Take-up weighing base and control system for steel wire heat treatment flower bar frame

Abstract

The invention discloses a steel wire heat treatment flower barrier take-up weighing base and a control system, and relates to the technical field of steel wire machining, the steel wire heat treatment flower barrier take-up weighing base comprises a base body, a rotating disc is rotationally connected to the base body, weighing sensors are fixedly connected to the rotating disc at equal intervals, and a worm wheel is connected to the bottom of the outer wall of the rotating disc through a rotating shaft; a worm is installed on the side wall of the worm gear in a meshed mode, a coupler is fixedly connected to the side wall of the worm, and a rotating motor is connected to the side wall of the coupler through a rotating shaft. By installing the weighing sensor and the telescopic device, continuity and precision of the production process are achieved, the problem that the weight consistency in product batches is poor due to the fact that the weight is judged according to manual experience is solved, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of steel wire processing technology, specifically to a steel wire heat treatment flower railing winding weighing base and control system. Background Technology

[0002] In the winding stage of a steel wire heat treatment production line, the heat-treated steel wire is orderly wound around the circumference of a wire rack, forming neatly arranged coils for easy subsequent storage, transportation, and processing. In traditional production methods, judging whether the target weight has been reached often relies on the worker's experience; therefore, the operator's experience greatly influences the quality of the winding process.

[0003] During the wire winding process, there may be slight differences in the judgment criteria between different operators, or even between the same operator at different times. This can lead to fluctuations in the weight of the wire between different fence frames, or even within the same batch of products, which in turn affects the quality stability of the final product.

[0004] Patent CN220277903U discloses a take-up device for a plum blossom take-up machine. The above patent realizes the rapid replacement of the take-up frame. Through the lifting mechanism, the transition mechanism and the support component can alternately support the take-up frame, shortening downtime and improving production efficiency.

[0005] The aforementioned patents have solved the problems of cumbersome replacement steps between two take-up frames, requiring a long downtime to complete the transfer, and being time-consuming. However, there is still room for improvement in the standard judgment during take-up frame replacement. This application measures the quality of the take-up frame in real time, which solves the problems of deviation in weight judgment by operators based on experience and poor weight consistency within product batches.

[0006] Therefore, this application proposes a standardized steel wire heat treatment fence winding weighing base and control system for the steel wire winding process. Summary of the Invention

[0007] The purpose of this invention is to provide a steel wire heat-treated flower railing winding weighing base and control system to solve the technical problems mentioned in the background art, such as the deviation in weight judgment by operators based on experience and the poor weight consistency within product batches.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a steel wire heat-treated flower railing wire take-up weighing base, comprising a base body, a turntable rotatably connected to the base body, weighing sensors fixedly connected at equal intervals on the turntable, a worm gear connected to the bottom of the outer wall of the turntable via a rotating shaft, a worm engaged with the side wall of the worm gear, a coupling fixedly connected to the side wall of the worm, a rotary motor connected to the side wall of the coupling via a rotating shaft, a second rotating body rotatably connected to the base body, a servo motor connected to the second rotating body via a rotating shaft, a first rotating body movably fitted onto the outer wall of the second rotating body, a telescopic device fixedly connected inside the second rotating body, a first rotating body fixedly connected to the top of the outer wall of the telescopic device, connecting arms fixedly connected at equal intervals to the outer wall of the first rotating body, a placement plate fixedly connected to the side wall of the connecting arm, a base plate placed on the placement plate, and a take-up frame fixedly connected to the top of the outer wall of the base plate.

[0009] Preferably, a positioning ring block is fixedly connected to the bottom of the outer wall of the chassis, a placement plate is movably fitted onto the outer wall of the positioning ring block, positioning sliders are fixedly connected at equal intervals to the side wall of the positioning ring block, slots are equidistantly opened on the side wall of the positioning ring block, serrated grooves are equidistantly opened on the outer wall of the turntable, serrated grooves are slidably connected to the side wall of the positioning ring block, a first spring is fixedly connected at equal intervals to the inner wall of the turntable, a locking block is fixedly connected to the side wall of the first spring, a slot is movably fitted onto the outer wall of the locking block, a second opening groove is opened at the bottom of the outer wall of the placement plate, a first opening groove is opened at the top of the outer wall of the placement plate, the second opening groove communicates with the first opening groove, and the first opening groove is movably fitted onto the outer wall of the positioning ring block.

