wire single materials arranged in a matrix in the soft wire whole material correspond one-to-one to the support blocks, and the connection between the adjacent two soft wire single materials is located above the strip groove.
[0069] The preset cutting track of the laser cutting piece 601 is a movement track for sequentially cutting the connection between every two adjacent soft wire single materials along the strip groove opening direction, and the initial cutting position of the laser cutting piece 601 is the end of the outermost strip groove.
[0070] The initial position of the first cutting platform 4031 is a position where the plane height of the top of the first cutting platform 4031 is lower than the plane height of the bottom of the second cutting platform 4041, and the jacking position of the first cutting platform 4031 is a position where the plane of the top of the first cutting platform 4031 is flush with the plane of the top of the second cutting platform 4041.
[0071] The above merely is the preferred embodiment of the present application, and it should be pointed out that, for the ordinary skilled in the art, several improvements and variations can be made without departing from the technical principles of the present application, and these improvements and variations should also be considered as the protection scope of the present application.
Claims
1. A soft wire laser processing apparatus characterized by comprising: The utility model relates to a kind of soft cable production line, including: The upper unit shell (1) is provided with connecting plate (101) inside; Processing unit shell (2) is located in the upper unit shell (1) side, and the processing unit shell (2) is provided with support table (201) inside; Feed module (3) is located in the top of connecting plate (101), and the feed module (3) is used to provide soft cable whole material, and the soft cable whole material includes a plurality of soft cable single material arranged in matrix form; Alternating material table module (4) includes bottom plate (401), and the bottom plate (401) is fixedly connected with support table (201), and the bottom plate (401) both sides are fixedly connected with support (402), and the bottom plate (401) top is slidably connected with first translation component (403) along X-axis direction, and the support (402) top is slidably connected with second translation component (404) along X-axis direction, and the alternating material table module (4) includes material receiving station and discharge station arranged in X-axis positive direction in sequence, and the first translation component (403) includes first cutting platform (4031), and the first cutting platform (4031) bottom is connected with lifting cylinder (4036); Whole material taking manipulator (5) is located in material receiving station side, and the whole material taking manipulator (5) includes adsorption disc (501), and the adsorption disc (501) is used to grab soft cable whole material; Laser cutting module (6) includes laser cutting piece (601), and the laser cutting piece (601) is located above material receiving station, and is used to cut soft cable whole material into soft cable single material, and the laser cutting piece (601) is connected with Y-axis linear mechanism (602), and the Y-axis linear mechanism (602) is connected with X-axis linear mechanism (603), and the X-axis linear mechanism (603) bottom is fixedly connected with support table (201); Single material taking manipulator (7) is located in discharge station side, and the single material taking manipulator (7) includes suction accessory (701), and the suction accessory (701) is used to grab soft cable single material; Streamline module (8) is located in the side of alternating material table module (4) along X-axis positive direction, and the streamline module (8) top is provided with carrier (801) for placing soft cable single material.
2. The soft wire laser processing apparatus according to claim 1, characterized by, The feed module (3) is at least two, the alternating material table module (4) is at least two, the feed module (3) and alternating material table module (4) are spaced apart along Y-axis direction, and the whole material taking manipulator (5) is located between two alternating material table module (4).
3. The soft wire laser processing apparatus according to claim 2, wherein Two said feed modules (3) between the whole material positioning module (9) is arranged, the whole material positioning module (9) includes first camera and first light source, the first camera is located below the connecting plate (101), the first light source is located above the connecting plate (101), two said alternate material table module (4) between single material positioning module (10) is arranged, the single material positioning module (10) includes second camera and second light source, the second camera is located below the support table (201), the second light source is located above the support table (201), the single material positioning module (10) is located in the whole material manipulator (5) along the X axis positive direction of one side.
4. The soft wire laser processing apparatus according to claim 1, wherein The alternate material table module (4) includes a transfer assembly, the transfer assembly includes a synchronous belt (4051), the synchronous belt (4051) is fixedly connected with a first connecting block (4052) and a second connecting block (4053), the first connecting block (4052) is fixedly connected with the first translation assembly (403), the second connecting block (4053) is fixedly connected with the second translation assembly (404), both ends of the synchronous belt (4051) are connected with synchronous pulleys, a power motor (4054) is arranged below the bottom plate (401), an output shaft of the power motor (4054) is connected with one of the synchronous pulleys, when the synchronous belt (4051) rotates, the second translation assembly (404) and the first translation assembly (403) move in opposite directions along the X axis at the same time, when the second translation assembly (404) moves to the receiving station, the first translation assembly (403) moves to the discharging station, when the second translation assembly (404) moves to the discharging station, the first translation assembly (403) moves to the receiving station.
