Multi-process combined machining equipment for metal parts
By employing arc-shaped baffles, scraping devices, and separation components in multi-process combined metal parts processing equipment, the problem of metal chip splashing was solved, and splash prevention and coolant recycling were achieved, reducing equipment wear and cleaning workload and ensuring processing continuity.
Patent Information
- Application Number
- CN202512046683.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-24
AI Technical Summary
Traditional multi-process metal parts processing equipment generates metal chips during the cutting process, leading to equipment wear and increased cleaning workload for operators.
A multi-process combined processing equipment for metal parts, including an arc-shaped baffle, a scraping device, and a separation component, was designed. The arc-shaped baffle forms a closed space to prevent iron filings from splashing, and a nozzle sprays coolant for lubrication and cooling. The scraping device automatically cleans up the iron filings, and the separation component realizes the separation and recycling of iron filings and coolant.
It effectively prevents metal shavings from splashing, reduces equipment wear, reduces cleaning workload, enables the recycling of coolant, and ensures the continuity of the processing.
Smart Images

Figure CN121552151A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal part assembly processing technology, and in particular to a multi-process assembly processing equipment for metal parts. Background Technology
[0002] Multi-process combined processing equipment for metal parts is an automated equipment that integrates multiple processing techniques such as cutting, grinding, drilling, and milling. It is mainly used to realize the continuous processing of metal workpieces from blanks to finished products, and is widely used in the manufacturing fields of automotive parts, aerospace components, and precision hardware products.
[0003] Traditional multi-process combined metal parts processing equipment generates iron filings during the cutting process. These filings fly around the chamber, causing collisions and wear on the precision transmission components of the equipment, affecting the processing accuracy and service life. They also scatter in the work area, increasing the cleaning workload for operators.
[0004] Therefore, it is necessary to provide a multi-process combined processing equipment for metal parts to solve the above-mentioned technical problems. Summary of the Invention
[0005] The technical problem solved by this invention is to provide a multi-process combined processing equipment for metal parts that can prevent splashing, automatically clean the filter screen, and realize rapid switching between the main and auxiliary filters.
[0006] To solve the above-mentioned technical problems, the present invention provides a multi-process combined processing equipment for metal parts, comprising: a base, a fixed chamber, and a sliding chamber. The fixed chamber is fixedly installed on the top of the base, and the sliding chamber is slidably installed on the top of the base. An opening is provided on one side of the base, and a collection box is provided inside the base. An anti-splash mechanism is provided inside the sliding chamber. The anti-splash mechanism includes two sets of chip-blocking components and a separation component. The chip-blocking components are used to prevent iron chips from splashing randomly during processing, and the separation component is used to separate iron chips from coolant. The separation component is disposed inside the base. Both sets of chip-blocking components are provided with scraping devices, which are used to clean iron chips adhering to the chip-blocking components.
[0007] Preferably, each set of the chip-blocking components includes an arc-shaped baffle, a fixing frame, a second water pump, and two first fixing cylinders. The two first fixing cylinders are fixedly installed on one inner wall of the sliding chamber. A second sliding rod is slidably installed inside each of the two first fixing cylinders, with one end of the second sliding rod extending outside the first fixing cylinder. The arc-shaped baffle is fixedly installed on one end of each of the two second sliding rods. A chip collection box is fixedly installed at the bottom of the arc-shaped baffle. Two drain pipes are fixedly installed at the bottom of the chip collection box. Multiple nozzles are provided on the inner wall of the arc-shaped baffle. A first water tank is fixedly installed at the top of the base, and the second water pump is fixedly installed at the top of the first water tank. The outlet end of the second water pump is fixedly equipped with one end of a diversion valve, and the diversion valve is fixedly equipped with one end of multiple water supply pipes. The other ends of the multiple water supply pipes are respectively fixedly connected to multiple nozzles. The first water tank is provided with a first water suction pipe, one end of which extends to the outside of the first water tank and is fixedly connected to the inlet end of the second water pump. The fixing frame is fixedly installed on the outer wall of the two second slide rods. The outer side of each of the two second slide rods is fitted with a first spring. The two ends of the first spring are respectively fixedly connected to the first fixing cylinder and the fixing frame. The top of the fixing frame is fixedly equipped with a guide column, and the top inner wall of the fixing chamber is fixedly equipped with a guide rail.