[0010] Preferably, a transmission ring block is fixedly connected to the bottom of the outer wall of the second rotating body. Positioning grooves are equidistantly opened on the side wall of the transmission ring block. Infrared receivers are fixedly connected equidistantly inside the transmission ring block. An mounting block is fixedly connected to the base. The mounting block is movably fitted onto the outer wall of the positioning insert. An infrared transmitter is fixedly connected inside the positioning insert. A second spring is fixedly connected inside the positioning insert. An electric push rod is fixedly connected to the side wall of the second spring. The mounting block is movably fitted onto the outer wall of the electric push rod. A base is fixedly connected to the side wall of the electric push rod. An electromagnet is fixedly connected to the inner wall of the mounting block. Magnetic material is fixedly connected to the side wall of the positioning insert. The infrared receiver is connected to the electric push rod via Bluetooth.

[0011] Preferably, a buffer cylinder is fixedly connected to the top of the outer wall of the connecting arm, the buffer cylinder is movably fitted onto the outer wall of the buffer piston, a piston rod is fixedly connected to the top of the outer wall of the buffer piston, the buffer cylinder is movably fitted onto the outer wall of the piston rod, the piston rod passes through the connecting arm, a sliding block is fixedly connected to the top of the outer wall of the piston rod, a first ball is rolledly connected to the side wall of the sliding block, a first ball is rolledly connected to the side wall of the seat, and a solenoid valve is fixedly connected to the side wall of the buffer cylinder.

[0012] Preferably, the servo motor is connected to an infrared receiver via Bluetooth, the load cell is connected to a rotary motor via Bluetooth, a buffer pad is fixedly connected to the top of the outer wall of the load cell, and the load cell is connected to a telescopic device via Bluetooth.

[0013] Preferably, the first rotating body has symmetrically provided limiting grooves on its sidewall, and the second rotating body has symmetrically fixedly connected limiting blocks on its sidewall, with limiting blocks movably fitted on the outer wall of the limiting blocks.

[0014] Preferably, the side wall of the placement tray is equidistantly connected to a rotating wheel, the side wall of the positioning ring block is in contact with the rotating wheel, an annular groove is provided at the bottom of the outer wall of the positioning ring block, a second ball is equidistantly mounted on the positioning ring block, and the side wall of the positioning ring block is rotatably connected to the second ball.

[0015] Preferably, the outer wall of the positioning ring block has a central slot, which is movably fitted onto the outer wall of the turntable.

[0016] Preferably, the control system includes: a real-time capture module, a weight calculation module, and an automatic alarm module; the real-time capture module is connected to the weight calculation module via Bluetooth, and the weight calculation module is connected to the automatic alarm module via Bluetooth.

[0017] The real-time acquisition module collects signals from the weighing sensor at high frequency, performs three-level signal processing, and outputs stable data.

[0018] The weight calculation module summarizes the weighing data from the weighing sensor, calculates the real-time total mass of the steel wire in the take-up frame, and compares the real-time total mass with the preset standard take-up weight.

[0019] When the total mass reaches the preset standard, the automatic alarm module will immediately issue an audible and visual alarm to remind on-site personnel to shut down the rotating motor, start the telescopic device and servo motor, and replace the take-up frame.

[0020] Preferably, the automatic alarm module is connected to a transmission control module via Bluetooth. The transmission control module collects signals from the infrared receiver in real time. When the infrared receiver receives a signal from the infrared transmitter, it shuts down the servo motor, cuts off the power to the electromagnet, and starts the electric push rod to stop the rotation of the take-up frame.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. This invention, by installing a weighing sensor and a telescopic device, achieves continuous and precise production processes, solves the problems of relying on manual experience to judge weight and poor weight consistency within product batches, and improves production efficiency;

[0023] 2. This invention achieves precise positioning of the flower basket frame by installing positioning sliders, serrated grooves, locking blocks, and locking slots, ensuring structural stability and no relative displacement during the winding process, thus avoiding production interruptions caused by the flower basket frame's placement position deviation.

[0024] 3. This invention achieves precise positioning of the flower rack transmission process by installing positioning blocks, infrared transmitters, and infrared receivers, ensuring continuous production, solving the problem of frequent machine stoppages due to human intervention, and improving production efficiency;

[0025] 4. By installing a buffer piston, piston rod, and buffer cylinder, this invention achieves stable support for the connecting arm and stable operation of the equipment, ensuring the accuracy of feeding, extending the service life of the equipment, and improving the durability and reliability of continuous operation. Attached Figure Description

[0026] Figure 1 This is a front view structural diagram of the present invention;

[0027] Figure 2 This is a front view schematic diagram of the turntable structure of the present invention;

[0028] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0029] Figure 4 This is a cross-sectional view of the placement disk and positioning ring block of the present invention;

[0030] Figure 5 This is a cross-sectional view of the transmission ring block and mounting block of the present invention;

[0031] Figure 6 This is a schematic cross-sectional view of the turntable structure of the present invention;

[0032] Figure 7 This is a cross-sectional view of the first and second rotating bodies of the present invention.