5. The soft wire laser processing apparatus according to claim 4, wherein The first cutting platform (4031) is connected with a lifting side plate (4032) at the bottom, the lifting side plate (4032) is provided with a lifting slide rail (4033) on one side, the lifting slide rail (4033) is slidably connected with a lifting slide block (4034), the lifting slide block (4034) is fixedly connected with a transverse plate (4035) on one side, the transverse plate (4035) is fixedly connected with the first connecting block (4052) on one side, the bottom plate (401) is provided with a first translation slide rail (4011) at the top, the first translation slide rail (4011) is slidably connected with a first translation slide block (4012), and the first translation slide block (4012) is fixedly connected with the transverse plate (4035) at the top.
6. The flexible flat cable laser processing apparatus according to claim 5, wherein The lifting cylinder (4036) is connected with a cylinder fixing plate (4037), the lifting side plate (4032) is provided with a hollow groove, and the cylinder fixing plate (4037) penetrates through the hollow groove and is fixedly connected with the top of the transverse plate (4035).
7. The soft wire laser processing apparatus according to claim 5, wherein The second translation assembly (404) comprises a second cutting platform (4041) fixedly connected with a second connecting block (4053) on one side, the support (402) is provided with a second translation sliding rail (4021) on the top, the second translation sliding rail (4021) is slidably connected with a second translation sliding block (4022), and the second translation sliding block (4022) is fixedly connected with the bottom of the second cutting platform (4041).
8. The soft wire laser processing apparatus according to claim 2, wherein The two taking material manipulators (7) are located outside the two alternating material table modules (4), and the suction member (701) comprises at least four strip-shaped suction heads (7011) arranged side by side.
9. The soft wire laser processing apparatus according to claim 1, wherein The flow line module (8) comprises an upper flow line assembly (802) and a backflow line assembly (803), the carrier (801) is located on the top of the upper flow line assembly (802), the upper flow line assembly (802) is located above the support table (201), and the backflow line assembly (803) is located below the support table (201).
10. A soft wire laser processing method, characterized by, The soft wire laser processing equipment according to claim 7 comprises the following steps: Step one, two different specifications of soft wire materials are provided in the two feeding modules (3), the second cutting platform (4041) in the alternating material table module (4) is moved to the receiving station, and the first cutting platform (4031) is moved to the discharging station; Step two, the taking material manipulator (5) grabs the soft wire material in one of the feeding modules (3) and places it on the top of the second cutting platform (4041) on the corresponding side of the feeding module (3), and the soft wire material is positioned by the suction hole on the top of the second cutting platform (4041); Step three, the Y-axis linear mechanism (602) and the X-axis linear mechanism (603) move the laser cutting device (601) to the initial cutting position, the laser cutting device (601) cuts the soft wire material, and the Y-axis linear mechanism (602) and the X-axis linear mechanism (603) drive the laser cutting device (601) to move along the preset cutting track, so that the soft wire material is cut into a soft wire single material; Step four, the taking material manipulator (5) grabs the soft wire material in the other feeding module (3) and places it on the top of the other second cutting platform (4041), and this step is performed synchronously with step three; Step five, after the soft wire material in step three is cut, the second cutting platform (4041) is moved from the receiving station to the discharging station, the first cutting platform (4031) is moved from the discharging station to the receiving station, the output end of the lifting cylinder (4036) on the bottom of the first cutting platform (4031) is stretched upwards, the first cutting platform (4031) is raised from the initial position to the top-up position with the same height as the second cutting platform (4041), and the taking material manipulator (5) grabs the next soft wire material and places it on the top of the first cutting platform (4031). Step six, take single material manipulator (7) to grab the soft cable single material on the top of the second cutting platform (4041), and transfer it to the carrier (801), after the carrier (801) receives the soft cable single material, it rotates along the Y axis direction; At the same time, the laser cutting module (6) cuts the soft cable whole material on the top of the first cutting platform (4031), after cutting, the output end of the lifting cylinder (4036) retracts downward, and the first cutting platform (4031) falls from the jacking position to the initial position; Step seven, the first cutting platform (4031) moves from the material receiving station to the discharging station, and the second cutting platform (4041) moves from the discharging station to the material receiving station. The first cutting platform (4031) is raised to the jacking position, and the single material manipulator (7) transfers the soft cable single material on the top of the first cutting platform (4031) to the carrier (801), and the cycle is repeated; Step eight, after the soft cable whole material in step four is placed on the top of another second cutting platform (4041), the same method in steps three, five, six and seven is used in turn to complete the cycle processing.
Citation Information
Patent Citations
A laser cutting machine
CN108890144A
Laser cutting system
CN222552473U