Multi-rope-path take-up wheel assembly with self-adaptive tension compensation

Abstract

The invention relates to the technical field of cable winding, in particular to a self-adaptive tension compensation multi-rope-path take-up wheel assembly which comprises a mounting plate, a first supporting plate is fixedly connected to the mounting plate, a second supporting plate is mounted on the other side of the mounting plate through a mounting assembly, a driving assembly is fixedly mounted on the first supporting plate, and the driving assembly is fixedly mounted on the second supporting plate. The driving assembly is provided with a take-up wheel component, a rotating hole is formed in the mounting plate, a fixing ring is rotationally connected into the rotating hole, a fixing block is fixedly mounted on the fixing ring, a fixing hole is formed in the fixing block in a penetrating mode, and a moving groove is formed in the hole wall of the upper end of the fixing hole in a penetrating mode. Synchronous winding of multiple cables is achieved; the contact angle is actively adjusted through rotation of the fixing ring, and basic tension is preset to prevent initial relaxation; the height change of the take-up point pushes the rotating roller to extrude the spring, the resilience force of the spring downwards presses the cable in real time, self-adaptive compensation of tension is achieved through double control, fluctuation is counteracted, and take-up balance is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of cable winding technology, specifically to an adaptive tension-compensated multi-rope winding reel assembly. Background Technology

[0002] In the large-scale production and processing of products such as wires and cables, communication cables, and industrial control cables, cable winding is a core process that directly affects the final quality and subsequent performance of the product. As the industry's requirements for production efficiency and product precision continue to increase, the simultaneous winding of multiple cable sets and precise tension control during the winding process have become urgent technical needs. However, existing take-up reel assemblies have significant technical deficiencies in adapting to these requirements: First, existing take-up devices struggle to simultaneously handle multi-rope winding and personalized tension adaptation. Most traditional devices employ a single-rope winding structure, capable of independently winding only a single set of cables. When processing multiple sets of cables in batches, multiple devices must operate in parallel, significantly increasing equipment investment and space requirements, and resulting in poor coordination and low winding efficiency. Second, there is a lack of efficient solutions for tension stability control during cable winding. Existing tension adjustment methods are mostly limited to single active adjustment or passive compensation, making it difficult to achieve balanced tension control throughout the entire process. Furthermore, existing multi-rope winding devices have poor adaptability to cables leading out in different directions. Therefore, it is necessary to propose an adaptive tension compensation multi-rope winding reel assembly. Summary of the Invention

[0003] To address the problems in the prior art, the present invention provides a multi-rope take-up reel assembly with adaptive tension compensation.

[0004] The technical solution adopted by this invention to solve its technical problem is: an adaptive tension-compensated multi-rope take-up reel assembly, including a mounting plate, a first support plate fixedly connected to the mounting plate, a second support plate mounted on the other side of the mounting plate via a mounting assembly, a drive assembly fixedly mounted on the first support plate, a take-up reel component provided on the drive assembly, a rotating hole provided on the mounting plate, a fixed ring rotatably connected in the rotating hole, a fixed block fixedly mounted on the fixed ring, a fixed hole penetrating the fixed block, a moving groove penetrating the upper wall of the fixed hole, a moving block slidably connected in the moving groove, a mounting hole penetrating the moving block, a rotating roller rotatably connected in the mounting hole, a receiving groove penetrating the upper end of the moving block, a spring fixedly mounted in the receiving groove, the upper end of the spring extending into the moving groove and abutting against the top wall of the moving groove, a first threaded hole penetrating the lower wall of the rotating hole, and a locking bolt threadedly connected in the first threaded hole.

[0005] Specifically, the mounting assembly includes a T-shaped mounting groove, the second support plate is slidably connected in the T-shaped mounting groove, a second threaded hole is provided through the T-shaped mounting groove, a third threaded hole is provided through the second support plate, and a mounting bolt is threadedly connected to the second threaded hole and the third threaded hole.

[0006] Specifically, the drive assembly includes a drive motor, which is fixedly mounted on a first support plate. A rectangular drive rod is fixedly mounted on the output end of the drive motor via a coupling. The rectangular drive rod is rotatably connected to the first support plate via a bearing, and one end of the rectangular drive rod is inserted into a bearing on a second support plate.

[0007] Specifically, the take-up reel component includes a take-up reel, a clamping block, and a rectangular hole. The take-up reel and the clamping block are both provided with a rectangular hole. The take-up reel and the clamping block are slidably connected to a rectangular drive rod through the rectangular hole. Multiple sets of take-up reels are provided and arranged in an array.