[0033] Figure 8 This is a cross-sectional view of the buffer cylinder structure of the present invention.

[0034] In the diagram: 1. Base; 2. Chassis; 3. Placement tray; 4. First opening slot; 5. First rotating body; 6. Connecting arm; 7. Second rotating body; 8. Take-up frame; 9. Positioning ring block; 10. Second opening slot; 11. Turntable; 12. Limiting slot; 13. Limiting block; 14. Transmission ring block; 15. Servo motor; 16. Buffer cylinder; 17. Solenoid valve; 18. Sliding block; 19. Buffer piston; 20. Piston rod; 21. First ball bearing; 22. Weighing sensor; 23. Buffer pad; 24. 25. Locking block; 26. First spring; 27. Positioning slider; 28. Rotary motor; 29. ​​Coupling; 30. Worm gear; 31. Worm; 32. Positioning groove; 33. Infrared receiver; 34. Mounting block; 35. Electromagnet; 36. Magnetic material; 37. Push rod; 38. Infrared transmitter; 39. Serrated groove; 40. Central slot; 41. Second ball bearing; 42. Annular groove; 43. Rotating wheel; 44. Locking groove; 45. Second spring; 46. Positioning insert; 47. Telescopic device. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0038] Please see Figure 1 , Figure 3 and Figure 7 An embodiment of the present invention provides a wire heat-treated flower railing winding and weighing base, comprising a base body 1, a turntable 11 rotatably connected to the base body 1, weighing sensors 22 fixedly connected at equal intervals on the turntable 11, a worm gear 29 connected to the bottom of the outer wall of the turntable 11 via a rotating shaft, a worm 30 meshing with the side wall of the worm gear 29, a coupling 28 fixedly connected to the side wall of the worm 30, and a rotary motor 27 connected to the side wall of the coupling 28 via a rotating shaft. A second... Two rotating bodies 7 are connected to a servo motor 15 via a rotating shaft. A first rotating body 5 is movably fitted onto the outer wall of the second rotating body 7. A telescopic device 46 is fixedly connected inside the second rotating body 7. The first rotating body 5 is fixedly connected to the top of the outer wall of the telescopic device 46. A connecting arm 6 is fixedly connected at equal intervals to the outer wall of the first rotating body 5. A placement tray 3 is fixedly connected to the side wall of the connecting arm 6. A base plate 2 is placed on the placement tray 3. A cable take-up rack 8 is fixedly connected to the top of the outer wall of the base plate 2.

[0039] Furthermore, before the take-up begins, the telescopic device 46 drives the first rotating body 5 downwards. The first rotating body 5 drives the connecting arm 6 and the placement plate 3 downwards, placing the base plate 2 on the buffer pads 23 of the four weighing sensors 22 on the turntable 11. The rotary motor 27 starts, driving the coupling 28 to rotate. The coupling 28 drives the worm gear 30 to rotate, which in turn drives the worm wheel 29 to rotate. The worm wheel 29 drives the turntable 11 to rotate via the rotating shaft, thereby driving the base plate 2 and the take-up frame 8 to rotate, thus winding the heat-treated steel wire onto the take-up frame 8. The wire winding frame is used for wire winding operations. During the winding process, the real-time capture module continuously collects signals from the weighing sensor 22 to monitor the total weight change of the winding frame 8, the chassis 2, and the wire in real time. The real-time capture module transmits the data to the weight calculation module in real time. The four weighing modules superimpose the data from the four weighing sensors 22 to calculate the real-time total mass and compare it with the preset standard winding weight. When the real-time weight data reaches or approaches this target value, the automatic alarm module sends a signal to remind the operator that a winding cycle has been completed through an audible and visual alarm.