[0008] Preferably, any set of the scraping devices includes two cylinders, a mounting plate, two second fixed cylinders, and a scraper. The two cylinders are fixedly mounted on the bottom of the fixed frame, and the two second fixed cylinders are respectively fixedly mounted on the telescopic ends of the two cylinders. A first sliding rod is slidably mounted inside each of the two second fixed cylinders. The mounting plate is slidably mounted on the inner wall of the arc-shaped baffle. One end of each of the two first sliding rods extends to the outer side of the two second fixed cylinders and is rotatably connected to the mounting plate. The scraper is fixedly mounted on the bottom of the mounting plate and contacts the inner wall of the arc-shaped baffle.
[0009] Preferably, the separation assembly includes two connecting plates, a separation box, two main filters, and a first water pump. The two connecting plates are respectively fixedly installed on the outer walls of both sides of the sliding chamber, and the bottom ends of the two connecting plates extend into the base. The separation box is fixedly installed on the side of the two connecting plates that are close to each other. The other ends of the two drain pipes are fixedly connected to the separation box. The two main filters are both disposed in the separation box. The bottom of the separation box is fixedly installed with one end of two drain pipes. The base is fixedly installed with two second water tanks. The other ends of the two drain pipes extend into the two second water tanks respectively. A first water pump is provided on one side of the first water tank. The outlet end of the first water pump is fixedly connected to the first water tank. The inlet end of the first water pump is fixedly installed with one end of a second water suction pipe, and the other end of the second water suction pipe extends into the second water tank.
[0010] Furthermore, the inner wall of the arc-shaped baffle is provided with multiple drainage grooves, and multiple nozzles are fixedly installed in the drainage grooves.
[0011] Preferably, each of the separation boxes is equipped with a replacement component for quickly replacing clogged filters, and the top inner wall of the base is also equipped with a cleaning component for cleaning iron filings from the main filter.
[0012] Preferably, the replacement assembly includes two side frames, a bidirectional lead screw, a clamping plate, and a baffle. The inner walls of both sides of the separation chamber are provided with strip grooves. The two side frames are respectively fixedly installed on the outer walls of both sides of the separation chamber. Each side frame contains a secondary filter screen. Sliding strips are slidably installed within each side frame. A fixing seat is fixedly installed at the bottom of each sliding strip, extending through to the bottom of the side frame. The bidirectional lead screw is rotatably installed at the bottom of the separation chamber. The fixing seat is threadedly connected to the bidirectional lead screw. A motor is fixedly installed at the bottom of the separation chamber, and the motor drives the bidirectional lead screw. The separation box has a blind groove on one side of its inner wall. The card plate is slidably installed in the blind groove. One end of the card plate extends into the separation box, and a slot is provided on one side of the card plate. One end of each of the two main filters is located in the slot. One end of each of the third springs is fixedly installed on the side of the card plate away from the slot. The other ends of each of the third springs are fixedly connected to the blind groove. A limiting groove is provided inside the separation box. A baffle is located in the limiting groove, and the top end of the baffle extends out of the limiting groove. The other ends of each of the two main filters are in contact with the outer wall of one side of the baffle.
[0013] Preferably, the cleaning assembly includes a mounting frame, a lifting frame, a cleaning brush, and two guide rods. The two guide rods are fixedly mounted on the top inner wall of the base. The lifting frame is slidably mounted on the outer wall of the two guide rods. A second spring is sleeved on the outer side of each of the two guide rods. The two ends of the second spring are fixedly connected to the guide rod and the lifting frame, respectively. The mounting frame is fixedly mounted on the lifting frame. The cleaning brush is fixedly mounted on the bottom of the mounting frame. Rollers are rotatably mounted on both outer walls of the mounting frame. The outer walls of the two rollers are in contact with the top of the separation box.
[0014] Furthermore, both ends of the card plate are provided with inclined surfaces.
[0015] Furthermore, the top inner wall of the base is provided with a groove, and the top ends of the two guide rods are fixedly installed in the groove.