[0008] Specifically, the clamping block is disposed between the first support plate and the second support plate and the take-up reel, and the clamping block is disposed between adjacent take-up reels.

[0009] Specifically, the rotating roller is concave, and the fixing hole corresponds to the mounting hole and the position of the rotating roller.

[0010] Specifically, the lower end of the locking bolt extends outside the mounting plate, and the upper end of the locking bolt extends into the rotating hole and abuts against the lower end of the fixing ring.

[0011] Specifically, each of the fixing rings is provided with two fixing holes, and the two fixing holes are arranged in parallel.

[0012] Specifically, a limiting rod is fixedly installed on the top wall of the movable groove, the lower end of the limiting rod extends into the receiving groove, and the spring is sleeved on the limiting rod.

[0013] The beneficial effects of this invention are as follows: The adaptive tension compensation multi-rope take-up reel assembly of this invention, through the corresponding arrangement of multiple sets of fixed rings, rotating rollers and take-up reels, can simultaneously achieve synchronous winding of multiple sets of cables. The dual tension control of active angle adjustment + passive adaptive compensation ensures that the tension is balanced throughout the cable winding process: by rotating the fixed ring, the contact angle between the rotating roller and the cable can be actively adjusted to pre-establish the basic tension and avoid slack during the initial winding; as the number of cable layers on the take-up reel increases, the change in the height of the take-up point will drive the rotating roller to drive the moving block to squeeze the spring. The elastic rebound force of the spring will continuously apply downward pressure to the cable through the rotating roller, realizing real-time adaptive compensation of tension and dynamically offsetting the tension fluctuations during the cable winding process. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Figure 1 A front view of the external structure of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention; Figure 2 A rear view of the external structure of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention; Figure 3 A partially exploded front view of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention; Figure 4 An exploded view of the mounting plate of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention; Figure 5 An internal cross-sectional view of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention; Figure 6 This is an internal cross-sectional view of the retaining ring of the adaptive tension compensation multi-rope take-up reel assembly provided by the present invention.

