Movable mounting device for steel structure floor support plate and construction method

Abstract

The invention relates to the technical field of steel structure construction, in particular to a movable installation device for a steel structure floor support plate and a construction method.The movable installation device comprises a set of conveying rails which are arranged in parallel, and conveying bases are arranged on the conveying rails; the conveying seats advance along the conveying track and jointly drive the bearing frame to move synchronously, a plurality of lifting assemblies used for lifting the floor support plates are arranged on the bearing frame, and the lifting assemblies are arranged at intervals in the length direction of the bearing frame and slide in a reciprocating mode in the length direction of the bearing frame. The conveying rail is fixedly connected with the steel structure and serves as a bearing structure, the conveying base is allowed to move on the bearing structure in a reciprocating mode, the conveying base carries the bearing frame to take and transfer the floor support plate, the floor support plate is placed and fixed after the floor support plate reaches a set place, and therefore the risk of manual carrying can be greatly reduced, and the stability and reliability of construction are improved.

Description

Technical Field

[0001] This invention relates to the field of steel structure construction technology, specifically to a mobile installation device and construction method for steel structure floor decking. Background Technology

[0002] In the renovation or expansion of industrial plants, it is often necessary to add steel structure mezzanines or bungalows inside. Such construction often faces a key technical challenge: the clearance between the top of the new steel structure and the original roof of the plant is very narrow, making it impossible for traditional large hoisting equipment (such as truck cranes and tower cranes) to enter the space for operation.

[0003] Currently, the conventional solution to this problem is manual handling. However, truss floor slabs are large and heavy, and manual handling has the following significant drawbacks: 1. Extremely low efficiency: slow transportation speed, which seriously slows down the project progress.

[0004] 2. High safety risks: Workers carrying heavy objects over long distances on steel beams without a complete working platform are at high risk of falling from heights, being struck by falling objects, and other safety accidents.

[0005] 3. Quality is difficult to guarantee: Manual handling can easily lead to deformation of the floor deck and damage to the galvanized layer, affecting the quality of subsequent concrete pouring.

[0006] 4. High labor intensity: It requires high physical fitness from workers and the working environment is harsh.

[0007] Therefore, the existing floor decking installation methods still have room for improvement and need to be optimized to complete the installation more safely, efficiently, and economically. Thus, a more reasonable technical solution is needed to address the technical problems existing in the current technology. Summary of the Invention

[0008] This invention discloses a mobile installation device and construction method for steel structure floor decking. It utilizes the steel beams of the newly constructed structure itself as load-bearing and walking tracks to realize the mechanized aerial transfer of floor decking. The floor decking is transferred and transported to the predetermined installation position by moving the support frame through the track and the movable frame. This ensures the convenience and reliability of the operation during the installation and construction process, avoids a large amount of manpower, and eliminates safety hazards.

[0009] To achieve the above objectives, the mobile installation device disclosed in this invention can adopt the following solution: A mobile installation device for steel structure floor decking includes a set of relatively parallel conveying tracks, on which a conveying seat is provided; the conveying seat travels along the conveying tracks and drives the load-bearing frame to move synchronously, and the load-bearing frame is provided with a number of lifting components for lifting the floor decking, the lifting components are spaced apart along the length direction of the load-bearing frame and slide back and forth along the length direction of the load-bearing frame.

[0010] The aforementioned mobile installation device is connected and fixed to a steel structure via a conveyor rail, which serves as a load-bearing structure. This allows the conveyor seat to move back and forth on the rail, carrying the load-bearing frame to pick up and transfer floor slabs. Once the slabs arrive at the designated location, they are placed and fixed in place. This greatly reduces the risks associated with manual handling and improves the stability and reliability of the construction.

[0011] Furthermore, the conveyor seat can be constructed in various forms, and its structure is not limited to a single one. Here, we optimize and propose one feasible option: the conveyor seat is equipped with at least one set of traveling wheels and one set of stabilizing wheels. The traveling wheels roll along the side of the conveyor track, and the stabilizing wheels roll along the bottom of the rail head of the conveyor track. The conveyor seat slides in contact with the top surface of the conveyor track. When adopting the above scheme, the conveyor track can be an I-beam track, with the traveling wheels abutting against the sides of the I-beam track and the stabilizing wheels abutting against the bottom of the I-beam track.

[0012] Furthermore, the support frame, used to carry the lifting assembly, can be constructed in various forms, and its specific structure is not limited to one particular type. Here, we optimize and propose one feasible option: the support frame includes a U-shaped track frame spanning two conveyor seats, and the lifting assembly is mounted on the track frame and moves reciprocally along it. In this configuration, the track frame is fixedly connected to the conveyor seats, which can be achieved through welding or fasteners.