[0016] Compared with related technologies, the multi-process combined processing equipment for metal parts provided by the present invention has the following beneficial effects: This invention provides a multi-process combined processing equipment for metal parts. Through the cooperation of a chip-blocking assembly, a separation assembly, and a scraping device, two sets of arc-shaped baffles form a closed space during processing, preventing iron chips from splashing randomly at the source, avoiding the impact of iron chips on the working environment of the processing area, and reducing iron chip splashing. Secondly, the nozzles on the inner wall of the arc-shaped baffles can spray coolant in a directional manner. With the guidance of the drainage channel, it can accurately cool and lubricate the processing area. It can also quickly guide the iron chips attached to the inner wall of the chip-blocking baffles into the chip collection box. The chip collection box and the separation box can quickly collect the coolant with chips and complete the initial solid-liquid separation. The first water pump realizes the recycling of coolant, reducing coolant consumption. By combining replacement and cleaning components, the problem of decreased separation efficiency and processing interruption caused by filter clogging is solved. Under the elastic compression of the second spring, when the separation box moves to the left, the cleaning brush can automatically scrape and clean the surface of the main filter screen, promptly removing iron filings attached to the filter screen and preventing clogging. When the main filter screen is severely clogged and cannot be cleaned, the operator can quickly remove the clogged filter screen by pulling out the baffle and using the elasticity of the clamping plate. At the same time, the motor drives the bidirectional lead screw to slide the auxiliary filter screen into the separation box, realizing the replacement of the filter screen and ensuring that the chip-liquid separation operation is not interrupted during processing. Attached Figure Description
[0017] Figure 1 A schematic diagram of the structure of the first embodiment of the multi-process combined processing equipment for metal parts provided by the present invention; Figure 2 for Figure 1 The diagram shows a cross-sectional view of the base, fixed compartment, and sliding compartment, among other structural components. Figure 3 for Figure 1 The diagram shown illustrates the sliding chamber and base being separated. Figure 4 for Figure 3 The diagram shows a sectional view of the fixed compartment. Figure 5 for Figure 3 The diagram shows a partial structural representation. Figure 6 for Figure 5 The diagram shows a partial sectional view of the structure. Figure 7 for Figure 6 The diagram shows a cross-sectional view of the arc-shaped baffle, the first fixed cylinder, and the second sliding rod. Figure 8 for Figure 2 The diagram shows the assembly of the separation box, sliding compartment, and drain pipe, etc. Figure 9 for Figure 10 The diagram shows a cross-sectional view of the structure, including the drain pipe, separation box, and main filter screen. Figure 10 A schematic diagram of a second embodiment of the multi-process combined processing equipment for metal parts provided by the present invention; Figure 11 for Figure 10 The diagram shows a partial sectional view of the structure. Figure 12 for Figure 11 An enlarged schematic diagram of part A shown; Figure 13 for Figure 11 The diagram shows a partial structural assembly. Figure 14 for Figure 13 The diagram shows a bottom view of the structure, including the separation box, side frame, and bidirectional lead screw. Figure 15 for Figure 14 The diagram shows a cross-sectional view of the separation box and main filter, among other structural components. Figure 16 for Figure 13 The diagram shows a partial sectional view of the structure. Figure 17 for Figure 13 The diagram shows the assembly of the separation box, side frame, and baffle.
[0018] The diagram labels are as follows: 1. Base; 2. Fixed compartment; 3. Sliding compartment; 4. Arc-shaped baffle; 5. First water pump; 6. Diverter valve; 7. Second water pump; 8. First water tank; 9. Second water tank; 10. Second suction pipe; 11. Drain pipe; 12. Collection box; 13. Separation box; 14. Sewage pipe; 15. Chip collection box; 16. First fixed cylinder; 17. Cylinder; 18. Guide column; 19. Fixing frame; 20. Guide rail; 21. Mounting plate; 22. 23. Second fixed cylinder; 24. First spring; 25. First slide rod; 26. Second slide rod; 27. Nozzle; 28. Scraper; 29. Connecting plate; 30. Main filter screen; 31. Lifting frame; 32. Guide rod; 33. Mounting bracket; 34. Roller; 35. Cleaning brush; 36. Second spring; 37. Side frame; 38. Baffle; 39. Secondary filter screen; 40. Sliding bar; 41. Two-way lead screw; 42. Motor; 43. Clamping plate; 44. Third spring. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] First embodiment: Please refer to the following: Figures 1-9 In the first embodiment of the present invention, the multi-process combined processing equipment for metal parts includes: a base 1, a fixed chamber 2, and a sliding chamber 3. The fixed chamber 2 is fixedly installed on the top of the base 1, and the sliding chamber 3 is slidably installed on the top of the base 1. An opening is provided on one side of the base 1. A collection box 12 is provided inside the base 1. An anti-splash mechanism is provided inside the sliding chamber 3. The anti-splash mechanism includes two sets of chip-blocking components and a separation component. The chip-blocking components are used to prevent iron chips from splashing randomly during processing. The separation component is used to separate the iron chips and coolant. The separation component is set inside the base 1. Both sets of chip-blocking components are provided with scraping devices. The scraping devices are used to clean the iron chips attached to the chip-blocking components.