[0016] In the diagram: 1. Mounting plate; 2. First support plate; 3. Second support plate; 4. Rotating hole; 5. Fixing ring; 6. Fixing block; 7. Fixing hole; 8. Moving groove; 9. Moving block; 10. Mounting hole; 11. Rotating roller; 12. Storage groove; 13. Spring; 14. First threaded hole; 15. Locking bolt; 16. T-shaped mounting groove; 17. Second threaded hole; 18. Third threaded hole; 19. Mounting bolt; 20. Drive motor; 21. Rectangular drive rod; 22. Take-up reel; 23. Clamping block; 24. Rectangular hole; 25. Limiting rod. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0018] like Figures 1-6 As shown, the present invention provides the following technical solution: Example 1: An adaptive tension-compensated multi-rope take-up reel assembly includes a mounting plate 1, a first support plate 2 fixedly connected to the mounting plate 1, and a second support plate 3 mounted on the other side of the mounting plate 1 via a mounting assembly. A drive assembly is fixedly mounted on the first support plate 2, and a take-up reel component is provided on the drive assembly. A rotating hole 4 is provided on the mounting plate 1, and a fixing ring 5 is rotatably connected within the rotating hole 4. A fixing block 6 is fixedly mounted on the fixing ring 5, and a fixing hole 7 is provided through the fixing block 6. A movable groove 8 is provided through the end hole wall, and a movable block 9 is slidably connected in the movable groove 8. A mounting hole 10 is provided through the movable block 9, and a rotating roller 11 is slidably connected in the mounting hole 10. A storage groove 12 is provided through the upper end of the movable block 9, and a spring 13 is fixedly installed in the storage groove 12. The upper end of the spring 13 extends into the movable groove 8 and abuts against the top groove wall of the movable groove 8. A first threaded hole 14 is provided through the lower end hole wall of the rotating hole 4, and a locking bolt 15 is threadedly connected in the first threaded hole 14. When using it, the following steps are included: Step 1: First, pass the cable through the fixing hole 7 and the mounting hole 10. Then, fix the cable end on the take-up reel 22. Align the rectangular hole 24 on the clamping block 23 with the rectangular drive rod 21 and insert it. Then, align the rectangular hole 24 on the take-up reel 22 with the drive rectangular rod 21 and insert it. Thus, clamping blocks 23 and take-up reels 22 are arranged and installed on the rectangular drive rod 21 in sequence, so that the take-up reel 22 with the cable end installed is opposite to the corresponding fixing ring 5. Finally, insert the clamping block 23 to complete the placement. The second step is to align the rectangular drive rod 21 with the bearing on the second support plate 3, then insert the second support plate 3 into the T-shaped mounting groove 15, then align the mounting bolt 19 with the second threaded hole 17, and then rotate the mounting bolt 19 so that the mounting bolt 19 is threadedly connected with the second threaded hole 17 and the third threaded hole 18, thereby installing and fixing the second support plate 3. The second support plate 3 clamps and fixes the clamping block 23 and the take-up reel 22, and at the same time supports and fixes the rectangular drive rod 21. Third step: At this time, the fixing ring 5 can be rotated. The fixing ring 5 rotates under the limit of the rotating hole 4. The fixing ring 5 will drive the fixing hole 7 and the mounting hole 10 to adjust their positions. First, rotate the fixing hole 7 and the mounting hole 10 to a position parallel to the cable winding position. Then, according to the direction of rotation of the take-up reel 22, the fixing ring 5 can be rotated in the opposite direction, so that the fixing ring 5 drives the mounting hole 10 to move. The tension is adjusted by pressing down the cable through the rotating roller 11 in the mounting hole 10. Then, the locking bolt 15 can be rotated. The locking bolt 15 rises in the first threaded hole 14 and abuts against the lower end of the fixing ring 5, thereby fixing the angle of the fixing ring 5. After that, the multiple fixing rings 5 ​​can be adjusted separately to adjust the tension of the cable on multiple sets of take-up reels 22. When facing multiple sets of cables winding in different directions, targeted directional adjustments can be made. Step 4: Start the drive motor 20. The drive motor 20 drives the rectangular drive rod 21 to rotate. The rectangular drive rod 21, through its cooperation with the rectangular hole 24, drives the take-up wheel 22 to rotate and take up the cable. Under the push of the rotating roller 11, the cable is inclined with the take-up point of the take-up wheel 22, so that the cable is taut and avoids loose winding and tangling during winding due to the slack of the cable. Fifth step: As the cable is wound up on the take-up reel 22, the take-up point on the take-up reel 22 will continue to rise, causing the cable to tighten and push the rotating roller 11 upward. The rotating roller 11 can drive the moving block 9 to move upward and squeeze the spring 13. The spring 13 will continuously push the moving block 9 downward, so that the moving block 9 presses down on the cable through the rotating roller 11, and the tension of the cable is adaptively adjusted, thereby facilitating the winding of the cable.

[0019] Example 2: The technical solutions in this example that differ from Example 1 include: The mounting assembly includes a T-shaped mounting groove 16, and the second support plate 3 is slidably connected within the T-shaped mounting groove 16. A second threaded hole 17 is provided through the T-shaped mounting groove 16, and a third threaded hole 18 is provided through the second support plate 3. A mounting bolt 19 is threadedly connected to both the second threaded hole 17 and the third threaded hole 18. The rectangular drive rod 21 is aligned with the bearing on the second support plate 3, and then the second support plate 3 is inserted into the T-shaped mounting groove 15. The mounting bolt 19 is then aligned with the second threaded hole 17, and the mounting bolt 19 is rotated until it aligns with the second threaded hole 17. The second support plate 3 is installed and fixed by a threaded connection to the third threaded hole 18. The drive assembly includes a drive motor 20, which is fixedly mounted on the first support plate 2. A rectangular drive rod 21 is fixedly mounted on the output end of the drive motor 20 via a coupling. The rectangular drive rod 21 is rotatably connected to the first support plate 2 via a bearing. One end of the rectangular drive rod 21 is inserted into a bearing on the second support plate 3. The take-up reel assembly includes a take-up reel 22, a clamping block 23, and a rectangular hole 24. Both the take-up reel 22 and the clamping block 23 have through-holes. A rectangular hole 24 is provided, through which the take-up reel 22 and the clamping block 23 are slidably connected to the rectangular drive rod 21. Multiple sets of take-up reels 22 are arranged in an array. When the drive motor 20 is started, it drives the rectangular drive rod 21 to rotate. The rectangular drive rod 21, through its interaction with the rectangular hole 24, drives the take-up reels 22 to rotate and take in the line. The clamping block 23 is positioned between the first support plate 2 and the second support plate 3 and the take-up reels 22, and is positioned between adjacent take-up reels 22. Align the rectangular hole 24 on the cable tray with the rectangular drive rod 21 and insert it. Then align the rectangular hole 24 on the take-up reel 22 with the drive rod 21 and insert it. Install the clamping block 23 and the take-up reel 22 in sequence. The rotating roller 11 is concave, and the fixing hole 7 corresponds to the mounting hole 10 and the rotating roller 11. The concave rotating roller 11 limits the cable, allowing the cable to move within the rotating roller 11 during winding. The lower end of the locking bolt 15 extends to the outside of the mounting plate 1, and the upper end of the locking bolt 15 extends into the rotating hole 4 and is aligned with the fixing bolt 15. The lower ends of the rings 5 ​​abut against each other. When the locking bolt 15 is rotated, the locking bolt 15 rises in the first threaded hole 14 and abuts against the lower end of the fixed ring 5, thereby fixing the angle of the fixed ring 5. Each fixed ring 5 is provided with two fixing holes 7, and the two fixing holes 7 are arranged in parallel. A limit rod 25 is fixedly installed on the top wall of the moving groove 8. The lower end of the limit rod 25 extends into the receiving groove 12, and the spring 13 is sleeved on the limit rod 25. The spring 13 is limited by the limit rod 25 to prevent the spring 13 from shifting outward and bending, which would affect its use.