[0013] Furthermore, the load-bearing frame can take various forms, and its structure is not limited to a single one. Here, we optimize and propose one feasible option: the load-bearing frame includes uprights mounted on the conveyor seat, with the uprights connected by crossbeams, and the lifting assembly is fitted onto the crossbeams. In this scheme, the uprights and crossbeams are welded together.

[0014] Furthermore, the lifting component can adopt various schemes, and its structure is not limited to a single one. Here, we optimize and propose one feasible option: the lifting component includes a sliding seat, and a lifting hoist is arranged below the sliding seat. When the above scheme is adopted, the sliding seat is sleeved with the crossbar, and a driver can be set on the sliding seat. The driver drives the sliding gear to rotate, and the sliding gear meshes with the crossbar, thereby realizing the reciprocating sliding of the sliding seat on the crossbar.

[0015] Furthermore, to ensure the smooth installation of the floor decking, the structure of the conveyor seat can be optimized. Its structure is not limited to a single design. Here, one feasible option is proposed: a support assembly is also connected to the conveyor seat. The support assembly includes an L-shaped support bend positioned opposite to the conveyor seat. The L-shaped support bend is connected to the conveyor seat via a deflection motor. When the deflection motor drives the L-shaped support bend to the working position, the L-shaped support bend supports the floor decking. When the deflection motor drives the L-shaped support bend to the stop position, the L-shaped support bend disengages and releases the floor decking.

[0016] Furthermore, the L-shaped support bend can be constructed in various forms, and its structure is not limited to a single one. Here, we optimize and propose one feasible option: the L-shaped support bend structure includes a connecting rod that connects and cooperates with the deflection motor, and a support rod that cooperates with the connecting rod. The support rod is forked and forms at least two support ends. When the above scheme is adopted, the L-shaped support bend can serve as a load-bearing structure for lifting and transporting floor decking, helping to improve the stability of lifting floor decking.

[0017] The above discloses a mobile installation device, and the present invention also discloses a construction method.

[0018] A method for moving and installing steel structure floor decking, comprising: A mobile installation device is set on the steel structure beam to be constructed, so that the conveyor seat can travel along the conveyor track and convey the floor deck to the corresponding installation position; The conveyor belt moves the load-bearing frame to the floor decking pick-up area. The lifting components lift the floor decking at multiple points and move it smoothly away from the pick-up area. The conveyor belt moves the load-bearing frame to the installation point of the floor decking, and the lifting assembly places the floor decking into the installation point. Adjust the position of the floor decking so that both ends of the floor decking are aligned with the target steel beam and overlapped on the target steel beam; The floor decking is installed and fixed to the target steel beam; Repeat the above process until all the floor decking is installed.

[0019] Furthermore, when lifting a single floor deck slab at multiple points using lifting components, flexible lifting straps are used for the lifting components, and the number of lifting components is at least two.

[0020] Furthermore, during the lifting and lowering of the floor deck, the L-shaped support bend applies force to the lower surface of the floor deck and supports and lifts the floor deck.

[0021] Compared with the prior art, some of the beneficial effects of the technical solution disclosed in this invention include: 1. High safety: The truss floor slabs are moved sequentially by mobile hoisting equipment, which completely avoids workers moving heavy objects in unsupported areas at high altitudes, greatly reducing safety risks.

[0022] 2. Highly efficient construction: It enables mechanized assembly line operation for floor decking installation, with fast handling speed and installation efficiency far exceeding that of manual labor, significantly shortening the construction period.

[0023] 3. Low cost: The device can be modularly designed and reused, eliminating the need to lease expensive large machinery, resulting in low manufacturing and maintenance costs.

[0024] 4. High adaptability: Specifically designed to solve the specific working condition of "limited top space", it makes full use of the existing structure and cleverly combines the load-bearing and walking systems.

[0025] 5. Quality assurance: Multi-point hoisting and flexible hoisting tools effectively prevent deformation and damage to the floor decking during hoisting, ensuring installation quality.

[0026] 6. Flexible and controllable: The device is flexible in movement, has a wide coverage area, is easy to operate, and has high positioning accuracy. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a front view structural diagram of the installation device.

[0029] Figure 2 This is a side view of the installation device.

[0030] In the above attached figures, the meanings of each label are as follows: 1. Conveying track; 2. Conveying seat; 3. Stabilizing wheel; 4. Traveling wheel; 5. Frame; 6. Sliding seat; 7. Flexible lifting belt; 8. L-shaped support bend; 9. Track frame. Detailed Implementation

[0031] The following description, in conjunction with the accompanying drawings and specific embodiments, further illustrates this embodiment.