[0021] Each chip-blocking assembly includes an arc-shaped baffle 4, a fixing frame 19, a second water pump 7, and two first fixing cylinders 16. The two first fixing cylinders 16 are fixedly installed on one inner wall of the sliding chamber 3. A second sliding rod 25 is slidably installed inside each of the two first fixing cylinders 16, with one end of the second sliding rod 25 extending outside the first fixing cylinder 16. The arc-shaped baffle 4 is fixedly installed on one end of each of the two second sliding rods 25. A chip collection box 15 is fixedly installed at the bottom of the arc-shaped baffle 4, and one end of two drain pipes 14 is fixedly installed at the bottom of the chip collection box 15. Multiple nozzles 26 are provided on the inner wall of the arc-shaped baffle 4. A first water tank 8 is fixedly installed on the top of the base 1. The second water pump 7 is fixedly installed on the top of the first water tank 8. One end of a diversion valve 6 is fixedly installed at the outlet of the second water pump 7. Multiple water supply pipes are fixedly installed on the diversion valve 6, and the other ends of the multiple water supply pipes are fixedly connected to multiple nozzles 26 respectively. A first water suction pipe is provided inside the first water tank 8. The end extends to the outside of the first water tank 8 and is fixedly connected to the inlet end of the second water pump 7. The fixing frame 19 is fixedly installed on the outer wall of the two second slide rods 25. The outer side of the two second slide rods 25 is fitted with a first spring 23. The two ends of the first spring 23 are fixedly connected to the first fixing cylinder 16 and the fixing frame 19 respectively. The first spring 23 has an elastic reset function. The top of the fixing frame 19 is fixedly installed with a guide column 18. The top inner wall of the fixing chamber 2 is fixedly installed with a guide rail 20. Pushing the sliding chamber 3 to slide along the top of the base 1, at this time the guide column 18 at the top of the fixing frame 19 slides along the guide rail 20 on the top inner wall of the fixing chamber 2. When it slides out of the guide rail 20, the first spring 23 rebounds, causing the two arc-shaped baffles 4 to fit together, forming a closed anti-splash space, so that the metal parts are located between the two arc-shaped baffles 4. By using the two sets of arc-shaped baffles 4 to form a closed space during processing, the iron filings are blocked from splashing randomly from the source, avoiding the impact of iron filings on the working environment of the processing area and reducing iron filings splashing.
[0022] Each set of scraping devices includes two cylinders 17, a mounting plate 21, two second fixed cylinders 22, and a scraper 27. The two cylinders 17 are fixedly installed at the bottom of the fixed frame 19. The two second fixed cylinders 22 are respectively fixedly installed on the telescopic ends of the two cylinders 17. A first sliding rod 24 is slidably installed inside each of the two second fixed cylinders 22. The mounting plate 21 is slidably installed on the inner wall of the arc-shaped baffle 4. One end of each of the two first sliding rods 24 extends to the outside of the two second fixed cylinders 22 and is rotatably connected to the mounting plate 21. The scraper 27 is fixedly installed at the bottom of the mounting plate 21 and contacts the inner wall of the arc-shaped baffle 4. When there are many iron filings attached to the inner wall of the arc-shaped baffle 4, the cylinders 17 are activated to drive the scraper 27 to slide along the inner wall of the baffle and automatically scrape off the attached iron filings without the need for manual disassembly and cleaning.