[0040] When the automatic alarm module completes the cable reeling operation, it shuts off the rotary motor 27 to stop the reeling process and sequentially activates the telescopic device 46 and the servo motor 15. The telescopic device 46 drives the first rotating body 5 upward, which in turn drives the connecting arm 6. The connecting arm 6 then drives the placement tray 3 upward, gradually causing the placement tray 3 to move the base 2 and the cable reel 8 upward, moving the base 2 away from the turntable 11. When the telescopic device 46 reaches the preset height, it shuts off. At this point, the servo motor 15 starts, driving the second rotating body 7 to rotate. The second rotating body 7 then moves the telescopic device 46 and the first rotating body 5, which in turn causes the connecting arm 6 to rotate in a circular motion. Arm 6 drives placement tray 3, which in turn drives chassis 2 and take-up frame 8 in a circular motion, thereby moving the take-up frame 8, which has completed the take-up operation, out of the take-up area. By setting up three placement trays 3, while the fully loaded take-up frame 8 is moving out of the working area, the next empty take-up frame 8 is rotated into the take-up area. While the fully loaded take-up frame 8 is being unloaded, the new chassis 2 and take-up frame 8 that have reached the take-up area can start a new round of take-up operations, thus achieving uninterrupted continuous take-up, reducing downtime, effectively improving production efficiency, and the weighing sensor 22 ensures the consistency of the steel wire weight for each take-up, which is beneficial for production management and product quality control.

[0041] Please see Figure 1 , Figure 2 , Figure 4 and Figure 6 One embodiment of the present invention provides a wire heat-treated flower railing wire take-up weighing base. The base body 1 is provided with a first rotating body 5, a second rotating body 7, a connecting arm 6, a placement plate 3, a base 2, a take-up frame 8, a servo motor 15, a telescopic device 46, a buffer pad 23, and a rotary motor 27. A positioning ring block 9 is fixedly connected to the bottom of the outer wall of the base 2. The placement plate 3 is movably fitted onto the outer wall of the positioning ring block 9. Positioning sliders 26 are fixedly connected at equal intervals to the side walls of the positioning ring block 9. The side walls of the positioning ring block 9 have equally spaced slots 43. The outer wall of the turntable 11 has equally spaced serrated oblique... The positioning ring block 9 has a serrated groove 38 slidingly connected to its side wall. The inner wall of the turntable 11 is fixedly connected to a first spring 25 at equal intervals. The side wall of the first spring 25 is fixedly connected to a locking block 24. The outer wall of the locking block 24 is movably fitted with a locking groove 43. The bottom of the outer wall of the placement plate 3 has a second opening groove 10. The top of the outer wall of the placement plate 3 has a first opening groove 4. The second opening groove 10 communicates with the first opening groove 4. The first opening groove 4 is movably fitted on the outer wall of the positioning ring block 9. The outer wall of the positioning ring block 9 has a central slot 39, which is movably fitted on the outer wall of the turntable 11.

[0042] Furthermore, during the process of placing the base 2 and take-up frame 8 on the placement tray 3 onto the turntable 11, the telescopic device 46 drives the first rotating body 5 to move downwards. The first rotating body 5 drives the connecting arm 6 to move downwards. The connecting arm 6 drives the placement tray 3, base 2, take-up frame 8, and positioning ring block 9 to move downwards. The placement tray 3 gradually approaches the turntable 11, and the turntable 11 gradually passes through the second opening slot 10 on the placement tray 3. The turntable 11 gradually enters the central slot 39 on the positioning ring block 9, thereby causing the positioning ring block to... As the positioning slider 26 on the 9 gradually approaches the turntable 11, and the positioning slider 26 contacts the turntable 11, under the action of the sawtooth groove 38, as the placement plate 3, the base plate 2, and the positioning ring block 9 continue to move downward, the positioning slider 26 slides on the sawtooth groove 38, thereby driving the positioning ring block 9 to rotate, which in turn causes the base plate 2 and the take-up frame 8 to deflect. After the base plate 2 moves down to contact the buffer pad 23 on the weighing sensor 22, the placement plate 3 continues to move downward, thereby causing the placement plate 3 to contact the positioning ring block 9. Separation occurs when, under the action of the serrated groove 38, the positioning ring block 9 deflects to the engaging position, i.e., the slot 43 is fitted onto the outside of the locking block 24. As the positioning slider 26 slides along the serrated groove 38, the positioning ring block 9 gradually approaches the locking block 24. Under the action of the top arc surface of the locking block 24, the positioning ring block 9 drives the locking block 24 to compress the first spring 25 until the slot 43 of the positioning ring block 9 aligns with the locking block 24. Under the action of the elastic force of the first spring 25, the first spring 25 drives the locking block 24 to insert. The positioning ring block 9 is deflected as it moves downward through the action of the positioning slider 26 and the sawtooth groove 38. When the middle slot 39 of the positioning ring block 9 is fitted onto the turntable 11, the locking block 24 on the turntable 11 can be inserted into the locking slot 43 of the positioning ring block 9. Thus, when the rotary motor 27 drives the turntable 11 to rotate, the turntable 11 drives the locking block 24, thereby driving the positioning ring block 9 to rotate. The positioning ring block 9 drives the chassis 2 and the take-up frame 8 to rotate, thereby realizing the rotation of the take-up frame 8.