[0032] In view of the inconvenience and safety hazards in the transportation of floor decking in the existing technology, the following embodiments are optimized and overcome the defects of the existing technology.

[0033] Example 1 like Figure 1 , Figure 2 As shown, this embodiment provides a mobile installation device for steel structure floor decking, including a set of relatively parallel conveying tracks 1, on which a conveying seat 2 is provided; the conveying seat 2 travels along the conveying track 1 and drives the load-bearing frame to move synchronously, and the load-bearing frame is provided with a number of lifting components for lifting the floor decking, the lifting components are spaced along the length direction of the load-bearing frame and slide back and forth along the length direction of the load-bearing frame.

[0034] The mobile installation device disclosed in this embodiment is connected and fixed to the steel structure via a conveyor rail 1, which serves as a load-bearing structure. The conveyor seat 2 is allowed to move back and forth on the rail, carrying the load-bearing frame to pick up and transfer the floor decking. After arriving at the designated location, the decking is placed and fixed, which greatly reduces the risk of manual handling and improves the stability and reliability of construction.

[0035] The conveyor seat 2 can be constructed in various forms, and its structure is not uniquely limited. This embodiment optimizes and adopts one feasible option: the conveyor seat 2 is provided with at least one set of traveling wheels 4 and one set of stabilizing wheels 3. The traveling wheels 4 roll along the side of the conveying track 1, and the stabilizing wheels 3 roll along the bottom of the rail head of the conveying track 1. The conveyor seat 2 slides in contact with the top surface of the conveying track 1. When adopting the above scheme, the conveying track 1 can be an I-beam track, with the traveling wheels 4 abutting against the sides of the I-beam track and the stabilizing wheels 3 abutting against the bottom of the I-beam track.

[0036] The support frame is used to carry the lifting assembly and can be constructed in various forms. The specific structure is not limited to one particular form. This embodiment optimizes and adopts one feasible option: the support frame includes a U-shaped track frame 9 spanning two conveyor seats 2. The lifting assembly is mounted on the track frame 9 and reciprocates along the track frame 9. When using the above solution, the track frame 9 is fixedly connected to the conveyor seats 2, which can be secured by welding or fasteners.

[0037] The load-bearing frame can take various forms, and its structure is not limited to a single one. This embodiment optimizes and adopts one feasible option: the load-bearing frame includes uprights 5 mounted on the conveyor seat 2, and the uprights 5 are connected by crossbeams. The lifting assembly is fitted onto the crossbeams. When the above scheme is adopted, the uprights 5 and the crossbeams are welded together.

[0038] The lifting assembly can adopt various schemes, and its structure is not limited to a single one. This embodiment optimizes and adopts one feasible option: the lifting assembly includes a sliding seat 6, and a lifting hoist is arranged below the sliding seat 6. When the above scheme is adopted, the sliding seat 6 is sleeved with the crossbar. A driver can be set on the sliding seat 6. The driver drives the sliding gear to rotate, and the sliding gear meshes with the crossbar, thereby realizing the reciprocating sliding of the sliding seat 6 on the crossbar.

[0039] To ensure the smooth installation of the floor decking, the structure of the conveyor seat 2 can be optimized. The structure is not limited to a single one. In this embodiment, an optimization is carried out and one feasible option is adopted: a support component is also connected to the conveyor seat 2. The support component includes an L-shaped support bend 8 arranged opposite to each other. The L-shaped support bend 8 is connected to the conveyor seat 2 through a deflection motor. When the deflection motor drives the L-shaped support bend 8 to deflect to the working position, the L-shaped support bend 8 is used to support the floor decking. When the deflection motor drives the L-shaped support bend 8 to deflect to the stop position, the L-shaped support bend 8 leaves and releases the floor decking.

[0040] The L-shaped support bend 8 can be constructed in various forms, and its structure is not limited to a single one. This embodiment optimizes and adopts one feasible option: the L-shaped support bend 8 structure includes a connecting rod that connects and cooperates with the deflection motor, and a support rod that cooperates with the connecting rod. The support rod is forked and forms at least two support ends. When the above scheme is adopted, the L-shaped support bend 8 can serve as a load-bearing structure for lifting and transporting floor decking, helping to improve the stability of lifting floor decking.

[0041] Example 2 The above embodiments disclose a mobile installation device, and this embodiment also discloses a construction method.