[0023] The separation assembly includes two connecting plates 28, a separation box 13, two main filters 29, and a first water pump 5. The two connecting plates 28 are respectively fixedly installed on the outer walls of both sides of the sliding chamber 3, and the bottom ends of the two connecting plates 28 extend into the base 1. The separation box 13 is fixedly installed on the side of the two connecting plates 28 that are close to each other. The other ends of the two drain pipes 14 are fixedly connected to the separation box 13. The two main filters 29 are both set inside the separation box 13. The bottom of the separation box 13 is fixedly installed with one end of two drain pipes 11. The base 1 is fixedly installed with two second water tanks 9. The other ends of the two drain pipes 11 extend into the two second water tanks 9 respectively. The first water tank 8 is provided with a first water pump 5 on one side. The outlet end of the first water pump 5 is fixedly connected to the first water tank 8. The inlet end of the first water pump 5 is fixedly installed with one end of a second water suction pipe 10. The other end of the second water suction pipe 10 extends into the second water tank 9.
[0024] The inner wall of the arc-shaped baffle 4 is provided with multiple drainage grooves, and multiple nozzles 26 are fixedly installed in the drainage grooves. The drainage grooves can guide the chip-laden coolant to flow quickly into the chip collection box 15, avoiding accumulation on the inner wall of the baffle.
[0025] In this embodiment: First, the metal part to be processed is clamped on the processing station at the top of the base 1. The sliding chamber 3 is pushed to slide along the top of the base 1. At this time, the guide post 18 at the top of the fixed frame 19 slides along the guide rail 20 on the inner wall of the top of the fixed chamber 2. When it slides out of the guide rail 20, the first spring 23 rebounds, causing the two arc-shaped baffles 4 to fit together, forming a closed anti-splash space, so that the metal part is located between the two arc-shaped baffles 4. Then, the second water pump 7 is started. The second water pump 7 draws coolant from the first water tank 8 through the first water pipe and distributes it to the arc-shaped baffles 4 through the diversion valve 6. Multiple nozzles 26 on the inner wall spray coolant into the processing area. At the same time, the iron filings generated by metal processing are blocked by the arc-shaped baffle 4 and cannot splash freely. Most of the iron filings flow with the coolant into the chip collection box 15 at the bottom of the arc-shaped baffle 4. The chip-liquid mixture in the chip collection box 15 flows into the separation box 13 through the bottom drain pipe 14. The coolant passes through the main filter screen 29 in the separation box 13 and enters the second water tank 9 for temporary storage through the drain pipe 11. The iron filings are intercepted by the main filter screen 29, completing the initial solid-liquid separation. Finally, the iron filings fall into the collection box 12. When there are a lot of iron filings attached to the inner wall of the arc-shaped baffle 4, the two cylinders 17 are activated. The telescopic ends of the cylinders 17 push the second fixed cylinder 22 and the first sliding rod 24 to move, causing the mounting plate 21 to slide along the inner wall of the arc-shaped baffle 4. The scraper 27 at the bottom of the mounting plate 21 contacts the inner wall of the baffle and scrapes the attached iron filings into the chip collection box 15. After the metal parts are processed, the second water pump 7 is turned off. When the residual slag liquid in the arc-shaped baffle 4 flows completely into the slag collection box 15 and is discharged into the separation box 13, the sliding chamber 3 moves away from the fixed chamber 2, the first spring 23 is reset, and the arc-shaped baffle 4 is driven away from the processing area to remove the processed metal parts. When the coolant in the first water tank 8 is insufficient, the first water pump 5 is started, and the second water pipe 10 draws filtered coolant from the second water tank 9 and pumps it back to the first water tank 8, thus realizing the recycling of coolant.
[0026] Second embodiment: The second embodiment of the present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] Please refer to the following: Figures 10-17 In the multi-process combined metal parts processing equipment provided in this embodiment, the separation box 13 is equipped with a replacement component, which is used to quickly replace the clogged filter screen. The top inner wall of the base 1 is also equipped with a cleaning component, which is used to clean the iron filings on the main filter screen 29.