[0043] Please see Figure 1 , Figure 3 , Figure 5 and Figure 7One embodiment of the present invention provides a wire heat-treated flower railing wire take-up weighing base. The base 1 is equipped with a first rotating body 5, a second rotating body 7, a servo motor 15, a take-up frame 8, a turntable 11, and a telescopic device 46. A transmission ring block 14 is fixedly connected to the bottom of the outer wall of the second rotating body 7. Positioning grooves 31 are equidistantly opened on the side wall of the transmission ring block 14. Infrared receivers 32 are equidistantly fixedly connected inside the transmission ring block 14. An mounting block 33 is fixedly connected to the base 1, and the mounting block 33 is movably sleeved. An infrared transmitter 37 is fixedly connected to the outer wall of the positioning plug 45, and a second spring 44 is fixedly connected to the inner wall of the positioning plug 45. An electric push rod 36 is fixedly connected to the side wall of the second spring 44. An installation block 33 is movably fitted onto the outer wall of the electric push rod 36. A base 1 is fixedly connected to the side wall of the electric push rod 36. An electromagnet 34 is fixedly connected to the inner wall of the installation block 33. A magnetic material 35 is fixedly connected to the side wall of the positioning plug 45. An infrared receiver 32 is connected to the electric push rod 36 via Bluetooth.

[0044] Furthermore, during the rotation of the second rotating body 7 driven by the servo motor 15, the second rotating body 7 drives the transmission ring block 14 to rotate. When the new take-up frame 8 is about to move to the take-up area, that is, above the take-up frame 8, one of the infrared receivers 32 inside the second rotating body 7 gradually approaches the infrared transmitter 37. When the infrared transmitter 37 and the infrared receiver 32 are on the same horizontal line, the signal emitted by the infrared transmitter 37 is received by the infrared receiver 32. After receiving the signal, the infrared receiver 32 immediately de-energizes the electromagnet 34 and activates the electric push rod 36. At this time, the electromagnet 34 no longer attracts the magnetic material 35, the second spring 44 releases its elasticity, and the second spring 44 drives the positioning block 45 to insert into the positioning groove 31 of the transmission ring block 14 for initial positioning. At the same time, the electric push rod 36 extends, thereby compressing the second spring 44 again, thus ensuring that the positioning block 45 is properly positioned. 5. The positioning block 45, inserted into the positioning groove 31, is fixed by the electric push rod 36 pressing the second spring 44, thereby locking the transmission ring block 14 and preventing it from continuing to rotate. This prevents the device from continuing to move under the inertia of components such as the take-up frame 8, which could cause a deviation in the device's position after it stops. This ensures that the new take-up frame 8 can move accurately to the take-up area and ensures the stability of the device's operation. The second spring 44 drives the positioning block 45 to insert into the positioning groove 31, achieving initial positioning. This provides time for the electric push rod 36 to compress the second spring 44, preventing the transmission ring block 14 from rotating further under inertia. This would cause the positioning groove 31 to move away from the positioning block 45, preventing the positioning block 45 from being inserted into the positioning groove 31 in time, thus preventing the transmission ring block 14 from locking and causing the take-up frame 8 to shift.

[0045] After the winding operation is completed, the automatic alarm module activates the telescopic device 46, and at the same time, the transmission control module activates the electric push rod 36 and the electromagnet 34, thereby extending the telescopic device 46 and gradually retracting it. As the winding frame 8 moves upward, the electric push rod 36 drives the positioning block 45 to reset via the second spring 44, thereby causing the electromagnet 34 to re-attract the magnetic material 35. After the electric push rod 36 is fully retracted, the second spring 44 is in a stretched state, and the electromagnet 34 is in contact with the magnetic material 35. The electric push rod 36 extends again, gradually compressing the electric push rod 36, and closes when it reaches the preset position. At this time, the second spring 44 is in a compressed state.