[0020] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adaptive tension-compensated multi-rope take-up reel assembly, comprising a mounting plate (1), a first support plate (2) fixedly connected to the mounting plate (1), a second support plate (3) mounted on the other side of the mounting plate (1) via a mounting assembly, a drive assembly fixedly mounted on the first support plate (2), and a take-up reel component disposed on the drive assembly, characterized in that, The mounting plate (1) has a rotating hole (4), a fixed ring (5) is rotatably connected in the rotating hole (4), a fixed block (6) is fixedly installed on the fixed ring (5), a fixed hole (7) is opened through the fixed block (6), a moving groove (8) is opened through the upper end of the fixed hole (7), a moving block (9) is slidably connected in the moving groove (8), a mounting hole (10) is opened through the moving block (9), a rotating roller (11) is rolled in the mounting hole (10), a storage groove (12) is opened through the upper end of the moving block (9), a spring (13) is fixedly installed in the storage groove (12), the upper end of the spring (13) extends into the moving groove (8) and abuts against the top groove wall of the moving groove (8), a first threaded hole (14) is opened through the lower end of the rotating hole (4), and a locking bolt (15) is threadedly connected in the first threaded hole (14).

2. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: The mounting assembly includes a T-shaped mounting groove (16), the second support plate (3) is slidably connected in the T-shaped mounting groove (16), the T-shaped mounting groove (16) is provided with a second threaded hole (17), the second support plate (3) is provided with a third threaded hole (18), and the second threaded hole (17) and the third threaded hole (18) are threaded together with a mounting bolt (19).

3. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: The drive assembly includes a drive motor (20), which is fixedly mounted on a first support plate (2). A rectangular drive rod (21) is fixedly mounted on the output end of the drive motor (20) via a coupling. The rectangular drive rod (21) is rotatably connected to the first support plate (2) via a bearing. One end of the rectangular drive rod (21) is inserted into a bearing on a second support plate (3).

4. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: The take-up reel component includes a take-up reel (22), a clamping block (23), and a rectangular hole (24). The take-up reel (22) and the clamping block (23) are both provided with a rectangular hole (24). The take-up reel (22) and the clamping block (23) are slidably connected to the rectangular drive rod (21) through the rectangular hole (24). There are multiple sets of take-up reels (22) arranged in an array.

5. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 4, characterized in that: The clamping block (23) is disposed between the first support plate (2) and the second support plate (3) and the take-up reel (22), and the clamping block (23) is disposed between adjacent take-up reels (22).

6. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: The rotating roller (11) is concave, and the fixing hole (7) corresponds to the mounting hole (10) and the rotating roller (11).

7. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: The lower end of the locking bolt (15) extends outside the mounting plate (1), and the upper end of the locking bolt (15) extends into the rotating hole (4) and abuts against the lower end of the fixing ring (5).

8. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: Each of the fixing rings (5) is provided with two fixing holes (7), and the two fixing holes (7) are arranged in parallel.

9. The adaptive tension-compensated multi-rope take-up reel assembly according to claim 1, characterized in that: A limiting rod (25) is fixedly installed on the top wall of the moving groove (8). The lower end of the limiting rod (25) extends into the receiving groove (12), and the spring (13) is sleeved on the limiting rod (25).

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