[0028] The replacement assembly includes two side frames 36, a bidirectional lead screw 40, a clamping plate 42, and a baffle 37. The inner walls of both sides of the separation chamber 13 are provided with strip-shaped grooves. The two side frames 36 are respectively fixedly installed on the outer walls of both sides of the separation chamber 13. A secondary filter screen 38 is provided inside each of the two side frames 36. A sliding strip 39 is slidably installed inside each of the two side frames 36. A fixing seat is fixedly installed at the bottom of each of the two sliding strips 39, extending through to the bottom of the side frame 36. The bidirectional lead screw 40 is rotatably installed at the bottom of the separation chamber 13, and the fixing seat is screwed to the bidirectional lead screw 40. The bottom of the separation box 13 is fixedly installed with a motor 41, which is connected to a bidirectional lead screw 40. A blind groove is provided on one side of the inner wall of the separation box 13. A clamping plate 42 is slidably installed in the blind groove, with one end extending into the separation box 13. A slot is provided on one side of the clamping plate 42, with one end of each of the two main filters 29 positioned within the slot. Multiple third springs 43 are fixedly installed on the side of the clamping plate 42 away from the slot, with the other ends of the third springs 43 fixedly connected to the blind groove. A limit switch is provided inside the separation box 13. The baffle 37 is set inside the limiting groove, and the top of the baffle 37 extends outside the limiting groove. The other ends of the two main filters 29 are in contact with the outer wall of one side of the baffle 37. When the main filters 29 are severely clogged and the cleaning brush 34 cannot effectively unclog them, the baffle 37 is pulled out to disengage it from the limiting groove of the separation box 13, releasing the restriction on one end of the main filters 29. At this time, the clamping plate 42 slides along the blind groove under the elastic force of the third spring 43, pushing out the main filters 29. One end of the main filters 29 disengages from the clamping groove, thus clearing the clogged main filters 29. 9. Remove the filter from the separation box 13, then insert the baffle 37 into the limiting groove, start the motor 41, the motor 41 drives the bidirectional lead screw 40 to rotate, and the fixed seat threaded to the bidirectional lead screw 40 drives the sliding strip 39 to slide along the side frame 36, so that the secondary filter screen 38 in the side frame 36 slides into the separation box 13 through the corresponding strip groove. One end of the secondary filter screen 38 is locked in the slot and temporarily replaces the main filter screen 29 for debris-liquid separation. Then turn off the motor 41, the sliding strip 39 is reset, and a new filter screen is installed to ensure that the processing operation is not interrupted.
[0029] The cleaning assembly includes a mounting bracket 32, a lifting frame 30, a cleaning brush 34, and two guide rods 31. Both guide rods 31 are fixedly mounted on the top inner wall of the base 1. The lifting frame 30 is slidably mounted on the outer wall of the two guide rods 31. A second spring 35 is sleeved on the outer side of each guide rod 31, with both ends of the second spring 35 fixedly connected to the guide rod 31 and the lifting frame 30, respectively. The mounting bracket 32 is fixedly mounted on the lifting frame 30, and the cleaning brush 34 is fixedly mounted on the bottom of the mounting bracket 32. Rollers 33 are rotatably mounted on both outer walls of the 2. The outer walls of the two rollers 33 are in contact with the top of the separation box 13. When the workpiece is processed, the sliding chamber 3 slides back to its original position, and the separation box 13 moves with the sliding chamber 3. The movement of the separation box 13 drives the rollers 33 to rotate. At the same time, the lifting frame 30 slides up and down along the guide rod 31. The elasticity of the second spring 35 keeps the cleaning brush 34 in close contact with the top of the main filter screen 29. When moving, the cleaning brush 34 cleans the iron filings on the main filter screen 29 into the collection box 12.
[0030] Both ends of the card plate 42 are provided with inclined surfaces. The inclined surfaces at both ends of the card plate 42 can reduce the jamming resistance when the main filter screen 29 is installed, so that the main filter screen 29 can quickly slide into the slot for positioning.
[0031] The top inner wall of the base 1 is provided with a groove, and the top ends of the two guide rods 31 are fixedly installed in the groove to provide stable guidance for the sliding of the lifting frame 30 and prevent the cleaning brush 34 from deviating.