[0046] Please see Figure 1 , Figure 3 and Figure 8 An embodiment of the present invention provides a wire heat-treated flower rack winding and weighing base. The base 1 is provided with a first rotating body 5, a second rotating body 7, a connecting arm 6, a placement plate 3, a base 2, a winding frame 8, a servo motor 15, a telescopic device 46, and a rotary motor 27. A buffer cylinder 16 is fixedly connected to the top of the outer wall of the connecting arm 6. The buffer cylinder 16 is movably fitted on the outer wall of the buffer piston 19. A piston rod 20 is fixedly connected to the top of the outer wall of the buffer piston 19. The buffer cylinder 16 is movably fitted on the outer wall of the piston rod 20. The piston rod 20 passes through the connecting arm 6. A sliding block 18 is fixedly connected to the top of the outer wall of the piston rod 20. A first ball bearing 21 is rolledly connected to the side wall of the sliding block 18. The first ball bearing 21 is rolledly connected to the side wall of the base 1. A solenoid valve 17 is fixedly connected to the side wall of the buffer cylinder 16. A limiting groove 12 is symmetrically opened on the side wall of the first rotating body 5. A limiting block 13 is symmetrically fixedly connected to the side wall of the second rotating body 7. A limiting block 13 is movably fitted on the outer wall of the limiting block 13.

[0047] Furthermore, the servo motor 15 drives the second rotating body 7 to rotate via the rotating shaft. The second rotating body 7 drives the limiting block 13 and the telescopic device 46. The limiting block 13 drives the first rotating body 5 to rotate. The first rotating body 5 drives the connecting arm 6 to perform circular motion. The connecting arm 6 drives the placement plate 3, the chassis 2, the positioning ring block 9, and the take-up frame 8 to perform circular motion, moving the new take-up frame 8 to the take-up area. During the movement of the connecting arm 6, the solenoid valve 17 is closed, preventing air circulation between the inside of the buffer cylinder 16 and the outside. At this time, the connecting arm 6 drives the buffer cylinder 16, the buffer piston 19, and the piston rod 20 to move. The piston rod 20 drives the sliding block 18, and the first ball 21 rolls between the sliding block 18 and the seat 1, thereby reducing the friction when the sliding block 18 moves. At the same time, under the pressure of the connecting arm 6, the placement plate 3, the chassis 2, the positioning ring block 9, and the take-up frame 8, the buffer piston... The piston 19 tends to compress the gas inside the buffer cylinder 16. Due to the seal inside the buffer cylinder 16, the piston 19 is prevented from moving further. Thus, the buffer cylinder 16, the piston 19, and the piston rod 20 provide support for the connecting arm 6, preventing the connecting arm 6 from bending or being damaged due to excessive load during its circular motion and subsequent wire retraction. During the lifting and lowering of the connecting arm 6, the telescopic device 46 is activated and the solenoid valve 17 is opened. The connecting arm 6 moves up or down, allowing air to circulate between the inside of the buffer cylinder 16 and the outside. When the connecting arm 6 moves the buffer cylinder 16 downward, the piston 19 squeezes out the gas inside the buffer cylinder 16, and the gas inside the buffer cylinder 16 is discharged through the solenoid valve 17. When the connecting arm 6 moves the buffer cylinder 16 upward, the action of the piston 19 draws outside gas into the buffer cylinder 16.

[0048] Please see Figure 2 , Figure 3 and Figure 6 An embodiment of the present invention provides a steel wire heat-treated flower railing wire take-up weighing base, wherein the base body 1 is provided with a first rotating body 5, a second rotating body 7, a connecting arm 6, a placement plate 3, a base plate 2, a take-up frame 8, a servo motor 15, a telescopic device 46, a buffer pad 23, and a rotary motor 27; the side wall of the placement plate 3 is equidistantly rotatably connected to a rotating wheel 42, the side wall of the positioning ring block 9 is in contact with the rotating wheel 42, the bottom of the outer wall of the positioning ring block 9 is provided with an annular sliding groove 41, and the positioning ring block 9 is equidistantly mounted with a second ball bearing 40, and the side wall of the positioning ring block 9 is rotatably connected to the second ball bearing 40.

[0049] Furthermore, during the process of placing the chassis 2 and the take-up frame 8 onto the turntable 11, the telescopic device 46 drives the first rotating body 5, the connecting arm 6, the placement plate 3, the chassis 2, the take-up frame 8, and the positioning ring block 9 to move downwards. The placement plate 3 and the chassis 2 gradually approach the turntable 11, and the turntable 11 gradually inserts into the central slot 39. The positioning slider 26 gradually approaches and contacts the turntable 11. As the positioning ring block 9 and the positioning slider 26 move downwards, the positioning slider 26 slides on the serrated groove 38, thereby causing the positioning ring block 9 to rotate, which in turn causes the chassis 2 and the take-up frame 8 to deflect. During the rotation of the positioning ring block 9 within the first opening groove 4 of the placement plate 3, the side of the positioning ring block 9 contacts the rotating wheel 42. As the positioning ring block 9 rotates, it drives the rotating wheel 42 to rotate, thereby reducing the friction on the side of the positioning ring block 9. The bottom of the positioning ring block 9 contacts the second ball 40. As the positioning ring block 9 rotates, it drives the second ball 40 to roll, thereby reducing the friction on the bottom of the positioning ring block 9. This makes the rotation of the positioning ring block 9, the chassis 2, and the take-up frame 8 smoother, ensuring that the slot 43 of the positioning ring block 9 can be accurately engaged in the slot 24.