[0042] A method for moving and installing steel structure floor decking, comprising: A mobile installation device is set on the steel structure beam to be constructed, so that the conveyor seat 2 can move along the conveyor track 1 and convey the floor deck to the corresponding installation position; The conveyor seat 2 drives the load-bearing frame to move and reach the floor decking pick-up area. The lifting components lift the single floor decking at multiple points and drive the floor decking to leave the pick-up area smoothly. The conveyor seat 2 drives the load-bearing frame to move and reach the installation point of the floor decking. The lifting component then places the floor decking at the installation point. Adjust the position of the floor decking so that both ends of the floor decking are aligned with the target steel beam and overlapped on the target steel beam; The floor decking is installed and fixed to the target steel beam; Repeat the above process until all the floor decking is installed.

[0043] When lifting a single floor deck slab from multiple points using lifting components, the lifting components employ flexible lifting straps 7, and the number of lifting components is at least two.

[0044] When lifting and lowering the floor deck, the L-shaped support bend 8 applies force to the lower surface of the floor deck and supports and lifts the floor deck.

[0045] The above are the embodiments listed in this example; however, this example is not limited to the optional embodiments described above; those skilled in the art can arbitrarily combine the above methods to obtain other various embodiments; anyone can derive other various forms of embodiments under the guidance of this example. The above specific embodiments should not be construed as limiting the scope of protection of this example; the scope of protection of this example should be determined by the claims.

Claims

1. A movable installation device for steel structure floor decking, characterized in that: It includes a set of relatively parallel conveying tracks (1), and a conveying seat (2) is provided on the conveying track (1); the conveying seat (2) moves along the conveying track (1) and drives the load-bearing frame to move synchronously. The load-bearing frame is provided with several lifting components for lifting the floor deck. The lifting components are spaced apart along the length of the load-bearing frame and slide back and forth along the length of the load-bearing frame.

2. The movable installation device for steel structure floor decking according to claim 1, characterized in that: The conveyor seat (2) is provided with at least one set of traveling wheels (4) and one set of stabilizing wheels (3). The traveling wheels (4) roll along the side of the conveying track (1), and the stabilizing wheels (3) roll along the bottom of the rail head of the conveying track (1). The conveyor seat (2) slides in contact with the top surface of the conveying track (1).

3. The movable installation device for steel structure floor decking according to claim 1, characterized in that: The load-bearing frame includes a U-shaped track frame (9) spanning two conveyor seats (2), and the lifting assembly is mounted on the track frame (9) and moves back and forth along the track frame (9).

4. The movable installation device for steel structure floor decking according to claim 1, characterized in that: The load-bearing frame includes a vertical frame (5) mounted on the conveyor seat (2), the vertical frames (5) are connected by a crossbeam, and the lifting assembly is mounted on the crossbeam.

5. The movable installation device for steel structure floor decking according to claim 1, 3 or 4, characterized in that: The lifting assembly includes a sliding seat (6), and a lifting hoist is provided below the sliding seat (6).

6. The movable installation device for steel structure floor decking according to claim 1, characterized in that: The conveyor seat (2) is also connected to a support assembly, which includes an L-shaped support bend (8) arranged opposite to each other. The L-shaped support bend (8) is connected to the conveyor seat (2) through a deflection motor. When the deflection motor drives the L-shaped support bend (8) to deflect to the working position, the L-shaped support bend (8) is used to support the floor deck. When the deflection motor drives the L-shaped support bend (8) to deflect to the stop position, the L-shaped support bend (8) leaves and releases the floor deck.

7. The movable installation device for steel structure floor decking according to claim 6, characterized in that: The L-shaped support bend (8) structure includes a connecting rod that connects and cooperates with the deflection motor, and a support rod that cooperates with the connecting rod. The support rod is forked and forms at least two support ends.

8. A method for the movable installation of steel structure floor decking, characterized in that, include: A mobile installation device is set on the steel structure beam to be constructed so that the conveyor seat (2) can travel along the conveyor track (1) and convey the floor deck to the corresponding installation position; The conveyor seat (2) drives the load-bearing frame to move and reach the floor decking pick-up area. The lifting components lift the single floor decking at multiple points and drive the floor decking to leave the pick-up area smoothly. The load-bearing frame is moved by the conveyor seat (2) and reaches the installation point of the floor deck. The floor deck is placed at the installation point by the lifting component. Adjust the position of the floor decking so that both ends of the floor decking are aligned with the target steel beam and overlapped on the target steel beam; The floor decking is installed and fixed to the target steel beam; Repeat the above process until all the floor decking is installed.

9. The method for moving and installing steel structure floor decking according to claim 8, characterized in that: When lifting a single floor deck slab from multiple points using lifting components, flexible lifting straps (7) are used for the lifting components, and the number of lifting components is at least two.

10. The method for moving and installing steel structure floor decking according to claim 8, characterized in that: When lifting and lowering the floor deck, the L-shaped support bend (8) applies force to the lower surface of the floor deck and supports and lifts the floor deck.

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