[0032] In this embodiment: When the workpiece is finished, the sliding chamber 3 slides back to its original position, and the separation box 13 moves with the sliding chamber 3. The movement of the separation box 13 drives the roller 33 to rotate. At the same time, the lifting frame 30 slides up and down along the guide rod 31. The elasticity of the second spring 35 keeps the cleaning brush 34 in close contact with the top of the main filter screen 29. When moving, the cleaning brush 34 cleans the iron filings on the main filter screen 29 into the collection box 12. When the main filter 29 is severely clogged and the cleaning brush 34 cannot effectively unclog it, pull out the baffle 37 to disengage it from the limiting groove of the separation box 13, releasing the limitation on one end of the main filter 29. At this time, the clamping plate 42 slides along the blind groove under the elastic force of the third spring 43, pushing out the main filter 29. One end of the main filter 29 is disengaged from the clamping groove, and the clogged main filter 29 can be removed from the separation box 13. Then, insert the baffle 37 into the limiting groove, start the motor 41, and the motor 41 drives the bidirectional lead screw 40 to rotate. The fixed seat threaded to the bidirectional lead screw 40 drives the sliding strip 39 to slide along the side frame 36, so that the secondary filter 38 in the side frame 36 slides into the separation box 13 through the corresponding strip groove. One end of the secondary filter 38 is locked in the clamping groove and temporarily replaces the main filter 29 for debris-liquid separation. Then, turn off the motor 41, the sliding strip 39 resets, and a new filter is installed to ensure that the processing operation is not interrupted.
[0033] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A multi-process combined processing equipment for metal parts, comprising: The base (1), fixed chamber (2) and sliding chamber (3) are provided. The fixed chamber (2) is fixedly installed on the top of the base (1) and the sliding chamber (3) is slidably installed on the top of the base (1). The base (1) has an opening on one side and a collection box (12) is provided inside the base (1). The sliding chamber (3) is provided with an anti-splash mechanism. The anti-splash mechanism includes two sets of chip-blocking components and a separation component. The chip-blocking components are used to prevent iron chips from splashing randomly during the processing. The separation component is used to separate the iron chips and coolant. The separation component is set inside the base (1). Both sets of chip-blocking components are provided with scraping devices. The scraping devices are used to clean the iron chips attached to the chip-blocking components.
2. The multi-process combined processing equipment for metal parts according to claim 1, characterized in that, Each set of the chip-blocking components includes an arc-shaped baffle (4), a fixing frame (19), a second water pump (7), and two first fixing cylinders (16). The two first fixing cylinders (16) are fixedly installed on one side of the inner wall of the sliding chamber (3). A second sliding rod (25) is slidably installed inside each of the two first fixing cylinders (16). One end of the second sliding rod (25) extends outside the first fixing cylinder (16). The arc-shaped baffle (4) is fixedly installed on one end of the two second sliding rods (25). A chip collection box (15) is fixedly installed at the bottom of the arc-shaped baffle (4). One end of two sewage pipes (14) is fixedly installed at the bottom of the chip collection box (15). The inner wall of the arc-shaped baffle (4) is provided with multiple nozzles (26). A first water tank (8) is fixedly installed on the top of the base (1). The second water pump (7) is fixedly installed in the first water tank (8). At the top, the outlet end of the second water pump (7) is fixedly installed with one end of a diversion valve (6), and the diversion valve (6) is fixedly installed with one end of a plurality of water supply pipes. The other ends of the plurality of water supply pipes are fixedly connected to the plurality of nozzles (26). The first water tank (8) is provided with a first water suction pipe. One end of the first water suction pipe extends to the outside of the first water tank (8) and is fixedly connected to the inlet end of the second water pump (7). The fixing frame (19) is fixedly installed on the outer wall of the two second slide rods (25). The outer side of the two second slide rods (25) is fitted with a first spring (23). The two ends of the first spring (23) are fixedly connected to the first fixing cylinder (16) and the fixing frame (19) respectively. The top of the fixing frame (19) is fixedly installed with a guide column (18), and the top inner wall of the fixing chamber (2) is fixedly installed with a guide rail (20).
3. The multi-process combined processing equipment for metal parts according to claim 2, characterized in that, Each set of the scraping devices includes two cylinders (17), a mounting plate (21), two second fixed cylinders (22), and a scraper (27). The two cylinders (17) are fixedly installed at the bottom of the fixed frame (19). The two second fixed cylinders (22) are respectively fixedly installed on the telescopic ends of the two cylinders (17). The two second fixed cylinders (22) are slidably installed with first sliding rods (24). The mounting plate (21) is slidably installed on the inner wall of the arc-shaped baffle (4). One end of the two first sliding rods (24) extends to the outside of the two second fixed cylinders (22) and is rotatably connected to the mounting plate (21). The scraper (27) is fixedly installed at the bottom of the mounting plate (21) and the scraper (27) is in contact with the inner wall of the arc-shaped baffle (4).