[0050] Working principle: Before the winding operation, the telescopic device 46 is activated. The telescopic device 46 drives the first rotating body 5, connecting arm 6, placement plate 3, base plate 2, positioning ring block 9, and positioning slider 26 to move downward. Under the action of the sawtooth groove 38, the positioning slider 26 and positioning ring block 9 rotate until the base plate 2 contacts the buffer pad 23. At this time, the locking block 24 is inserted into the locking groove 43, and the placement plate 3 continues to move downward and separates from the positioning ring block 9.

[0051] During the winding operation, the rotary motor 27 drives the coupling 28, worm gear 30, worm wheel 29, and turntable 11 to rotate. The positioning ring block 9 drives the locking block 24, positioning ring block 9, chassis 2, and winding frame 8 to rotate to perform the winding operation. The real-time capture module transmits the data collected by the weighing sensor 22 to the weight calculation module in real time. The weight calculation module compares the calculated real-time total mass with the preset standard. When the real-time weight data reaches the preset standard, the automatic alarm module prompts that the winding is completed.

[0052] When the winding is complete, the automatic alarm module stops winding by turning off the rotary motor 27, activates the telescopic device 46, electric push rod 36, and electromagnet 34, and drives the base 2 to separate from the turntable 11 through the placement plate 3, and resets the positioning plug 45 and the second spring 44. The servo motor 15 is activated, and the second rotating body 7 drives the connecting arm 6, placement plate 3, base 2, and winding frame 8 to perform circular motion. When the transmission control module recognizes that the infrared receiver 32 has received the signal from the infrared transmitter 37, the transmission control module turns off the servo motor 15, cuts off the power to the electromagnet 34, activates the electric push rod 36, and the positioning plug 45 is inserted into the positioning groove 31, stopping the rotation of the winding frame 8.

[0053] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A steel wire heat-treated flower railing wire winding and weighing base, characterized in that: The system includes a base (1), on which a turntable (11) is rotatably connected. Weighing sensors (22) are fixedly connected at equal intervals on the turntable (11). A worm gear (29) is connected to the bottom of the outer wall of the turntable (11) via a rotating shaft. A worm (30) is meshed with the side wall of the worm gear (29). A coupling (28) is fixedly connected to the side wall of the worm (30). A rotary motor (27) is connected to the side wall of the coupling (28) via a rotating shaft. A second rotating body (7) is rotatably connected to the base (1). The outer wall is fitted with a first rotating body (5), and a telescopic device (46) is fixedly connected inside the second rotating body (7). The first rotating body (5) is fixedly connected to the top of the outer wall of the telescopic device (46). The second rotating body (7) is connected to a servo motor (15) via a rotating shaft. A connecting arm (6) is fixedly connected at equal intervals to the outer wall of the first rotating body (5). A placement plate (3) is fixedly connected to the side wall of the connecting arm (6). A base plate (2) is placed on the placement plate (3). A take-up rack (8) is fixedly connected to the top of the outer wall of the base plate (2).

2. The wire reel weighing base for a heat-treated steel wire fence as described in claim 1, characterized in that: The bottom of the outer wall of the chassis (2) is fixedly connected to a positioning ring block (9), the outer wall of the positioning ring block (9) is movably fitted with a placement plate (3), the side wall of the positioning ring block (9) is fixedly connected to a positioning slider (26) at equal intervals, the side wall of the positioning ring block (9) is provided with slots (43) at equal intervals, the outer wall of the turntable (11) is provided with serrated grooves (38) at equal intervals, the side wall of the positioning ring block (9) is slidably connected with serrated grooves (38), the inner wall of the turntable (11) is fixedly connected to a first spring (25) at equal intervals, the side wall of the first spring (25) is fixedly connected to a locking block (24), the outer wall of the locking block (24) is movably fitted with a slot (43), the bottom of the outer wall of the placement plate (3) is provided with a second opening groove (10), the top of the outer wall of the placement plate (3) is provided with a first opening groove (4), the second opening groove (10) communicates with the first opening groove (4), and the first opening groove (4) is movably fitted on the outer wall of the positioning ring block (9).