4. The multi-process combined processing equipment for metal parts according to claim 2, characterized in that, The separation assembly includes two connecting plates (28), a separation box (13), two main filters (29), and a first water pump (5). The two connecting plates (28) are respectively fixedly installed on the outer walls of both sides of the sliding chamber (3), and the bottom ends of the two connecting plates (28) extend into the base (1). The separation box (13) is fixedly installed on the side of the two connecting plates (28) that are close to each other. The other ends of the two drain pipes (14) are fixedly connected to the separation box (13). The two main filters (29) are both set inside the separation box (13). The bottom of the separation box (13) is fixedly installed with one end of two drain pipes (11), and two second water tanks (9) are fixedly installed in the base (1). The other ends of the two drain pipes (11) extend into the two second water tanks (9) respectively. A first water pump (5) is provided on one side of the first water tank (8). The outlet end of the first water pump (5) is fixedly connected to the first water tank (8). The inlet end of the first water pump (5) is fixedly installed with one end of a second water pump pipe (10), and the other end of the second water pump pipe (10) extends into the second water tank (9).
5. The multi-process combined processing equipment for metal parts according to claim 2, characterized in that, The inner wall of the arc-shaped baffle (4) is provided with multiple drainage grooves, and multiple nozzles (26) are fixedly installed in the drainage grooves.
6. The multi-process combined processing equipment for metal parts according to claim 4, characterized in that, Each of the separation boxes (13) is equipped with a replacement component, which is used to quickly replace the clogged filter screen. The top inner wall of the base (1) is also equipped with a cleaning component, which is used to clean the iron filings on the main filter screen (29).
7. The multi-process combined processing equipment for metal parts according to claim 6, characterized in that, The replacement assembly includes two side frames (36), a bidirectional lead screw (40), a clamping plate (42), and a baffle (37). The inner walls of both sides of the separation box (13) are provided with strip grooves. The two side frames (36) are respectively fixedly installed on the outer walls of both sides of the separation box (13). Each of the two side frames (36) is provided with a secondary filter screen (38). Each of the two side frames (36) is slidably installed with a sliding strip (39). A fixing seat is fixedly installed at the bottom of each of the two sliding strips (39), extending through to the bottom of the side frame (36). The bidirectional lead screw (40) is rotatably installed at the bottom of the separation box (13). The fixing seat is threadedly connected to the bidirectional lead screw (40). A motor (41) is fixedly installed at the bottom of the separation box (13). The motor (41) is connected to the... A bidirectional lead screw (40) is used for transmission connection. A blind groove is provided on one side of the inner wall of the separation box (13). The card plate (42) is slidably installed in the blind groove. One end of the card plate (42) extends into the separation box (13), and a card slot is provided on one side of the card plate (42). One end of each of the two main filters (29) is set in the card slot. One end of a plurality of third springs (43) is fixedly installed on the side of the card plate (42) away from the card slot. The other end of the plurality of third springs (43) is fixedly connected to the blind groove. A limiting groove is provided in the separation box (13). A baffle (37) is set in the limiting groove, and the top end of the baffle (37) extends out of the limiting groove. The other end of each of the two main filters (29) is in contact with one side of the outer wall of the baffle (37).
8. The multi-process combined processing equipment for metal parts according to claim 7, characterized in that, The cleaning assembly includes a mounting bracket (32), a lifting frame (30), a cleaning brush (34), and two guide rods (31). The two guide rods (31) are fixedly installed on the top inner wall of the base (1). The lifting frame (30) is slidably installed on the outer wall of the two guide rods (31). A second spring (35) is sleeved on the outer side of each of the two guide rods (31). The two ends of the second spring (35) are fixedly connected to the guide rod (31) and the lifting frame (30) respectively. The mounting bracket (32) is fixedly installed on the lifting frame (30). The cleaning brush (34) is fixedly installed at the bottom of the mounting bracket (32). Rollers (33) are rotatably installed on both outer walls of the mounting bracket (32). The outer walls of the two rollers (33) are in contact with the top of the separation box (13).
9. The multi-process combined processing equipment for metal parts according to claim 7, characterized in that, Both ends of the card plate (42) are provided with inclined surfaces.
10. The multi-process combined processing equipment for metal parts according to claim 8, characterized in that, The top inner wall of the base (1) is provided with a groove, and the top ends of the two guide rods (31) are fixedly installed in the groove.