3. The wire reel weighing base for a heat-treated steel wire fence as described in claim 1, characterized in that: The second rotating body (7) has a transmission ring block (14) fixedly connected to the bottom of its outer wall. The transmission ring block (14) has a positioning groove (31) equidistantly opened on its side wall. An infrared receiver (32) is fixedly connected to the transmission ring block (14) equidistantly. An installation block (33) is fixedly connected to the seat (1). The installation block (33) is movably fitted on the outer wall of the positioning plug (45). An infrared transmitter (37) is fixedly connected inside the positioning plug (45). A second spring (44) is fixedly connected inside the positioning plug (45). An electric push rod (36) is fixedly connected to the side wall of the second spring (44). An installation block (33) is movably fitted on the outer wall of the electric push rod (36). The seat (1) is fixedly connected to the side wall of the electric push rod (36). An electromagnet (34) is fixedly connected to the inner wall of the installation block (33). A magnetic material (35) is fixedly connected to the side wall of the positioning plug (45). The infrared receiver (32) is connected to the electric push rod (36) via Bluetooth.

4. The wire reel weighing base for a heat-treated steel wire fence as described in claim 1, characterized in that: The top of the outer wall of the connecting arm (6) is fixedly connected to a buffer cylinder (16), which is movably fitted on the outer wall of the buffer piston (19). The top of the outer wall of the buffer piston (19) is fixedly connected to a piston rod (20), which is movably fitted on the outer wall of the piston rod (20) with the buffer cylinder (16). The piston rod (20) passes through the connecting arm (6), and the top of the outer wall of the piston rod (20) is fixedly connected to a sliding block (18). The side wall of the sliding block (18) is rotatably connected to a first ball (21), and the side wall of the seat (1) is rotatably connected to a first ball (21). The side wall of the buffer cylinder (16) is fixedly connected to a solenoid valve (17).

5. The wire reel weighing base for a heat-treated flower railing as described in claim 1, characterized in that: The servo motor (15) is connected to an infrared receiver (32) via Bluetooth, the load cell (22) is connected to a rotary motor (27) via Bluetooth, a buffer pad (23) is fixedly connected to the top of the outer wall of the load cell (22), and the load cell (22) is connected to a telescopic device (46) via Bluetooth.

6. The wire reel weighing base for a heat-treated steel wire fence according to claim 1, characterized in that: The first rotating body (5) has symmetrically provided limiting grooves (12) on its side wall, and the second rotating body (7) has symmetrically fixedly connected limiting blocks (13) on its side wall, and the limiting blocks (13) are movably fitted on the outer wall of the limiting blocks (13).

7. The wire reel weighing base for a heat-treated wire fence as described in claim 1, characterized in that: The placement plate (3) is equidistantly connected to a rotating wheel (42) on its side wall. The side wall of the positioning ring block (9) is in contact with the rotating wheel (42). An annular groove (41) is provided at the bottom of the outer wall of the positioning ring block (9). A second ball bearing (40) is equidistantly mounted on the positioning ring block (9). The second ball bearing (40) is rotatably connected to the side wall of the positioning ring block (9).

8. The wire reel weighing base for a heat-treated wire fence according to claim 2, characterized in that: The outer wall of the positioning ring block (9) is provided with a central slot (39), which is movably fitted onto the outer wall of the turntable (11).

9. A control system for a wire heat-treated flower fence winding and weighing base, applicable to the wire heat-treated flower fence winding and weighing base as described in any one of claims 1-8, characterized in that: The control system includes: a real-time capture module, a weight calculation module, and an automatic alarm module; the real-time capture module is connected to the weight calculation module via Bluetooth, and the weight calculation module is connected to the automatic alarm module via Bluetooth. The real-time capture module acquires the signal from the weighing sensor (22) at high frequency, performs three-level signal processing, and outputs stable data; The weight calculation module summarizes the weighing data from the weighing sensor (22), calculates the real-time total mass of the wire in the take-up frame (8), and compares the real-time total mass with the preset standard take-up weight. When the total mass reaches the preset standard, the automatic alarm module will immediately issue an audible and visual alarm to remind on-site personnel to shut down the rotary motor (27), start the telescopic device (46) and servo motor (15), and replace the take-up frame (8).

10. The control system for a wire heat-treated flower railing winding and weighing base according to claim 9, characterized in that: The automatic alarm module is connected to the transmission control module via Bluetooth. The transmission control module collects the signal from the infrared receiver (32) in real time. When the infrared receiver (32) receives the signal from the infrared transmitter (37), it shuts down the servo motor (15), cuts off the power to the electromagnet (34), and starts the electric push rod (36) to stop the rotation of the take-up frame (8).

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